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Stirling DK Introduction
March 2012
Introduction to Stirling DK
Stirling DK (SDK) is a provider of Stirling engines and integrated combined heat and power (CHP) solutions based on Stirling engines fuelled by wood chips, biogas from anaerobic digestion, other low-grade biological fuel sources
In addition to the Stirling engine technology, the company has also developed its own proprietary technology to utilise biomass in an updraft gasification and combustion system, a technology ideally suited for the Stirling engine
Stirling DK Value Proposition
3
Central Value Proposition
Stirling DK’s technology enables the conversion of low-grade fuel into high-value, clean heat and power in small-scale applications* *35-500kWe / 140-2,000 kWth
Summary of Stirling DK Technology
To sum up, SDK’s onsite renewable energy generation technology has several distinct advantages: Extremely low dust emission levels not
achievable by alternative biomass technologies;
Ability to use a range of low-grade and low-cost fuel types, such as fresh wood chips or low-methane biogas, not suitable for internal combustion engines;
High plant efficiency levels of approx. 90%
Technology Description Conversion of Solid, Liquid, or Gaseous Low-grade Fuel into Electricity and Heat
SOLID FUELS
WOOD CHIPS
WASTEWOOD
OTHER
LIQUID FUELS
PYROLYSIS OIL
OTHER
GASEOUS FUELS
LANDFILL GAS
SEWAGE GAS
UPDRAFT GASIFIER
COMBUSTION CHAMBER
STIRLING ENGINE
ELECTRICITY
HEATING
GRID CONNECTED
ONSITE GENERATION
DISTRIBUTED GENERATION
COOLING
WATERBORNE HEATING
DIRECT COMBUSTION
DESALINATION
Technology Package Three Product Configurations Serving Differentiated Market Needs
Stand-alone Engine Stirling engine Interface to boiler Control system
Engine with CoC Stirling engine Combustion chamber Burner system Control system
CHP Plant Engine with CoC Updraft Gasifier Plant Control system Interfaces to end user
OEM delivery to boiler manufacturers
Plants constructed by distributors/integrators
OEM delivery to producers of gasifiers/biogas/LFG systems/pyrolysis oil
Market Segmentation Prioritization of Markets – Primary Focus on Biomass CHP in Europe
Market Solution Substituting Estimated annual
market size
Europe Global
Primary Biomass CHP in Europe for large buildings or district heating networks
Boilers for ”heat only” Gas CHP systems €5bn >€10bn
Secondary
CHP from gaseous or liquid fuels (e.g. AD or pyrolysis oil based on engine with combustion chamber
Flaring Boilers for ”heat only” Internal combustion
engines with pre-treatment of fuel
>€1bn >€10bn
Tertiary ”Power-only” generation in rural/remote areas and developing countries
I/C engines with pre-treatment of fuel / diesel gensets
-- >€20bn
Integrated Updraft Gasification Plants
1: Process flow of an updraft gasification plant
Existing installations
Target vs. Operating Performance Technical Specifications Target specification DTU reference plant actual
Fuel type Wood chips Wood chips Fuel input 200kW 205kW Heat output 140kWth 145kWth Power output 35kWe 30kWe Electrical efficiency 17.5% 15% Overall plant efficiency 88% 85% Dust level < 5 mg/Nm³ CO emissions1 < 150 mg/Nm³ NOX emissions2 < 200 mg/Nm³ Total organic compound (TOC) emissions < 10 mg/Nm³
Fuel for Updraft Gasification The SDK updraft gasification CHP plants use moist, fresh wood chips as fuel, in contrast with conventional gasification plants, which require dried wood chips. SDK updraft gasification plants specify the use of
ÖNORM M7 133, G50, Moisture content >35% (W40 or W50) from the Austrian Standards Institute. A 1-engine plant uses roughly 70 kgs of wood chips an hour (at a moisture content of 42%), corresponding to roughly 490 tonnes for 7,000 hours of operation
Engine with Combustion Chamber for Gaseous and Liquid Fuels
Existing Installation
SDK currently has one operational installation involving a biogas-fuelled engine with combustion chamber configuration. This installation is in operation at a wastewater treatment plant in Germany managed by Westsächsische Umweltdienste AG (WUDAG), a company specialising in anaerobic digestion from wastewater treatment plants.
Customer Location Energy output Fuel type Comment
WUDAG Niederfrohna, Germany
35kWe + 140kWth
Methane from anaerobic digestion
Direct combustion of biogas Customer specialises in anaerobic digestion
from wastewater treatment plants Plant in operation since mid-2010
The Stirling DK solution benefits from the following key commercial advantages in comparison to conventional internal combustion based technologies for low-grade liquid or gaseous fuel applications: Emissions and noise levels from internal combustion engines are significantly higher Internal combustion based solutions require capital intensive and energy consuming pre-
treatment processes and involve frequent servicing
Customer Economics
Income from investment into an SDK plant comes from two main sources; 1. Sale of heat and electricity to local networks
or national grids and/or own consumption of heat and electricity, substituting alternate energy sourcing (cost avoidance)
2. Local or national policies promoting the use of onsite generation, combined heat and power generation or energy generation from renewable energy resources, e.g. feed-in tariffs for electricity
Example income for a 4-engine plant
Type of Income Germany (2012 prices) UK (2012 prices) Value of Heat: - Annual - Per kWh
- €187,000 - €0.045
- €125,000 - €0.03
Value of Power: - Annual - Per kWh
N/A (Power sold to grid via Feed-In Tariff)
- €43,800 - €0.052
Heat Subsidy: - Annual - Per kWh
N/A - €129,000 - €0.031
Power Subsidy: - Annual - Per kWh
- €182,600 - €0.22
- €64,000 - €0.077
Total Annual Income - €369,600 - €361,800
The table below gives the returns to investment for the owner of a 4-engine updraft gasification CHP plant installed in 2011:
Return on Investment Germany UK
Simple Payback Period < 10 years < 9 years
Post-tax IRR 9% 11%
LCOE without subsidies (Retail Electricity Price)
- €127.3 - (€128.8)
- €162 - (€108.2)
Customer Case Studies Updraft Gasifier Plants Sold to High-profile Customers in the UK and Germany
Customer Description / opportunity
High-profile energy centre at Waitrose supermarket in the Isle of Wight, UK
Tri-generation plant providing power, heating and cooling through absorption chiller technology
4-engine updraft gasifier plant (140kWe/560kWth)
Commissioning: Q1 2012
Sale via MITIE (energy delivery contract with Waitrose)
Innovative project represents substantial opportunity for further orders from Waitrose/MITIE – evidenced by recent follow-up order for 4-engine plant at Waitrose store at Bracknell (Waitrose HQ)
Municipal spa/wellness centre in Tabarz, Germany
4-engine updraft gasifier plant (140kWe/560kWth)
Commissioning: October-November 2011
Will provide heat and power to spa
Sale via Siemens Building Technologies Division, providing technical quality guarantee for project
Stirling DK Market Model
Stirling DK Market Model Potential Partners in the Energy Services Market
ENERGY SERVICES
Consulting Firms
Certification Specialists
Integrators / Equipment
Manufacturers
ESCO’s
Energy Utilities
FM Companies
CONSULTANCIES SPECIALIZING IN ENERGY SERVICES/EFFICIENCY
CERTIFICATION SPECIALISTS, SUCH AS
BUREAU VERITAS, HAVE A STAKE IN THE ENERGY EFFICIENCY
MARKET
SOME EQUIPMENT MANUFACTURERS OFFER
ENERGY SERVICE CONTRACTS BASED AROUND THEIR
PRODUCTS
SEVERAL LARGE ESCO’S ARE ACTIVE IN THE MARKET
MOST UTILITIES NOW OFFER ENERGY SERVICES IN THEIR
PRODUCT PORTFOLIO
FACILITIES MANAGEMENT
COMPANIES OFFER ENERGY SERVICE
CONTRACTS ALONGSIDE OTHER FACILITY MANAGEMENT