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STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
1
1.00 DRAWINGS/DOCUMENTS/TYPE TESTS1.01 Drawings & Documents GA drawings and detailed
bill of material(DBOM)100% PO & SOTR/
TNC MinutesPO & SOTR/TNC Minutes
List ofapprovedbindingdrawings
CHPForR
Binding Drawing &Binding Data, dulyapproved byDesign authority,Professional &Inspection Authority (orby Command for MOorders) to be verified.
1.02 Type test / ETT /EMI/EMC reports
Availability & verification 100% PO & SOTR /TNCMinutes/JSS 55555
PO & SOTR /TNC MinutesJSS 55555
TypeTest /ETT/EMI/ EMCreports
CHPForR
If not type tested,Equipment to beType Tested as perSl. 4.0.0
2.00 SECTION I - RAW MATERIAL INSPECTION2.01(a)
Pump Casing,(Casting)
(i) Pouring with integraltest bar
100%
SOTR,ApprovedDrawingsand relevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR RIf casting is without
integral test bar,pouring to bewitnessed by QAO
(ii) Material Identification &Stamping
100% IR W
(iii) Heat Treatment 100% HT reports R(iv) PhysicalMechanical &Chemical properties
01sample/heat / lot
LTC R Test to be done atNABL Lab
(v) RT (Applicable as perDrg./ spec.)
CriticalRegions
NDE Report CHPForR
Shooting sketches tobe provided. Testing tobe done by ISNT/ASNT level II or IIIqualified technician.
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
2
2.01(b)
Pump casing(Extrusion)
(i) Material Identification &Stamping 100%
SOTR,ApprovedDrawingsand relevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W(ii) Physical,Mechanical &Chemical properties
01sample/heat / lot
LTC RTest to be done atNABL Lab
2.02 Shaft(Forging)
(i) Material Identification &Stamping 100% IR W(ii) Heat Treatment HT reports R(iii) Physical,Mechanical,Chemical properties
01sample/heat / lot
LTC RTest to be done atNABL Lab
(iv) Micro & Macroexamination LTC R
2.03 Impeller,(Casting)
(i) Pouring with integraltest bar
100% IR R If casting is withoutintegral test bar,pouring to bewitnessed by QAO
(ii) Material Identification &Stamping
100%IR W
(iii) Heat Treatment 100% HT Report R
(iv) Physical,Mechanical,Chemical properties
01sample/heat / lot
LTC RTest to be done atNABL Lab
(v) RT (Applicable as perDrg./ spcn)
CriticalRegions
NDE Report CHPForR
Shooting sketches tobe provided. Testing tobe done by ISNT/ASNT level II or IIIqualified technician.
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
3
2.04 Coupling(Machined)
(i) Material Identification &Stamping
100%
SOTR,ApprovedDrawingsand relevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
(ii) Physical,Mechanical,Chemical properties
01sample/heat / lot
LTC R Test to be done atNABL Lab
2.05 Stuffing Box/CasingCover(Casting)
(i) Pouring with integraltest bar for casting
100% IR R If casting is withoutintegral test bar,pouring to bewitnessed by QAO
(ii) Material Identification &Stamping
100% IR W
(iii) Physical,Mechanical,Chemical properties
01sample/heat / lot
LTC R Test to be done atNABL Lab
(iv) RT (Applicable as perDrg./ spec.)
CriticalRegions
NDE Report CHPForR
Shooting sketches tobe provided. Testing tobe done by ISNT/ASNT level II or IIIqualified technician.
2.06 Lower & UpperBearing housing/ BearingCover (Casting)
(i) Pouring with integraltest bar
100% IR R If casting is withoutintegral test bar,pouring to bewitnessed by QAO
(ii) Material Identification &Stamping
100% IR W
(iii) Physical,Mechanical,Chemical properties
01sample/heat / lot
LTC R Test to be done atNABL Lab
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
4
(iv) RT (Applicable as perDrg./ spec.)
CriticalRegions
SOTR,ApprovedDrawingsand RelevantStandards
SOTR,ApprovedDrawingsand RelevantStandards
NDE Report CHPForR
Shooting sketches tobe provided. Testing tobe done by ISNT/ASNT level II or IIIqualified technician
2.07 Wearing RingWearing Plate(Casting)
(i) Pouring with integraltest bar
100% IR R If casting is withoutintegral test bar,pouring to bewitnessed by QAO
(ii) Material Identification &Stamping
100% IR W
(iii) Physical,Mechanical,Chemical properties
01sample/heat / lot
LTC R Test to be done atNABL Lab
(iv) RT (Applicable as perDrg./ spec.)
CriticalRegions
NDE Report CHPForR
Shooting sketches tobe provided. Testing tobe done by ISNT/ASNT level II or IIIqualified technician.
2.08 Gland Plate, Cover Plate,Seal Housing Material Identification &
Stamping100% IR W
Test to be done atNABL Lab
2.09 Impeller Nut
2.10 Impeller Key ,CouplingKey
Physical,Mechanical,Chemical properties
01sample/heat / lot
LTC R2.11 Companion Flange-
Suction2.12 Companion Flange-
Delivery
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
5
BOUGHT OUT ITEMS2.13 SV Mounts (i) Prod. Identification 100%
SOTR,ApprovedDrawingsand SQAP
SOTR,ApprovedDrawingsand SQAP
IR W
(ii) SQAP Compliance 100% IR as perSQAP
R
(iii) Dispatch clearance -- I-note/ Form4/ DispatchCertificate(asapplicable)
R
2.14 Motor (i) Prod. Identification 100% IR W
(ii) SQAP Compliance 100% IR as perSQAP
R
(iii) Dispatch clearance -- I-note/ Form4/ DispatchCertificate(asapplicable)
R
2.15 Starter Panel (i) Prod. Identification 100% IR W
(ii) SQAP Compliance 100% IR as perSQAP
R
(iii) Dispatch clearance -- I-note/ Form4/ DispatchCertificate(asapplicable)
R
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
6
2.16 Diffuser, Strainer Product identification 100% SOTR/Approveddrawings/Supplier'scatalogue
SOTR/Approveddrawings/Supplier'scatalogue
STC/LTC W
2.17 Flexible Hose Visual and DimensionalExamination
IR R
COTS ITEMS
2.17 Gasket
(i) Product identification
(ii) Visual andDimensional Examination
100%
Approveddrawing/SOTR/Supplier'scatalogue/OEM Spec
Approveddrawing/SOTR/Supplier'scatalogue/OEM Spec
(i) STC/CC
(ii) IR
W
R
2.18 Mechanical Seal2.19 Bearings2.20 O Rings2.21 Compound Gauge,
Pressure gauge2.22 Gauge Piping2.23 Valves
2.24 Bellows
2.25 Hardware Items-Studs, Nut, bolts,Screws, washers,Circlips, lantern, Rivet,Keys Sand Guard, CapChain, Plug Assy, NamePlate, Sleeve, flange,Neck Ring, Sealing Ring
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
7
3.00 SECTION II - IN PROCESS INSPECTION3.01 Pump Casing,
(Casting or(Extrusion)
(i) Visual and DimensionalExamination
100%
SOTR,ApprovedDrawing
ApprovedDrawing
IR R
(ii) Surface Defects,MPT /DPT
100% Approveddrawing andrelevantstandard
NDEReport
CHPforW
Testing to be done byISNT/ ASNT level II orIII qualified technician.
(iii) Hydraulic PressureTest (1.5 times of workingpressure)
100% No leakage IR CHPforW
3.02 Shaft(Forging)
(i) Visual and DimensionalExamination
100% ApprovedDrawing
IR R
(ii) Surface Defects,UT/MPT/DPT
100% Approveddrawing andrelevantstandard
NDEReport
CHPforW
Testing to be done byISNT/ ASNT level II orIII qualified technician.
(iii) Static & Dynamicbalancing
100% IR CHPforW
3.03 Impeller,(Casting)
(i) Visual and DimensionalExamination
100% ApprovedDrawing
IR R
(ii) Surface DefectsMPT /DPT
100% Approveddrawing andrelevantstandard
NDEReport
CHPforW
Testing to be done byISNT/ ASNT level II orIII qualified technician.
(iii) Static & Dynamicbalancing
100% IR CHPfor W
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
8
3.04 Impeller Nut
Visual and DimensionalExamination
100%
SOTR,ApprovedDrawing
SOTR,ApprovedDrawing
IR R3.05 Impeller Key, CouplingKey
3.06 Companion Flange –suction
3.07 Companion Flange –Delivery
3.08 Stuffing Box/CasingCover
(i) Visual andDimensional Examination
100% ApprovedDrawing
IR R
(ii) Surface DefectsMPT /DPT
100% Approveddrawing andrelevantstandard
NDEReport
CHPforW
Testing to be done byISNT/ ASNT level II orIII qualified technician.
(iii) Hydraulic PressureTest
100% No leakage IR R
3.09 Bearing housing/Cover-Lower & Upper
Visual and DimensionalExamination
100% ApprovedDrawing
IR R .
Surface DefectsMPT /DPT
Approveddrawing andrelevantstandard
NDEReport
CHPforW
Testing to be done byISNT/ ASNT level II orIII qualified technician
3.10 Gland Plate, Cover Plate,Seal Housing
Visual and DimensionalExamination
100% ApprovedDrawing
IR R
3.11 Wearing Plate/WearingRing
(i) Visual andDimensional Examination
100% ApprovedDrawing
IR R
(ii) Surface DefectsMPT /DPT
100% Approveddrawing andrelevantstandard
NDEReport
CHPforW
Testing to be done byISNT/ ASNT level II orIII qualified technician.
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
9
4.00 SECTION III : PRE-REQUISITE- FINAL INSPECTION
TYPE TESTING OF PUMP ( To be carried out on one unit /prototype)
4.01 Pump & Motor Assy Free rotation of Pump &Motor
One Unit
Rotate freely Free Rotation IR W
4.02 Overall DimensionalInspection
ApprovedDrawings/Mfg Drawing
ApprovedDrawings/Mfg Drawing
IR R
4.03 Over Speed test(20% above specifiedspeed)
PO, SOTR ,TNCMinutes/ApprovedDrawing,DME Spec402
PO, SOTR ,TNCMinutes/ApprovedDrawing,DME Spec402
IRCHPforW
4.04 Start /Stop test IR W4.05 Cooling Test IR W4.06 Endurance Test
(100 Hrs)Performance test withintegral Motor and controlpanel
Flow(Q) v/s Head(H)
IR CHPforW
Readings to berecorded every 02 hrs.
Flow(Q) v/sEfficiency(Effn)Flow(Q) v/s Power(P)Motor TemperatureBearing TemperatureWinding Resistance (Cold& Hot)Insulation ResistanceVibration LevelAir Borne NoiseIndication/ Alarm/ShutDown test
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
10
4.07 Strip Open Test Wearing Parts One UnitPO, SOTR ,TNCMinutes/ApprovedDrawing,DME Spec402
PO, SOTR ,TNCMinutes/ApprovedDrawing,DME Spcn402
IR W
4.08 Post-Trial testFor 1 hour
Flow(Q) v/s Head(H)One Unit IR W
Flow(Q) v/s Eff(n)
Flow(Q) v/s Power(P)
Noise Level
Vibration test
4.09 Environmental Shock &Vibrations
Shock & VibrationsAnalysis
One Unit SOTR/NSS-II/ BR 3021/MIL-Std-167
SOTR/NSS-II/ BR 3021/MIL-Std-167
NSTLReport
CHPforR
4.10 Structure Borne Noise Structure Borne Noiseemitted by Unit
One Unit SOTR /TNCMinutes /MIL-STD-740-2
SOTR /TNCMinutes /MIL-STD-740-2 LTC CHP
forR
Test to be carried outby NABL approved Lab/Agencies. In case ofnon -availability ofNABL accredited lab,third party / Agencyselected for conductingABN & SBN tests needsto be approved by NHQ
4.11 Tilt test for 8 Hrs Head(H) v/s Flow (Q) v/sPower(P)
One Unit SOTR /TNCMinutes/App. TestProcedure
SOTR /TNCMinutes/App. TestProcedure
IR CHPforW
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
11
5.00 SECTION IV : FINAL INSPECTON
5.01 Pump & Motor Assy Free rotation of Pump &Motor
100% Rotate freely Free Rotation IR W
5.02 Performance test withIntegral motor andControl PanelDuration- 8 hours/set
Flow(Q) v/s Head(H)
100% byfirm20% byQAE PO, SOTR ,
TNCMinutes/ApprovedDrawing,DME Spec402
PO, SOTR ,TNCMinutes/ApprovedDrawing,DME Spec402
IR CHPforW
Compliance certificateto be submitted by thefirm to the InspectingOfficer for 100%quantity
Flow(Q) v/sEfficiency(Effn)Flow(Q) v/s Power(P)Motor temperatureBearing TemperatureInsulation resistanceWinding Resistance
5.03 Strip Open test Wearing Parts 100%
IR W5.04 Post-Trial testFor 1 hour
Suction head, DischargeHead, Output, RPM
100%
Noise and Vibration test
5.05 Overall DimensionalInspection
100%ApprovedDrawings/Mfg Drawingand SOTR
ApprovedDrawingsSOTR
IR W
5.06 Weight Weight recording 100% Weightcertificate
W
5.07 Tally Plate Check 100% IR R
5.08 Lifting arrangement 100% IR R
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
12
6.0 SECTION V : PRE REQUISITE ISSUE OF FORM -4
6.01 OBS Items as perPurchase Order (i) Product identification
100%
PO,SOTR,ApprovedDrawings/PIL / OEMSpecification
PO &ApprovedDrawings/PIL
IR R
(ii) VI/DI OEM TC,CC , IR R
6.02 Submission of As BuiltDrawings
Verification 100% ApprovedDrawings,Concessions& Deviations
Approveddrawings &Concurrencefrom drawingapprovalauthority
As builtdrawings
CHPforW
6.03 Submission of approveddocuments for stamping
sets Verification and stamping 100% PO,SOTR,ApprovedDrawings
PO,SOTR,ApprovedDrawings
Documentation
CHPforW
6.04 Liquidation ofobservation during FATs,if any
Defect rectification 100% ApprovedDrawing,SOTR & FATdocument
ApprovedDrawing,SOTR , FATdocument &necessaryapproval
IR CHPforW
6.05 Painting Visual Inspection & DFT 100% ApprovedDrawing,SOTR, PaintPlan
ApprovedDrawing/SOTR/ PO
IR W
STANDARD QUALITY ASSURANCE PLAN FOR CENTRIFUGAL PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/ TypeCheck
Quantumof Check
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
Actionby
QAE
Remarks
13
6.06 Preservation & Packing Visual Inspection 100% ApprovedDrawing,SOTR, OEMPreservationPlan
ApprovedDrawing,ApprovedPreservationPlan
IR W
6.07 Submission of Form -4(I&T Certificate) Correctness 100% SOTR,PO SOTR,PO Form-4 P
Important Notes:-
(a) Each type of Equipment & accessories to be supplied shall conform to specification acceptable to the TYPE APPROVAL authority.(b) Motor to be procured only from Naval approved vendors.(c) EMI/EMC and ETT tests to be done at NABL approved Lab.(d) Material Testing to be done at NABL approved Lab.(e) All NDT to be performed by ASNT/ISNT Level II or Level III qualified person.(f) Imported items to be accepted on the basis of review of Import documents viz. (a) Bill of entry (b) Bill of Lading (c) Country of Origin
(d) Shipping Bill/Air way Bill (e) OEM Test Reports (f) Compliance certificate (g) Guarantee certificate(g) In case the items are of 'Bought Out ' nature, the inspections of the store are to be carried out on the basis of STC/OEM TC/ CC/QAP
as applicable based on criticality.(h) The COTS/ 'Bought out' items in the QAP are indicative only. The firm is required to categorically define the 'Bought out'/COTS items
specific to their products in the drawings. Items will be categorized as bought out or COTs in the QAP on the basis of approveddrawings. Further, only finished products will be accepted as COTs and no raw material for manufacturing will be acceptable as a COTSitem.
(j) The SQAP does not apply to items not in the scope of supply of the firm.(k) The column 'Quantity as per P.O' has been left blank which has to be filled by the firm as per P.O while submitting Draft QAP for
approval.(l) WPS / WPQ certificates to be submitted by the firm for all welding related work.(m)Assy more than 40 Kgs weight should be provided with lifting arrangement.
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
1
1.00 DRAWING/ DOCUMENTS/ TYPE TEST1.01 Drawings & Documents GA Drawing
and detailed billof material(DBOM)
100% PO & SOTR/TNC Minutes
PO & SOTR/TNC Minutes
List ofapprovedbindingdrawings
CHPForR
Binding Drawing &Binding Data, dulyapproved by Designauthority, Professional &Inspection Authority (orby Command for MOorders) to be verified.
1.02 Type test / ETT/EMI/EMC reports
Availability &verification
100% PO & SOTR/TNC Minutes/JSS 55555
PO & SOTR /TNC MinutesJSS 55555
Type test/ETT/EMI/EMCreports
CHPForR
If not type tested,Equipment to beType Tested as perSl. 4.0.0
2.00 SECTION I : RAW MATERIAL INSPECTION
2.01(a)
Pump Casing(Casting)
(i) Pouring withintegral test bar 100%
SOTR,ApprovedDrawings andrelevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR RIf casting is without
integral test bar, pouringto be witnessed byQAO
(ii) MaterialIdentification&Stamping
100% IR W
(iii) HeatTreatment
100% HTreports
R
(iv) PhysicalMechanical &Chemicalproperties
1sampleper heat /lot
LTC RTest to be done atNABL Lab
(v) RT(Applicable asper Drg/spcn)
CriticalRegions NDE
Report
CHPforR
Shooting sketches to beprovided. Testing to bedone by approvedASNT/ISNT level II or IIIqualified technician.
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
2
2.01(b)
Pump casing(sheet plate fabrication)
MaterialIdentification &Stamping
100%
SOTR,ApprovedDrawings andrelevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
PhysicalMechanical &Chemicalproperties
1 Sample/lot/heat LTC R
Test to be done atNABL Lab
2.02 Insert/Liner(casting)
(i) Pouring withintegral test bar
100%IR R
If casting is withoutintegral test bar, pouringto be witnessed byQAO
(ii) MaterialIdentification &Stamping
100%IR W
(iii) HeatTreatment
100% HTReports
R
(iv) PhysicalMechanical &Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done atNABL Lab
(iv) RT(Applicable asper Drg/spcn)
CriticalRegions
NDEReport
CHPforR
Shooting sketches to beprovided. Testing to bedone by approvedASNT/ISNT level II or IIIqualified technician
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
3
2.03 Stator(for single screw pump)
MaterialIdentification &Stamping
100%
SOTR,ApprovedDrawings andrelevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
PhysicalMechanical &Chemicalproperties
1sample/heat / lot
LTC R Test to be done atNABL Lab
2.04 Rotor(for single screw pump)
MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sampleheat / lot
LTC R Test to be done atNABL Lab
2.05 Drive Shaft(for single screw pump)
MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done atNABL Lab
2.06 Screw Shaft(Power Screw)
MaterialIdentification &Stamping
100% IR W
PhysicalMechanicalChemical &properties
1sample/heat / lot
LTC R Test to be done atNABL Lab
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
4
2.07 Screw Shaft(Idler Screw)
MaterialIdentification &Stamping
100%
SOTR,ApprovedDrawings andrelevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
PhysicalMechanical &Chemicalproperties
1sample/heat / lot
LTC R Test to be done atNABL Lab
2.08 PS balancing Bush(Casting)
MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sample/heat /r lot
LTC R Test to be done atNABL Lab
2.09 IS Balancing Bush(Casting)
MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done atNABL Lab
2.10 Seal Housing MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sample/heat / lot
LTC R Test to be done atNABL Lab
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
5
2.11 Coupling Pump Half MaterialIdentification &Stamping
100%
SOTR,ApprovedDrawings andrelevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
PhysicalMechanical &Chemicalproperties
1sample /rheat / lot
LTC R Test to be done atNABL Lab
2.12 Coupling Motor Half MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sampleheat / lot
LTC R Test to be done atNABL Lab
2.13 Suction flange MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sample/heat / lot
LTC R Test to be done atNABL Lab
2.14 Discharge Flange MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done atNABL Lab
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
6
2.15 Bearing Housing MaterialIdentification &Stamping
100%
SOTR,ApprovedDrawings andrelevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
PhysicalMechanical &Chemicalproperties
1sample/heat / lot
LTC R Test to be done atNABL Lab
2.16 Cover MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sample /heat /lot
LTC R Test to be done atNABL Lab
2.17 Gear Box MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sample/heat /lot
LTC R Test to be done atNABL Lab
2.18 Relief Valve Assembly MaterialIdentification &Stamping
100% IR W
PhysicalMechanical &Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done atNABL Lab
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
7
2.19 Motor stool MaterialIdentification &Stamping
100%
SOTR,ApprovedDrawings andrelevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
PhysicalMechanical &Chemicalproperties
1sample /heat / lot
LTC R Test to be done atNABL Lab
BOUGHT OUT ITEMS
2.20 SV Mounts Productidentification
100%
SOTR,ApprovedDrawings andSQAP
SOTR,ApprovedDrawingsand SQAP
IR W
SQAPCompliance
IR as perSQAP
R
Dispatchclearance
I-note/Form4Dispatchcertificate( asapplicable)
2.21 Motor Productidentification
100% IR W
SQAPCompliance
IR as perSQAP
R
Dispatchclearance
I-note/Form4Dispatchcertificate( asapplicable)
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
8
2.22 Starter Panel Productidentification
100% SOTR,ApprovedDrawings andSQAP
SOTR,ApprovedDrawingsand SQAP
IR W
SQAPCompliance
IR as perSQAP
R
Dispatchclearance
I-note/Form4Dispatchcertificate( asapplicable
2.23 Diffuser, strainerProductidentification
100% SOTR/Approveddrawings/Supplier'scatalogue
SOTR/Approveddrawings/Supplier'scatalogue
STC/LTC W
Visual &DimensionalCheck
IR R
2.24 Flexible HosesProductidentification
100% SOTR/Approveddrawings/Supplier'scatalogue
SOTR/Approveddrawings/Supplier'scatalogue
STC/LTC W
Visual &DimensionalCheck
IR R
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
9
COTS ITEMS
2.25 Bearings
(i) Productidentification
(ii) Visual &DimensionalCheck
100%
Approveddrawing/SOTR/Catalogue/OEM spec
Approveddrawing/SOTR/Catalogue/OEM spec
(i) STC/CC
(ii) IR
W
R
2.26 Mechanical seal
2.27 Valves
2.28 Bellows
2.29 Compound gauges andPressure gauges
2.30 Gauge Piping
2.31 O Rings and Gasket
2.32 Hardware Items-fastener
2.33 Studs, Nut, bolts,Screws, washers,Circlips, Rivet, KeysSand Guard, Plug Assy,Name Plate, Sleeve,flange, Neck Ring,Sealing Ring
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
10
3.00 SECTION II : IN PROCESS INSPECTION
3.01 Pump Casing Visual andDimensionalExamination
100%
SOTR/ApprovedDrawing
ApprovedDrawings
IR R
Surface Defect,MPT/DPT
100% ApprovedDrawings &RelevantStandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
HydraulicPressure test(1.5 times ofworkingpressure)
100% No Leakage IR CHPforW
DPT of weldjoint
100% ApprovedDrawings &RelevantStandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
3.02 Insert Visual &Dimensional
100% ApprovedDrawings
IR R
Surface Defect,MPT/DPT
100% ApprovedDrawings &RelevantStandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
3.03 Motor stool Visual &Dimensional
100% ApprovedDrawings
IR R
Surface Defect,MPT/DPT
100% ApprovedDrawings &RelevantStandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
11
3.04 Stator Visual &Dimensional
100%
SOTR/ApprovedDrawing
ApprovedDrawings
IR R
Surface Defect,MPT/DPT
100% ApprovedDrawings &RelevantStandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
3.05 Rotor Visual &Dimensional
100% ApprovedDrawings
IR R
Surface Defect,MPT/DPT
100%ApprovedDrawings &RelevantStandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
Balancing 100% IR CHPForW
3.06 Drive Shaft Visual &Dimensional
100% ApprovedDrawings
IR R Dimensional check aftercase hardening
Case DepthHardness
100%ApprovedDrawings &RelevantStandard
IR CHPforR
Test to be done atNABL Lab
Surface Defect,MPT/DPT
100% NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
Balancing 100% IR CHPForW
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
12
3.07 Idler Screw Visual &Dimensional
100%
SOTR/ApprovedDrawings &RelevantStandard
ApprovedDrawings
IR R Dimensional check aftercase hardening
Case DepthHardness
100%ApprovedDrawings &RelevantStandard
IR CHPforR
Test to be done atNABL Lab
Surface Defect,MPT/DPT
100% NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
Balancing 100% IR CHPforW
3.08 Power Screw Visual &Dimensional
100% ApprovedDrawings
IR R Dimensional check aftercase hardening
Case DepthHardness
100%ApprovedDrawings &RelevantStandard
IR CHPforR
Test to be done atNABL Lab
Surface Defect,MPT/DPT
100% NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
Balancing 100% IR CHPforW
3.09 Balancing Bush Visual &Dimensional
100%SOTR/ApprovedDrawings &RelevantStandard
ApprovedDrawings IR R
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
3.10 Seal Housing
3.11 Coupling Pump Half Surface Defect,MPT/DPT
ApprovedDrawings &RelevantStandard
NDEReport
CHPforW3.12 Coupling Motor Half
3.13 Suction Flange
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
13
3.14 Discharge Flange Visual &Dimensional
100% SOTR/ApprovedDrawings &RelevantStandard
ApprovedDrawings
IR R
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
3.15 Liner/Insert
3.16 Bearing Housing Surface Defect,MPT/DPT
ApprovedDrawings &RelevantStandard
NDEReport
CHPforW
3.17 Cover3.18 Gear Box
3.19 Relief Valve Assy Visual &Dimensional
100%
SOTR/ApprovedDrawings &Relevantstandard
ApprovedDrawings &Relevantstandard
IR
R
Relief valvebody Hydraulicpressure test/Leak test
100%
CHPforWSet pressure
test for reliefvalve assembly@ 1.1Xoperatingpressure
100%
3.20 Flexible Hoses HydraulicPressure Test
100% ApprovedDrawings/Supplier'scatalogue
2 X Operatingpressure
IR W
3.21 Sub Assy consisting ofPower Screw/RotorPump Half coupling,Pump Shaft Key,Shaft Sleeve,Coupling Bolt,Coupling washer
Balancing 100%SOTR/ApprovedDrawings &Relevantstandard
ApprovedDrawings &Relevantstandard
IR CHPforW
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
14
4.00 SECTION III : PRE-REQUISITE- FINAL INSPECTIONTYPE TESTING OF PUMP ( To be carried out on one unit /prototype)
4.01 Pump & Motor Assy Free rotation ofPump & Motor
One Unit
Rotate freely Free RotationIR W
4.02 Overall DimensionalInspection
ApprovedDrawings/ MfgDrawing
ApprovedDrawings/Mfg Drawing
IR R
4.03 Over Speed test(20% above specifiedspeed)
PO, SOTR ,TNC Minutes/ApprovedDrawing, DMESpec 402
PO, SOTR ,TNC Minutes/ApprovedDrawing,DME Spcn402
IR CHPforW4.04 Start /Stop test
4.05 Cooling Test4.06 Endurance Test
(100 Hrs)Performance test withintegral Motor andcontrol panel
Flow(Q) v/sHead(H)
IR CHPforW
Readings to berecorded by every 02hrs.
Flow(Q) v/sEfficiency(Effn)Flow(Q) v/sPower(P)Motor TempBearing Temp
WindingResistance(Cold & Hot)InsulationResistanceVibration LevelAir Borne NoiseIndication/Alarm/ShutDown test
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
15
4.07 Strip Open Test Wearing Parts
One Unit
PO, SOTR ,TNC Minutes/ApprovedDrawing, DMESpec 402
PO, SOTR ,TNC Minutes/ApprovedDrawing,DME Spec402
IR W
4.08 Post-Trial testFor 1 hour
Flow(Q) v/sHead(H) IR WFlow(Q) v/sEff(n)Flow(Q) v/sPower(P)Noise LevelVibration test
4.09 Environmental Shock &Vibrations
Shock &VibrationsAnalysis
One Unit SOTR/NSS-II/BR 3021 /MIL-Std-167
SOTR/NSS-II/BR 3021/MIL-Std-167
NSTLReport
CHPforR
4.10 Structure Borne Noise Structure BorneNoise emittedby Unit
One Unit SOTR /TNCMinutes /MIL-STD-740-2
SOTR /TNCMinutes /MIL-STD-740-2
LTC CHPforR
Test to be carried out byNABL approved Lab/Agencies. In case ofnon -availability ofNABL accredited lab,third party / Agencyselected for conductingABN & SBN tests needsto be approved by NHQ
4.11 Tilt test for 8 Hrs Head(H) v/sFlow (Q) v/sPower(P)
One Unit SOTR /TNCMinutes/App. TestProcedure
SOTR /TNCMinutes/App. TestProcedure
IR CHPforW
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
16
5.00 SECTION IV : FINAL INSPECTON
5.01 Pump & Motor Assy Free rotation ofPump & Motor
100% Rotate freely Free Rotation IR W
5.02 Performance test withIntegral motor andControl PanelDuration- 8 hours/set
Flow(Q) v/sHead(H)
100% byfirm20% byQAE
PO, SOTR ,TNC Minutes/ApprovedDrawing, DMESpec 402
PO, SOTR ,TNC Minutes/ApprovedDrawing,DME Spec402
IR CHPforW
Compliance certificateto be submitted by thefirm to the InspectingOfficer for 100%
Flow(Q) v/sEfficiency(Effn)
Flow(Q) v/sPower(P)
MotortemperatureBearingTemperatureInsulationresistanceWindingResistance
5.03 Strip Open test Wearing Parts 100%
IR W5.04 Post-Trial testFor 1 hour
Suction head,DischargeHead, Output,RPM
100%
Noise andVibration test
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
17
5.05 Overall DimensionalInspection
100% ApprovedDrawings/ MfgDrawing andSOTR
ApprovedDrawingsSOTR
IR W
5.06 Weight Weightrecording
100% Weightcertificate
W
5.07 Tally Plate Check 100% IR R
5.08 Lifting arrangement 100% IR R
6.0 SECTION V : PRE REQUISITE ISSUE OF FORM -4
6.01 OBS Items as perPurchase Order (i) Product
identification
100% PO,SOTR,ApprovedDrawings/ PIL /OEMSpecification
PO &ApprovedDrawings/PIL
IR R
(ii) VI/DI OEM TC,CC , IR R
6.02 Submission of as BuiltDrawings
Verification 100% ApprovedDrawings,Concessions &Deviations
Approveddrawings &Concurrencefrom drawingapprovalauthority
As builtdrawings
CHPforR
6.03 Submission of approveddocuments for stamping
sets Verification andstamping
100% PO,SOTR,ApprovedDrawings
PO,SOTR,ApprovedDrawings
Documentation
CHPforR
6.04 Liquidation ofobservation during FATs,if any
Defectrectification
100% ApprovedDrawing,SOTR & FATdocument
ApprovedDrawing,SOTR & FATdocument,necessaryapprovals
IR CHPforR
STANDARD QUALITY ASSURANCE PLAN FOR SCREW PUMP
SrlNo
Material /components/ Asper SOTR/QA Activity
QTYAs PerPO
Characteristic/Type Of Check
Quantum ofCheck
ReferenceDocuments
AcceptanceCriteria
Format ofRecord
ActionbyQAE
Remarks
18
6.05 Painting VisualInspection &DFT
100% ApprovedDrawing,SOTR, PaintPlan
ApprovedDrawing/SOTR/ PO
IR W
6.06 Preservation & Packing VisualInspection
100% ApprovedDrawing,SOTR, OEMPreservationPlan
ApprovedDrawing,ApprovedPreservationPlan
IR W
6.07 Submission of Form -4(I&T Certificate) Correctness 100% SOTR,PO SOTR,PO Form-4 P
Important Notes:-
(a) Each type of Equipment & accessories to be supplied shall conform to specification acceptable to the TYPE APPROVALauthority.
(b) Motor to be procured only from Naval approved vendors.(c) EMI/EMC and ETT tests to be done at NABL approved Lab.(d) Material Testing to be done at NABL approved Lab.(e) All NDT to be performed by ASNT/ISNT Level II or Level III qualified person.(f) Imported items to be accepted on the basis of review of Import documents viz. (a) Bill of entry (b) Bill of Lading (c) Country
of Origin (d) Shipping Bill/Air way Bill (e) OEM Test Reports (f) Compliance certificate (g) Guarantee certificate(g) In case the items are of 'Bought Out ' nature, the inspections of the store are to be carried out on the basis of STC/OEM TC/
CC/QAP as applicable based on criticality.(h) The COTS/ 'Bought out' items in the QAP are indicative only. The firm is required to categorically define the 'Bought
out'/COTS items specific to their products in the drawings. Items will be categorized as bought out or COTs in the QAP on thebasis of approved drawings. Further, only finished products will be accepted as COTs and no raw material for manufacturingwill be acceptable as a COTS item.
(j) The SQAP does not apply to items not in the scope of supply of the firm.(k) The column 'Quantity as per P.O' has been left blank which has to be filled by the firm as per P.O while submitting Draft QAP
for approval.(l) WPS / WPQ certificates to be submitted by the firm for all welding related work.(m)Assy more than 40 Kgs weight should be provided with lifting arrangement.
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
1
1.00 DRAWINGS/DOCUMENTS/TYPE TESTS
1.01 Drawings & Documents GA drawings anddetailed bill ofmaterial(DBOM)
100% PO & SOTR/TNC Minutes
PO &SOTR/TNCMinutes
List ofapprovedbindingdrawings
CHPforR
Binding & BindingData, Duly approvedBy Design authority,Professional& Inspection.Authority(orby Commandfor MO orders)be verified
1.02 Type test / ETT /EMI/EMC reports
Availability &verification
100% PO & SOTR/TNC Minutes/JSS 55555
PO & SOTR/ TNCMinutes/JSS 55555
Type test/ETT/EMI/EMCreports
CHPforR
If not type tested earlier,Equipment to be typetested as per Sl 4.0.0
2.00 RAW MATERIAL INSPECTION2.01 Pump Casing,
(Upper & Lower)(i) Pouring withintegral test bar
100%
SOTR,ApprovedDrawingsand relevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR R If casting is withoutintegral test bar, pouringto be witnessed by QAO
(ii) Materialidentification &Stamping
100% IR W
(iii) HeatTreatment
100% HT reports R
(iv) Physical,Mechanical &Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
(v) RT (Applicableas per Drg/Spcn)
Criticalregions
NDEReport
CHPforR
Shooting sketches to beprovided. Testing to bedone by approved ASNT/ISNT level II or IIIqualified technician
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
2
2.02 Impeller(casting)
(i) Pouring withintegral test barfor casting
100%
SOTR,ApprovedDrawingsand relevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR R If casting is withoutintegral test bar, pouringto be witnessed by QAO
(ii) Materialidentification &Stamping
100% IR W
(iii) HeatTreatment
100% HT Report R
(iv) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at GovtApproved/NABL Lab
(v) RT (Applicableas per Drg/Spcn)
Criticalregions
NDEReport
CHPforR
Shooting sketches to beprovided Testing to bedone by approvedASNT/ISNT level II or IIIqualified technician
2.03 Lower Bearing Bracket&Upper Bearing Bracket
(i) Pouring withintegral test barfor casting
100% IR R If casting is withoutintegral test bar, pouringto be witnessed by QAO
(ii) Materialidentification &Stamping
100% IR W
(iii) HeatTreatment
100% HT report R
(iv) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at GovtApproved/NABL Lab
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
3
(v) RT (Applicableas per Drg/Spcn)
Criticalregions
SOTR,ApprovedDrawingsand relevantStandards
SOTR,ApprovedDrawingsand relevantStandards
NDEReport
CHPforR
Shooting sketches to beprovided Testing to bedone by approvedASNT/ISNT level II or IIIqualified technician
2.04 Wear Ring/Wear Plate (i) Materialidentification &Stamping
100%
SOTR,ApprovedDrawingsand relevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
(ii) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
2.05 Bearing Cover (i) Materialidentification &Stamping
100% IR W
(ii) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
2.06 Bar stock for RotorShaft
(i) Materialidentification &Stamping
100% IR W
(ii) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
4
2.07 Zinc Anode (i) Materialidentification &Stamping
100%
SOTR,ApprovedDrawingsand relevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
(ii) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
2.08 Die cast Rotor (i) Materialidentification &Stamping
100% IR W
(ii) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
2.09 Cable Gland (i) Materialidentification &Stamping
100% IR W
(ii) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
2.10 Discharge outlet (i) Materialidentification &Stamping
100% IR W
(ii) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
5
2.11 Stator (i) Materialidentification &Stamping
100%
SOTR,ApprovedDrawingsand relevantStandards
SOTR,ApprovedDrawingsand relevantStandards
IR W
(ii) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
2.12 Stator Casing (i) Materialidentification &Stamping
100%IR W
(ii) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
2.13 Stator laminated pack (i) Materialidentification &Stamping
100%IR W
(ii) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
2.14 Holding Plate forMechanical seal
(i) Materialidentification &Stamping
100%IR W
(ii) Physical,Mechanical,Chemicalproperties
1sampleper heat/per lot
LTC R Test to be done at NABLLab
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
6
BOUGHT OUT ITEMS
2.15 Starter/Control Panel (i) Productidentification
100%SOTR,ApprovedDrawingsand SQAP
SOTR,ApprovedDrawingsand SQAP
IR W
(ii) SQAPCompliance
IR as perSQAP
R
(iii) Dispatchclearance
I-Note/Form4Dispatchcertificate(as applicable )
R
2.16 Diffuser, strainer (i) Productidentification 100%
SOTR,Supplier'scatalogue
SOTR,Supplier'scatalogue
STC/TC W
(ii) Visual &DimensionalCheck
IR R
2.17 Cable (i) Productidentification 100%
STC/TC W
(ii) Electrical &MechanicalProperties
STC/TC R
(iii) Visual &DimensionalCheck
IR R
2.18 Copper Wire Electrical &MechanicalProperties
100% SOTR,Supplier'scatalogue
SOTR,Supplier'scatalogue
STC/TCR
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
7
COTS ITEMS2.19 Bearings
(i) Productidentification
(ii) Visual &Dimensionalexamination
100%
Approveddrawing/SOTR/Catalogue/OEM Spec
Approveddrawing/SOTR/Catalogue/OEM Spec
(i) STC/CC
(ii) IR
W
R
2.20 Mechanical Seal2.21 Valves2.22 Compound gauge
Pressure Gauge2.23 Gauge Piping2.24 'O' Rings & Gaskets2.25 Oil Seals2.26 Handle/Lifting Hook
2.27 Cable grommet
2.28 Spacer for Glands
2.29 Inst Coupling2.30 Hardware Items-
fastenersStuds, Nut, bolts,Screws, washers,Circlips, Rivet, Keys,Sand Guard, PlugAssy, Name Plate,Sleeve, flange, NeckRing, Sealing Ring, CapChain, Cable Clamps,Cable Grip
(i) Productidentification
(ii) Visual &Dimensionalexamination
100% Approveddrawing/SOTR/Catalogue/OEM Spec
Approveddrawing/SOTR/Catalogue/OEM Spec
(i) STC/CC
(ii) IR
W
R
2.30 Oil Test Certificate 100% Catalogue/OEM Spec
Catalogue/OEM Spec
CC R
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
8
3.00 SECTION II - IN PROCESS INSPECTION3.01 Pump Casing,
(Upper & Lower)(i) Visual &DimensionalExamination
100%SOTR/Approveddrawing
Approveddrawing
IR R
(ii) Surface defectMPT/ DPT
Approveddrawing &Relevantstandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
(iii) HydraulicPressure test(1.5times of theworking pressure)
NoLeakage
IR CHPforW
3.02 Impeller (i) Visual &DimensionalExamination
100%
Approveddrawing
IR R
(ii) Surface defectMPT/ DPT
Approveddrawing &Relevantstandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
(iii) Static &DynamicBalancing
IR CHPforW
3.03 Lower Bearing BracketUpper Bearing Bracket
(i) Visual &DimensionalExamination
100% Approveddrawing
IR R
(ii) Surface defectMPT/DPT
100% Approveddrawing &Relevantstandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
9
3.04 Diffuser, Strainer Visual &DimensionalExamination
100%
SOTR/Approveddrawing
Approveddrawing
IR R
3.05 Seal Housing (i) Visual &DimensionalExamination
100% Approveddrawing
IR R
(ii) Surface defectMPT/DPT
100% Approveddrawing &Relevantstandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
3.06 Wear Ring/Wear Plate (i) Visual &DimensionalExamination 100%
Approveddrawing
IR R
(ii) Surface defectMPT/DPT
Approveddrawing &Relevantstandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
3.07 Bearing Cover (i) Visual &DimensionalExamination
Approveddrawing
IR R
(ii) Surface defectMPT/DPT
Approveddrawing &Relevantstandard
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
10
3.08 Rotor Shaft (i) Visual &DimensionalExamination
100%SOTR/Approveddrawing
Approveddrawing &Relevantstandard
IR R
(ii) Surfaceroughness
LTC R Test to be done at NABLLab
(iii) Surface defectMPT/DPT
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
(iv) UT
(v) Static andDynamicBalancing
IR CHPforW
(vi) Hardness LTC R Test to be done at NABLLab
3.09 Zinc Anode Visual &DimensionalExamination
Approveddrawing &Relevantstandard
IR R
3.10 Cable Gland Visual &DimensionalExamination
IR R
3.11 Discharge outlet Visual &DimensionalExamination
IR R
3.12 Stator Laminated Pack Visual &Dimensionalexamination
IR R
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
11
3.13 Die Cast Rotor (i) Visual &Dimensionalexamination
100%
SOTR/Approveddrawing
IR R
(ii) Surface defectMPT/DPT
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
3.14 Stator Casing (i) Visual &DimensionalExamination
100%Approveddrawing &
IR R
(ii) Surface defectMPT/DPT
NDEReport
CHPforW
Testing to be done byapproved ASNT/ISNTlevel II or III qualifiedtechnician
3.15 Casing (AssembledPump)
(i) HydrostaticPressure [email protected] times ofworking pressure
100%No Leakage IR
CHPforW
(ii) Pneumaticpressure test
IR
3.16 Rotor Complete (i) Visual &DimensionalExamination
100% Approveddrawing &Relevantstandard
IR CHPforW
(ii) Run Out(iii) DynamicResidualunbalancing/DynamicBalancing(iv) Calculation ofair gap
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
12
3.17 Stator Complete (i) Shaping
100% SOTR/Approveddrawing
Approveddrawing &Relevantstandard
IR CHPforW
(ii) Insulationresistance(iii) Line resistance(iv) HV Test IR(v) Surge test IR(vi)Varnish coating IR(vii)Epoxy coating IR
3.18 Integral Motor (i) All applicabletests as per EED-Q-071 R4(ii) IR before &after HV test
IR CHPforR
4.00 SECTION III : PRE-REQUISITE- FINAL INSPECTION
TYPE TESTING OF PUMP ( To be carried out on one unit /prototype)
4.01 Pump & Motor Assy Free rotation ofPump & Motor One Unit
Rotate freely Free Rotation IR W
4.02 Overall DimensionalInspection
ApprovedDrawings/Mfg Drawing
ApprovedDrawings/Mfg Drawing
IR R
4.03 Over Speed test(20% above specifiedspeed)
PO, SOTR ,TNCMinutes/ApprovedDrawing,
PO, SOTR ,TNC Minutes/ApprovedDrawing,DME Spec
IR CHPforW4.04 Start /Stop test
4.05 Cooling Test
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
13
DME Spec402
402
4.06 Endurance Test(25 Hrs)Performance test withintegral Motor andcontrol panel
Flow(Q) v/sHead(H)
One Unit PO, SOTR ,TNCMinutes/ApprovedDrawing,DME Spec402
PO, SOTR ,TNC Minutes/ApprovedDrawing,DME Spec402
IR CHPforW
Readings to be recordedby every 02 hrs.
Flow(Q) v/sEfficiency(Effn)Flow(Q) v/sPower(P)Heat run/ TempriseBearing TempWindingResistance (Cold& Hot)InsulationResistanceHigh Voltage TestIndication/Alarm/Shut Downtest
4.07 Strip Open Test Wearing Parts
One Unit
IR W4.08 Post-Trial test
For 1 hourFlow(Q) v/sHead(H)Flow(Q) v/s Eff(n)Flow(Q) v/sPower(P)
4.09 Environmental Shock &Vibrations
Shock &VibrationsAnalysis
One Unit SOTR/NSS-II/ BR 3021/MIL-Std-167
SOTR/NSS-II/BR 3021/MIL-Std-167
NSTLReport
CHPforR
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
14
5.00 SECTION IV : FINAL INSPECTON5.01 Pump & Motor Assy Free rotation of
Pump & Motor100% Rotate freely Free
RotationIR W
5.02 Performance test withIntegral motor andControl PanelDuration- 4 hours/set
Flow(Q) v/sHead(H)
100% PO, SOTR ,ApprovedDrawing &DME Spec 402
PO, SOTR,Approved drgand DMESpec 402
IR CHPforW
Compliance certificateto be submitted by thefirm to the InspectingOfficer for 100%
Flow(Q) v/sEfficiency(Effn)Flow(Q) v/sPower(P)Heat runTemperature riseBearingTemperatureInsulationresistanceWindingResistanceHigh Voltage Test
5.03 Strip Open test Wearing Parts 100%
IR W5.04 Post-Trial test
For 1 hourSuction head,Discharge Head,Output, RPM
100%
5.05 Overall DimensionalInspection
Dimensional Check 100%ApprovedDrawings/SOTR
ApprovedDrawings/SOTR
IR W
5.06 Weight Weight recording 100% Weightcertificate
W
5.07 Tally Plate Check 100% IR R
5.08 Lifting arrangement 100% IR R
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
15
6.0 SECTION V : PRE REQUISITE ISSUE OF FORM -46.01 OBS Items as per
Purchase Order (i) Productidentification
100% PO,SOTR,ApprovedDrawings/ PIL /OEMSpecification
PO &ApprovedDrawings/PIL
IR R
(ii) VI/DI OEM TC,CC , IR R
6.02 Submission of as BuiltDrawings
Verification 100% ApprovedDrawings,Concessions &Deviations
Approveddrawings &Concurrencefrom drawingapprovalauthority
As builtdrawings
CHPforR
6.03 Submission of approveddocuments for stamping
sets Verification andstamping
100% PO,SOTR,ApprovedDrawings
PO,SOTR,ApprovedDrawings
Documentation
CHPforR
6.04 Liquidation ofobservation duringFATs, if any
Defectrectification
100% ApprovedDrawing,SOTR & FATdocument
ApprovedDrawing,SOTR & FATdocument
IR CHPforR
6.05 Painting VisualInspection &DFT
100% ApprovedDrawing,SOTR, PaintPlan
ApprovedDrawing/SOTR/ PO
IR W
6.06 Preservation & Packing VisualInspection
100% ApprovedDrawing,SOTR, OEMPreservationPlan
ApprovedDrawing,ApprovedPreservationPlan
IR W
6.07 Submission of Form -4(I&T Certificate) Correctness 100% SOTR,PO SOTR,PO Form-4 P
STANDARD QUALITY ASSURANCE PLAN FOR SUBMERSIBLE PUMPS
SrlNo
Material /components/As per SOTR/QAActivity
Qty.asperP.O.
Characteristic/Type Check
Quantum ofCheck
ReferenceDocuments
Acceptance Criteria
Format ofRecord
Actionby
QAE
Remarks
16
Important Notes:-
(a) Each type of Equipment & accessories to be supplied shall conform to specification acceptable to the TYPE APPROVALauthority.
(b) Motor to be procured only from Naval approved vendors.(c) EMI/EMC and ETT tests to be done at NABL approved Lab.(d) Material Testing to be done at NABL approved Lab.(e) All NDT to be performed by ASNT/ISNT Level II or Level III qualified person.(f) Imported items to be accepted on the basis of review of Import documents viz. (a) Bill of entry (b) Bill of Lading (c) Country
of Origin (d) Shipping Bill/Air way Bill (e) OEM Test Reports (f) Compliance certificate (g) Guarantee certificate(g) In case the items are of 'Bought Out ' nature, the inspections of the store are to be carried out on the basis of STC/OEM TC/
CC/QAP as applicable based on criticality.(h) The COTS/ 'Bought out' items in the QAP are indicative only. The firm is required to categorically define the 'Bought
out'/COTS items specific to their products in the drawings. Items will be categorized as bought out or COTs in the QAP on thebasis of approved drawings. Further, only finished products will be accepted as COTs and no raw material for manufacturingwill be acceptable as a COTS item.
(j) The SQAP does not apply to items not in the scope of supply of the firm.(k) The column 'Quantity as per P.O' has been left blank which has to be filled by the firm as per P.O while submitting Draft QAP
for approval.(l) WPS / WPQ certificates to be submitted by the firm for all welding related work.(m)Assy more than 40 Kgs weight should be provided with lifting arrangement.(n) Motor of Submersible Pump is not independent Motor. Stator & Rotor of the motor be purchased from approved/authorized
vendors which in turn will be integral part of the Pump set housed in the single pump casing. Due to design peculiarity andnature of the pump set the applicable tests will be according to SOTR/approved drawing and shall be checked at Motormanufacturers/firm's premises. The pump set with integrated motor shall be complying IP68 & EED(Q) -071-R4