37
Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions • IMS Motor Part Numbers Wiring Configurations • 4, 6 & 8 leaded Motors Full Step Control Half Step Control Microstepping Control

Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Embed Size (px)

Citation preview

Page 1: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

1

STEPPER BASICS

• Motor Dimensions• IMS Motor Part Numbers

• Wiring Configurations• 4, 6 & 8 leaded Motors

• Full Step Control• Half Step Control• Microstepping Control

Page 2: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

2

Ø 0.197 +0/-.0005(Ø 5.0 +0/-.012)

1.2 ±.02(30.44±0.5)

0.39 ±.04 (9.9±1.0)

Ø 0.156 +0/-.001(Ø 4.0 +0/-.012)

(4) 26 AWG15.75in (40 cm) Min

Optional Rear Shaft

0.95 ± 0.02(24.0 ± 0.5)

0.59 ± 0.02(14.86± 0.5)

L MAX

0.177 ± 0.002(4.5 ± 0.05 )

1.39 SQ.(35.3 SQ.)

1.02 TYP.(26.0 TYP.)

4-M3Deep 0.138 (3.5) Min

Ø 0.866 +0/-0.002(Ø 22.0 +0/-0.052)

Ø 0.197 +0/-0.005(Ø 5.0 +0/-0.012)

0.79 (2.0)

FRONT VIEW

NEMA 14

Page 3: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

3

NEMA 14

• M-1410-0.75S• 0.75 amps per phase• S = Single shaft• D = Dual shaft• Approximately 1.0” long

Page 4: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

4

Ø 0.197 +0/-0.001(Ø 4.99 +0/-0.012)

1.67 Sq.(42.3 Sq.)

4-M3 x 0.5 Threadx 0.177 (4.5) Deep Min

1.22 Sq.(30.99 Sq.)

Ø 0.866 +0/-0.002(Ø 22.0 +0/-0.052)

LMAX FRONT VIEW

Ø

NEMA 17

Page 5: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

5

NEMA 17

• M-1713-1.5S or D• 1.5 amps per phase• S = Single shaft• D = Dual shaft• Approximately 1.3” long

• M-1715-1.5S or D• M-1719-1.5S or D

Page 6: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

6

NEMA 23

2.22 SQ.(56.39 SQ.)

1.85 SQ.(47.1 SQ.)

4 x Ø 0.197 (5.0)±.010 (.25) HOLESEQ. SPACED ON A2.619 (66.51) DBC.

Ø 1.500 ±.002(Ø 38.10 ±.05)(4) 22 AWG 11.8in (30 cm)

0.811 ±.02(20.57 ±0.5)

0.590 ±.008(14.86 ±.02)

0.197 (5.0)

0.060 (1.53)

LMAX

0.228 ±.009(5.8 ±.1)

OptionalRear Shaft3.0/6.0AmpMotors ONLY

Ø 0.25 +0/-.001(Ø 6.35 +0/-.013)

0.55(14)

0.228 ±.009 (5.8 ±.1)

Page 7: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

7

NEMA 23

• M-2218-2.4S or D• 2.4 amps per phase• S = Single shaft• D = Dual shaft• Approximately 1.8” long

• M-2222-2.4S or D• M-2231-2.4S or D

Page 8: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

8

NEMA 23

• M-2218-3.0S or D• 3.0 amps per phase• S = Single shaft• D = Dual shaft• Approximately 1.8” long

• M-2222-3.0S or D• M-2231-3.0S or D

Page 9: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

9

NEMA 23

• M-2218-6.0S or D• 6.0 amps per phase• S = Single shaft• D = Dual shaft• Approximately 1.8” long

• M-2222-6.0S or D• M-2231-6.0S or D

Page 10: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

10

0.512 +0/-.004(13 +0/-.10)

0.177 ±.004(4.5 ±0.1)

0.197 +0/-.0004(5.0 +0/-.011)

0.984 ±.01(25 ±0.2)

1.46 ±.04(37.0 ±1.0)

0.394 (10)

0.75 +0/-.02(19 +0/-0.5)

0.650 (16.5)

(4) 20 AWG 19.7 in (50 cm)

0.079 (2)

LMAX

OptionalRearShaft

4X Ø 0.22 (Ø 5.5) Eq. Spacedon a 3.874 (98.4) DBC.

2.739 SQ.(69.58 SQ.)

3.386 SQ.(86 SQ.)

Ø 2.87 +0/-.002(Ø 73 +0/-.05)

Ø 0.554 +0/-.0004(Ø 14 +0/-.011)

FRONT VIEW

NEMA 34

Page 11: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

11

NEMA 34

• M-3424-6.3S or D• 6.3 amps per phase• S = Single shaft• D = Dual shaft• Approximately 2.4” long

• M-3431-6.3S or D• M-3447-6.3S or D

Page 12: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

12

NEMA 42

• M2-4247S or D• S = Single shaft• D = Dual shaft• Approximately 4.7” long

• M2-4270S or D• M2-4288S or D

Page 13: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

13

Four Leaded Motor

Page 14: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

14

Eight Leaded Series(Six leaded)

Page 15: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

15

Eight Leaded Parallel

Page 16: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

16

Full Step Sequence

• How does a stepper motor take a full step?

Page 17: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

17

Full Step Mode (1st Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

Page 18: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

18

Full Step Mode (2nd Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

1.8o

Page 19: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

19

Full Step Mode (3rd Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

1.8o

3.6o

Page 20: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

20

Full Step Mode (4th Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

1.8o

3.6o

5.4o

Page 21: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

21

Full Step Mode (5th Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

1.8o

3.6o

5.4o

7.2o

Page 22: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

22

Full Step Waveform

0 Amps

0 Amps

+

-

+

-ØA

ØB

1 2 3 4 1 2

Step #

CW

CCW

Page 23: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

23

Half Step Sequence

• How does a stepper motor take a half step?

Page 24: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

24

Half Step Mode (1st Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

Page 25: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

25

Half Step Mode (2nd Half Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

OFF 0.9o

Page 26: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

26

Half Step Mode (3rd Half Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

OFF 0.9o

1.8o

Page 27: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

27

Half Step Mode (4th Half Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

OFF 0.9o

1.8o

OFF 2.7o

Page 28: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

28

Half Step Mode (5th Half Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

OFF 0.9o

1.8o

OFF 2.7o

3.6o

Page 29: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

29

Half Step Mode (6th Half Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

OFF 0.9o

1.8o

OFF 2.7o

3.6o

OFF 4.5o

Page 30: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

30

Half Step Mode (7th Half Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

OFF 0.9o

1.8o

OFF 2.7o

3.6o

OFF 4.5o

5.4o

Page 31: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

31

Half Step Mode (8th Half Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

OFF 0.9o

1.8o

OFF 2.7o

3.6o

OFF 4.5o

5.4o

OFF 6.3o

Page 32: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

32

Half Step Mode (9th Half Step)

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

Start position 0o

OFF 0.9o

1.8o

OFF 2.7o

3.6o

OFF 4.5o

5.4o

OFF 6.3o

7.2o

Page 33: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

33

Half Step Waveform

0 Amps

0 Amps

+

-

+

-ØA

ØB

1 2 3 4

Half Step #

CW

CCW

5 6 7 8 1 2 3 4 5 6

Page 34: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

34

Micro Stepping

0 Amps

0 Amps

+

-

+

-

ØB

1 2 3 4

Half Step #

CW

CCW

5 6 7 8 1 2 3 4 5 6

ØA

Page 35: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

35

Micro Stepping Sequence

• How does a stepper motor take a micro step?

Page 36: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

36

4 Micro Steps/Full Step

Phase A CurrentDirection

Phase B CurrentDirection

Rotor Position

OFF 100% Start position 0o

38.3% 92.4% 0.45o

70.7% 70.7% 0.90o

92.4% 38.3% 1.35o

100% OFF 1.8o

Page 37: Stepper Basics: Rev.09/04/2002 © 2002 Intelligent Motion Systems, Inc. 1 STEPPER BASICS Motor Dimensions IMS Motor Part Numbers Wiring Configurations 4,

Stepper Basics: Rev.09/04/2002© 2002 Intelligent Motion Systems, Inc.

37

Micro Stepping

0 Amps

0 Amps

+

-

+

-

ØB

CW

CCW

ØA

1234

1.8°