Stanley

DS11Diamond Saw

Motor

Handle Bar

BarSprocket

Chain

Wall Walker Hand Guard

Trigger

Safety Catch

Nameplate and Tags

GPM and pressure sticker- Never exceed the flow and pressure levelsDanger Sticker- lists the electrocution hazardsSafety Tag- Lists the safety instructions

Equipment Care and Protection

Spray a light film of WD40 on entire chain before and after every useStore saw in clean dry areaSupply hoses have minimum working pressure 2500psiTool repair should be done by qualified personnel

Couplers must be kept cleanHydraulic circuit valve must be in OFF position when coupling or uncoupling hosesChain saw is used for concrete, concrete block, brick, natural stoneNOT wood

Hydraulic System Requirements

System should provide a flow of 7-9 gpm at operating pressure of 2000psiSystem should not have more then 250psi backpressure measured at the tool

System should have sufficient heat rejection capacity(max oil pressure140deg F)Hose size: .500 inch / 12mm I.D. - up to 50 feet longHose size: .625 inch / 16mm I.D. - up to 100 feet long

Supplies

Apron, Safety Glasses, Supply Hose, Adapter, Lubricant

Operating Instructions

Hydraulic power source should develop flow of 7-9gpmRelief valve set to 2100-2500psiMake certain power source return does not exceed 250psi

Wipe couplers with clean lint-free clothConnect hoses from power source to tool fittingsConnect return hose first and disconnect it last (avoids trapped pressure)Move circuit valve to ON position

Connecting to Water Supply

Using a standard garden hose, connect the DS11 to a city or auxiliary water supplyTurn saw on and read water pressure at the water gauge. Pressure must be at least 50psi (4 gpm)If you cannot achieve 50 psi use the Stanley Water Pump Kit

Water Connection

Hydraulic Connections

Chain Replacement and Break In

Ensure bar and sprocket are in good conditionReplace chain and ensure bumper guard proceeds each diamond segment in the blade rotation.The chain is designed to operate in only one direction!

Chain Replacement and Break In (cont.)

Operate for two minutes away from intended cut.Check tension and adjust as required

Bumper Guard

Bumper Guard

Rotation

Blade Segment

Bumper Guard

Rotation

Chain and Bar Adjustment

Check the chain tension often during operationIf it is too loose, adjust itMake sure the chain does not exceed a clearance of ¼ inch from the barMake sure the bar attaching nuts are fully tightened and chain guard is in place

Chain Tension Adjustment

Turn off water and powerLoosen the two saw bar attachment nutsUsing the saw bar adjustment screw, tighten chain until you are still able to rotate it 1 full revolution by hand

Pull chain around the saw bar to make sure it fits the sprocketFully tighten the two saw bar attachment nuts

Saw Bar Attachment Nuts

< ¼”

Chain Guard

Bar Adjustment Screw

Check chain segment wear

Using calipers, measure several chain segmentsIf the average measurement is less than 1/16 inch the chain must be replaced

> 1/16”

Operating procedures

Check chain and barTurn on waterEnsure water flow is 4 gpm at 50 psi min.Run saw for 2 min (away from intended cut) and check tensionAdjust tension if needed

Plan your cutsOutline the area to be cut with a markerKnow the material you are cuttingBase horizontal cut first then cut counterclock wise

123

4

50 psi min.

Wall Walker

Position pivot pin in upper hole (A) - “Parked” positionPosition pivot pin in lower hole (B) - “Autofeed” position.

Wall Walker (cont.)

Begin cutting until cut is large enough to allow tip of wedge to insert into the cut.After the saw cuts approx. 1 – 2.5” withdraw the saw only enough to allow the lever arm and wedge to reposition.

A - Parked

B - Autofeed

Lever Arm

Wedge

Wall Walker Assembly

Types of Cuts

Down cutPlunge cutUp cutDo not use cutting force in excess of 45 lbsMaintain high chain speed when cuttingAvoid heavy plunge cutsDo not cut loose rebar!!

Cold Weather Operation

If used in cold weather you must preheat the hydraulic oil at low engine speedOil temp should be at or above 50 deg F before use