Stirrers for Storage Tanks - ProMinent · 2017-03-27 · Stirrers for Storage TanksAssembly and operating instructions ... together with ProMinent® PE storage tanks. ... required

Stirrers for Storage TanksAssembly and operating instructions

A1691

EN

Original Operating Instructions (2006/42/EC)Part number 987744 Version: BA RW 006 03/17 EN

Please carefully read these operating instructions before use. · Do not discard.The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the maleform in grammatical structures but with an implied neutral sense. Itis aimed equally at both men and women. We kindly ask femalereaders for their understanding in this simplification of the text.

Please read the supplementary information in its entirety.

Information

This provides important information relating to thecorrect operation of the unit or is intended to makeyour work easier.

Warning informationWarning information includes detailed descriptions of the haz‐ardous situation, see Ä Chapter 2.1 „Labelling of Warning Informa‐tion“ on page 6.The following symbols are used to highlight instructions, links, lists,results and other elements in this document:

More symbols

Symbol Description

Action, step by step.

⇨ Outcome of an action.

Links to elements or sections of these instructions or other applicable documents.

n List without set order.

[Button] Display element (e.g. indicators).Operating element (e.g. button, switch).

„Display /GUI“ Screen elements (e.g. buttons, assignment of function keys).

CODE Presentation of software elements and/or texts.

General non-discriminatory approach

Supplementary information

Supplemental directives

2

Table of contents1 Area of application and description....................................... 4

1.1 Sound pressure level.................................................... 52 Safety and Responsibility...................................................... 6

2.1 Labelling of Warning Information.................................. 62.2 General safety notes..................................................... 72.3 Intended use................................................................. 82.4 Users' qualifications...................................................... 9

3 Storage and transport......................................................... 104 Assembly and installation................................................... 115 Commissioning and operation............................................ 136 Repair and maintenance..................................................... 14

6.1 Maintenance............................................................... 147 Technical Data.................................................................... 15

7.1 Motor data................................................................... 157.2 Dimensions and weights............................................. 167.3 Material design........................................................... 17

8 Disposal of Used Parts....................................................... 189 Spare Parts......................................................................... 1910 EC Declaration of Conformity for Machinery....................... 2011 Index................................................................................... 21

Table of contents

3

1 Area of application and descriptionThe stirrers are used to mix solutions up to a viscosity of 500mPas. The stirrers are available in two different materials, stainlesssteel and stainless steel with PVDF coating, to adapt the parts thatcome into contact with the media to the chemical substances.The stirrers can be ordered and delivered separately, but alsotogether with ProMinent® PE storage tanks.The 0.02 kW, 0.18 kW und 0.25 kW electric motors are operated 1-phase at 230 VAC. The 0.75 kW stirrer is operated 3-phase.

A1692

Fig. 1: Stirrers / Components

The stirrers essentially comprise the following components:

Description Material

A Electric motor with flange

B Flange seal NBR

C Stirrer shaft Stainless steel 1.4571 / PVDF

D Propeller PP/PVDF

The stirrers are available with different performance data and canbe used for the following storage tank dimensions:

Storagetank

Diameter of storagetank

Height of storagetank

Stirrer power Order number Order number

Stirrer (stainlesssteel)

Stirrer (PVDF)

60 l 410 mm 590 mm 0.02 kW 818576 818577

100 l 500 mm 760 mm 0.18 kW 1001566 1002035

140 l 500 mm 860 mm 0.18 kW 791502 791454

250 l 650 mm 1100 mm 0.18 kW 791503 791455

500 l 820 mm 1190 mm 0.25 kW 791504 791456

1000 l 1070 mm 1400 mm 0.75 kW 791458 791457

Area of application

Description

System dimensions

Area of application and description

4

Degree of protection (IP)The device complies with degree of protection IP55. This degree of protection is complied with if allassembly and installation work has been per‐formed correctly.

Permissible ambient operating conditions

Temperature -10 °C ... 60 °C

Air humidity < 95 % relative air humidity (non-condensing)

Permissible ambient storage conditions

Temperature -20 °C ... 70 °C

Air humidity < 95 % relative air humidity (non-condensing)

No damaging or hazardous temperature will be produced on thesurface of the device within normal operating parameters.

1.1 Sound pressure levelThe sound pressure level is < 70 dB (A), according to EN ISO11202:1997 (Acoustics - Noise emission from machinery andequipment)

Ambient conditions

Surface temperature

Area of application and description

5

2 Safety and Responsibility2.1 Labelling of Warning Information

These operating instructions provide information on the technicaldata and functions of the product. These operating instructions pro‐vide detailed warning information and are provided as clear step-by-step instructions.The warning information and notes are categorised according tothe following scheme. A number of different symbols are used todenote different situations. The symbols shown here serve only asexamples.

DANGER!Nature and source of the dangerConsequence: Fatal or very serious injuries.Measure to be taken to avoid this danger.Description of hazard– Denotes an immediate threatening danger. If

the situation is disregarded, it will result in fatalor very serious injuries.

WARNING!Nature and source of the dangerPossible consequence: Fatal or very serious inju‐ries.Measure to be taken to avoid this danger.– Denotes a possibly hazardous situation. If the

situation is disregarded, it could result in fatalor very serious injuries.

CAUTION!Nature and source of the dangerPossible consequence: Slight or minor injuries.Material damage.Measure to be taken to avoid this danger.– Denotes a possibly hazardous situation. If the

situation is disregarded, it could result in slightor minor injuries. May also be used as awarning about material damage.

NOTICE!Nature and source of the dangerDamage to the product or its surroundings.Measure to be taken to avoid this danger.– Denotes a possibly damaging situation. If the

situation is disregarded, the product or anobject in its vicinity could be damaged.

Introduction

Safety and Responsibility

6

Type of informationHints on use and additional information.Source of the information. Additional measures.– Denotes hints on use and other useful informa‐

tion. It does not indicate a hazardous or dam‐aging situation.

2.2 General safety notes

WARNING!Danger from hazardous substances!Possible consequence: Fatal or very serious inju‐ries.Please ensure when handling hazardous sub‐stances that you have read the latest safety datasheets provided by the manufacture of the haz‐ardous substance. The actions required aredescribed in the safety data sheet. Check thesafety data sheet regularly and replace, if neces‐sary, as the hazard potential of a substance can bere-evaluated at any time based on new findings.The system operator is responsible for ensuringthat these safety data sheets are available and thatthey are kept up to date, as well as for producingan associated hazard assessment for the worksta‐tions affected.

WARNING!Live partsPossible consequence: Fatal or very serious inju‐ries– Measure: Disconnect the device from the

power supply before opening the housing– Disconnect damaged and defective devices or

devices that have been tampered with and pre‐vent unintended start-up

WARNING!Unauthorised accessPossible consequence: Fatal or very serious inju‐ries.– Measure: Ensure that there can be no unau‐

thorised access to the device


7

WARNING!Operating errors!Possible consequence: Fatal or very serious inju‐ries.– The device should only be operated by ade‐

quately qualified and technically expert per‐sonnel

– Please also observe the operating instructionsfor any other units, such as pumps, sensors,sample water pumps ...

– The operator is responsible for ensuring thatpersonnel are qualified

CAUTION!Correct and proper useDamage to the product or its surroundings– The device is not intended to handle gaseous,

solid or flammable media– Only use the device in accordance with the

technical data and specifications provided inthese operating instructions and in the oper‐ating instructions for the individual components

2.3 Intended use

NOTICE!Intended useThe stirrers are used to mix solutions up to a vis‐cosity of 500 mPas. The stirrers are available intwo different materials, stainless steel and stain‐less steel with a PVDF coating, to adapt the partsthat come into contact with the media to the chem‐ical substances.Only use the device in accordance with the tech‐nical data and specifications provided in theseoperating instructions and in the operating instruc‐tions for the individual components (such as sen‐sors, fittings, calibration devices, metering pumps,storage tanks etc.).All other uses or modifications are prohibited.


8

2.4 Users' qualifications

WARNING!Danger of injury with inadequately qualified per‐sonnel!The operator of the plant / device is responsible forensuring that the qualifications are fulfilled.If inadequately qualified personnel work on the unitor loiter in the hazard zone of the unit, this couldresult in dangers that could cause serious injuriesand material damage.– All work on the unit should therefore only be

conducted by qualified personnel.– Unqualified personnel should be kept away

from the hazard zone

Training Definition

Instructed personnel An instructed person is deemed to be a person who has been instructed and,if required, trained in the tasks assigned to him/her and possible dangers thatcould result from improper behaviour, as well as having been instructed in therequired protective equipment and protective measures.

Trained user A trained user is a person who fulfils the requirements made of an instructedperson and who has also received additional training specific to the systemfrom ProMinent or another authorised distribution partner.

Trained qualified per‐sonnel

A qualified employee is deemed to be a person who is able to assess thetasks assigned to him and recognize possible hazards based on his/hertraining, knowledge and experience, as well as knowledge of pertinent regula‐tions. The assessment of a person's technical training can also be based onseveral years of work in the relevant field.

Electrician Electricians are deemed to be people, who are able to complete work on elec‐trical systems and recognize and avoid possible hazards independently basedon his/her technical training and experience, as well as knowledge of pertinentstandards and regulations.Electricians should be specifically trained for the working environment inwhich the are employed and know the relevant standards and regulations.Electricians must comply with the provisions of the applicable statutory direc‐tives on accident prevention.

Customer Service depart‐ment

Customer Service department refers to service technicians, who havereceived proven training and have been authorised by ProMinent to work onthe system.

Note for the system operatorThe pertinent accident prevention regulations, aswell as all other generally acknowledged safetyregulations, must be adhered to!


9

3 Storage and transport


Transportn The device is protected by cardboard packagingn The packaging materials can be recycledn Observe the ambient conditions

Store the device in a fully cleaned state free from product remains.

Permissible storage conditions:

All versions: - 20 °C ... 70 °C

All versions: < 95 % relative air humidity (non-condensing)

Permissible operating conditions:

All versions: - 10 °C ... 60 °C

All versions: < 95 % relative air humidity (non-condensing)

Transport

Storage

Storage and transport

10

4 Assembly and installationn User qualification, mechanical installation: trained qualified per‐

sonnel, see Ä Chapter 2.4 „Users' qualifications“ on page 9n User qualifications, electrical installation: Electrical technician,

see Ä Chapter 2.4 „Users' qualifications“ on page 9

WARNING!Danger of an electric shock– Only electrical technicians may electrically

install stirrers!– Only install the stirrers if the system is discon‐

nected from the mains and secured to preventit from being switched back on

– Only connect the motor to the mains voltageand frequency specified on its nameplate

CAUTION!Thermal overloading– The stirrer motors can be damaged by thermal

overloading– Provide an appropriate motor protection device

(e.g. motor protection switch with thermal over‐current trip) to protect the motor against over‐loading– Fuses do not provide motor protection

Only operate the stirrers with a motor protectionswitch or another appropriate protection device.

Observe the following points when assembling the stirrers:n On receipt of the product: Compare the data on the nameplate

with the data on the delivery noten Installation: Place the motor flange on the storage tank flange

and screw both together. Only install the stirrers vertically witha maximum 20° deviation from the vertical axis.

n Electrical connection: Only connect the motor to the mainsvoltage and frequency specified on the nameplate. Additionallyfuse the outgoing circuit via a motor protection switch oranother appropriate protection device.

n A wiring diagram is located in the terminal box.n Switch the system on briefly to determine the direction of rota‐

tion of the motor (arrow on the motor housing)If the motor is rotating in the incorrect direction, immediatelyfully disconnect the system from the power supply and thenconnect the motor correctly.

Assembly and installation

11

W2

L1

U1

U2N V1

V2W1

A1694

Fig. 2: Stirrers with 0.02, 0.18 and 0.25 kW

Y ∆

A1695

Fig. 3: Stirrers with 0.75 kW / Y connection / Δ connection

Assembly and installation

12

5 Commissioning and operationn User qualification, commissioning: trained user, see Ä Chapter

2.4 „Users' qualifications“ on page 9

CAUTION!Risk of injury from rotating propellersSlight or minor injuries.– Do not electrically install the stirrers until they

have been assembled in their operating posi‐tion

– Only operate the stirrer when you haveensured that the propellers can cause nodanger

– Switch off the system and only then removethe screwed cover of an inspection openingetc.

CAUTION!Rotating partsConsequence: injuries to hands and arms forexampleMeasure: Never remove the lid of the storage tankand do not reach into the unprotected stirring areawhen the device is running.

Only use the stirrers supplied for the intended pur‐pose. Any other use or impermissible installation,such as installation in rooms at risk of explosion, isnot permitted.

Fill the storage tank to approx. 20 cm above the propellers beforeswitching on the stirrers.

n User qualification: operation instructed personnel, seeÄ Chapter 2.4 „Users' qualifications“ on page 9

The stirrer is fully integrated into the system provided by the cus‐tomer and is then controlled from this system. It is not possible tooperate the stirrer directly.

Commissioning

Operation

Commissioning and operation

13

6 Repair and maintenancen User qualification for repair and maintenance: trained user, seeÄ Chapter 2.4 „Users' qualifications“ on page 9


Dismantling the stirrer:n Disconnect the stirrer from the mains power supplyn Remove the flange screwsn Lift the stirrer upwardsn Clean and decontaminate the stirrerThe stirrer can only be repaired by the manufacturer. Contact thebranch office responsible for your account.

6.1 MaintenanceRegularlyn Regularly blow clean the motor fan and the cooling fins using

clean, oil-free compressed air– The stirrers are otherwise maintenance free

Repair

Repair and maintenance

14

7 Technical Data7.1 Motor dataStirrer motor with 0.02 kW: (Order No.: 1001229)

50 Hz 60 Hz

Output: 0.02 kW, 1-phase 0.02 kW, 1-phase

Voltage: 220 ... 240V 220 ... 265 V

Nominal current: 0.38 A 0.35 A

Power factor: 0.82 0.93

Degree of protection: IP 55 IP 55

Insulation class: F F

Speed: 1400 rpm 1700 rpm

Stirrer motor with 0.18 kW: (Order No.: 791461)

50 Hz 60 Hz


Voltage: 220 ... 240V 220 ... 265 V







50 Hz 60 Hz


Voltage: 220 ... 240V 220 ... 265 V







50 Hz 60 Hz


Voltage: 380 ... 420 V / 220 ... 240V 380 ... 420 V / 220 ... 240V

Nominal current: 1.71 A / 2.96 A 1.54 A / 2.67 A


Technical Data

15

50 Hz 60 Hz




7.2 Dimensions and weights

A1693

Fig. 4: Dimensions and weights

VA design

Storagetank

Stirrer Capacity

Weight A B C D E F G H

60 l 818576 0.02 kW 2.9 kg 195 490 Ø8 Ø120 Ø100 – Ø7 70

100 l 1001566 0.18 kW 3.0 kg 200 675 Ø14 Ø160 Ø130 Ø110 Ø9 70

140 l 791502 0.18 kW 7.3 kg 200 780 Ø14 Ø160 Ø130 Ø110 Ø9 70

250 l 791503 0.18 kW 7.3 kg 200 950 Ø14 Ø160 Ø130 Ø110 Ø9 70

500 l 791504 0.25 kW 8.5 kg 200 950 Ø14 Ø160 Ø130 Ø110 Ø9 70

1000 l 791458 0.75 kW 11.5 kg 230 1190 Ø15 Ø200 Ø165 Ø130 Ø11 130

PVDF coated

Storagetank

Stirrer Capacity Weight A B C D E F G H

60 l 818577 0.02 kW 2.9 kg 195 490 Ø8 Ø120 Ø100 – Ø7 70

100 l 1002035 0.18 kW 3.0 kg 200 675 Ø14 Ø160 Ø130 Ø110 Ø9 70

140 l 791454 0.18 kW 7.3 kg 200 780 Ø14 Ø160 Ø130 Ø110 Ø9 70

250 l 791455 0.18 kW 7.3 kg 200 950 Ø14 Ø160 Ø130 Ø110 Ø9 70

500 l 791456 0.25 kW 8.5 kg 200 950 Ø14 Ø160 Ø130 Ø110 Ø9 70

1000 l 791457 0.75 kW 11.5 kg 230 1190 Ø18 Ø200 Ø165 Ø130 Ø11 130

Technical Data

16

7.3 Material designPVDF stirrers

Storage tank 60 l 100 l 140 l 250 l 500 l 1000 l

Stirrer 818577 1002035 791454 791455 791456 791457

Stirrer shaft PVDF PVDF PVDF PVDF PVDF PVDF

Propeller PP PP PP PP PP PVDF

Flat seal Viton® Viton® Viton® Viton® Viton® ---

Flat seal NBR NBR NBR NBR NBR NBR

Axial face seal --- NBR NBR NBR NBR NBR

VA stirrers


Stirrer 818576 1001566 791502 791503 791504 791458

Stirrer shaft 1.4571 1.4571 1.4571 1.4571 1.4571 1.4571

Propeller PP PP PP PP PP PVDF

Flat seal Viton® Viton® Viton® Viton® Viton® ---

Flat seal NBR NBR NBR NBR NBR NBR

Axial face seal --- NBR NBR NBR NBR NBR

Technical Data

17

8 Disposal of Used Partsn User qualification: instructed user, see Ä Chapter 2.4 „Users'

qualifications“ on page 9

NOTICE!Regulations governing the disposal of used parts– Note the national regulations and legal stand‐

ards that currently apply in your country

The manufacturer will take back decontaminated used units pro‐viding they are covered by adequate postage.Decontaminate the unit before returning it for repair. To do so,remove all traces of hazardous substances. Refer to the MaterialSafety Data Sheet for your feed chemical.A current Declaration of Decontamination is available to downloadon the ProMinent website.

Disposal of Used Parts

18

9 Spare Parts

17 56 24

A1696

Fig. 5: Spare parts for VA design


No. Stirrer 818576 1001566 791502 791503 791504 791458

1 Stirrer shaft 801530 1002030 791558 791559 791559 791467

2 Propeller 242802 242802 242802 242802 242802 791469

4 Flat seal 483913 483913 483913 483913 483913 ---

5 Flat seal 483537 791472 791472 791472 791472 791473

6 Motor 1001229 791461 791461 791461 791462 1078957

7 Axial face seal --- 791470 791470 791470 791470 791471

17 56 28 43

A1697

Fig. 6: Spare parts for PVDF design


No. Stirrer 818577 1002035 791454 791455 791456 791457

1 Stirrer shaft 801531 1002036 791464 791465 791465 791466

2 Propeller 242802 242802 242802 242802 242802 791469

3 Adapters --- 791468 791468 791468 791468 791468

4 Flat seal 483913 483913 483913 483913 483913 ---

5 Flat seal 483537 791472 791472 791472 791472 791473

6 Motor 1001229 791461 791461 791461 791462 1078957

7 Axial face seal --- 791653 791653 791653 791653 791654

8 Countersunk screw --- 791725 791725 791725 791725 ---

Spare parts for VA design

Spare parts for PVDF design

Spare Parts

19

10 EC Declaration of Conformity for MachineryIn accordance with DIRECTIVE 2006/42/EC OF THE EUROPEANPARLIAMENT AND OF THE COUNCIL, Appendix I, BASICHEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C.

We,n ProMinent Dosiertechnik GmbHn Im Schuhmachergewann 5 - 11n DE - 69123 Heidelberg,hereby declare that the product specified in the following, complieswith the relevant basic health and safety requirements of the ECDirective, on the basis of its functional concept and design and inthe version distributed by us. This declaration loses its validity inthe event of a modification to the product not agreed with us.

Designation of the product: Electric stirrer in the designs stainless steel and PVDF for storage tanks60 ... 1000 litres and 0.02 ... 0.75 kW

Serial number: refer to nameplate on the device

Relevant EC directives: EC Machinery Directive (2006/42/EC)EC EMC Directive (2004/108/EC)Compliance with the protection targets of the Low Voltage Directive(2006/95/EC) according to Appendix I, No. 1.5.1 of the Machinery Direc‐tive 2006/42/EC

Harmonised standards applied,in particular:

EN ISO 12100-1EN ISO 12100-2EN ISO 14121EN 60034

Date: 15/11/2010

EC Declaration of Conformity for Machinery

20

11 Index1, 2, 3 ...Δ connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

AAction, step by step . . . . . . . . . . . . . . . . . . . . . . . . 2Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . 5Applied harmonised standards . . . . . . . . . . . . . . 20

CCorrect and proper use . . . . . . . . . . . . . . . . . . . . . 8

DDescription of the components . . . . . . . . . . . . . . . 4Designation of the product . . . . . . . . . . . . . . . . . 20

GGeneral non-discriminatory approach . . . . . . . . . . 2

HHazardous substances . . . . . . . . . . . . . . . . . . . . . 7

IIntended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

LLinks to elements or sections of these instruc‐tions or other applicable documents . . . . . . . . . . . 2Live parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

MMore symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Motor protection devices . . . . . . . . . . . . . . . . . . . 11Motor protection switch . . . . . . . . . . . . . . . . . . . . 11

NNon-discriminatory approach . . . . . . . . . . . . . . . . 2

OOperating errors! . . . . . . . . . . . . . . . . . . . . . . . . . . 8Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

PPE storage tanks . . . . . . . . . . . . . . . . . . . . . . . . . . 4Permissible ambient operating conditions . . . . . . . 5Permissible ambient storage conditions . . . . . . . . 5

RRelevant EC directives . . . . . . . . . . . . . . . . . . . . 20Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SSerial number . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Sound pressure level . . . . . . . . . . . . . . . . . . . . . . 5Stirrer performance data . . . . . . . . . . . . . . . . . . . . 4Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Surface temperature . . . . . . . . . . . . . . . . . . . . . . . 5System dimensions . . . . . . . . . . . . . . . . . . . . . . . . 4

TTerminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Thermal overloading . . . . . . . . . . . . . . . . . . . . . . 11Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

UUnauthorised access . . . . . . . . . . . . . . . . . . . . . . . 8Users' qualifications . . . . . . . . . . . . . . . . . . . . . . . 9

VViscosity of 500 mPas . . . . . . . . . . . . . . . . . . . . . . 4

WWarning information . . . . . . . . . . . . . . . . . . . . . . . 6Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 12

YY connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Index

21

22

23

987744, 2, en_GB

© 2017

ProMinent GmbHIm Schuhmachergewann 5 - 1169123 Heidelberg, GermanyTelephone: +49 6221 842-0Fax: +49 6221 842-419Email: [email protected]: www.prominent.com

Documents

Stirrers for Storage Tanks - ProMinent · 2017-03-27 · Stirrers for Storage TanksAssembly and operating instructions ... together with ProMinent® PE storage tanks. ... required