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Moulded hosesStandard solutions Custom-made manufacturing
Product catalogue
MADE BY PROFESSIONALS - DESIGNED FOR PROFESSIONALS
2 3AS-KA – MISSION
Competence, quality and service
at fair prices
AS-KA supplies customers around
the world with high-quality and,
at the same time, cost-effective
industrial products. Flexible and
without bureaucracy.
Examples from our standard product range
With AS-KA, you are strong for the competition of the future.
4 5
As a specialist for moulded hoses, we know what really matters.
Tight and difficult installation conditions demand flexible and robust materials, as well
as a wide assortment of industry-specific moulds. As experts for moulded hoses
we know all that matters to our customers and always hold the ideal solution ready.
Flexible - Hoses made from rubber and silicone
Moulded hoses fulfil their requirements not just in terms of the conveyance of a wide
variety of substances, but also by acting as vibration dampers thanks to the flexibility
of the material. They balance out assembly inaccuracies and counteract vibration-related
breaks.
Robust - Pipes made from plastic and metal
Pipes made from plastic and metal offer advantages when it comes to increased
pressures and temperatures. They are the solution for special norms or special
weight requirements.
Service and made-to-measure manufacturing
Thanks to our longstanding experience in this sector, consulting services as well as the
fulfillment of individual customer requirements became part of our core competencies.
HOSES AND PIPES
Capacity of our hose production in pieces
CONTENTS
AS-KA Qualitätsprodukte
Page
2 – 3
5
6
7
8 – 9
10 – 11
12 – 19
20 – 21
22 – 27
28 – 29
30
Topics
AS-KA – Mission
Hoses and pipes
Hoses and pipes – Advantages
AS-KA – Company
AS-KA – Company – Advantages
Overview of products and materials
Custom manufacturing
Standard products
Standard products Automotive industry
AS-KA – Additional product ranges
AS-KA – Goal
6 7HOSES AND PIPES – ADVANTAGES AS-KA – COMPANY
Rubber moulded hosesYour advantage over rigid pipes
> Compensation for assembly inaccuracies
> Damping of vibrations and noise
> Reduction of mechanical and thermal tensions
Silicone hosesYour advantage for extreme temperatures
> Absolute maximum temperature - approx. 220 C
> Thanks to elastic material, flexible in assembly > Long lifetimes
Metal and plastic pipesYour advantage for extreme loads
> Excellent stability under increased pressure
> Resistance with regard to extremely high temperatures
> Play in special weight requirements
Made by professionals.Designed for professionals.
AS-KA - Your partner - from the development to serial production
AS-KA Qualitätsprodukte is your reliable partner on hand from the initial
design through to industrial manufacturer of medium and large piece volumes.
AS-KA - Special manufacturing according to customer request
Alongside our comprehensive standard range, we also produce customer-
specific items according to technical drawings or samples. Thanks to many
years of experience in the manufacturing of rubber products, we are also
able to produce hoses and rubber parts for complex, industry-specific
fields of application.
AS-KA represents competence, quality and service
At our headquarters in Tönisvorst, Germany, we work in accordance
with ISO 9001 certification. Our focus is on customer-oriented service,
exceptional technical expertise and a high awareness of quality.
Rubber form hose Company building in Tönisvorst, GermanyBlow-moulded plastic pipe
8 9AS-KA – COMPANY – ADVANTAGES
We are your partner.These are your benefits:
Flexibility thanks to made-to-measure manufacturing
Product quality thanks to professional product optimization
and performance tests
Cost-efficiency thanks to an in-house tool shop and our own compound mixing unit
Quality assurance certified production after ISO/TS 16949, ISO/TS14001:2004,
IQ Net and sales and distribution certified in accordance with EN ISO 9001:2008
Customer-oriented service provided by experienced and multi-lingual
sales representatives
Competitive advantages thanks to an excellent price-performance ratio
10 11OVERVIEW OF PRODUCTS AND MATERIALS
Materials Manufacturing procedure Material properties ( rubber )
> EPDM > Extrusion > Chemical resistant
> NBR > Blow moulding process > Ozone resistant
> PVC / NBR > Vulcanisation > Weather resistant
> HNBR > Electrically conductive
> ACM production Production > Insulating
> SBR > ISO / TS 16949:2002 > Damping
> CR > ISO 14001:2004 > Easy glide
> NR > IQ Net > Anti-static
> ECO
> EAM Fabric reinforcement
> CSM (Hypalon) Sales > Kevlar woven interior fabric
> VITON > ISO 9001:2008
> VAMAC Surface casing
> PP66 > Textile
> ST12 > Aluminium
> ST16
> VMQ
> FVMQ
Standard products and
special manufacturing
in industrial use
Moulded hose and pipe types
> Plant construction > Rubber hoses
> Automotive industry > Silicone hoses
> Construction industry > Plastic pipes ( blow moulding process )
> Heating / sanitary industry > Metal pipes
> Mechanical engineering
> Transportation product industry Product area Automotive industry
> Environmental technology > Cooling hoses
> Process technology > Heating hoses
> And much more > Filter hoses
> Petrol hoses
> Formed turbo-metal pipes
> Formed turbo-plastic pipes
> Vibration damper
> And much more
12 13
Individual solutions for specific fields of application
Alongside our comprehensive standard range of products, AS-KA Qualitätsprodukte
also offers made-to-measure manufacturing according to technical drawings
or samples, for almost every installation situation. Benefit from the expertise of our
R&D department and leave it to us to solve your problem.
Your advantages at a glance
> Support in research and development
> Competent consulting services by our experienced staff
> Tailored solutions for your application
CUSTOM MANUFACTURER
Manufacturing according to customer specifications
We are able to manufacture perfectly fitting special solutions in accordance with your
specifications. In the following section, you will find a few details regarding our range of scope.
Products
> Automotive, see standard products for the automotive industry ( as of page 22 )
> Other industries:
Vacuum hoses and drainage pipes
Flow and return hoses / connection hoses
> Rubber moulded hoses made from the following materials and heat resistances:
> Silicone moulded hoses made from the following materials and heat resistances:
> Plastic pipes
Material: PPT 66
> Metal pipes
Material: ST 12, ST 16
Diameter: 16 – 60 mm
Wall thickness: 1 – 1.6 mm ( more on request )
Hose pressure: 0.5 – 3.5 bar
MATERIAl WORKING TEMPERATURE °C MATERIAl WORKING TEMPERATURE °C
NBR - 40 to 120 ACM - 30 to 100
CR - 45 to 140 ACM HT - 30 to 180
EPDM - 50 to 125 AEM ( VAMAC ) - 50 to 180
EPDM PER - 50 to 150 CSM - 40 to 160
FKM ( VITON ) - 35 to 220 SBR - 30 to 100
HNBR - 35 to 165 ECO - 50 to 135
NR - 45 to 100
MATERIAl WORKING TEMPERATURE °C MATERIAl WORKING TEMPERATURE °C
FVMQ - 80 to 210 VMQ - 75 to 235
14 15
Individual solutions for industry- specific fields of application
Whether it be moulded hoses made from rubber or silicon, pipes made from plastic or metal:
we manufacture precisely according to customer specifications. Due to our in-house
tool construction and our own compound-mixing unit we are able to offer a considerable
cost-advantage to our customers.
The ideal hose is tailored to meet its use. Only then it is able to offer the best possible
results. You know the conditions of use and the requirement framework, we advise on
you form, dimensions, materials and stabilisation.
Products in the special manufacturing sector
CUSTOM MANUFACTURER
> Picture top left:
Materials:
ACM, Aramide, ACM,
plastic pipe made from
PP GF20
Procedure:
Extrusion procedure,
blow moulding process
> Picture top right:
Materials:
FKM + VMQ
Procedure:
Wrapping method
> Picture centre left:
Materials:
AEM, Aramide, AEM
Procedure:
Extrusion procedure
> Picture centre right:
Materials:
EPDM, Aramide, EPDM
Procedure:
Extrusion procedure
> Picture bottom left:
Materials:
ACM, Aramide, ACM
Procedure:
Extrusion procedure,
metal pipe after bending
> Picture bottom right:
Materials:
FKM + VMQ
Procedure:
Wrapping method
16 17
Automotive industry
> Trucks
> Cars
> Buses
> Tractors
Doing justice to special requirements on site
Customer industries
> Household devices
> Heating and sanitary
> Automotive industry
CUSTOM MANUFACTURER
Tailor-made moulded hoses for every purpose and industry
In many industries, rubber moulded hoses are essential for the transportation
of substances. Thanks to their adjustable properties, they have many uses.
As an expert for moulded hoses for the automotive industry, we are familiar
with extreme and difficult areas of application. In the heating and sanitary sector
as well as in the household appliance industry, our know-how in space availability,
pressure loads, temperature and flexibility, is used when complex problems need
a solution.
18 19SPECIAL MANUFACTURE
The ideal hose is tailored to meet its use. Only then it is able to offer the best possible results.
20 21
Standard products item number interior Ø ( mm ) exterior Ø ( mm )
METER WARES
80523 16 24
80524 20 28
80525 22 30
80526 25 33
80527 27 35
80528 30 38
80529 32 40
80530 35 40
Materials 80531 38 48
NBR 80532 40 50
CR 80533 42 52
EPDM 80534 45 55
EPDM PER 80535 48 58
FKM (Viton) 80536 50 61
FVMQ 80537 55 66
HNBR 80538 60 72
NR 80539 65 77
ACM 80540 70 82
ACM HT 80541 75 87
VMQ 80542 80 92
AEM (Vamac) 80543 100 112
CSM 80544 85 97
SBR 80545 90 102
ECO 80546 100 125
80547 120 136
80548 130 147
80549 140 158
HEAT RESISTENT HOSES
80558 6 12
80600 8 15
80550 10 17
80551 12 18
80646 13 19
80648 15 22
80552 16 24
90649 18 25
Materials 80553 19 27
EPDM 80554 22 30
80555 25 33
STANDARD PRODUCTS
long-lasting, high-performing standard products for all purposes
AS-KA moulded hoses are, thanks to their reliable product quality, ideally suited
for use in various industries. They are flexible and resistant, with assembly tailored
construction and can be supplied in any length.
Your advantages at a glance
> Faster supply of standard products
> Wide product range to choose from
> Already proven and tested in many areas of use
METER WARES | HEAT RESISTENT HOSES
This is only an excerpt from our standard product range.
For further information on our standard products, please contact our sales department.
22 23STANDARD PRODUCTS AUTOMOTIVE
Hoses and pipes for automotive uses
Our catalogue only shows samples of our product range. Our standard range of moulded
hoses for the global players in the automotive industry is much more comprehensive.
If you have any questions regarding our products, please do not hesitate to contact us.
We are happy to help you.
Products
> Heating / cooling
systems
Heating hose
Cooling hose
> Fuel systems
Fuel systems
Low pressure fuel hose
Extraction hose
Fuel filling hose
> Turbocharger systems
Exhaust hose
Ventilation hose
Charge-air cooler
„AS-KA moulded hoses are precisely
manufactured, resistant to external
influences and strong when it comes
to cost-performance.“
Dipl. Ing. Adil Colakoglu, Managing Director
Comprehensive product portfolio for the automotive industry
Whether it be cooling hoses, heating hoses, filter hoses or petrol hoses, renowned
automobile manufactuerers all around the world trust in our quality products. Thanks
to our many years of experience,we are considered experts in the automotive industry,
and anticipate our customers' needs and wants.
Your advantages at a glance
> Support from research and development
> Competent and thorough consulting provided by experienced staff
> Established supplier of leading automobile manufacturers
24 25STANDARD PRODUCTS AUTOMOTIVE
AudiBMWCitroenChryslerDaciaFiatFordHondaHyundaiLandroverJeepMazdaMercedesMitsubishiNissanOpelPeugeotRenaultSeatToyotaVolkswagenVolvo
Hoses for the automobile industry
Our moulded hoses and pipe range contains
all standard and special solutions for world
leading automobile manufacturers:Moulded hoses from original supplier to the automobile industry
Narrow installation dimensions, high pressure loads and temperatures and demands
of flexibility - when it comes to vehicles, a hose must meet extreme requirements.
As an established supplier to the automobile industry, we implement almost all
moulded hoses or pipes from elastomers, plastics and metals for specific uses.
26 27
Quality is a question of control
Thanks to the constant control and optimisation of our products and processes,
we achieve results of extraordinary quality. This translates to products meeting
our customers' needs.
A modern laboratory and an experienced R&D department secure the implementation
of the latest product tests and thus the quality demands of our customers. Central criteria
here are hardness, pressure, recoil, rheometry, temperature resistance, melting points,
drainage protection and many more.
„AS-KA moulded hoses are elastic,
resistant and, above all, long-lasting.
A consistently high quality is ensured
by means of numerous quality checks
with the latest procedures.“
Bernd Dewenter, Sales
The targeted provision of competitive products in line with market requirements is our core business. We assign our entire concentration to this primary task.
STANDARD PRODUCTS AUTOMOTIVE
28 29AS-KA – FURTHER PRODUCT RANGES ON OFFER
Alongside moulded hoses, our range consists of:
> Rubber profiles
> Rubber moulded parts
> Rubber metal parts
For more information, request a copy of our catalogues
or visit us online at www.as-ka.de
30 31
„Our goal is not to sell you something.
Our aim is to be your partner. We look
forward to seeing you.“
Selcuk Oskay, Sales Manager
Design:
Siegel Kommunikationsgestaltung
www.siegeldesign.de
Photos:
Julia Suermondt
familiensaga.com
Image sources:
Figure Bus ( page 16 )
Rob Wilson
Shutterstock.com
AS-KA – GOAL
AS-KA Qualitätsprodukte e. K.
Tackweg 17
47918 Tönisvorst
Germany
Phone: +49 (0)2151-993930
Fax: +49 (0)2151-993948
Email: [email protected]
Web: www.as-ka.de
AS-KA – Product catalogue – Moulded hoses
