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Strategies to Obtain High-Quality Recombinant Proteins - Protocols and Case Studies

Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

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Page 1: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Strategies to Obtain High-Quality

Recombinant Proteins

- Protocols and Case Studies

Page 2: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Recombinant Protein Expression Overview

Key Influencing Factors for Protein Expression

FAQs & Case Studies

Contents

Page 3: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Recombinant Protein Expression

Overview

1

Page 4: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Applications of Proteins

Protein

Therapeutics

Therapeutic

Antibodies

Structural

Studies

Cell

CultureEnzymes

Immunogen,Function Investigation,Industrial-scale Enzyme ……

Page 5: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Natural Proteins vs. Recombinant Proteins

Natural

Limited resources

Animal contaminants

Low protein yield

Batch-to-batch variations

Recombinant

Recombinant technology

Animal-free

High protein yield

Controlled batch-to-batch variations

Page 6: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Gene synthesisVector

constructionTransfection

Protein expression

Protein purification

QC control

Process for Recombinant Protein Expression

Page 7: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Key Influencing Factors for

Protein Expression

2

Page 8: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

How to Obtain Recombinant Proteins

Vector / Host

• Sequence

• Vector

• Host cells

Culture

condition

• Culture medium

• Transfection method

• Culture temperature &

duration

Purification

methods

• Supernatant / intracellular

• Lysis method

• Chromatography purificationKey Factors

Page 9: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Usage of Expression Host

Bill RM. Front Microbiol. 2014

Page 10: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Yeast, 20%

E. coli, 30%

Mammalian cell, 50%

Bill RM. Front Microbiol. 2014

Expression Hosts Used in Bio-

pharmaceutical Area

Page 11: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Expression Systems

E. coli YeastBaculovirus-Insect

cells

Mammalian

cells

• Low cost

• Rapid expression

• Easy to scale-up

• Most widely used

• Rare post-translational

modifications

• Inclusion bodies

• Difficult to express higher MW

proteins

• Low cost

• Rapid expression

• Easy to scale-up

• Some post-translational

modifications

• Unique glycosylation pattern

• High mannose content in

glycan

• Desirable post-translational

modifications

• Easy to scale-up

• High cell density

• Soluble proteins

• More demanding culture

conditions

• Lack of partial glycosylation

• High cost

• Desirable post-translational

modifications

• Soluble proteins

• More demanding culture

conditions

• High cost

Page 12: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Expression Hosts- Post-translational Modifications (PTMs)

Yeast Insect

E. coli Stable CHO

Expression Yield

Yeast E. coli / insect Stable CHO

Low High

Protein Activity

Yeast / Insect Stable CHO / E. coli

Low High

Page 13: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Expression Host Choice- Protein Molecule

Protein type Mammalian cell Insect cell

Secreted protein ++ +

Extracellular region ++ +

Cytoplasm + ++

Viral proteins + ++

Trans-membrane protein + ++

Kinase + ++

Difficult to express ++ ++

Page 14: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Small-MW tags:His, FLAG, HA, Myc

Large-MW tags:IgG-Fc, GST, SUMO

Tag location:N- or C-terminal

Protease digestion sites:EK, 3C, TEV…

Tag removal

Serve as peptide linker

Assisting Protein Expression

Page 15: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Expression Vector- Protein Tag

Facilitate purification

Assist protein folding

Improve solubility

Enhance stability

Increase yield

Prolong protein half-life

Common tags used in Sino Biological

Expression system Tag

HEK293 / CHO His, Fc, flag

Insect His, GST, Fc, flag

Yeast His

E. coli His, GST, Trx, Sumo, MBP, NusA, ZZ

Page 16: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Protease digestion site

Tag Protein Tag

Expression Vector- Protease Digestion Site Selection

Protease digestion site

Enzyme Sequence

Page 17: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Protein Tags Impact Activity

Fc tag His tagFc tag

His tag

Page 18: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Transfection

Vector quality

Transfection reagents:

Liposome, positive ion, etc.

Cell status

Plasmid-to-cell ratio

Culture medium: Ingredient and feed liquid

Culture method:

Stirring: shear force, foam

Dissolved oxygen

pH

Culture temperature & time

Culture Condition

Page 19: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Culture time affects multiple aspects of protein expression

Loss and degradation of plasmid during culture

Protein accumulates along with culture

Track expression status

Protein aggregation and degradation also increase during the course of culture

Culture Time Optimization

Page 20: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Purification Technology

Cell lysesSolid-liquid

separationExtraction Purification

• Dilatometry

• Membrane breakage with

detergent

• High pressure crushing

• Ultrasonic crushing

• High speed centrifugation

• Deep filter

• Microfiltration

• Ultra-filtration

• Affinity purification: Ni-

sepharose

• Cation exchange

• Affinity purification

• Ion exchange

• Hydrophobic chromatography

• Gel filtration

Secreted

proteins

Intracellular proteins

Membrane proteins

Page 21: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Molecule analysis

Sequence & host

Vector

clone

Pilot expression

Process

optimization

Scale-up

production

Protein QC

52%

19%

8%

6%

12%3%

Human Mouse Rat Monkey Viral Others

0

500

1000

1500

2000

2500

3000

3500

4000

HEK293细胞 昆虫细胞 大肠杆菌 酵母 CHO细胞

Pro

tein

nu

mb

er

HEK293 cell Insect cell E. coli cell Yeast CHO cell

Protein Development at Sino Biological

Page 22: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

FAQs & Case Studies

3

Page 23: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

FAQs

Low production

Degradation

Aggregation

No activity

Recombinant Protein Expression: Case Studies

Page 24: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Causes Solutions

Low expression level

Aggregation and degradation

Toxic protein

Expression vector

Expression host

Culture condition

…… ……

Protein misfolding and

post-translational modifications

Factors Contributing to Low Protein Yield

Culture medium ingredient

Page 25: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

293ft cos7

DG44 HepG2

293ft cos7

DG44 HepG2

Sino Biological Leading Brand

3-10-fold higher

Low Protein Yield- Vector Promoter Optimization

Page 26: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Low Protein Yield- Vector Promoter Optimization

Pro

tein

Pro

du

cti

on

(m

g/L

)

Leading

brand 1

Leading

brand 2

Plasmid 1

from Sino

Plasmid 2

from Sino

Plasmid 3

from Sino

Page 27: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

MOI adjustment: Improve protein expression

Low MOI: multiple rounds of transfection

High MOI: most cells are transfected once

Adjust culture time

Focus on protein stability

Low Protein Yield- Transfection Ratio

Page 28: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

0

10

20

30

40

50

60

70

A B C D E F

sf9 hi-5

Protein expression level in different host cellsCommonly used insect cell lines

Sf9, sf21, high five

Sf9: virus amplification

High five: higher expression level

Low Protein Yield- Expression Host Cell Line

Page 29: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Cell density

Cell viability

Post-modification

Low Protein Yield- Culture Medium Selection

Leading Brand 1

Leading Brand 2

Leading Brand 3

Sino Biological

Pro

tein

Pro

du

cti

on

(m

g/L

)

Culture time post-transfection (days)

Page 30: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Add anti-aggregation reagents to

the culture medium to increase

protein yield

Protein 13-fold yield increase

+- +-

Protein 23-fold yield increase

Low Protein Yield- Reduce Aggregation

Page 31: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Transient transfection

• Short production cycle(within 1 week)

• Sustainable expression within 4-10 days

• Plasmid easily lost

• Batch-to-batch variations

Stable cell line

• Long production cycle

• Plasmids integrate into chromosomes

• High expression level

• Stable protein expression

Secreted protein production: CHO stable cell line > 293 transient transfection

Membrane protein and intracellular protein production: little difference

Transient Transfection vs. Stable Expression

Page 32: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Degradation

Sequence mutation

Expression host

Culture temperature

Culture duration

Purification condition

Protease

inhibitors

Protein Degradation Monitoring and Management

Page 33: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

SF9 High five

Mk protein has very low degradation in

High five cell

Degradation Comparison

Kaneda N et al. J Biochem. 1996 Jun;119(6):1150-6

Reduce Protein Degradation- Change Expression Host

Page 34: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

High

+++

+++

Low

+

+

Low

++

++

Full length

Fragment

Temperature

Time

Extent of degradation

Reduce expression time

Reduce Protein Degradation- Culture Condition Optimization

Page 35: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Choosing the right cell lysis method

Control shear force, control foaming

Choose the right buffer system

Can only be explored during experiment

Disulfide bond mediated aggregation: add appropriate reducing agents

Optimize purification conditions with aggregate removal

Optimize molecule structure: mutate sites with hydrophobic amino acids

Solutions for Protein Aggregation

Page 36: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Before

After

Culture medium optimization Purification condition optimization

Reducing

reagent - + - +

Non-reducing gel

Solutions for Aggregation Reduction- Culture and Purification Optimization

Page 37: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Culture A B C C

Purification I I I II

Protein tag

Solubility enhancing tag 1

No activity

Solubility enhancing tag 2

Active

Activity is the Key to Protein Applications

Culture and purification

optimization

en

zym

atic

activity

Page 38: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Releasing large amounts of protein and nucleic acids after cell disruption

Protease: degrade target protein

Nucleic acids: long-chain DNA and RNA

Like a glue, it forms a sticky substance that can not be removed via centrifugation, filtration,

and column purification.

Bind to target protein as a form of contaminant.

Hybrid protein: protein aggregation

Target protein form aggregation with itself

Aggregation between the target protein and hybrid protein

Reduce target protein binding to columns

Difficult to remove and cause reduced purity for target protein

Challenges for Intracellular and

Membrane Proteins

Page 39: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Add nuclease after cell disruption

A small amount of nuclease can cleave long-

chain nucleic acids into small fragments

High activity, small quantity of enzyme needed

Low cost

SuperNuclease from Sino Biological

Before After

Solution for Nucleic Acid Contamination

Page 40: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Explore of protein extract

(detergent , pH, salinity, etc.)

After1st

Purification

2nd

purificationTotal proteins Before

Protein extractionSeparate protein from membrane

Solid-liquid separationRemove particles

Crude purificationExtract target protein

PurificationRemove impurities, improve purity

Explore of purification methods

(pH, salinity, buffer and purification column)

Membrane Protein Purification

Page 41: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Key Factors

Expression

host

Sequence

Signal peptide

Protein

expression

Cell culture

Transfection method

Culture temperature

Culture time

Protein

purification

Formulation

screening

QC control

Vector

TagCleavage enzyme Promoter

Page 42: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

Key Factors

Expression

host

Sequence

Signal peptide

Protein

expression

Cell culture

Transfection method

Culture temperature

Culture time

Protein

purification

Formulation

screening

QC control

Vector

TagCleavage enzyme Promoter

No One-Size Fits All

Page 43: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

12,000+

Antibodies

6,000+

Proteins

500+

ELISA Kits28,000+

Genes

Emerging Leader in Biological

Reagents & Services

Largest Inventory Worldwide,

100% Made in House

• Recombinant Protein Expression Service

One-stop & High quality

CRO Services

• Recombinant AntibodyProduction Service

Sino Biological – Accelerates your Research

5 expression systems Preferred provider for top 10 Pharmas

Page 44: Strategies to Obtain High Quality Recombinant Proteins · Recombinant Recombinant technology Animal-free High protein yield Controlled batch-to-batch variations Gene synthesis Vector

[email protected]

Contact Us

Headquarter - Beijing, China Branch - PA, US

Tel: +86-400-890-9989

Address: Building 9, Jing Dongbei Technology Park,

No.18 Kechuang 10th St,

BDA, Beijing, 100176, P.R.China

Tel: +1-215-583-7898

Address: 1400 Liberty Ridge Drive, Suite 101,

Wayne, PA 19087

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