SterilizationDefinitionSterilization (or sterilisation) is the elimination of all transmissible agents (such as bacteria, prions and viruses) from a surface, a piece of equipment, food or biological culture medium. This is different from disinfection, where only (comparatively larger) microorganisms are removed by a disinfectant.Wash and SterilizationThe Department maintains an autoclave on one of the research floors and a Wash-Sterilization Facility with two part-time staff for large volumes of glassware used for Teaching. Arrangements can be made for washing and sterilization of glassware for research. ExplanationIn general, any instrument that enters an already sterile part of the body (such as the blood, or beneath the skin) should have a high sterility assurance level. This includes equipment like scalpels, hypodermic needles and artificial pacemakers. This is also essential in the manufacture of many sterile pharmaceuticals.Heat sterilization is known to have been in used in Ancient Rome, but it mostly disappeared throughout the Middle Ages where sanitation was not usually a concern.Sterilization can be achieved through heat, chemicals, radiation, or filtration.

Front-loading autoclaves are very common.Heat sterilizationAutoclavesA widely-used method for heat sterilization is the autoclave. Autoclaves commonly use steam heated to 121°C (250°F), at 103 kPa (15 psi) above atmospheric pressure, for 15 minutes. The steam and pressure transfer sufficient heat into organisms to kill them.Proper autoclave treatment will inactivate all fungi, bacteria, viruses and also bacterial spores, which can be quite resistant. It will not necessarily eliminate all prions (discussed later).To ensure the autoclaving process was able to cause sterilization, most autoclaves have meters and charts that record or display pertinent information such as temperature and pressure as a function of times. Indicator tape is often taped onto packages of products to be autoclaved. The tape contains a chemical that will change color when the appropriate conditions have been met. Some types of packaging have built-in indicators on them.Biological indicators ("bioindicators") can also be used to independently confirm autoclave performance. Several simple bioindicator devices are commercially available based on microbial spores. Most contain pure strains of the heat resistant microbe Bacillus stearothermophilus which are among the toughest

organisms an autoclave will have to destroy. Several of these devices have a self-contained growth medium (with or separate to the spores) and a growth indicator.After a run in an autoclave, the internal glass ampule in the biological indicator vial is shattered, allowing the spores into a differential liquid medium. The vial is then incubated (typically at at 56°C (132°F)) for a certain period . If the autoclave destroyed the spores, the medium will remain its original color. If autoclaving was unsuccessful the B. sterothermophilus will metabolize during incubation, causing a color change during the prescribed period of incubation.BathingLikewise, no shower or bath you can take, no matter how hot, sterilizes bacteria on your skin. You would die from being scalded long before the water was actually hot enough to do anything but increase the rate of bacterial growth (again, ignoring the effects of any detergents or soaps). Most hot tap water is between 43 and 49°C (110 and 120°F), though some people set theirs as high as 55°C (130°F), all of which is considered a prime range for increasing bacterial growth, rather than sterilization, and most human beings shower in water considerably cooler, though it feels scalding hot to them. Humans find water painful at a mere 41 to 42°C (106 to 108°F), which to many bacteria is just starting to get warm enough for them to grow quickly; they will keep growing faster, rather than being killed, up to 55°C (130°F) or more.Other MethodsOther heat methods include flaming, incineration, boiling, tindalization, and using dry heat.Flaming is done to loops and straight-wires in microbiology labs. Leaving the loop in a Bunsen burner flame until it glows red ensures

that any infectious agent gets inactivated. This is commonly used for small metal or glass objects, but not for large objects (see Incineration below).Incineration will also burn any organism to ash. It is used to sanitize medical and other biohazardous waste before its ash goes to the tip.Boiling in water for 15 minutes will kill most bacteria and viruses, but boiling is ineffective against prions and many bacterial spores; therefore boiling is unsuitable for sterilization. However, since boiling does kill most bacteria and viruses, it is useful if no better method is available. Boiling is a simple and familiar enough process, and is an option available to most anyone most anywhere, requiring only water, enough heat, and a container that can withstand the heat; however, boiling can be hazardous and cumbersome.Tindalization is a cumbersome process designed to reduce the level of activity of sporolating bacteria that are left by a simple boiling-in-water method. The process involves boiling for 20 minutes, cooling, incubating for a day, boiling for 20 minutes, cooling, incubating for a day, boiling for 20 minutes, cooling, incubating for a day, and finally boiling for 20 minutes again. The three incubation periods are to allow spores formed by bacteria in the previous boiling period to produce the heat-sensitive bacterial stage, which are killed by the next boiling step. ineffective.Dry heat can be used to sterilize items, but as the heat takes much longer to be transferred to the organism, both the time and the temperature must usually be increased, unless forced ventilation of the hot air is used. The standard setting for a hot air oven is at least two hours at 160°C (320°F). A rapid method heats air to 190°C (374°F) for 6 minutes for unwrapped objects and 12 minutes for wrapped objects [1] [2]. Dry heat has the advantage that it can be

used on powders and other heat-stable items that are adversely affected by steam (for instance, it does not cause rusting of steel objects).For prion elimination, various recommendations state 121–132°C(270°F) for 60 minutes or 134°C (273°F) for at least 18 minutes. The prion that causes the disease scrapie (strain 263K) is inactivated relatively quickly by such sterilization procedures; however, other strains of scrapie, as well as strains of CJD and BSE have shown much more resistance. Using mice as test animals, one experiment showed that heating BSE positive brain tissue at 134-138°C (273-280°F) for 18 minutes resulted in only a 2.5 log decrease in prion infectivity. (The initial BSE concentration in the tissue was relatively low). To have a significant margin of safety, cleaning should reduce infectivity 4 logs, and the sterilization method should reduce it a further 5 logs.By combining immersion in sodium hydroxide (NaOH 0.09N) for two hours with one hour autoclaving (121°C / 250°F), several investigators have shown complete (>7.4 logs) inactivation. (Note that sodium hydroxide may corrode surgical instruments, especially if the sodium hydroxide immersion and autoclaving steps are combined.)Chemical sterilizationChemicals are also used for sterilization. Although heating provides the most effective way to rid an object of all transmissible agents, it is not always appropriate, because it destroys objects such as most fiber optics, most electronics, and some plastics.Ethylene oxide (EO) gas is commonly used to sterilize objects that cannot survive temperatures greater than 60°C such as plastics, optics and electrics. Ethylene oxide treatment is generally carried out between 30°C and 60°C with relative humidity above 30% and a

gas concentration between 200mg/l and 800mg/l for at least 3 hours. Ethylene oxide penetrates very well, moving through paper, cloth, and some plastic films and is highly effective. Ethylene oxide however is highly flammable, and requires a longer time to sterilize than any heat treatment. The process also requires time for aeration post sterilization to remove toxic residues. Ethylene oxide is widely used and sterilizes around 50% of all disposable medical devices.A rapid biological indicator is available for use in EO sterilizers. This indicator contains Bacillus subtilis, which is a very resistant organism. If sterilization fails, incubation at 37°C will cause a fluorescent change within four hours, which is read by an auto-reader. After 96 hours, a visible color change will occur. The fluorescence is emitted when a particular (EO resistant) enzyme is present, which means that spores are still active. The color change is brought on by a pH shift due to bacterial metabolism. The test is suitable for most types of ethylene oxide cycles. The rapid results mean that if a cycle was found to be ineffective, the objects treated can be quarantined and physicians quickly advised of possible contamination.Ozone is used in industrial settings to sterilize water and air, as well as a disinfectant for surfaces. It has the benefit of being able to oxidize most organic matter. On the other hand, it is a toxic and unstable gas that must be produced on-site, so it is not practical to use in many settings.Bleach is another accepted liquid sterilizing agent. Household bleach, also used in hospitals and biological research laboratories, consists of 5.25% sodium hypochlorite. At this concentration it is most stable for storage, but not most active. According to the Beth Israel Deaconess Medical Center Biosafety Manual (2004 edition), in

most cases, it should be diluted to 1/10 of its storage concentration immediately before use; however, it should be diluted only to 1/5 of the storage concentration to kill Mycobacterium tuberculosis. This dilution factor must take into account the volume of any liquid waste that it is being used to sterilize. Bleach will kill many organisms immediately, but should be allowed to incubate for 20 minutes for full sterilization. Bleach will kill many spores, but is ineffective against certain extremely resistant spores. It is highly corrosive, even causing rust of stainless steel surgical implements.The Dry Sterilization Process, DSP, is a process originally designed for the sterilization of plastic bottles in the beverage industry. It uses hydrogen peroxide with a concentration of 30-35% and runs under vacuum conditions. Using the common reference germs for hydrogen peroxide sterilization processes, endospores of different strains of bacillus subtilis and bacillus stearothermophilus, the Dry Sterilization Process achieves a germ reduction of 106...108. The complete cycle time of the process is 6 seconds. The surface temperature of the sterilized items is only slightly increased during the process by 10°-15°. Particularly due to the high germ reduction and the slight temperature increase the Dry Sterilization Process is also useful for medical and pharmaceutical applications.A similar chemical used to sterilize instruments is peracetic acid (0.2%), which is used in the Steris system.Prions show a great deal of resistance to these sterilization chemicals. Hydrogen peroxide (3%) for one hour was shown to be ineffective in that it had a less than 3 log reduction. Iodine, formaldehyde, glutaraldehyde and peracetic acid also fail this test (one hour treatment). Only chlorine, a phenolic compound, guanidinium thiocyanate, and sodium hydroxide (NaOH) reduce the titre by more than 4 logs.

Chlorine and NaOH are the most consistent of these. Chlorine is too corrosive to use on certain objects. Sodium hydroxide has had many studies showing its effectiveness.In all, the chemical antiseptics do not work well against prions. An interesting note is that treatment with aldehydes (e.g., formaldehyde) have been shown to increase prion resistance.

Radiation sterilizationMethods exist to sterilize using radiation such as X-rays, gamma rays, or subatomic particles. Gamma rays are very penetrating, but as a result require bulky shielding for the safety of the operators of the gamma irradiation facility; they also require storage of a radioisotope, which continuously emits gamma rays (it cannot be turned off, and therefore always presents a hazard in the area of the facility). X-rays are less penetrating and tend to require longer exposure times, but require less shielding, and are generated by an X-ray machine that can be turned off for servicing. Subatomic particles may be more or less penetrating, and may be generated by a radioisotope or a device, depending upon the type of particle. Irradiation with X-rays or gamma rays does not make materials radioactive. Irradiation with particles may make materials radioactive, depending upon the type of particles and their energy, and the type of target material: neutrons and very high-energy particles can make materials radioactive, but have good penetration, whereas lower energy particles (other than neutrons) cannot make materials radioactive, but have poorer penetration.Ultraviolet light (UV, from a germicidal lamp) can also be used for irradiation, but only on surfaces and some transparent objects (note that many objects that are transparent to visible light actually absorb UV). It is routinely used to sterilize the interiors of biological safety cabinets between uses, but is ineffective in shaded areas, including areas under dirt (which may become polymerized after prolonged irradiation, so that it is very difficult to remove). It also damages many plastics, as can be seen if one forgets a polystyrene foam object in the cabinet with the germicidal lamp turned on overnight.Sterile filtration

If the substance to be sterilized is sensitive and would be damaged by heat, radiation or chemical sterilization, it can be sterilized by mechanical filtration. This method is for example used for protein solutions in biological research. A filter with pore size 0.2 µm will effectively remove bacteria. If viruses must also be removed, a much smaller pore size around 20 nm is needed.Steam SterilizationSteam Sterilization; Decontamination of Spices, Herbs, Seeds and other Organic Materials The Ventilex Continuous Steam Sterilizing System is most successfully used for the H.T.S.T. (High Temperature / Short Time) decontamination of spices, herbs and seeds. Ventilex purchased the rights to market this system from Stork in the mid 1990's. Stork had previously supplied these systems utilizing the Ventilex Fluid Bed Dryer/Cooler along with air filters and dust separators and the control cabinet. The process is simple: Expose the contaminated material to saturated steam for a very short time, then dry and cool the product. While the idea is simple, the practicality of making a continuous system that can treat powders next to whole spices is unique and makes the system applicable for a large range of products.

As you can see from the above diagram, the process starts at the self cleaning Rotary Pressure Valve for product feed into a continuous autoclave. These valves are really "key" to a successful system. You must be able to subject the product to saturated steam of relatively high pressure in order to decontaminate the product adequately. The Rotary Steam Valves are very heavy duty, and have the unique feature - they have a self cleaning knife that scrapes the pocket of the rotary valve each time it is exposed. This assures that no matter what product you process, that clogging and sticking do not occur.

Cross Section of Rotary Valve

Rotary Steam Valve - High PressureOnce the product is through the valve, it is exposed to steam, where temperature and pressure take over for decontamination and in some cases, sterilization. The product being processed must be exposed to the temperature and pressure for a determined amount of time for "kills" to occur. This is decided by the product being processed. Ventilex uses a self cleaning "shaking" conveyor (patented) in the continuous pressure vessel to transport the processed product in an exact time. This is achieved by plug flow and is variable by the frequency of the shaking. Ventilex supplies a VFD controller with every system as part of a comprehensive control system, and can automate the controls with a complete PLC or use the customer's existing DCS.