Station Automation COM600 · 2018. 5. 9. · RTU/PLC RTU/PLC WAN OPC Client/Server TCP/IP protocols (IEC 61850, DNP3, Modbus®) Serial protocols (DNP3, Modbus®, SPA) LAN 1 GPS RER

Station Automation COM600

Product Guide

ABB 2

Station Automation

COM600

Product version: 3.3

1MRS756764 A

Contents

Disclaimer

The information in this document is subject to change without notice and should not be construed as a commitment by ABB Oy. ABB Oy assumes no responsibility for any errors that may appear in this document.

© Copyright 2009 ABB Oy

All rights reserved.

Trademarks

ABB is a registered trademark of ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.

1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3. Parameter setting . . . . . . . . . . . . . . . . . . . . . . . 5

4. Event and alarm lists . . . . . . . . . . . . . . . . . . . . . 6

5. Disturbance record handling . . . . . . . . . . . . . . . 6

6. Data historian . . . . . . . . . . . . . . . . . . . . . . . . . . 6

7. Logic processor . . . . . . . . . . . . . . . . . . . . . . . . . 8

8. Access control and substation security . . . . . . 8

9. Substation integration . . . . . . . . . . . . . . . . . . . . 9

10. Integration of ABB IEDs. . . . . . . . . . . . . . . . . . 9

11. Commissioning and troubleshooting . . . . . . . 9

12. Communication redundancy . . . . . . . . . . . . . 10

13. Technical data . . . . . . . . . . . . . . . . . . . . . . . . 11

14. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

15. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

16. Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

17. References . . . . . . . . . . . . . . . . . . . . . . . . . . 19

ABB 3

Station Automation

COM600


1MRS756764 A

Issued: January 2009Revision: A / 13 February 2009

1. Description

COM600, the station automation device of ABB, is an all-in-one communication gateway, automation platform and user interface solu-tion for utility and industrial distribution sub-stations. The gateway functionality provides seamless IEC 61850 connectivity between substation IEDs and network-level control and management systems. The automation platform with its logic processor makes COM600 a flexible implementation platform for substation-level automation tasks. As a user interface solution COM600 accommo-dates web technology based functionalities providing access to substation devices and processes via a web browser based human machine interface (HMI).

The COM600 design process has been guided by the IEC 61850 standard for com-munication and interoperability of substa-tion equipment. The communication gateway functionality of COM600 supports a variety

of commonly used communication protocols of substation devices. For even greater con-nectivity, OPC data access and OPC alarms and events are supported to enable informa-tion sharing and control with, for example, a distributed control system (DCS).

The IEC 61131-3 based logic processor can be programmed to execute automatic sequences directly via communications media. Further, the logic processor enables the creation of both simple control programs and more so-phisticated applications like load shedding or fault isolation and network restoration.

The COM600 hardware platform is based on ruggedized mechanics with no moving parts subject to wear and tear. Thus, the compact and robust design is well adapted for harsh environments. The preinstalled software and the off-line configuration performed on a separate computer contribute to a faster project execution.

OPC Server

IEC 61850

DNP3 Slave

OPC Client

Web server

HMI application

OPC Client

REMOTECONTROL

Standard web-browser

Configuration tool on a PC

Connectivity packages for ABB IEDs

and/or device profiles

On-l

ine o

pera

tion

Co

nfig

ura

tion p

hase

, o

ff-l

ine

IEC 61850-8-1

REF615

REF 543

REF 542plus

Conf

SCL

Fig. 1 Station Automation COM600 overview

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2. Application

COM600 provides gateway functions for map-ping signals between protection and control IEDs in industrial or utility substations and higher-level systems. It further includes an optional HMI that provides data and informa-tion from the substation to the users.

COM600 gathers data from protection and control IEDs and from process devices us-ing different communication protocols. The supported protocols can be combined freely in one station computer, limited only by the number of hardware interfaces and the license. COM600 uses web technology to dis-play data to different users in a professional and user-friendly manner. The web technol-ogy is further used to transfer information to a network control centre (NCC) or distributed control system (DCS).

COM600 benefits from the potential of the IEC 61850 standard by using the IEC 61850-

6 substation configuration language (SCL) and IEC 61850 -7 communications modeling regardless of protocol used. As the IEC 61850 data modeling is used for all communication protocols the gateway cross-reference is done in the same way regardless of the protocol, for example IEC 61850-8-1 or DNP3.

COM600 can by using the optional web HMI (requires Microsoft Internet Explorer with Adobe SVG viewer 3.03) be used for ef-ficient substation visualization, monitoring and control. Measured values from process devices are displayed on the HMI. Single-line diagrams can be used to view any available measured values from the process devices.

All primary single-line diagram (SLD) devices are displayed in one screen. The SLD recog-nizes different voltage levels and different busbar systems such as single busbar, double busbar and duplex systems. The four-mode busbar coloring visualizes the busbar status. The coloring of the busbar is user configura-ble.

EMS/SCADA

DMS,OMS

REMOTEACCESS -

ENGINEERING

Ethernet switch

Ethernet switch

RTU/PLC

RTU/PLC

WANTCP/IP protocols(DNP3, IEC 60870-5-104)

TCP/IP protocols(IEC 61850, DNP3,

Modbus®)

Serial protocols(DNP3, Modbus®,

SPA)

Serial protocols(DNP3, IEC 60870-5-101)

LAN 1

GPS

RER 111LON-bus

SPAJ 140

REM 543

REF 542plus DPU2000R

REF615NON-ABB

IEDNON-ABB

IEDREF615

REF 543

REF 542plus

Fig. 2 Overview of a utility substation using Station Automation COM600

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The single line diagram can be configured to include an indication for the local/remote selection switch. Alarm symbols and generic symbols can be places in the SLD to give an even better overview of the status. In addi-tion, generic control buttons can be added to control objects. A separate control dialog is used for controlling the switching device. It provides information on switching device identification, reservation status and inter-locking conditions. The select-before-execute logic is used to prevent unintended opera-tion. By reserving the switching device for a single user the risk of controlling the device from two different locations is eliminated. Further, COM600 supports the tap changer function for the RE 500 series transformer terminals.

Connection examples: COM600 has by default four serial ports. The number of serial ports can be increased using the optional serial card. The four serial ports enable the connection and combination of

different serial protocols. For example 3 SPA + 1 IEC 101 protocol, 2 SPA + 1 IEC 103 +1 IEC 101 protocol.

COM600 can as an option be equipped with a LON-card enabling the connection of one plastic or glass LON interface. Alternatively the number of Ethernet interfaces can be increased by choosing the optional Ethernet extension card.

3. Parameter setting

The parameter setting tool (PST) is used for viewing and/or setting parameters in IEDs supporting transparent SPA or IEC 61850 pa-rameterization. The PST enables activation of the parameter setting function for the chosen IEDs. In addition, it enables that only se-lected parameters are shown in the web HMI

REMOTEACCESS -

ENGINEERING

DISTRIBUTEDCONTROLSYSTEM

Ethernet switch

Ethernet switch

RTU/PLC

RTU/PLC

WANOPC Client/Server


Modbus®)


SPA)

LAN 1

GPS

RER 111LON-bus

SPAJ 140

REM 543


REF615NON-ABB

IEDNON-ABB

IEDREF615

REF 543

REF 542plus

Fig. 3 Overview of an industrial system using Station Automation COM600

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of COM600 limiting the number of visible parameters to the ones that are considered important for the user. Changes in the set-tings require that the user has engineering or administrator rights in COM600.

4. Event and alarm lists

Events and alarms are identified by date, time, bay, device, object description or status. Furthermore, the events and alarms can be automatically filtered according to voltage level or bay criteria. Maximum memory ca-pacity is 65535 events. First-in, first-out logic is used for overwriting events. The user can export an event list to a .csv file for further analysis.

5. Disturbance record handling

COM600 automatically downloads distur-bance records from the connected IEDs. The disturbance records are saved in the stand-

ard COMTRADE format. In-depth analysis is enabled using ABB’s Wineve software or any other commercially available disturbance record analyzer supporting the COMTRADE format. Downloading of disturbance records requires use of the IEC 61850-8-1 communi-cation protocol.

6. Data historian

The COM600 data historian is a real-time database designed and optimized for process information management and extensive his-tory recording. The data historian is based on ABB’s cpmPlus Knowledge Manager software. It combines the benefits of an easy-to-use real-time database with industrial reliability, performance, and real-time functionality to provide an excellent platform for process information management. The data historian can be used for accurate process perform-ance monitoring by following process and equipment performance calculations with real-time and history values. Better under-standing of the process behaviour by join-ing time-based process measurements with production and maintenance events helps the user to understand the process dynamics.

Ethernet switch

RS-232/RS-485 serial links 1 - 8

link 1 link 8

LAN 1Web HMI

LAN 2

Ethernet switch

GPS

IED IED

Fig. 4 Application example

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Fig. 5 COM600 web HMI showing persisting and fleeting alarms

Fig. 6 COM600 Data historian

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It further provides required information for learning how to keep the process running. High performance and reliability, together with maintenance-free operation, provide a solid platform for trending. The optional data historian functionality offers means of stor-ing, analyzing and presenting process data.

7. Logic processor

COM600 offers an straightforward approach to the languages specified by the IEC 61131-3 standard for programmable logic controllers (PLC). The programmable logic processor in COM600 is offered as a selectable software option. The PLC programming system ena-bles programming and execution of auto-mation tasks. In addition, the IEC 61131-3 programming in COM600 offers on-line and off-line functionality for engineering and diagnostics.

The logic process can be used for applica-tions such as grouping of signals or tripping

of all bus breakers, if one of the breakers fails to clear the fault. COM600 collects any analog or binary IED data using standard serial and TCP/IP based protocols such as IEC 61850, DNP3 or Modbus. In the created logic, the logic processor, use the analog and binary data from the IEDs. The output of the created logic can be sent to the IEDs for trip-ping or alarm purposes.

8. Access control and substation security

To protect COM600 from unauthorized ac-cess and to maintain information integrity, COM600 is provided with a four-level, role-based authentication system with administra-tor-programmable individual passwords for the viewer, operator, engineer and admin-istrator level. Further, the security features include host-based firewalls and communi-cation encryption using the secure HTTPS (hypertext transfer protocol secure) protocol.

EMS/SCADA

ENGINEERING

Ethernet switch

RTU/PLC

RTU/PLC

WAN


Modbus®)


SPA)

LAN 1

ELECTRONIC SECURITY PERIMETER

GPS

RER 111LON-bus

Built-in firewall

SPAJ 140

REM 543


REF615NON-ABB

IEDNON-ABB

IEDREF615

REF 543

REF 542plus

Fig. 7 Substation security

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M M M

REF615 REF615 REF615 REF615

MLink

DISTRIBUTIONCONTROLSYSTEM

Ethernet switch

Ethernet switch Ethernet switch

GPS

PLANT TCP/IP

7.2 kV

7.2/0.4 kV

0.4 kV

OPC Client/Server

FEEDER 1 FEEDER 2 FEEDER 3

LOCALHMI

Fig. 8 Substation integration

9. Substation integration

COM600 provides connectivity to a range of ABB systems. The connectivity to ABB’s low voltage motor control center MNS iS is provided using an OPC server in COM600. COM600 receives data from the MNSiS devic-es and provides a human-machine interface (HMI) and gateway functionality for a smooth integration. Further, COM600 offers connec-tivity to ABB’s Automation System 800xA and MicroSCADA by means of OPC or other com-munication protocols.

10. Integration of ABB IEDs

COM600 supports ABB’s connectivity package concept which simplifies system configura-tion and integration of IEDs. A connectivity package is a collection of software and spe-

cific IED information, which enable system products and tools to connect and interact with the IED. The connectivity packages re-duce the risk of errors in system integration, minimizing device configuration and set-up times. The engineering in COM600 is done by selecting the connectivity package for the IED version and configuration or by importing the configuration file from the IED.

11. Commissioning and troubleshooting

COM600 offers several tools and functions to support efficient commissioning and trouble-shooting of the substation. The built-in IED simulation functionality enables testing and verifying of the correct operation of the HMI and gateway configuration of COM600 with-out any physical connection of IEDs. Further, communication diagnostic events can be enabled to track all messages being sent by or received from the IEDs.

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OPC Server

IEC 61850

DNP3 Slave

OPC Client

Web server

HMI application

OPC Client

SCADA

Web HMI

REF615

REF 543

REF 542plus

Ethernet switch


Modbus®)

• Simulation of complete IEDs• Source data monitoring• Forcing of source data• ...• ...

Fig. 9 Commissioning and troubleshooting

Using the Station Automation Builder 600 (SAB600) tool provided with COM600 on-line diagnostic data, real-time process data, the communication channels and the control function of the IEDs can be analyzed without separate protocol analyzers.

12. Communication redundancy

To maintain and improve the reliability of the communication network and the communi-cation between the IEDs and COM600, IEC 62439/PRP (parallel redundancy protocol)-based communication is supported. PRP is based on duplicated networks, where each message is sent via both networks. The first of the received messages is accepted whereas the duplicate is discarded. Message replica-tion and discarding is done by the DuoDriver in COM600. Further, the DuoDriver hides the two networks from upper level applica-tions. IEC 62439/PRP-based communication requires that COM600 is equipped with the

optional LAN card and that the IEDs used support PRP.

In addition, COM600 supports switch fault tolerance (SFT) provided that the optional LAN-card and COM600 are connected to two separate switches. SFT creates a failover relationship between the two adapters con-nected to separate switches. The manager responsibility is transferred from one agent to the other in case of a failure. The Switch Fault Tolerance feature of the Intel network adapter requires the Teaming Feature to be enabled.

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13. Technical data

Table 2. Power supply

Description Value

Uaux

nominal 110...220 V DC100... 240 V AC (50...60 Hz)

Uaux

variation 80...120% of Un (88...264 V DC)

90...110% of Un (90...264 V AC)

Power consumption 37 W (with 264 V DC)

Power consumption at start-up 220 W

Table 1. Dimensions

Description Value

Width 214 mm (243 mm with mounting kit)

Height 122,4 mm (129.4 mm with mounting kit)

Depth 313 mm

Weight 6.8 kg

Table 3. Hardware

Description Value

Processor Intel® Pentium M 1.6 GHz

System memory 1 GB SDRAM

Compact flash memory 8 GB industrial SSD

Table 4. Interfaces

Description Value

Serial interfaces 3 x RS-232 interfaces

Serial interface 1 x RS-232/485 serial interface

Ethernet interfaces 2 x 10/100Base-TX RJ-45 interfaces

USB 4 x USB 2.0 interfaces

Table 5. Optional PCI extensions

Description Value

LON interface 1) 1 x 1 LON interface

Serial interfaces 2) 8 x RS-232/485 serial interfaces

Ethernet interfaces 3) 2 x 10BASE-T/100BASE-TX/1000BASE-T RJ-45 inter-faces

1) Operating temperature 0° C - +70° C2) Operating temperature 0° C - +55° C3) Operating temperature 0° C - +55° C

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Table 6. Inspection of mechanical structure

Description Standard

Markings and mechanical structure According to IEC 60255-5, -6

Degree of protection by enclosure According to IEC 60529

Clearance and creepage distances According to IEC 60255-5

Table 7. Power supply and module tests


Auxiliary voltage According to IEC 60255-6

Aux. voltage interruptions According to IEC 60255-11

Ripple in auxiliary DC voltage According to IEC 60255-11 12%, f = 2 x fn

Power consumption According to CE EN 61010

Table 8. Insulation tests


Dielectric test According to IEC 60255-5 2 kV, 50 Hz for 1 minute

Impulse voltage test According to IEC 60255-5 5 kV, 1.2/50 μs, 0.5 J

Insulation resistance According to IEC 60255-5>100 MΩ, 500 Vdc

Protective bonding impedance According to IEC 60255-27

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Electrostatic discharge test

•Contactdischarge•Airdischarge

According to IEC 61000-4-2, IEC 60255-22-2 6 kV 8 kV

Radio frequency field immunity According to IEC 61000-4-3 and IEC 60255-22-310 V/m (80% amp.mod.) f=80...1000 MHz 10 V/m (pulse mod.) f=900 MHz

Fast transient

•Powersupply•RJ-45port

According to IEC 61000-4-4 and IEC 60255-22-4 2 kV1 kV

Surge immunity

•Powersupply

According to IEC 61000-4-5 and IEC 60255-22-5 2 kV line-to-earth, 1 kV line-to-line

Conducted radio frequency disturbance According to IEC 61000-4-6 and IEC 60255-22-610 V (80% ampl. mod.) f= 150 kHz...80 MHz

Power frequency (50 Hz) magnetic field According to IEC 61000-4-8, 300 A/m, continuous

Voltage dips and short interruptions According to IEC 61000-4-11 30% reduction for 10 ms 60% reduction for 100 ms 60% reduction for 1000 ms >95% reduction for 5000 ms

Emission tests According to EN 55011, and IEC60255-25, class A

Table 10. Environmental conditions

Description Value

Operating temperature range -25...+70ºC 1) 2)

Relative humidity range, non-condensing 5...95% at +40ºC

Storage temperature -40...+70ºC1) Without any option cards2) With Ethernet option card: 0…+55°C, with Serial option card: 0…+55°C, with LON option card: 0…+70°C

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Table 11. Environmental tests


Dry heat test According to IEC 60068-2-2Test values:•96hat+55ºC•4hat+70ºC

Cold test According to IEC 60068-2-1Test values:•96hat-10ºC•4hat-25ºC

Damp heat test, cyclic According to IEC 60068-2-30Test values:•6cycles(12+12h)at+25…55°C, humidity >93%

Storage test According to IEC 60068-2-48Test values:•72hat+70ºC•72hat-40ºC

Table 12. Mechanical tests


Vibration tests

•Vibrationresponsetest

•Vibrationendurancetest

According to IEC 60068-2-6 and IEC 60255-21-1

f = 10...150 Hz, ± 0.035 mm, 10…58 Hz, 5 m/s2 58…150 Hz

f = 10...150 Hz, ± 0.075 mm, 10…58 Hz, 10 m/s2 58…150 Hz

Shock and bump tests

•Shock response test

•Shock withstand test

•Bump test

According to IEC 60068-2-27 , IEC 60068-2-29 and IEC 60255-21-2

peak acceleration = 5 x gn, pulse duration = 11 ms, num-bers of pulses in each diretion = 3

peak acceleration = 15 x gn, pulse duration = 11 ms, number of pulses in each direc-tion = 3

peak acceleration = 10 x gn, pulse duration = 16 ms, number of pulses in each direc-tion = 1000

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Table 13. EMC compliance

Complies with the EMC directive 2004/108/EC

Standards EN 50263 (2000), EN 60255-26 (2007)EN 61000-6-2 (2005)EN 61000-6-4 (2007)

Table 14. Product safety

Complies with the LV directive 2006/95/EC

Standards EN 60255-27 (2005), EN 60255-6 (1994)

Table 15. RoHS compliance

Complies with the RoHS directive 2002/95/EC

Seismic test

•biaxialmulti-frequencyrandomseismictest

According to IEC 60255-21-3 test method B

2 x gn in horizontal direction, 1 x gn in vertical direction

Table 16. Communication protocols

Master protocol Slave protocol

DNP3 LAN/WAN DNP3 LAN/WAN

DNP3 serial DNP3 serial

IEC 61850-8-1 IEC 60870-5-101

IEC 60870-5-101 IEC 60870-5-104

IEC 60870-5-103 External OPC

IEC 60870-5-104 SPA router

LON – LAG

MNS iS Connectivity

Modbus serial

Modbus TCP

SPA

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Table 17. IEDs with connectivity packages supporting COM600

615 series IEDs

610 series relays

Feeder Protection Relay REF 610

Motor Protection Relay REM 610

Voltage Protection Relay REU 610

Feeder Protection Relay REX 521

SPAJ 140 series relays

Combined Overcurrent and Earth-fault Relay SPAJ 140 C



Combined Phase and Neutral Overcurrent Relay SPAJ 144 C

Stabilized Differential Relay SPAD 346 C

SACO 16D series units

Digital Annunciator Unit SACO 16D1



RE 500 series terminals

Feeder Terminal REF 541 / 543 / 545

Transformer Terminal RET 541/ 543 / 545

Motor and Generator Terminal REM 543 / 545

Feeder Terminal REF 542plus

Table 18. Hardware requirements for SAB600

Hardware Minimum Recommended

Free hard disk space 1 Gb 1 .5Gb

Table 19. Supported operating systems 1)

Description

Microsoft XP Professional Edition, SP2 or later 1) Microsoft® .NET Framework 2.0 is required for running SAB600. The software is automatically installed during the

installation of SAB600 if not already available on the PC.

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14. Tools

Engineering of COM600 is done offline on a separate computer using the Microsoft® .NET-based SAB600 engineering tool supplied with COM600. The configurability and functionali-ty of COM600 depends on the communication protocol used for communication between COM600 and the IEDs. The connectivity pack-ages for ABB’s protection and control IEDs enable an efficient configuration of COM600. The connectivity packages include descrip-tions of the data and signals available in the

IEDs. The descriptions are used to automati-cally configure the master communication of COM600.

At project engineering SAB600 uses the potential of the IEC 61850 standard by sup-porting the IEC 61850 based SCL (Substation Configuration Description Language) file import, including the import of the communi-cation and graphical parts of the SCL-file. The finalized projects are updated from SAB600 to COM600 at site or remotely provided that a secure Ethernet connection is available.

Table 20. Tools

Description Version

Station Automation Builder 600 3.3

15. Mounting

The COM600 computer is designed for mounting into a control panel by using the

Fig. 10 Top view Fig. 11 Side view

included wall-mount kit. The COM600 is fastened using the four holes on the unit and four screws.

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16. Ordering

The type and serial number label identifies the COM600 units. The order number con-sists of a string of code generated from the

hardware and software modules of the unit. Use the ordering key information in Fig. 12 to generate the order number when ordering.

C O M 6 0 0 H R H 3 2 P A

# DESCRIPTION

1 Power supply

110 - 220 V DC, 100 - 240 V AC H

2 Optional communication cards (PCI)

LON card, PCLTA-20, plastic fi bre, 1 port P

LON card, PCLTA-20, glass fi bre, 1 port G

Ethernet card (RJ-45) 10Base-T, 100Base-TX, 1000Base-T, 2 ports

R

Serial RS-232/RS-485 card, 8 ports S

None N

3 HMI

Web HMI H

None N

4 Master protocols

One master protocol 1

Two master protocols 2

Three master protocols 3

5 Slave protocols

One slave protocol 1

Two slave protocols 2

None N

6 Optional software

Data historian 1) T

Logic processor L

Data historian and Logic processor 1) P

None N

7 Version

Version 3.3 A

1) Requires Web HMI

Fig. 12 Ordering key for Station Automation COM600

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17. References

The www.abb.com/substationautomation portal offers you information about the distribution automation product and service range. You will find the latest relevant infor-mation on the COM600 unit on the product page. The download area on the right hand side of the web page contains the latest

product documentation, such as user’s guide, operator’s guide, etc. The selection tool on the web page helps you find the documents by the document category and language. The Features and Application tabs contain product related information in a compact format.

Example code: C O M 6 0 0 H R H 3 2 P A

Your ordering code:

Digit (#) 1 2 3 4 5 6 7

Code: C O M 6 0 0 Fig. 13 Your ordering code

ABB OyDistribution AutomationP.O. Box 699FI-65101 VAASA, FinlandPhone +358 10 22 11Fax +358 10 22 41094www.abb.com/substationautomation

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ABB Inc.Distribution Automation655 Century PointLake Mary, Florida, U.S.A.Phone 407-732-2000Fax 407-732-2335www.abb.com/substationautomation

Documents

Station Automation COM600 · 2018. 5. 9. · RTU/PLC RTU/PLC WAN OPC Client/Server TCP/IP protocols (IEC 61850, DNP3, Modbus®) Serial protocols (DNP3, Modbus®, SPA) LAN 1 GPS RER