Stephen Egan - CAD Product Design Specialist www.linkedin.com/in/stegan 25 years Automotive Product design experience in Australia, England, Germany, Spain, Belgium and the USA. 2 years Product design experience in the Defence Industry. Sheetmetal Design – Closures, Structures and Exterior Panels Plastics Design – Interior and Exterior Trim Powertrain and Engine Packaging Design Mechanical and Tooling Design Wireharness – Routing and Schematics CAD Systems: Unigraphics NX, Solidworks, I-Deas, some exposure to CATIA V5. The following pages display projects I have been involved with - highlights including being involved with vehicles
1. Stephen Egan - CAD Product Design Specialist
www.linkedin.com/in/stegan 25 years Automotive Product design
experience in Australia, England, Germany, Spain, Belgium and the
USA. 2 years Product design experience in the Defence Industry.
Sheetmetal Design Closures, Structures and Exterior Panels Plastics
Design Interior and Exterior Trim Powertrain and Engine Packaging
Design Mechanical and Tooling Design Wireharness Routing and
Schematics CAD Systems: Unigraphics NX, Solidworks, I-Deas, some
exposure to CATIA V5. The following pages display projects I have
been involved with - highlights including being involved with
vehicles that has won four Wheels Australian Car of the Year awards
and two won European Car of the Year awards
2. Stephen Egan - CAD Design Specialist
www.linkedin.com/in/stegan Defence Projects Program Code: M113,
JP2048, Mack and Unimog Design Involvement: Cable Routing of the
Communications and Battle Management Systems. Location: Elbit
Systems of Australia , Port Melbourne,
3. 2014 GM Holden VF Commodore Program Code: MY14 Design
Involvement: Wire-harness Routing of the Body Harness Location: GM
Holden, Port Melbourne, Australia Stephen Egan - CAD Design
Specialist www.linkedin.com/in/stegan 2015 GM Holden VF Commodore
Program Code: MY15 Design Involvement: Wire-harness Routing of the
Instrument Panel and Console Location: GM Holden, Port Melbourne,
Australia
4. Stephen Egan - CAD Design Specialist
www.linkedin.com/in/stegan 2012 GM Holden VE Commodore Program
Code: MY12 Design Involvement: Wire-harness Routing of the Engine
Bay connections and rear lighting. Location: GM Holden, Port
Melbourne, Australia 2012 Chevrolet Police Pursuit Vehicle Program
Code: PPV Design Involvement: Wire-Harness Routing of the Centre
Console. Location: GM Holden, Port Melbourne, Australia Based on
the GM Zeta global platform (VE Commodore) .
5. 2011 GM Chevrolet Camaro Convertible Program Code: GMX511
Design Involvement: Body Side Reinforcement Structures Location: GM
Holden, Port Melbourne Based on the GM Zeta global Platform (VE
Commodore ). 2011 GM Cadillac DTS Program Code: GMX556 Design
Involvement: Preliminary structures studies Location: GM Holden,
Port Melbourne, Australia Based on the GM Zeta global platform (VE
Commodore) . Program transferred to the USA in 2008. Stephen Egan -
CAD Design Specialist www.linkedin.com/in/stegan
6. 2010 GM Chevrolet Camaro Coupe Program Code: GMX521 Design
Involvement: Hood Assembly, Rear Seat Back Structure and Rear Shelf
Location: GM Holden, Port Melbourne Based on the GM Zeta global
Platform (VE Commodore ). Hood design involved head impact
protection with Inner panels designed 15cm from any engine or strut
hard point. Stephen Egan - CAD Design Specialist
www.linkedin.com/in/stegan 2010 GM Chevrolet Impala Program Code:
GMX551 Design Involvement: Hood Assembly Location: GM Holden, Port
Melbourne, Australia Based on the GM Zeta global Platform (VE
Commodore ). This project was transferred to the US in 2008.
7. 2009 GM Pontiac G8 Program Code: GMX557 Design Involvement:
carried over my work on the pedal assemblies and wiring mechanical
components. Location: GM Holden, Port Melbourne Based on the GM
Zeta global Platform (VE Commodore ) 2008 Ford FG Falcon Program
Code: Orion Design Involvement: Instrument Panel including Glove
Box and Lower Panels (Passenger Side). Console fitment studies
Location: Ford of Australia, Broadmeadows Stephen Egan - CAD Design
Specialist www.linkedin.com/in/stegan
8. 2007 GM Holden VE Commodore Design Involvement: Manual and
Auto Pedal Systems Cross Car Beam, Wire Harness Mechanical
components Locations: Venture Advanced Design & Engineering,
Port Melbourne, Australia Australian Arrow, Carrum Downs, Australia
First of the GM Zeta global Platform . Pedal design included safety
"Breakaway" brackets so pedal blades dropped in front-on accidents
preventing leg trauma. Holden VE Commodore won the 2006 Wheels
Australian Car of the Year award 2004 GM Holden VZ Commodore Wagon
Design Involvement: Rear Seat Location: Air International, Port
Melbourne, Australia Stephen Egan - CAD Design Specialist
www.linkedin.com/in/stegan
9. 2004 Ford SX/TX Territory Design Involvement: Carry over
pedals from BA Falcon, 2nd Row sliding seating and 3rd Row folding
Seating Locations: Air International, Port Melbourne, Australia TWR
Australia, Clayton, Australia Ford Territory won the 2004 "Wheels"
Australian Car of the Year award 2004 GM Holden WK Long Wheelbase
Design Involvement: Centre Console Location: TWR Australia,
Clayton, Australia Stephen Egan - CAD Design Specialist
www.linkedin.com/in/stegan
10. 2002 Ford BA Falcon Design Involvement: Adjustable Pedal
Systems, HVAC Lever System module and window regulators Locations:
Air International, Port Melbourne, Australia Ford BA Falcon won the
2002 "Wheels" Australian Car of the Year award 2001 GM Holden VU
Ute Design Involvement: Body Side reinforcement structures
Location: GM Holden, Port Melbourne, Australia Stephen Egan - CAD
Design Specialist www.linkedin.com/in/stegan
11. 2000 GM Holden WH Long Wheelbase Design Involvement: Body
Side reinforcement Structures Location: GM Holden, Port Melbourne,
Australia 1998 Ford AU Falcon Program Code: EA169 Design
Involvement: Rear End Body Panels & Reinforcements plus the Tow
Bar assembly Location: Ford of Australian, Broadmeadows Stephen
Egan - CAD Design Specialist www.linkedin.com/in/stegan
12. 1997 GM Holden VT Commodore Design Involvement: Body
Structures systems such as inner panels and related reinforcements
Location: GM Holden, Port Melbourne, Australia Holden VT Commodore
won the 1997 "Wheels" Australian Car of the Year award 1997 Ford
Heavy Truck Program Code: HN80 Design Involvement: Front Grille
Opening Panel and ABS Mesh Grilles for the full range of Heavy
Truck Tractor and Vocation Louisville/AeroMax models Location:
Mascotech Engineering-North America, Dearborn, Michigan, USA
Stephen Egan - CAD Design Specialist
www.linkedin.com/in/stegan
13. 1996 Ford Ka Program Code: BE146 Design Involvement:
Concept Design Quarter Panels and related reinforcement structures
Location: Mascotech Engineering Europe Ltd Rochford, Essex, England
1996 Ford Fiesta Courier Van Program Code: ??? Design Involvement:
??? Location: Mascotech Engineering Europe Ltd Rochford, Essex,
England Stephen Egan - CAD Design Specialist
www.linkedin.com/in/stegan
14. 1994 KIA Sephia Program Code: S Car Project Design
Involvement: Interior Door Trims Location: International Automotive
Design (UK) Ltd Worthing, West Sussex, England 1994 Audi A4 Program
Code: B5 Platform Design Involvement: Rear Bumpers Location:
Konstruktions und Beratungs Service GmbH PAD Karosserietechnik GmbH
Ingolstadt, Germany Stephen Egan - CAD Design Specialist
www.linkedin.com/in/stegan
15. 1993 Ford Mondeo Program Code: CDW27 Design Involvement:
Powertrain Systems Launch Team Location: Ford Werke AG (Ford
Assembly Plant) I Genk, Belgium A world car released in the USA as
the Ford Contour and Mercury Mystique Ford Mondeo won the 1994
European Car on the Year 1993 Fiat Tipo 3 Door Hatchback Design
Involvement: Rear Quarter Outer Panels Location: International
Automotive Design (UK) Ltd in Worthing, West Sussex, England Fiat
Tipo won the 1989 European Car on the Year - This was the 3 door
version of this model Stephen Egan - CAD Design Specialist
www.linkedin.com/in/stegan
16. 1992 Airbus A340 Airliner French Aerospatiale A340 Airbus
"wide bodied" passenger airliner Location: Aerospace Technologies
of Australia Ltd Port Melbourne, Australia Design Involvement:
Project consisted of landing doors and central bay underbody
composite structures. My role here was as applications CAD support
Stephen Egan - CAD Design Specialist
www.linkedin.com/in/stegan
17. 1991 Pegaso Truck Design Involvement: Engine installation
drawings Location: International Automotive Design (Espaa) SA
Located within the Pegaso Bus and Truck Plant Zona Franca,
Barcelona, Spain 1988 GM Holden VN Commodore Design Involvement:
Exterior Trim and Bumper reinforcement Location: Multi-Ax CAD/CAM
Serviices (CS Cavity Tooling), Cheltenham, Australia Stephen Egan -
CAD Design Specialist www.linkedin.com/in/stegan
18. Summary of Product Design Expertise Stephen T. Egan
Electrical: Engine Bay Wire-Harness Assembly,Rear End Wire-Harness
Assembly (HoldenMY11&MY12VESeriesIICommodore) Body Wire-Harness
Assembly,Instrument Panel Wire Harness Assembly
(HoldenMY14&MY15VFCommodore&Caprice,MY14ChevroletSS) Cable
Assemblies for Battle Management Systems Line Replacement Units
(M113Armoured,CargoandAmphibiouslandingVehicles) Body-in White:
Bodyside Assembly(FordFiestaNotchbackB195Project) Bodyside
Assembly(FordFiestaVanPVW175) Front Quarter Panel
Assembly(FordKaBE146Project) Rear End Body Panel
Assembly(FordFalconEA169Project) Rear Quarter Panel
Assembly(Fiat3DoorTipo) Closures: Hood
Assembly(GMX521ChevroletCamaro&GMX551PontiacImpala) Hood
Assembly(MackTrucksVision2000) Grille Opening Panel
Assembly(FordHeavyTruckHN80Project) Window Regulator
AssemblyFront&RearDoors(FordBAFalcon) Structures: Centre
Racking Audio/Visual Assembly(FordBAFalcon) Inner Body Structure
Side Assembly(GMX556CadillacDTS) Instrument Panel Cross-Car Beam
Assembly(HoldenVECommodore) Instrument Panel Cross-Car Beam
Assembly(FordBAFalcon) Rear Seat Back Assembly
(GMX511ChevroletCamaro) Rear Shelf
Assembly(GMX511ChevroletCamaroConvertible) Outer, Inner &
Re-enforcement Panels(HoldenVTII,WHCaprice,VUUteCommodore) Tow Bar
Assembly(FordEA169Falcon) Exterior: Rear Bumper
Assembly(AudiB5Project) Rear Quarter Outer Moulding Panel
Assembly(Nissan) Rocker Side Skirt Assembly (OpelT-Carproject)
Rocker Side Skirt Assembly(Mitsubishi)
19. Summary of Product Design Expertise Stephen T. Egan
Interior: Centre Console Assembly(HoldenWKCaprice) Instrument Panel
Assembly(FordFGFalcon) Interior Door Trim Front & Rear
Doors(KiaG-CarProject) Second Row Seating(FordE265Territory) Third
Row Seating(FordE265Territory) Mechanical: Wire-Harness Protective
Formers, Grommets(HoldenVECommodore) HVAC: Instrument Panel
Ducting(FordSYIITerritory) HVAC Integrated Module(FordBAFalcon)
Powertrain: Accelerator, Manual & Auto Brake Pedal and Clutch
Pedal Assemblies (HoldenVECommodore) Brake Auto & Manual
Pedal(FordBAFalcon) Powertrain
components(FordMondeoCDW27LaunchTeam) 6 Cyl Turbo Diesel Engine
Assembly(PegasoBus&Truck) Machine Design: Laser & Plasma
Cutting Machines(HGFarleyLaserlab) Machine Plant Canning
Layout(SouthcorpPackaging) Washing station Disposal, Treatment and
Cleansing Line(DanielsCorp) Tooling Design: Aluminium & Steel
Can Press Tool Design(SouthcorpPackaging) Plastic Tool Design
(HoldenSpecialVehicles) Aerospace CAD Supervisor CAD Systems
Management(AerospatialeA340Airbus&
McDonnellDouglasF/A18projectsatAerospaceTechnologiesofAustralia)