Station Data 111509

JIM GRINSTEAD925 997 4748

[email protected]

mailto:[email protected]

CONTENTSJOB 30734471 - CNG STATION COMPLIANCE WORK

EXPENSE ORDER ____________ CNG STATION COMPLIANCE WORK

document.xls, Table of Contents 2 11/14/09

WORKSHEET DESCRIPTION

2009-10 Action Plan

Schedule Examination of GC manpowerGC mandays Examination of GC manpowerOpenIssues Issues current unresolvedBillofMaterialsPRVpiping PRV standard designPRVcaps PRV capsMaterialNotes Miscl mtl notesEyewash Eyewash station infoOilCabinets Oil storage cabinet infoStaAdr Addresses of CNG stationsESDinstallation ESD standard design notesAuburn: signs, PRVstacks, oil tank rmvl, oilcab/eyewash, ESD, PRVBakersfield DO Removal

Bakersfield SC: signs, PRVstacks, oilcab/eyewash, bolt QCBR to pad

Belmont scope for 2010Chico scope for 2010Cinnabar: signs, PRVstacks, oilcab/eyewashColma scope for 2010Concord: signs, PRVstacks, oilcab/eyewash, ESDCupertino: signs, PRVstacks, oilcab/eyewashDavis: signs, PRVstacks, oilcab/eyewash, oiltank rmvlEureka only expense - 2010Folsom St (SF): signs, PRVstacks, oilcab/eyewashFremont (LNG) not includedFresno: signs, PRVstacks, oil tank rmvl, oilcab/eyewash, 6PRVGrass Valley: signs, PRVstacks, oilcab/eyewashHawyard: signs, PRVstacks, oilcab/eyewashLivermore: signs, PRVstacks, oilcab/eyewash, 4PRVLos Banos: signs, PRVstacks, oilcab/eyewashManteca only expense - 2010Martin scope for 2010Marysville: signs, PRVstacks, oilcab/eyewash, oiltank rmvlMerced: signs, PRVstacks, oilcab/eyewash, oiltank rmvlModesto only expense - 2010Oakland: signs, PRVstacks, oilcab/eyewash, ESDRedding: signs, PRVstacks, ESDRichmond not includedSacramento CNG: signs, PRVstacks, oilcab/eyewash, oiltank rmvlSacramento L/CNG not includedSalinas: signs, PRVstacks, oilcab/eyewash, oilstrg tankSan Rafael: signs, PRVstacks, oilcab/eyewash, 4PRVs, ESDSanta Cruz: signs, PRVstacks, oilcab/eyewashSanta Rosa: signs, PRVstacks, oilcab/eyewash, ESD, oiltank rmvlSan Ramon : signs, dryer removal, ESDStockton: signs, PRVstacks, oilcab/eyewash, ESD, oiltank rmvlSan Ramon TES not includedTreat (SF): signs, PRVstacks, oilcab/eyewash, ESDVacaville: signs, PRVstacks, oilcab/eyewashWoodland: Fuelmaker Removal

Manday/$ in job by station and activity

2009-2010 NGV STATION WORK SCOPEAUDIT + OPERATIONS ISSUE RESOLUTION

document.xls, 2009-10 Action Plan 3 11/12/09

EXPENSE CAPITAL

Activity MATERIAL MATERIAL Comments

1.5 1.5 revised 11/4/09 JRG

2009 CAPITAL & EXPENSE SCOPE CANDIDATES

AUDIT & RELATED COMPLIANCE ITEMS

30 $ 30,000

2

2 $ 30,000

Antioch Defer to 2010Planning for site work 2

T3B Assess landscaping issue 0.5T3A GC site work - sign installation 0.5T3B GC travel

2.5 0.5 0 0 $ 275 $ 63 $ 506 $ - $ - $ - $ -

AuburnPlanning for site work 1 3Eye wash station 0.5 $ 700 $ 700 0.5

T3B Assess wall cabinet w/docs 0.5T3A GC site work - sign installation 0.5

T3B 1

T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50

OB9 2 $ 100 $ 100 2

T3B GC Travel 1 11.5 1 1 3 4 4

$ 165 $ 125 $ 125 $ 50 $ 698 $ 330 $ 500 $ 1,000 $ 2,745 $ 1,700

Aud ID

JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads

Job Estimate Material Directs

Job Estimate Mandays

Capital Job Planning and Oversight (contractor) - JRG

PLM data entry / records setup for all new equpment

site work - remove combustable weeds around tanks, tools, trash; relocate compr oil.

This WILL be done by the maintenance tech

GC site work to disconnect oil storage and deactivate secondary containment (blind piping; remove tank and contents; transport/dispose contents; tank to Victor),

I don't think MDs are enough to include travel for the Bksfld trip

Bakersfield District Office Fuelmaker Removal T2A T2C T3A T4C

KEY POINTS- Capital work set up on Job 30734471- Several stations are noted as receiving major work in 2010, so work is not included in this 2009 job.- Some stations involve relatively small expense-only work, so this is deferred to 2010 to reduce 2009 work load.- GC travel assumes efficiences (e.g., once in the Bay Area, the crew moves from local station to local station). Travel is shown under capital only, assuming expense is done while on site. If expense is performed separately (e.g., deferred to 2010), travel must be added to the expense costs.- Card reader replacement has been reduced to buying six new heads, but not installing on this job.

A B C D E F G H I J K L M N O P Q R

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EXPENSE CAPITAL

Activity MATERIAL MATERIAL CommentsAud ID

JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




Travel 10

1

Document plans for GC M&C removal work 1GC work scope/oversight/coordination 2GC site work (2 man crew, 1 day) 2 n/a 2GC travel (2 man crew) 1 1

14 2 3 $ 1,540 $ 250 $ 2,685 $ -

0 6

Replace 5500 w/5kpsi PRV, main bottle (1) 0.3 $ 1,000 $ 900 0.3

install 5000 psi rated tees on all three bottles 1 $ 100

Eye wash station 0.5 $ 700 $ 700 0.5T2C GC site work - add ESD button (2) 6 $ 1,500 $ 2,500 6 no buried conduit

T2G 4 $ 3,500

T2H 0.5

T3A GC site work - sign installation 0.5


T4G

T3B GC travel (combine w/SvcCntr work) 1 1

0 6.5 6 8.3 8.3 $ - $ 813 $ 3,650 $ 6,694 $ 660 $ 1,038 $ 4,100 $ 8,696 $ 5,000

Belmont / San Carlos (major work in 2010+)

Site planning - JRG 2 2Eye wash station xx

T3B 0.5

T2C GC site work ESD relocation and/or addition 2 $ 500

T3A GC site work - sign installation 4

Site visit to create plan to cut and cap the gas supply line

Bakersfield Service Center - T2C T2G T2H T3A

Site visit to develop written plan for protection (bollards), bolting and ESD location resolution, vent stack T's replacement with sock, material, inspect rusting equipent, emer phone check,

GC site work - dispensor protection - FIVE bollards front/side of quick change bottle racks

GC site work - seismic protection - bolt quick change bottle rack to concrete pad

GC site work - piping marking <<this is shown as maint tech work - include or exclude from GC scope??>>

Delete from this job - major 2010 project

Assess flammable landscape; remove plastic box

A B C D E F G H I J K L M N O P Q R2

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61

6263

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66



EXPENSE CAPITAL


JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




T3B site work - weed removal 1

T3B GC site work oil storage cabinet 0.5 $ 900 xx

T3J GC site work relief stacks 3 $ 50

OB9 2 xx

T3B GC Travel 8 10.5 1 7 0 4.5 1

$ 55 $ 125 $ 875 $ 50 $ 1,658 $ - $ 563 $ 1,400 $ 2,944 $ -

Chico (major work in 2010+)


T3A GC site work - sign installation 2

T3B 1

T3B GC site work oil storage cabinet 0.5 $ 900 xx T3J GC site work relief stacks 3 $ 50 T3B GC Travel 1

2 1 5 6 1.5 0 $ 220 $ 125 $ 625 $ 50 $ 1,530 $ 660 $ 188 $ 900 $ 2,621 $ -

Cinnabar / San JoseSite planning - JRG 1 2Replace 5500 w/5kpsi PRV (4) 81S1F68-4 2 $ 3,600 2Eye wash station 0.5 $ 700 $ 700 0.5

T3B Assess flammable vegetation 0.5T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50 T3B GC Travel 1 1

1.5 1 2 4 4 $ 165 $ 125 $ 435 $ 220 $ 500 $ 1,600 $ 3,480 $ 5,200

Colma

Site planning - JRG 2T3B Assess flammable vegetationT3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet n/a T3B GC TravelT3J GC site work relief stacks ???

2 0.5 0 0 0 $ 220 $ 63 $ 424 $ - $ - $ - $ - $ -

ConcordSite planning - JRG 1 2


The station is on gravel, so seismic design will change.



site work - remove combustable weeds and cardboard




3

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75

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79

808182838485868788899091929394959697

98

99100101102103104105106107108109



EXPENSE CAPITAL


JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




Eye wash station 0.5 $ 700 $ 700 0.5T2C GC site work - ESD addition 3 $ 1,200 $ 1,200 3T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5

T3B 1

T3J GS site work relief stacks 1 $ 50 T3B GC Travel 1 1

1 1 1.5 2 5 5 $ 110 $ 125 $ 188 $ 50 $ 709 $ 220 $ 625 $ 2,800 $ 5,468 $ 2,800

CupertinoSite planning - JRG 2 4Eye wash station 0.5 $ 700 $ 700 0.5

T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50 T3B GC Travel 1 1

1 $ 2,000

2 1 4 2 2 $ 220 $ 125 $ 50 $ 593 $ 440 $ 250 $ 1,600 $ 3,435 $ 1,600

DavisSite planning - JRG 1 2Eye wash station 0.5 $ 700 $ 700 0.5


T3B site work - combustable cleanup along fence. 1


2 $ 100 $ 100 2

T3B GC Travel 4 11 1 1 2 7 4

$ 110 $ 125 $ 125 $ 50 $ 615 $ 220 $ 875 $ 1,700 $ 4,193 $ 1,700

Eureka Defer to 2010Site planning - JRG (assumes no travel) 2

T3B Assess landscaping/compustable proximity 1

T3A GC site work - sign installation 0.5T3B site work - remove plastic piping 1T3B GC site work oil storage cabinet n/aT3J GS site work relief stacks 0.5 $ 50

T3L 3

T3B GC Travel 2

site work - remove moss and weeds under storage tanks

SAE Code 62 block tee, relief face seal fitting, bushing, bleed valve & associated pipe fittings or complete PRV replacement <<MTC here?>>


site work on combustable materials (relocate, change storage for bottles)

assumes local GC does the work so no large trvl


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150

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EXPENSE CAPITAL


JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




0 4 3 0 0 0 $ - $ 500 $ 375 $ 50 $ 1,388 $ - $ - $ - $ - $ -

Folsom St (SF)Site planning - JRG 1 3Eye wash station 0.5 $ 700 $ 700 0.5


T3B site work - remove garbage bags and plywood 1

T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3J GS site work relief stacks 2 $ 50 T3B GC Travel 8 1

1 1 2.5 3 14.5 2 $ 110 $ 125 $ 313 $ 50 $ 896 $ 330 $ 1,813 $ 1,600 $ 5,614 $ 1,600

Fremont (LNG)Site planning - JRG 1 1Eye wash station 0.5 $ 700 $ 700 0.5 n/a? MTC

T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5 n/a? MTCT3B GC Travel 4 1

1 0.5 1 10.5 2 $ 110 $ 63 $ 259 $ 110 $ 1,313 $ 1,600 $ 4,534 $ 1,600

FresnoSite planning - JRG 1 2Replace 5500 w/5kpsi PRV (6) 3 $ 5,400 3Eye wash station 0.5 $ 700 $ 700 0.5

T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3B GC Travel 4 1

1 0.5 2 13.5 5 $ 110 $ 63 $ 259 $ 220 $ 1,688 $ 1,600 $ 5,261 $ 7,000

Grass ValleySite planning - JRG 1 2Eye wash station 0.5 $ 700 $ 700 0.5


T3B site work - remove combustable weeds 1

T3J GS site work relief stacks 0.2 $ 50 T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3B GC Travel 0.5 1

1 1 0.4 2 1.5 2 $ 110 $ 125 $ 50 $ 428 $ 220 $ 188 $ 1,600 $ 3,011 $ 1,600

HawyardSite planning - JRG 1 2Eye wash station 0.5 $ 700 0.5

T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5




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EXPENSE CAPITAL


JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




T3B GC Travel 0.5 0.51 1 2 1.5 1.5

$ 110 $ 125 $ 353 $ 220 $ 188 $ 900 $ 1,961 $ 1,600

LivermoreSite planning - JRG 1 2

Replace 5500 w/5kpsi PRV (4) 2 $ 3,600 2

Eye wash station 0.5 $ 700 $ 700 0.5T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5T3B GC Travel 0.5 0.5

1 1 2 3.5 3.5 $ 110 $ 125 $ 353 $ 220 $ 438 $ 1,600 $ 3,386 $ 5,200

Los Banos

1

Eye wash station $ 700 $ 700 0.5T2G USA work 0.5T2G GC site work - 2 bollard installation 2 $ 300 T3A GC site work - sign installation 0.5T3B site work - remove leaves, cardboard, etc 1T3J GS site work relief stacks uncertainT3B GC site work - oil storage cabinet 0.5 $ 900 $ 900 0.5T3B GC Travel 1

1 1 3 0 0.5 2 $ 110 $ 125 $ 375 $ 300 $ 1,365 $ - $ 63 $ 1,600 $ 2,494 $ 1,600

Manteca Defer to 2010Site planning - JRG 1 2

T3A GC site work - sign installation 0.5T3B GC Travel 2

1 0.5 2 2 0 $ 110 $ 63 $ - $ 259 $ 220 $ 250 $ - $ 705 $ -

MarysvilleSite planning - JRG 1 6Eye wash station $ 700 $ 700 0.5

T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3J GS site work relief stacks 1 $ 50

OB9 12 $ 100 $ 100 2

T3B GC Travel 2 11 1.5 6 20 4

$ 110 $ 188 $ 50 $ 521 $ 660 $ 2,500 $ 1,700 $ 7,290 $ 1,700

re-build upstream piping w/ 3/4"

Site visit to develop written plan for protection (bollards) and mtls



3

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243

244245246247



EXPENSE CAPITAL


JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




Martin (removal in 2010+)

Site planning - JRG 1 2

T2C 2

T2C GC site work disconnect addition? 40 $ 500 T3A GC site work - sign installation 4T3B GC site work oil storage cabinet 6 $ 900 T3B GC Travel 4

3 44 2 10 0 $ 330 $ 5,500 $ 500 $ 9,495 $ 220 $ 1,250 $ 900 $ 3,555 $ -

MercedSite planning - JRG 1 2Eye wash station $ 700 $ 700 0.5

T3B Assess ivy / combustables 0.5T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3J GS site work relief stacks 1 $ 50

T3L site work on combustable landscaping 0.5

OB9 12 $ 100 $ 100 2

T3B GC Travel 4 11.5 0.5 1.5 2 22 4

$ 165 $ 63 $ 188 $ 50 $ 698 $ 220 $ 2,750 $ 1,000 $ 5,955 $ 1,700

Modesto Defer to 2010Site planning - JRG 1

T3A GC site work - sign installation 0.5T3J GS site work relief stacks 0.2T3B GC Travel

1 0.7 0 0 0 $ 110 $ 88 $ - $ 296 $ - $ - $ - $ - $ -

Oakland

Site planning 1 1

Eye wash station 0.5 $ 700 $ 700 0.5

Ob12 2

T3B confirm no flammable mtls present 0.5T2C GC site work - ESD button addition 2 $ 750 $ 750 2T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.2

This station is going to be removed, so esclude from this job

Resolve conflict between CFC and NFPA ESD distances - consider adding a disconnect on nearby fence?



Was this set of issues addressed in Jan09 construction project?

initial investigation regarding property line issue


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280

281

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EXPENSE CAPITAL


JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




T3B GC Travel 1 13.5 0.7 1 4 4

$ 385 $ 88 $ - $ 709 $ 110 $ 500 $ 2,350 $ 4,440 $ 2,350

ReddingSite planning - JRG 4

T2C Resolve conflict between NFPA and CFC 2T2C GC site work - ESD button addition 2 $ 900 $ 900 2T3A GC site work - sign installation 0.5

T3B

T3B GC site work oil storage cabinet n/a No oil stored on siteT3B GC Travel 2 2

6 0.5 0 4 4 $ 660 $ 63 $ - $ 1,084 $ - $ 500 $ 900 $ 2,100 $ 900

Sacramento CNGSite planning - JRG 1 4Eye wash station 0.5 $ 700 $ 700 0.5

T3B Assess acetylene storage fence 0.5T3A GC site work - sign installation 0.5T3B GC site work - remove plywoodT3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50

OB9 2 $ 100 $ 100 2

T3B GC Travel 1 10.5 1 0 3.5 4

$ 55 $ 125 $ 50 $ 345 $ - $ 438 $ 1,000 $ 2,156 $ 1,700

Sacramento L/CNG n/a out of service


T3B Assess combustables poximity 0.5T3A GC site work - sign installation 4

T3B 0.5

T3B GC site work oil storage cabinet xx T3B GC Travel (w/Sacto above) n/a

1.5 0.5 4 1 0 0 $ 165 $ 63 $ 500 $ - $ 1,091 $ 110 $ - $ - $ 165 $ -

SalinasSite planning - JRG 1 5Eye wash station $ 700 0.5

T3A GC site work - sign installation 0.5T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50

GC site work - remove combustable grass/weeds


Station is out of service - exclude from capital job

GC site work - remove leaves from inside the station.


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298299300301302303304305306307308309310

311

312313314315

316

317318319320

321

322323324325326327328329330331332



EXPENSE CAPITAL


JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




OB9 12 $ 100 2

T3B GC Travel 6 11 1 5 24 4

$ 110 $ 125 $ 50 $ 428 $ 550 $ 3,000 $ 900 $ 6,675 $ 1,700

San RafaelSite planning - JRG 1 3Eye wash station 0.5 $ 700 $ 700 0.5

2 $ 1,000 0.5

T2C GC site work - add ESD button 8 $ 2,000 $ 2,000 8 trench required

T2G GC site work - replace three missing bollards 2 $ 200

T3A GC site work - sign installation 0.5T3B GC site work - remove ivy and cardboard 0.5T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 1 $ 50

T3L

T3B GC Travel 1 11 0.5 3.5 3 12 10.5

$ 110 $ 63 $ 438 $ 250 $ 1,290 $ 330 $ 1,500 $ 2,900 $ 7,095 $ 4,600

Santa CruzSite planning - JRG 1 3Eye wash station $ 700 0.5


T3B

T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50 T3B GC Travel 1 1

1 0 1 3 1.5 2 $ 110 $ - $ 125 $ 50 $ 428 $ 330 $ 188 $ 900 $ 2,126 $ 1,600

Santa RosaSite planning - JRG 2 3Eye wash station $ 700 0.5

T2C GC site work - add ESD button $ 1,200 6 excavation req'dT3A GC site work - sign installation 0.5

T3B site work - remove weeds 1

T3B GC site work oil storage cabinet 6 $ 900 $ 900 0.5T3J GS site work relief stacks 0.5 $ 50

OB9 12 $ 100 2

T3B GC Travel 4 12 1 1 3 22 10


Replace 5500 w/5kpsi PRV (1) 81S1F68-4added 11/8/09

GC site work on combustable landscape (ivy removal)??

GC site work - remove combustable grass at fence, remove weeds




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EXPENSE CAPITAL


JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




$ 220 $ 125 $ 125 $ 50 $ 780 $ 330 $ 2,750 $ 900 $ 5,970 $ 2,900

San Ramon

2

Site visit to create removal plan 0.5Review drawing set, revise as appropriate 2.5GC site work (2 man crew, 1/2 day) 8 $ 100 $ 100 1.5

T2C GC site work - add ESD button $ 1,200 6

T3B Assess flammable landscaping 0.5T3A GC site work - sign installation 0.5

T4C site work - dispensor hose armor installation 1

GC travel (2 man crew, 1/2 day) 2 10.5 1 0.5 5 10 8.5

$ 55 $ 125 $ 63 $ - $ 364 $ 550 $ 1,250 $ 100 $ 2,850 $ 1,300

San Ramon - TES delete for 2009 since construction prevents access

Site planning - JRG 1

T3A GC site work - sign installation 0.5T3B GC Travel (include w/SRLC)

1 0.5 0 0 0 $ 110 $ 63 $ - $ 259 $ - $ - $ 100 $ 150 $ -

Stockton

1 2

1

Eye wash station $ 700 0.5T2C GC site work - ESD button installation $ 1,500 8 trench required

GC site work flex tubing replacement defer to 2010 since travel = 0T3A GC site work sign installation defer to 2010 since travel = 0T3B GC site work - relocate ladders and oilT3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3J GS site work relief stacks

OB9 2 $ 100 2

T3B GC Travel 0.5 0.52 0 2 3 11.5

$ 220 $ - $ - $ 330 $ 220 $ 375 $ - $ 893 $ 3,200

Treat (SF)Site planning - JRG 2 3Eye wash station 0.5 $ 700 $ 700 0.5

MTC - ESD button decision/discussion

Dryer Removal - proximity compliance violation <<check>>

excavation req'd but no paving


This station may be removed or relocated

Develop written plan for ESD location changes / installation & comb mtls, remove vent stack Ts and replace with sock.

Develop plan for flex tubing replacement (compliance item)



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398

399

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408409410411412413414



EXPENSE CAPITAL


JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




T3B Assess landscaping 0.5

T2C GC site work - add ESD button 4 $ 1,200 $ 1,200 4 overhead or dig


T3B 1


4 $ 3,000

T3B GC Travel 1 12.5 1 5 3 6 6

$ 275 $ 125 $ 625 $ 3,050 $ 6,113 $ 330 $ 750 $ 2,100 $ 4,770 $ 2,800

VacavilleSite planning - JRG 1 2Eye wash station 0.5 $ 700 $ 700 0.5

T3B Confirm flammable materials are still gone 0.5T3A GC site work - sign installation 0.5T3J GS site work relief stacks 0.5 $ 50 T3B GC site work oil storage cabinet 0.5 $ 900 $ 900 0.5T3B GC Travel 0.5 0.5

1.5 1 2 1.5 1.5 $ 165 $ 125 $ 50 $ 510 $ 220 $ 188 $ 1,600 $ 3,011 $ 1,600

Site planning - JRG 4GC site work (2 man crew) 2 2GC travel (2 man crew, two 3-hr trips) 1 1

4 2 3 $ 440 $ 250 $ 1,035 $ -

T2G Bollards for equipent protection

2

2 $ 220

Building Permits - T2A

1.5

12.8

14.3 $ 1,573

Fence Combustable Materials - T3B

1

Obtain input from other NGV station operators 2

GC site work - remove pallets, weeds & plastic conduit

Time fill hoses should be replaced this year ???

Hoses are out of compliance due to no continuity

Woodland Fuelmaker Removal T2A T2C T3A T3D T4C

Research to find locations where these are needed, beyond locations set forth in the audit.

Review existing permit binder to confirm what is in place

Make initial contacts with all cities to explore resolution of building permit issue

Explore whether self-extinguishing slats are available, pricing, etc.


3

415

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421

422423424425426427428429430431432433434435436

437

438439440441442443444

445

446447448449

450

451

452453454455

456

457



EXPENSE CAPITAL


JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




5

8 $ 880

Combustable Landscaping Issue - T3B

2

Explore with a few cities in 2009 46

$ 660

SUBTOTAL AUDIT / COMPLIANCE ITEMS

Hours 54.5 16.5 109.3 125 231.3TOTAL CAPITAL and EXPENSE $ 5,995 $ 2,063 $ 13,663 $ 9,550 $ 44,156 $ 13,750 $ 28,913 $ 45,100 $ 122,370

NON-AUDIT ITEMS

Card Reader Processor Replacement

2

project management; purchasing, etc. 12

$ 48,000 $ 45,600 0

GC travel (included in work above) n/a14 0 0

$ 1,540 $ - $ 48,000 $ 74,310 $ 45,600

$ 5,000 3

3 $ 5,000

Upcoming Capital Work from Nick

GC oversight & F/U0 0

$ - $ - $ -

2009 CAPITAL AND EXPENSE TOTALSHours 54.5 16.5 109.3 139 231.3 131.3

Establish how to resolve the need for these (local fire dept discussions during building permit process? Confirm variance application strategy?)

Check with other operators, develop variance strategy.

Assess whether card reader replacement deal can be made with manufacturer to capitalize the project.

GC site work to replace card readers (39 sites x 12 hrs each)

QC Bottle System Relief Valve (ADD TO SPECIFIC STATIONS ABOVE ONCE IDENTIFIED)

Install ASME relief valve with a rated capacity for DOT quick change bottle filling system (DOT filling dispenser) which have not yet been retrofitted with correct relief valve.

Define scope, chase material, coordinate installation


3

458

459460461462

463

464465466467

468

469470471472473474475

476

477

478

479480481482

483

484

485486487488

489

490491492493

494

495



EXPENSE CAPITAL


JRG HOURS

CNG MAINT TECH

GC ManDays

EXPENSE TOTAL

w/Overheads

JRG HOURS

GC ManDays

CAPITAL TOTAL

w/Overheads




TOTAL CAPITAL and EXPENSE $ 5,995 $ 2,063 $ 13,663 $ 9,550 $ 44,156 $ 15,290 $ 28,913 $ 93,100 $ 196,680 $ 146,850 $ 15,100 $ 161,950

CAPITAL CONTINGENCY 20% $ 293,700 30,199.00 $ 323,899


3

496497498499500

CONSTRUCTION MANPOWER SCHEDULE PLAN

document.xls, Schedule 16 11/9/09

MDs NOVEMBER DECEMBERGC Contr 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PRV RecdEyewash RecdOil Cabinets RecdCabinets and Eyewash to stationsESD Buttons Recd

5 5

Bakersfield DO Removal 3 3

13.8 14

5 5

6.5 6.5

4 4

5 5.0

3

5.5 5.5

2.4

2.5

4.5 4.5

5 5

5.5 5.5

5.5 5.5

4.5 4.5

Redding: signs, PRVstacks, ESD 4.5 4.5

5 5.0

5 5

14 14

conduit installation ++ESD button + PRV

3

11 11

conduit installation ++ESD button

8

conduit installation ++ESD button 8

11.5

conduit installation ++ 8ESD button 3.5

11

conduit installation ++ 4ESD button 7

2.5

Woodland Fuelmaker Removal 3 3

TOTAL MDs FROM ABOVE 145.8 13.4 36 ###

TOTAL MDs AVAILABLE @ 4/day 112 16 96

Auburn: signs, PRVstacks, oil tank rmvl, oilcab/eyewash, ESD, PRV

Bakersfield SC: signs, PRVstacks, oilcab/eyewash, bolt QCBR to pad

Cinnabar: signs, PRVstacks, oilcab/eyewash

Concord: signs, PRVstacks, oilcab/eyewash, ESD

Cupertino: signs, PRVstacks, oilcab/eyewash

Davis: signs, PRVstacks, oilcab/eyewash, oiltank rmvl

Folsom St (SF): signs, PRVstacks, oilcab/eyewash

Fresno: signs, PRVstacks, oil tank rmvl, oilcab/eyewash, 6PRV

Grass Valley: signs, PRVstacks, oilcab/eyewash

Hawyard: signs, PRVstacks, oilcab/eyewash

Livermore: signs, PRVstacks, oilcab/eyewash, 4PRV

Los Banos : signs, PRVstacks, oilcab/eyewash

Marysville: signs, PRVstacks, oilcab/eyewash, oiltank rmvl

Merced: signs, PRVstacks, oilcab/eyewash, oiltank rmvl

Oakland: signs, PRVstacks, oilcab/eyewash, ESD

Sacramento CNG: signs, PRVstacks, oilcab/eyewash, oiltank rmvl

Salinas: signs, PRVstacks, oilcab/eyewash, oilstrg tank

San Rafael: signs, PRVstacks, oilcab/eyewash, 4PRVs, ESD

Santa Cruz: signs, PRVstacks, oilcab/eyewash

Santa Rosa: signs, PRVstacks, oilcab/eyewash, ESD, oiltank rmvl

San Ramon : signs, dryer removal, ESD

Stockton: signs, PRVstacks, oilcab/eyewash, ESD, oiltank rmvl

Treat (SF): signs, PRVstacks, oilcab/eyewash, ESD

Vacaville: signs, PRVstacks, oilcab/eyewash

document.xls, GC mandays 17 11/14/09

total mandays 146 13.6 160 107 13.6 49.2 62.8 170 10total days (4 man crew) 37 27

Nov work days 11/17 start 8 8 18Dec workdays 16 16 25~Remainng workdays 2009 24 24 43

-13 -3 43

516 hrs

GC Cap + Exp MDs

Contr Stage 1

Total MDs

GC Cap + Exp MDs

Contr Stage 1

Contr Stage 2

Total Contr

Total MDs

Incremental MDs

Surplus (-Shortfall) calendar days

1) Start date is uncertain, since material may not be available. Woodland removal can be done first, since no material required and unlike Bksfld, no need to combine travel to Woodland. 11/17 start date is used to illustrate reasonble number of work days remainign in 2009 for capital compliance work (must be completed in 2009).

2) Two different levels of contract effort are included. Stage 1 = only send contractor only to sites where no GC work is planned. Stage 2 (incremental to St1) = send contractor to GC work sites to unload GC to the maximum extent possible. Results in 5-10 mandays duplicate travel time, but not much.

OPEN ISSUES UNDERWAY

document.xls, OpenIssues 18 11/14/09

NICK

Bakersfield Svc Cntr Nick to discuss oil cabinet location with tech.

Chico

Livermore Nick to discuss oil cabinet location with tech.Oakland Nick to discuss oil cabinet location with tech.Salinas cabinet will fit in either space shown. Your preference?

MATT

PRV stack outlet valve

Bakersfield SC bollards review drawing for approval

Bakersfield SC Hoke tees

Butech 8:1 3/4" NPT nipple length to use on either side of block valve?Sign installation guide review draft standard for use on this project

SanRamonLC conduit

need to discuss options

MATT / JRG / AAH MTC/JRG scope discussion => review w/AAH

PRV fitting replacementsCinnebar (4) if the bottle fitting is not 1:8, consider tube trailer operation to replaceFresno (6) bottle fittings are not 1:8 <?>, consider tube trailer operation to replaceLivermore (4) if the bottle fitting is not 1:8, consider tube trailer operation to replaceBakersfield (1) only one PRV, so defer fitting upgrade since schedule is too tightSan Rafael (1) only one PRV, so defer fitting upgrade since schedule is too tight

JRG

PRV standard obtain drawing expected to be provided by MartenAll oil cabinets Find 5gal bucket oil pump

GC schedule/crew size

Bakersfield bollards confirm with Robeh that at this >$500 protection system cost, we can capitalize

Marysville/GrV signs

Butech nipple MA12P12P

Signs Move 40 sets of signs from Victor to Arch for GCSRLC Look for electrical system drawings

Nick to discuss oil cabinet location with tech.Jerry to measure footprint space for oil cabinet.

valves to be received and tested 11/16 week.MR/JRG to order 11/19 if tests OK

what do we install to replace existing Hoke tees for PRVs we are not replacing? Shall we install face seal blocks now, downstream of block valves?

location on surface OK? PVC or galvanized? OK to mount ESD buttons and signs on existing fire ext and sign posts?

3/4" dispenser tubing PRV stack weather cap?

calendar time vs. manpower vs. objectives don't work. Resolve plans to complete work by 12/31

explore whether GC will get to this work by early Dec, or whether MTC should arrange separately for Ted Robinson

confirm length choices, pressure rating. Work with MR to order a pile, or should they be part of the PRV capital assembly from StaParts?

CAPITAL COMPLIANCE PROJECTDETAILED BILL OF MATERIALS

document.xls, BillofMaterials 19 11/12/09

Item Unit Price Source Info Qty Comments

ESD Button Systems

ESD Button $ 520.25 11 $ 5,723

Steel fab stock for mounting $ 50.00 GC 1 $ 50.00 1/8 x 6" flat bar

$ 150.00 GC 1 $ 150.00 Oakland, SFTreat, SRosa

$ 900.00 2 $ 1,800.00

$ 500.00 Bksfld 25', Concord 15',

conduit 1" 588

PVC coated for buried 100'galvanized for above ground 500'

conduit seals 20 let's just get 20 to start…should work.

10

1400'

Oil Storage Cabinets

Cabinet 43" W X 44" H X 18" D $ 633.68 24 $ 15,208

Seismic Bracket Kit $ 125.82 24 $ 3,020

Concrete mounting expansion bolts, 1/2" GC

GC

ground strap systems wire and end fittings wire size? MMK

Concrete anchors for seismic bracket kit 1/2"

Filter Drain Assemblies, DVAJS-E614SCB ?? how many did you order?

$ 200.00 $ 200.00

$ 750.00 24 $ 18,000

StationPartsSource, 10970 Biggee St, SteB, San Leandro 94577

quote in hand, lead time = 2 wks for buttons, 4 weeks for covers.11/14/09 change to 12 since SRLC needs 3 buttons, not two

Wire end labels for new wiring, to be applied at both ends of the wire at termination points

Unistrut clamps for mounting buttons and sign masts on concrete filled 3" 4" and 6" bollards

traffic box for conduit connection points in pavement 17 x 30 x 30

SFTreat, SRosa, 11/11 don't need the one at Treat, but it may be useful at SRosa to create a deeper box if the conduit is deep.

conduit protectors for pavement surface for 1" conduit, Powerback RFD9

Powerback RFD9cableramps.com/

Bksfld 120', Concord 90', Oakl 20', Redding 15', SRafael 150', SRosa 8', SRamon 50', Stockton 75', SFTreat 60', but we may use much less

flex connections (18") for connection at existing ESD stations

ESD BUTTON WIRE #14 THHN /THWM· 2 YELLOW wires as the main conductors· 2 BLACK wires as your extra pair· 1 GREEN wire as your ground (whether it is used OR spare)

A&J Electric Cable, Fremont

Total conduit footage = 588+100+700' = 1400' x 5 14ga conductors per run = 7000'.

McMaster Carr 4495T24

5 workdays to ship out from McM + 2 days by truck

McMaster Carr model 8400

no McM catalog #, so specify mfg # when order from McM

Unistrut and anchor lag bolts for asphalt mounting

1/2" x 12" lag bolts

for cabinets that will sit on asphalt or gravel (not concrete)

Brian White, 510 733 5538 Specialty Process Equipment

Assorted 1/4 and 1/2" tubing fittings and tubing

Eye Wash Station Fendall 2000 / Sperian # 32-002000-0000 + accompanying fluid pack Mfg: 800 682-0839

Available from Grainger, item number 2DEB1 and 2DEB2 (the two parts make up an assembly)

- This is intended to be used with Mike/Barry for ordering material, some of which should occur the weeks of 11/2/09 and 11/9/09Capital work set up on Job 30734471

CAPITAL COMPLIANCE PROJECTDETAILED BILL OF MATERIALS

document.xls, BillofMaterials 20 11/12/09

Item Unit Price Source Info Qty Comments

- This is intended to be used with Mike/Barry for ordering material, some of which should occur the weeks of 11/2/09 and 11/9/09Capital work set up on Job 30734471

est ??

1 $ -

Livermore - female connections81CF68-4 low and med bank 5000 psig 2 $ - 81S1F68-6 high bank 5000 psig 1 $ - 81S1F68-4 common 1 $ -

4 $ -

FresnoStorage vessles 81S1M68-4 3 $ - ASME 2A, 2B, 2C 81S1M68-4 3 $ -

San Rafael 81S1F68-4 5000 psig 116

MA12P12P 30

SRLearningCenter dryer removalpipe, 1.5" NPT x 38.5" $ 20.00 GC 1 $ 20.00

$ 44,171

3

PRV stack outlet socks + tethers3/4" 201" 201.5" 52" 5

PRV stack outlet extensions3/4" NPT couplings and 12" nipples 201" NPT couplings and 12" nipples 201.5" NPT couplings and 12" nipples 52" NPT couplings, 12" & 24" nipples 510' lengths of 3/4" and 1" for NPT outlets 20' used to make parts if needed

6'

20' Livermore PRV rack relocation

Unistrut

40 ask Nick about these - do now or later?

CNG Station Signs move from Victor to Arch Rd

Relief Valves, AndersonGreenwood assembly including face seal / vent fitting

Face seal fitting SAE Code 62 block tee, relief face seal fitting, bushing, bleed valve & associated pipe fittings or complete PRV replacement

Bakersfield - main bottle 5000 psig set point, 81S1M68-4

San Jose - Cinnabar - 81S1F68-4 5000 psig

BUTECH high pressure nipples 3/4" NPT x 3/4" NPT x ____" long

for inlet and outlet of CNG bottle block valves

5000 psi rated NPT tees for Bakersfield CNG bottles, 3/4" NPT

hold off on this - Matt may have us change

3" x 0.156 or 0.188 Grade B (or whatever you find) for PRV welded stack extensions

3/4" Grade B schedule 160 pipe and NPT fittings

VENT FILL aluminum engraved labels for the dispensor hose valve

we may be specifying something different, so hold off on this , or cancel if ordered (if you can)

let's discuss this. I assume 0 lead time? Might get 100' of whatever your standard is (double or single) + connectors

Let's discuss - may not be needed

CNG STORAGE BOTTLE PRV CONFIGURATION STANDARD

document.xls, PRVpiping 21 11/15/09

B - Needle valve, Anderson Greenwood H5 VIS-22. C - The 1" nipple on the PRV outlet varies in length. Schedule 80 minimumD - Union, outlet, 3000# rating E - Block, clamps and bolting. Torque value for the face seal clamp bolts = 250 in-lbs.F - Code 62 Adapter FNPT 3/4", to PRV 3/4" MNPT inlet portG - 1" NPT elbow, _____ # rating

This standard applies to the PRV replacements for Capital Order Bakersfield (1)Cinnebar (4) - if the bottle fitting is not 8:1, conisider tube trailer operation to replaceFresno (6) - if the bottle fitting is not 8:1, conisider tube trailer operation to replaceLivermore (4) - if the bottle fitting is not 8:1, conisider tube trailer operation to replaceSan Rafael (1)

A - The 3/4" x ___" hex nipples used between the ASME vessel and the isolation valve and face seal block are a Butech MA12P12P fitting _______________. As far as we know, this fitting has the highest pressure rating of any 3/4" SS nipple available. Cal Osha requires the pipe/fitting between the tank and first valve to have an 8:1 FOS.

A

B

C

D

F

C

CNG STORAGE BOTTLE PRV CONFIGURATION STANDARD

document.xls, PRVpiping 22 11/15/09

SEEALUM INDUSTRIES730 Eaton Way, Annacis Business ParkDelta, B.C. Canada V3M 6J9Phone: (604) 521-1170Fax: (604) 522-0070Toll Free 1-800-928-1170Website: INDUSTRIES LTD. www.sealum.com

E

F

document.xls, PRVcaps 23 11/14/09

Location 3/4" 1" 1.25" 1.5" 2" 2.5" 3"AntiochAuburn 1 1 1 1

Bakersfield District OfficeBakersfield SC 1 7

BelmontChico

Cinnabar/SanJose 2 4 one of 3/4 might be 1/2, so note when on siteColma

Concord 2 3 3

Cupertino 1 3 2Davis 1 4

EurekaFolsom St. (SF) 3 4 1Fremont (LNG)

Fresno 2 7 1Grass Valley 2

Hayward 2 6Livermore 3 5Los Banos 2 3MantecaMartin

Marysville 2 7 3Merced 1 9 2 1Modesto 1Oakland 4Redding

RichmondSacramento CNG (only) 1 1 2 1

Sacramento L/CNGSalinas 1 2 1

San Rafael 1 2 1 1Santa Cruz 1 4Santa Rosa 1 4

SR Learning CenterStockton 3 3 2 1

TESTreat (SF) 1 4 1Vacaville 1 2 2Woodland

TOTALS 34 86 0 3 17 2 10

MISCL MATERIAL NOTES

document.xls, MaterialNotes 24 11/1/09

1548 cu in spill retention0.89 cu ft6.62 gallons

gallon spillCabinet #1: 43" W X 44" H X 18" D 2 shelves x 3 cans 3.354299Cabinet #2: 35" W X 35" H X 22" D 2 shelves x 3 cansCabinet #3: 23-1/4" W X 35" H X 18" D4495T21 2 shelves x 2 cans

standard dia 12"

16"

RICHMOND ESD BUTTONSBarry Richards Arch Road

class 1, div 2 5' from dspsr 10' from strorage 15' from vent

ESD pushbutton EDSC 2184-S769-EM-SP $305.90 plus taxCraus Hindes - distributor: Randy Scull, OneSource510 441-2411 x 5178One of PG&E's required two primary vendors for majority of equipment

Cover clear plastic cover that prevents activation when bumpedNCCH1QA environmental protective coverCraus Hindes

Box

http://equipment.forconstructionpros.com/product/78016/Timco_Inc_Timcoloc_Asphalt_Anchor_Bolt_Fastening_SystemTIMCO (914) 736-0206, (800) 792-0030

http://www.crouse-hinds.com/

5 gallon oil can

Safety Cabinet for Flammables & Combustibles Counter Ht, Self-Closing/Hinged, Cabinet #!: 43" W X 44" H X 18" D 4495T24, 3 x 5gal cans per shelf, In stock at $633.68 EachDoor sills are raised at least 2" to contain spills., This would hold six 5-gal oil containers

Cabinet #2: 35" W X 35" H X 22" D 4495T27 for Bakersfield SC (height limit is 40") Davis (height limit is 42") Stockton (height restriction)Door sills are raised at least 2" to contain spills. This would hold six 5-gal oil containers

McM will provide a drawing of the kit available from the cabinet mfg for bolting the cabinet down.

http://www.crouse-hinds.com/



866 520 8511http://www.americanea.com/proddetail.php?prod=PE18-SQ http://www.americanea.com/proddetail.php?prod=PE14-STD18" long with 1/2" square drive head 14" aluminum anchor with socket machine screw head

and 6" x 1/2" stud and nut

Hard Pan

In Inches Soil

Gravel Gravel Loose

Fine Sand Sand

14� 2,500 1,700 600 350 200

lag bolts, anchor bolts, timber spikes, etc.4" long, every 4" in a section of unistrutBolt the cabinet mounting system to the unistrut

web page 1476 for McMasterCarr long screws that might anchor in the ground

CABLE PROTECTORS

866 4421885 http://www.cableramps.com/

TECHNICAL DATA

Ultimate Pullout Resistance At Minimum Depth In Pounds

Anchor Size

Minimum Vertical

Class 1 Soil 2

Class 2 soil 2

Depth - Feet

Class 3 soil2

Class 4 soil2

Dense Sand &

Medium Sandy

Loose Fine

Medium To

Uncompacted

Penetrator

http://www.cableramps.com/product.php?id=18

http://www.cableramps.com/product.php?id=18



BUTECH high pressure nipples5672 Bolsa Avenue Huntington Beach, CA-92649 - USA - Ph (714) 751 - 7512 - Fax (714) 751 - 0213800 576-6308MA12P12P 3/4 x 3/4 NPT male hex nippleMTC wants these either side of the block valve downstream of the CNG bottle.3 x factor of safety in fittings = 40/3 kpsi factory service pressure8 x required for 5kpsi service = 40k psi design pressureID for 3/4" NPT =

MIke Hanter / Chris Newman - LM 11/13 430pm

EYE WASH STATION

document.xls, Eyewash 27 11/14/09

ANSI Z358.1 200433"–45" from the nozzles to the surface the user stands (Section 5.4.4)If the potential for freezing conditions, product specifically designed to avoid freezing should be utilized (Section 5.4.5)Self-contained units do not require activation, but require a visual inspection to verify adequate flushing fluid is available (Section 5.5.3)

Fendall 2000 24 mo self contained sealed fluidSperian 800 682-0839cartridge will freeze at 30-32

Fendall PortaStream III has freeze protection16 gallon every 6mo, wash and refill.Grass ValleyAuburnMarysville?Where else?

http://www.fendall.com/

Self-contained devices must be inspected and maintained according to manufacturer’s instructions.

http://www.fendall.com/

EYE WASH STATION

document.xls, Eyewash 28 11/14/09

If the potential for freezing conditions, product specifically designed to avoid freezing should be utilized (Section 5.4.5)Self-contained units do not require activation, but require a visual inspection to verify adequate flushing fluid is available (Section 5.5.3)

OIL CABINET MOUNTING

document.xls, OilCabinets 29 11/1/09

Mounting

Location Oil Cabinets Concrete Floor Wall Asphalt

AntiochAuburn 1 can avoid this with unistrut

Bakersfield District Office o/s

Bakersfield SC 1 Nick to check siteBelmont future

Chico future

Cinnabar/SanJose 1

Colma

Concord 1 yes

Cupertino 1

Davis 1 can avoid this

Eureka

Folsom St. (SF) 1

Fremont (LNG) confirm no oil storage w/MTC

Fresno 1

Grass Valley 1 yes

Hayward 1

Livermore 1

Los Banos 1 yesMantecaMartin

Marysville 1

Merced 1

ModestoOakland 1 Nick to check siteRedding

Richmond

Sacramento CNG (only) 1 can avoid this

Sacramento L/CNG

Salinas 1 can avoid this

San Rafael 1 can avoid this

use unistrut and multiple lag bolts

concrete wall, so might as well use floor?


with unistrut offset, through bolts and fender washers


connect to fence post with unistrut offset?



bolt through building floor?






OIL CABINET MOUNTING

document.xls, OilCabinets 30 11/1/09

Mounting

Location Oil Cabinets Concrete Floor Wall Asphalt

Santa Cruz 1

Santa Rosa 1

SR Learning Center

Stockton 1

TES

Treat (SF) 1

Vacaville 1

Woodland23

green major construction soon, so no action on this job






document.xlsM StaAdr 31 11/14/09

PACIFIC GAS & ELECTRIC COMPANYNATURAL GAS FUELING STATION SURVEY

Address Address

1 22

2 23

3 24

4 25

5 26

6 27

7 28

8 29

9 30

10 31

11 32

12 33

13 34

14 35

15 36

16 37

17 38

18 39

19 40

20 43 Endenvale Service Center

21

Station Numbers

Station Numbers

Antioch Service Center 2111 Hillcrest Ave Antioch, CA 94509

Merced Service Center 624 W. 15th St. Merced, CA 95340

Auburn Service Center 333 Sacramento Street Auburn, CA 95603

Modesto Service Center 1525 N. Carpenter Rd. Modesto, CA 95351

Bakersfield Service Center 4101 Wibble Rd. Bakersfield, CA 93313

Monterey, City of (CARS Station) 23 Ryan Ranch Road Monterey, Ca

Bakersfield Dist Office 1918 H Street, Bakersfield

Oakland Service Center 4801 Oakport Road Oakland, CA 94601

Belmont Service Center 1970 Industrial Way Belmont, CA 94070

Redding Service Center 3600 Meadowview Drive Redding, CA

96002

Chico Service Center 11239 Midway Chico, CA 95928

Richmond Service Center 1100 South 27th Street Richmond, CA

94804

Cinnabar Service Center 308 Stockton Avenue San Jose, CA 95126

Sacramento Service Center 5555 Florin-Perkins Rd. Sacramento, CA

95826

Colma Service Center 450 Eastmoor Avenue Colma, CA 94115

Sacramento LNG 5555 Florin-Perkins Rd. Sacramento, CA 95826

Concord Center 1030 Detroit Ave Concord, CA 94518

Salinas Service Center 390 Griffin Street Salinas, CA 93901

Cupertino Service Center 10900 North Blaney Ave. Cupertino, CA 95014

San Rafael Service Center 1220 Andersen Street San Rafael, CA

94901

Davis Service Center 1415 2nd St. Davis, CA 95616

San Ramon Learning Center 3301 Crow Canyon Rd. San Ramon, CA

94583

Eureka Service Center 1000 King Salmon Ave Eureka, CA 95503

San Ramon ATS 3400 Crow Canyon Rd. San Ramon, CA 94583

Fremont Service Center 41800 Boscell Road Fremont, Ca

Santa Cruz Service Center 615 7th Avenue Santa Cruz, CA 95062

Fresno Service Center 3754 E. California Ave. Fresno, CA 93702

Santa Rosa Service Center 3965 Occidental Santa Rosa, CA 95401

Grass Valley Service Center 788 Taylorville Road Grass Valley, CA

95945

PG&E Service Center 425 Folsom St. San Francisco, CA

Hayward Service Center 24300 Clawiter Road Hayward, CA 94545

SF Service Center 536 Treat Ave San Francisco, CA 94110

Livermore Training Center 7205 National Dr. Livermore, CA 94550

Stockton Service Center 4040 West Lane Stockton, CA 95204

Los Banos Service Center 970 I Street Los Banos, Ca

PG&E Service Center 158 Peabody Vacaville, CA 95687

Manteca GC Yard 10901 E Hwy 120 Manteca, CA 95336

Woodland Service Center 50 Kentucky Ave Woodland, CA

95695

Martin Service Center 731 Schwerin Street Daly City

Marysville Service Center 18 7th Street Marysville, CA 95901

GENERAL PROCEDURESESD BUTTON INSTALLATION

document.xls, ESDinstallation 32 11/11/09

REVIEW W/MMK FIRST

Bakersfield not disruptive - no contact neededConcord not disruptive - no contact neededOakland not disruptive - no contact neededSan Rafael trenching required - contact yard in advanceSan Ramon trenching required - contact yard in advanceSanta Rosa trenching required - contact yard in advanceStockton trenching required - contact yard in advanceTreatSF trenching required - contact yard in advance

existing

existing new

The addition of ESD button(s) to the station emergency shutdown system results in a change to the system. Because of this change, the function of the ESD system must be thoroughly and completely tested prior to returning the station to service.

1) Activate a clearance for the station and de-energize the electrical system, to prevent compressor start and to ensure the ESD wiring is de-energized.2) Remove the existing ESD button at the connection point for the new ESD circuit, and test the functionality of the existing ESD button to confirm that it is a simple closed/open contact for a single wire pair.

3) The new ESD button can then be extended as part of this series circuit. Apply wire number labels to all new wiring at the termination points in the existing and new ESD stations. Install conduit seals on all conduit ends (one at the existing ESD button connection point, and one at the new ESD station).

4) Once the new button is connected, energize the compressor ESD circuit(s) and test the operation of each and every ESD button in the station to confirm the ESD circuit opens at the compressor end of the circuit. 5) MTC - Confirm we do not need a live ESD test with compr running.

Local Yard Notification - Contact the building depertment rep for each PG&E yard to advise of ESD work planned where work will be disruptive, in advance of start of work.

AUBURN

document.xls, Auburn 11/11/09

Cabinet #2: 35" W X 35" H X 22" D 2 shelves x 3 cans

Oil storage cabinet - capital work item #1Bolt to floor along wall adjacent to door, leaving clearance behind for the conduit on the wall.Grounding strap to building metal corner post?Nick OK

AUBURN


6" long tubing drain outlet

Oil storage tank and tubing removal - capital item #2Remove drain plug or valve from concrete containment, so containment will no longer trap water.Feet supports are bolted and grouted. Remove bolts, break out grout if/as required to remove tank.Leave valves and 6" stub tubing downstream of each oil source for future drain servicing

Confirm tubing from drain valve on separator feed the oil tank.

Confirm tubing below the tee feeds the oil tank.

Install a valve below the tee, with a 6" tubing outlet, so tubing can still be used for drain servicing.

Remove remaining tubing from here to the oil tank.

AUBURN


Remove remaining tubing from here to the oil tank.

RELIEF VALVE DISCHARGE STACKS - EXPENSEExposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.General - Remove NPT tee, extend to 10'+ above grade, install cap.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.

BAKERSFIELD DOWNTOWN OFFICE

document.xls, BksfldDO 10/10/09

to fuelmaker

Fuelmaker Removal - capital work item #1Remove fuelmaker and return to Victor yard. Fragile - handle with care.Disconnect electrical power supply.Advise building maintenance in advance of generator out of service for 20 minutes during piping removal.The rigid conduit from the junction box to the generator was not investigated. The main breaker in the basement is labeled only for the fuelmaker, so no generator functionality should be on the circuit. None-the-less, the rigid conduit does connect the junction box to the generator.

Power to junction box has been interrupted with breaker in basement of office building. Confirm.Remove wire from box to transformer to disconnect to fuelmaker.Remove transformer, disconnect, both boxes, unistrut and flex conduit; return to Victor yard.Leave junction box in place.

BAKERSFIELD DOWNTOWN OFFICE

document.xls, BksfldDO 10/10/09

Disconnect supply tubing, remove valve, cut off pipe flush with grade. Fill pipe with patch or concrete.

Disconnect outlet tubing, cut off pipe flush with grade. Fill pipe with patch or concrete

Lock out standby generator.

Close gas supply valve, remove piping to fuelmaker, plug tee.

Open valve, purge through generator to remove air from piping work. Re-arm generator.

Cut off piping to the fuelmaker at grade. Fill with paving patch or concrete.

remove this section

Remove dispensor as an assembly with the single bolt in the base socket. Return dispensor to Victor yard.Remove bollards/dispenser support, cut off bollards and gas supply pipe/conduit flush with pavement, fill with patch or concrete. Return base assembly and bollards to Victor yard.

Remove operating manual box and contents, and return to Victor yard.

BAKERSFIELD SERVICE CENTER

document.xls, BksfldSvcCntr 11/14/09

Oil Cabinet Installation - capital work itemCAN NOT Install storage cabinet inside compressor building in 40" tall x 5' wide space below the center electrical control box.

Nick to review



Install bollards per the following. Confirm this is capital. Confirm this should be done as part of a single GC Bakersfield job. SECTION 312, CFC 2007 VEHICLE IMPACT PROTECTION312.1 General. Vehicle impact protection required by this code shall be provided by posts that comply with Section 312.2 or by other approved physical barriers that comply with Section 312.3.312.2 Posts. Guard posts shall comply with all ofthe following requirements: 1. Constructed of steel not less than 4 inches in diameter and concrete filled. 2. Spaced not more than 4 feet between posts on center. 3. Set not less than 3 feet deep in a concrete footing of not less than 15 inches diameter. 4. Set with the top of the posts not less than 3 feet above ground. 5. Located not less than 3 feet from the protected object.312.3 Other barriers. Physical barriers shall be a minimum of 36 inches in height and shall resist a force of 12,000 pounds applied 36 inches above the adjacent ground surface.

4'

4'

4'4'

4'

Bolt quick change bottle rack to the concrete pad



1 2 3 4 5 6 7 8 9 ### ###

58' 75'75' 51' 60'

PROPOSEDPROPOSED

30' 6' 15' 38'

FENCE LINE

DISPENSER / ESD DISTANCESNO SCALE

COMPRBLDG

FENCED PIPING AREA

E1

E2 E3

install conduit cover in gate crossing area

~ 120' of new conduit along base of fence, to new ESD button on NW corner of fenced area. Install ESD sign.

North

E4

~ 30' of new conduit to new ESD button on SW corner of compressor building. Install ESD sign

new conduit along bottom of fence to compr

building ESD

E3

conduit cover in this area?

Other conduit on top of slab, so OK to run new conduit on top of slab and pavement as shown here

NorthVIEW STANDING IN THE DISPENSOR ROW FACING

EAST

AUDIT: Slow fill post 1 is located less than 25 feet and more than 75 feet from either ESD. Posts 8, 9, 10, and 11 are all located more than 75 feet from either ESD

conduit ramp/cover in this gate crossing



1 - Replace existing 5500 psi setpoint PRV with new AG 81S1M68-4 and face seal/bleed assembly, per standard in this workbook. Observe PG&E procedures for temporarily removing PRV from service on a CNG storage vessel.2 - Replace the HOKE 3500 Tees with __________ on the three CNG bottles?? Or is now the time to install face seal assemblies?3 - Replace nipples downstream of block valve with Butech nipples per PRV standard drawing.

2

3



RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above adjacent grade (most are current less than 10' above grade now), install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

Remove outlet tees, extend from the current 9'-9" to 10'+ above concrete pad elevation

currently 7'-10" tall

BELMONTSCHEDULED OF 2010 UPGRADE, SO DEFER ANY OR ALL OF THIS WORK FROM LATE 2009?

document.xls, Belmont 10/16/09

SCHEDULED OF 2010 UPGRADE, SO DEFER ANY OR ALL OF THIS WORK FROM LATE 2009

34"

4'

Oil storage cabinet - capital work item #1Bolt to floor along wall where ladder and hoses sit.Grounding strap to building metal corner post?

Nick OK

elec

tric

al

The 43" W X 44" H X 18" D cabinet could fit where the ladder is standing, next to the post. The right door would not quit open 90 degrees, but the left door would have no issues.



Oil storage tank and tubing removal - capital item #2Remove drain plug or valve from concrete containment, so containment will no longer trap water.Feet supports are bolted and grouted. Remove bolts, break out grout if/as required to remove tank.Leave with ball valve, needle valve and 6" stub tubing downstream of each oil source for future drain servicing

Remove tubing connecting to outside tank. Retain valve, add needle valve and 6" tubing stub for future drain servicing.

Typical of each of two compressors

Leave a 6" section of tubing downstream to serve as a spout with ball valve and needle valve

remove tubing



6 7 8 9

74.5' or less

1 2 3 4 5

25.5' or more


E1

E3

North

E2

Install 36' of new conduit (buried with paving) from ESD button E2 to proposed new ESD button E3.Install new pedistal for E3.

Row containing 5 posts - Two posts are located less than 25 feet and more than 75 feet from an ESD. New E3 will cover posts 8 & 9, and be 74.5' from D9.

Row containing 4 posts – The slow fill post located closest to the ESD on this row is located less than 25 feet from that device and more than 75 feet from another ESD. New E3 will be located 25.5' from dispenser 3 to resolve this.

E3

74.5' to dispenser 925.5' to dispenser 3

CHICOSCHEDULED OF 2010 UPGRADE, SO DEFER ANY OR ALL OF THIS WORK FROM LATE 2009?

document.xls, Chico 10/11/09

SCHEDULED OF 2010 UPGRADE, SO DEFER ANY OR ALL OF THIS WORK FROM LATE 2009

Oil Cabinet Installation - capital work itemInstall storage cabinet where ????SITE VISIT WAS NOT CONDUCTED BY JRG

Nick to check with tech

Nick's preference

RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above adjacent grade (most are current less than 10' above grade now), install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

CINNABAR

document.xls, Cinnabar 11/10/09

Oil Cabinet Installation - capital work itemInstall storage cabinet adjacent to Knaack box.Insufficient space inside compressor building.

Nick OK

CINNABAR


Install 81S1F68-4 (3) 5000 psi relief valves and face seal/bleed fittings on the three bottles. Observe PG&E procedures for temporarily removing PRV from service on a CNG storage vessel.

currently 9'-10", so extend to 10'+ by treading ends and add coupling and extension

CINNABAR


RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee and install weather cap and tether. New stacks on bottle PRV's are 9'10", so extend to 10'. Dispenser - Remove tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

compr building tank stack currently under 10', so extend to 10'+

CONCORD

document.xls, Concord 11/11/09

Oil Cabinet Installation - capital work itemInstall storage cabinet adjacent to existing parts cabinet, 8"+ out from wall to provide clearance from conduit.

Nick OK

CONCORD


WEST WALL

LIGHT POLE

PROPOSED

69' 65'

75'

75'

1 2 3 4 5 6

18'


COMPRESSORBUILDING

E1

E3

E2

North

E3

CONDUIT TOCOMPR BUILDING

~90 conduit from existing to new

ESD button

AUDIT: ESD 1 is about 18 feet from the closest dispenser. Dispenser 4 is located more than 75 feet from either ESD device.

Install ESD button 36" high on light pole. Install ESD sign facing dispensers 1 & 2

CONCORD


RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee and install weather cap and tether. Outlets are above 10' already.Dispenser - Remove tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

CUPERTINO

document.xls, Cupertino 11/10/09

Oil Cabinet Installation - capital work itemInstall storage cabinet in place of small Knaack box. Return Knaack box to Arch Rd or Victor.

Nick OK

CUPERTINO

document.xls, Cupertino 11/10/09

RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

bottle rack stack is welded. Cut off tee just below weld, above 10'

DAVIS

document.xls, Davis 11/10/09

Oil Cabinet Installation - capital work item #1Install storage cabinet on outside of this wall.

Install oil cabinet on the outside of this wall.

Nick OK

DAVIS


Remove Oil Tank and Vent Stack Assembly - capital work item #2Oil tank feed lines:1) Main storage bottles - leave tubing and valve manifold in place at bottles. Remove tubing from there to oil tank.2) 3/4" pipe - drains 6x3 reducer. Remove along west wall. Leave drain valve in place on reducer.3) Along south floor to two recovery vessels and compressor #2 filter separator.4) Remove drain plug or valve from concrete containment, so containment will no longer trap water.

Cut here and leave 6" + length of tubing and three valve set for future drain servicing. Remove remaining drain tubing to oil tank.

Remove piping from downstream of valve to oil tank. Install tubing adapter and 12" of tubing downstream of valve for future drain servicing.

DAVIS


Recovery Vessels: Disconnect tubing at tee along floor. Remove tubing along floor. Leave short 90degree tubing and drain valve for future drain servicing.

Compressor #2 filter/separator. Leave 6" length of tubing and valve for future drain servicing. Remove remaining tubing.

Tubing runs which are buried in the floor can be left in place. Cut and tape ends at least 2" above the floor for potential future use.

Leave this section in place. Cut and remove downstream from here to 2" from where it is buried in the floor.

Leave in service

Leave in service

DAVIS


Leave in service

RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

9'-9" tall need to be extended to over 10'

EUREKA

document.xls, Eureka 11/8/09

RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT stack top fitting, extend to 10'+ above grade, install weather cap and tether.QC Bottle Rack - may share the 2" dispenser PRV stack.Dispenser - Remove tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

FLOSOM - SF

document.xls, FolsomSF 11/10/09

Oil Cabinet Installation - capital work itemInstall storage cabinet in place of small Knaack box. Rerturn Knaack box to Arch Rd or Victor

Nick OK

FLOSOM - SF

document.xls, FolsomSF 11/10/09

RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee and install weather cap and tether. Outlets are above 10' already.Dispenser - Remove tubing tee, extend to above 10' (currently 9'-9") and install weather cap and tether.

PRV outlet tees are NPT, but are above the canopy. Some tees may be possible to remove from below the canopy, and some may require the stack be removed from the PRV first, to provide access to the tee from below.

Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

FRESNO

document.xls, Fresno 11/13/09

Oil Cabinet Installation - capital work itemInstall storage cabinet in place of Knaack box. Return Knaack box to Arch Rd or Victor

Nick OK

FRESNO


Install 81S1F68-4 (6) 5000 psi relief valves and face seal/bleed fittings on the six bottles, per standard drawing in this workbook. Observe PG&E procedures for temporarily removing PRV from service on a CNG storage vessel.

1) Inspect fittings between bottles and block valves for 8:1 factor of safety. Advise Engineering.2) If not 8:1, replace nipples on either side of block valve with Butech MA12P12P 3/4" NPT nipple. Tube trailer must be engaged to allow tranfer of gas from station CNG bottles and back, using station compression equipment. Contact Sheridan a week in advance for early December site work date.3) Replace PRVs with new PRV+face seal config (ref std drawing worksheet in this workbook).4) Replumb PRV outlets as shown on the next page, so exhaust stacks are verticle, evenly spaced, and terminate at the same height.

delete this piping

Delete relief valve body supports

FRESNO


45 degree schedule 80 ell

STACKSUPPORTFRAME

1) Inspect fittings between bottles and block valves for 8:1 factor of safety. Advise Engineering.2) If not 8:1, replace nipples on either side of block valve with Butech MA12P12P 3/4" NPT nipple. Tube trailer must be engaged to allow tranfer of gas from station CNG bottles and back, using station compression equipment. Contact Sheridan a week in advance for early December site work date.3) Replace PRVs with new PRV+face seal config (ref std drawing worksheet in this workbook).4) Replumb PRV outlets as shown on the next page, so exhaust stacks are verticle, evenly spaced, and terminate at the same height.

GRASS VALLEY

document.xls, GrassValley 11/10/09

Oil Cabinet Installation - capital work itemInstall storage cabinet in place of existing Knaack box. Return Knaack box to Arch Rd or Victor

Nick OK

GRASS VALLEY

document.xls, GrassValley 11/10/09

RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install cap.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

2" NPT stack is 10'-4" tall, so merely remove the tee at the top

HAYWARD

document.xls, Hayward 11/10/09

Oil Cabinet Installation - capital work itemInstall storage cabinet as shown. Return Knaack box to Victor or Arch Road

Nick OK

Here in front of compr building.

HAYWARD

document.xls, Hayward 11/10/09

RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade (QCbottlerack is currently 9'-4"), install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

currently 8'-10"

LIVERMORE

document.xls, Livermore 11/12/09

WALL

41"

68"

Oil Cabinet Installation - capital work itemInstall storage cabinet on this wall? Or where the Knaack box sits? Discuss. Consider a smaller cabinet since this is tight.

Return the Knaak box to Arch Rd or Victor

Nick to check

PANEL

KNAACK

Cabinet #!: 43" W X 44" H X 18" D could fit here, since Knaack box will be removed. Or should the new cabinet sit where the Knaack box sits?

LIVERMORE


<<MTC - Swan or PG&E must have fire flow rate calcs - why not check suitability of existing tubing before we relocate / rebuild? We have time.>>

Install four new PRVs for CNG bottles. Replace SS tubing between bottles and PRVs with 3/4" Gr B Schedule 160 pipe (for 5000 psi service) . <<test report needed for new piping once installed>>

Move the PRV rack to the end of the bottles typical of other stations.

If bottle PRVs will be out of service for a few days…let the storage pressurebleed down to 3k psi or so in advance, and perform under a clearance.

Install new PRV+face seal assembles per the standard design on the PRVpiping worksheet.

Build a new PRV rack to support

LIVERMORE


RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove tees, extend to 10'+ above grade, install weather cap and tether. Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

storage bottle and priorty panel PRV stacks are

already above 10' - just remove the tees

PRV outlets are ~ 8'-5", so extend to

above 10'

LOS BANOS

document.xls, LosBanos 11/7/09

Oil Cabinet Installation - capital work itemInstall storage cabinet in corner. Return Knaack box to Arch Rd or Victor

Nick OK

PRV STACK CHANGESNo field check was done on these.Remove T-tops found on any stack outlets.Extend stacks so that the outlet it 10' or more above surrounding grade.Install water sock on stack outletExposed end of stack must not have threads, so when extensions are needed, use threaded bushing wth a nipple above, with the top threads cut off.

MANTECA

document.xls, Manteca 10/10/09

NO Oil Cabinet Installation

Nick OK

MARTIN

document.xls, Martin 10/16/09

SCHEDULED FOR 2010 UPGRADE, SO DEFER ALL OF THIS WORK FROM LATE 2009.

ESD station installation - capital work itemResolve code requirments (5-25' 10'+ and/or 25-75')

Existing disconnect location 60' from dispensors (remeasure if this becomes an issue)

locate new ESD on fence here?

The VFA emergency manual shutoff device is located on the outside of the fleet garage and within view of the VFA but is about 60 feet from the compressor.Note: CFC 5204.6 and CFC 5204.9 require that an emergency shutdown device must be located within 75 of but not less than 25 feet from dispensers and must also be provided in the compressor area. Upon activation, the emergency shutdown shall automatically shut off the power supply to the compressor and close valves between the main gas supply and the compressor and between the storage containers and dispensers. This requirement applies to all dispensers, including VFAs, and is in conflict with the requirement stated above in the “Requirements” section.

MARYSVILLE

document.xls, Marysville 11/10/09

Oil Cabinet Installation - capital work itemInstall storage cabinet in place of small Knaack box. Return Knaack box to Arch Rd or Victor.

Nick OK

MARYSVILLE


Oil Tank Removal - capital work item #2Leave valves and 6"+ stub tubing downstream for future drain servicingRemove tank and above ground piping. Remove drain plug or valve from concrete containment, so containment will no longer trap water.

Cut off here, replace with tubing adapter and tubing sufficient to reach to the edge of the slab for future drain service.

Main storage bottle drains: Cut tubing here and leave 6" for future drain service.

MARYSVILLE


RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove tubing tee, install weather cap and tether.Tees on tops of the four 3" stacks on the corners of the compr skid are welded. Not all are fed by PRV or vent exhaust, so those not used can be left as-is. For those with supplies, the tees must be cut off, and the stacks extended up above 10' above the compr skid elevation, with caps.

Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.

MERCED

document.xls, Merced 11/10/09

Oil Cabinet Installation - capital work itemInstall storage cabinet in place of Knaack box. Return Knaack box to Arch Rd or Victor

Nick OK

MERCED

document.xls, Merced 11/10/09

RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.Large dia stack can be cut off at 10'+ with no height extension needed.

Large compressor PRV stack is 3" welded. Saw off tee below weld area at 10' + height above concrete pad

Stack at south end of priority panel is 1.5" NPT.

vessel currently 9'-9" up, so extend to 10'+ above grade

vessel currently 9'-6" up, so extend to 10'+ above grade.1" NPT for CNG storge, 3/4" NPT for quick change bottle racks

MODESTO

80, 115 11/10/09

Remove NPT tee, install rain cap and tetherExposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.

OAKLAND

document.xls, Oakland 11/11/09

Oil Cabinet Installation - capital work itemInstall storage cabinet ?????No space inside the building as far as I can see for a 43x18 footprint.

Nick to field check further.

Maybe place between a bollard and the compr building wall?

OAKLAND


75' 75'

x 9 6 5 4 3 2 1

1 PROPOSED 46' 28.5'

63'8'

75'


E1

E4

North

E3COMPR BUILDING

E2

Install new ~20' run of conduit existing ESD button E1 to proposed new ESD button E4. Review w/MTC.

Locate new E4 so that it is > 75' from dispensor #6 AUDIT: The slow fill posts 5, 2 & 1 were

located either less than 25 feet or more than 75 feet from the ESD.

JRG field check: Only slow fill post 6 is outside the 25-75' range (too close to E2).

E4 75' to dispenser

# 6

Add ESD button near top of bollard. Install 6' tall unistrut mast and mount ESD button location sign facing east. Clamp unistrut to bollard, so that ESD button is within 75' of dispenser # 6. Run 20' conduit through building wall and to ESD system

OAKLAND


RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap. Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.

Add ESD button near top of bollard. Install 6' tall unistrut mast and mount ESD button location sign facing east. Clamp unistrut to bollard, so that ESD button is within 75' of dispenser # 6. Run 20' conduit through building wall and to ESD system

REDDING

document.xls, Redding 11/11/09

AUDIT: The emergency electrical disconnect switch is mounted on the wall of the fleet garage about 70 feet from the dispenser.

Note: CFC 5204.6 and CFC 5204.9 require that an emergency shutdown device must be located within 75 of but not less than 25 feet from dispensers and must also be provided in the compressor area. Upon activation, the emergency shutdown shall automatically shut off the power supply to the compressor and close valves between the main gas supply and the compressor and between the storage containers and dispensers. This requirement applies to all dispensers, including VFAs, and is in conflict with the requirement stated above in the “Requirements” section.

ESD LOCATION ISSUE

JRG SITE VISIT NOT CONDUCTED

Because this is a single fuelmaker, ESD installation consists of the ESD button station located 5' to 25' from the fuelmaker.

Install button, unistrut mast and sign on bollard > 5' from the fueling appliance.

SACRAMENTO CNG

document.xls, SacramentoCNG 11/10/09

cabinet 1: 43" W X 44" H X 18" D (too tall to fit under cross bracing, but shallow enough to fit

49"

21.5"

110"

29.8 height of cross bar at edge of cabinet 1

Oil Cabinet Installation - capital work item #1Install storage cabinet inside the building centered and backed up against these cross braces. Cabinet will be 5-6" out from the wall since it doesn't fit under the bracing.

Nick OK

space from the cross-bracing to the edge of the skid is ~39". 18" deep cabinet 1 would fit here inside the building.

~39"

SACRAMENTO CNG


Oil Tank Removal - capital work item #2Remove drain plug or valve from concrete containment, so containment will no longer trap water.Leave ball valve, needle valve and 6" stub tubing downstream of each oil source for future drain servicing.

Cut off here, leave 6" of tubing and ball valve in place, add needle valve, remove the rest of the tubing above ground back to the oil tank. Confirm with TECH

Remove blue auto dump device, install ball valve + needle valve and 6" of tubing for drain outlet here

Remove tubing to oil tank

SACRAMENTO CNG


Cut off here, leave 6" of tubing and ball valve in place, add needle valve, remove the rest of the tubing above ground back to the oil tank. Confirm with TECH

This tubing feeds the oil tank. Replace with ball+needle valve set and drain spout

SACRAMENTO CNG


RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.

Cut off tee 1/4" below weld. ~ 11'-6" height is fine.

Remove NPT teesQCbottle rack stack is

3/4" welded tee at top, 8'-8" up. Replace entire stack with 3/4" with outlet above 10' from grade

SALINAS

document.xls, Salinas 11/10/09

cabinet 1: 43" W X 44" H X 18" D

Oil Cabinet Installation - capital work itemInstall storage cabinet ?????Jerry Bunker to check late October

While this location may work, the support post will interfere with one of the doors. Review with TECH.

OK to use this space for cabinet?

SALINAS


Oil Tank Removal - capital work item #2Leave valves and 6" stub tubing downstream of each oil source for future drain servicingRemove tank and above ground piping. Remove drain plug or valve from concrete containment, so containment will no longer trap water.

Install tubing adapter and 6" tubing downstream of valve

Cut off tubing 2" above the floor for tubing runs buried in the floor and tape ends for future use. RVW W/MTC

SALINAS


Cut off tubing 2" above the floor for tubing runs buried in the floor and tape ends for future use. RVW W/MTC

My notes don't address this stub which dumps into the containment - review with the TECH.

Remove Tees and downstream tubing to oil tank. Leave the short tubing and valve assembly in place for future drain service.

SALINAS


RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee and install weather cap and tether. Confirm heights are above 10'Dispenser - Remove tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.

SAN RAFAEL

document.xls, SanRafael 11/10/09

Oil Cabinet Installation - capital work itemInstall storage cabinet adjacent to existing cabinet. Remove Knaack box from inside of compressor building and return to Arch Rd or Victor

Nick OK

SAN RAFAEL


1 2 3 4 74'

75' 29'72'

53' 26.5'

PROPOSED


E1

North

E3

Fenced area along edge of building. Install condit on fence. Mount ESD button 36" above grade, install ESD location sign near top of fence above ESD station.

GARAGE

bury 26.5' across this open pavement area

Install 110' of new conduit for new ESD button E2

Install conduit on inside of garage

wall - this has not been field checked

FAST FILL DISP

E2

Audit states 81'

E1E3

View looking SE from dispensors towards new conduit run and ESD

AUDIT: One emergency shutdown device (ESD) located on the outside wall of the shop building. The two posts closest to the ESD were located within the 25 to 75 foot range; however, the third and fourth slow fill posts were both located more than 75 feet away from the ESD.The ESD nearest the fast fill dispenser was located on the outside wall of the same shop building, opposite the fast fill dispenser, and was about located about 81 feet from the dispenser. JRG field check measured 74' - no issue.

SAN RAFAEL


RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Extend to 10'+ above grade, install weather cap and tether. This will require removal of the existing stack, rethreading, and extending with a bushing and nippleDispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.

currently 9' 3"

currently 9' 10"

SAN RAFAEL


Install new 81S1F68-4 PRV for high bank CNG bottles.

SAN RAMON LEARNING CENTER

document.xls, SanRamonLS 11/14/09

Remove Dryer Assembly - capital work itemDisconnect and remove dryer assembly. Install new 1 1/2" NPT piping run.Leak test at 103-110 psig for 5 minutes (MTC - WHAT IS THE OPERATING PRESSURE FOR THIS? Is this fed by Learning Center piping at 2psi or???)Salvage and delivery dryer assembly to Victor yard.

38 5/8"

A

B

If nipple B is removed and replaced with nipple A, the alignment of elbows C and D looks very close if not perfect.Length of new piping with union (reuse E?) is 38 5/8"

D

C

E



25' 25'25'

1 2 5 6 9 10 13 14 17 18

3 4 7 8 11 12 15 16 19 20

25'25'


E1

North

E2

E4

E3

A number of VFA's are outside the 25' range from ESD buttons.JRG - check with Nick for drawings, and then Al Galiso 925 866-5678 for asbuilt electrical drawings on site.

E2E1

E3

E5E6

tentative: install ESD 5, 6 & 7 conduit in planting area (no pavement breaking) as shown. Run conduit along bender board and curbing on the surface (no need to bury). MTC REVIEW

System Electrical Panels

E7

E5

E5

Install ESD station and sign on existing fire extinguisher post <<MTC>>



E5

E2

Install ESD station and sign on existing fire extinguisher post <<MTC>>

Install ESD station and sign on existing post <<MTC>>



E4

E6E7

Tie in to ESD circuit on existing electrical panels. Provide sketch on as-built drawing or here of the connection points.

SANTA CRUZ

document.xls, SantaCruz 11/10/09

Cabinet #!: 43" W X 44" H X 18" D use this since it is shallower?

Oil Cabinet Installation - capital work itemSITE VISIT WAS NOT CONDUCTED BY JRGInstall storage cabinet where up against the back curb in place of little Knaack box, adjacent to the existing gig cabinet behind the card reader. Return little Knaack box to Arch Rd or Victor.

Nick OK

RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Extend to 10'+ above grade, install weather cap and tether. This will require removal of the existing stack, rethreading, and extending with a bushing and nippleDispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.

SANTA ROSA

document.xls, SantaRosa 11/11/09

Cabinet #!: 43" W X 44" H X 18" D

Oil Cabinet Installation - capital work item #1Install storage cabinet where ???? Inside the compressor building?

Mike Glass to field check late October.

SANTA ROSA


Oil Tank Removal - capital work item #2Leave oil supply valves and 6" stub tubing downstream for future drain servicing. Add a needle or ball valve to the separator drains inside the building so that each drain has a ball valve and a needle valve.Remove tank and above ground piping. Remove drain plug or valve from concrete containment, so containment will no longer trap water.

plug the tubing outlet of the valve. CNG Maint will add a spout.

Add ball valve here

Add ball valve here

SANTA ROSA


6 7 8 9 10

<75'

5 4 3 2 1

<75'

120'

AUDIT:Slow fill dispenser row nearest to the compressor enclosure: All slow fill dispensers are within 25 to 75 feet of an ESD with the exception of dispenser no. 1. It is located greater than 75 feet from either ESD.

Slow fill dispenser row furthest from the compressor enclosure: Dispenser no. 8 is located about 18 feet from the ESD located between it and dispenser no. 7. It is also located more than 75 feet from the ESD located on the compressor enclosure.

JRG FIELD CHECKDispenser #8 is 18' from E1 (which is less than the 25' minimum separation) and 120' from E2 (which is greater than the 75' maximum separation), so the new button must accommodate D8 as well as D1

ESD BUTTON LOCATION

E1

E3

COMPRESSOR BUILDINGE2

Existing conduit run passes by E3 location. Exacavate, open, add a junction box and add new button E3. Expect to do this without pulling new wire from E1 to E2 and only pulling new wire from the new box in pavement to E3

Add ESD button near top of bollard on inboard side so it cannot be contacted by vehicles. Install 6' tall unistrut mast and mount ESD button location sign.

Existing conduit from E2 to E1.

SANTA ROSA


RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.

STOCKTON

document.xls, Stockton 11/11/09

Oil Cabinet Installation - capital work itemInstall storage cabinet where oil is sitting in photo below. Leave 4" between the back of the cabinet and the horizontal structural rail.

35" W X 35" H X 22" D Sufficient space exists to accommodate door opening with a 22" deep cabinet.

Nick OK

Access must be maintained for tubing fittings and control valve.

relocate ball valves to clear oil cabinet

STOCKTON


Access must be maintained for tubing fittings and control valve.

Oil Tank Removal - capital work item #2Leave valves and 6" stub tubing downstream for future drain servicingRemove tank and above ground piping. Remove drain plug or valve from concrete containment, so containment will no longer trap water.

Tank is supplied only from the main storage bottle drain manifold.Cut off tubing here and from downstream to tank.

STOCKTON


1 2 3 4 5

~30' 69'

6 7 8 9 10PROPOSED

60'

75'


E1

E4 North

cooling tower

COMPR BUILDING

E2E3

Install ~60' of buried conduit from existing ESD button E3 to proposed new ESD button E4 on bollard at slow fill station #8. Install unistrut mast and ESD location signs on bollard, facing dispensers 1 and 10.

Posts that are located greater than 75 feet from any of the ESDs include posts 2, 5, 9 and 10. In addition, posts 1 and 2 were located less than 25 feet from the ESD located nearest to post 1

new buried conduit run to dispensor 8 location. New ESD E4 and 8' post

E4E3

AUDIT: There are 10 slow fill posts arranged in two parallel rows: row one includes posts 1 – 5 and row 2 includes posts 6 – 10. There are three ESDs that service these posts. One is located adjacent to post 1. The second ESD is mounted on the wall of the compressor enclosure (see last photo in finding no. 1). The third ESD is mounted on the light post near the cooling tower. Posts that were located greater than 75 feet from any of the ESDs include posts 2, 5, 9 and 10. In addition, posts 1 and 2 were located less than 25 feet from the ESD located nearest to post 1; however, there are no dispensers mounted on post 1 at this time.

STOCKTON


AUDIT: There are 10 slow fill posts arranged in two parallel rows: row one includes posts 1 – 5 and row 2 includes posts 6 – 10. There are three ESDs that service these posts. One is located adjacent to post 1. The second ESD is mounted on the wall of the compressor enclosure (see last photo in finding no. 1). The third ESD is mounted on the light post near the cooling tower. Posts that were located greater than 75 feet from any of the ESDs include posts 2, 5, 9 and 10. In addition, posts 1 and 2 were located less than 25 feet from the ESD located nearest to post 1; however, there are no dispensers mounted on post 1 at this time.

RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove 1/2" tubing tee, install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.Replace the 3" cap on the main compr building relief stack header.

2" NPT Hurricane PRV stack at QC bottle rack NPT top 8'-10" up, so extend to 10'+ above grade.

3/4" NPT

2" NPT stack at CNG storage 8'-4" tall. Extend to 10'+ above grade

This 3/4" NPT stack is 7'-4" tall, and needs to be extended 3'. Install unistrut bracing

TREAT SF

document.xls, TreatSF 11/11/09

Oil Cabinet Installation - capital work itemInstall storage cabinet where existing small Knaack box sits, and return small Knaack box to Arch Rd or Victor.

Nick OK

small Knaack box here

TREAT SF


Pull box location

26' ok

17 16 15 14 13 12 11 10 9 8 7

31' 45' PROPOSED

75' 75'


E1

E3

North

E2

Install new ~41' run of conduit overhead from existing ESD button E2 to proposed new ESD button E3. Vehicles do not drive between the row of dispensors, so overhead rigid steel conduit mounted on the dispensor stanchions should work. Tapping into conduit at E3 and intalling a traffic box would avoid a long conudit run and pulling wire, but the conduit was reported as being 3-4' deep, so the shallow trench and conduit from E2 to E3 has been chosen as easier. Install the ESD sign above the ESD button, visible from the left and right in this photo (2 signs).

E3

E2

AUDIT: There are two rows of slow fill posts. The rows are separated by a driveway. One row contains 6 posts and the other row has 11 posts. The row of 11 posts has one pole-mounted ESD at each end of the row. The row of 6 posts has one ESD located on Building E. There is also an ESD located on the garage.

Row containing 11 posts - Four of 11 dispenser posts are not located within the 25 to 75 foot distance of an ESD. The three posts located nearest to the driveway are all within 25 feet of the ESD located nearest them. They are all further than 75 feet from any other ESD. The sixth post from the end closest to the three is located more than 75 feet from any ESD.

Row containing 6 posts - All of the slow fill posts on the row of six are located within 25 to 75 feet of an ESD.

TREAT SF


RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove tubing tee, extend to above 10', install weather cap and tether.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.

QCBR 9'-8" - extend to 10'+

VACAVILLE

document.xls, Vacaville 11/10/09

Oil Cabinet Installation - capital work itemInstall storage cabinet in place of existing small Knaack box. Return Knaack box to Arch Rd or Victor.

Nick OK

VACAVILLE

document.xls, Vacaville 11/10/09

RELIEF VALVE DISCHARGE STACKS - EXPENSEGeneral - Remove NPT tee, extend to 10'+ above grade, install weather cap and tether.Dispenser - Remove tubing tee, install weather cap and tether.Tees on tops of the four 3" stacks on the corners of the compr skid are welded. Not all are fed by PRV or vent exhaust, so those not used can be left as-is. For those with supplies, the tees must be cut off, and the stacks extended up above 10' above the compr skid elevation. Welds on tees are 9'-10" above the concrete island, so extend upwards 1'.Exposed end of stack must not have threads, so when extensions are needed on NPT, use threaded bushing wth a nipple above, with the top threads cut off.

WOODLAND

document.xls, Woodland 10/10/09

Fuelmaker Removal - capital work itemAccess to inside of garage is limited - mechanic may only be there from noon to 8pm or so.Tom Hickman is the lead for garage personnel in this area - coordinate with him? 530 277-09411) Disconnect power supply and remove wiring from junction box, disconnect and fuelmaker2) Disconnect and remove gas supply piping from meter to fuelmaker, and upstream of meter. Should we have the meter removed by a service department?

Documents

Station Data 111509