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PL_F_MOS_020111_Rev00 Release Date: February 2011 Stand Alone FIT Divert Parts List

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Page 1: Stand Alone FIT Divert - MAILERDOG · . ... do not cover the vent openings.} ... Stand Alone FIT Divert Parts List Introduction

PL_F_MOS_020111_Rev00Release Date: February 2011

Stand Alone FIT Divert

PartsList

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©2011 Pitney Bowes Inc.

All rights reserved. This book may not be reproduced in whole or in part in any fashion or stored in a retrieval system of any type or transmitted by any means, electronically or mechanically, without the express written permission of Pitney Bowes.

The use of this information by the recipient or others for purposes other than the training of customers on Pitney Bowes equip-ment may constitute an infringement of patent rights and/or other intellectual property rights of Pitney Bowes or others, and Pitney Bowes assumes no responsibility for any such use of the information.

We have made every reasonable effort to ensure the accuracy and usefulness of this manual. However, we cannot assume re-sponsibility for errors or omissions or liability for the misuse or misapplication of our products.

Except as provided in writing, duly signed by an officer of Pitney Bowes, no license either express or implied, un-der any Pitney Bowes or third party’s patent, copyright or other intellectual property rights is granted by providing this information.

Tech Pubs:Jermaine Jennings

Subject Matter Experts:Tom Markowski (New Products) Kirk Woodle (Engineering)

Manager:Lynn Klar

created bydocumentation

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PL_F_MOS_020111_Rev00

Version History Stand Alone FIT Divert Parts List

Version HistoryThe table below summarizes the history of this document. It identifies the version, date of issue, and revisions and changes.

Version History

SV# Date CommentsPL_F_MOS_020111_Rev00 02/01/2011 Initial release.

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Stand Alone FIT Divert Parts List Table of Contents

PL_F_MOS_020111_Rev00 Table of Contents-v

Table of Contents

Chapetr 1: Fit Divert Base

Stand Alone FIT Divert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3FIT Divert Base/ 16022-044 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Chapetr 2: Assembly Guides

Assembly Guides/ 16020-919. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Chapetr 3: Assembly Transport Conveyor

Assembly Transport Conveyor/ 16020-828 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Chapetr 4: Assembly Drive Motor

Assembly Drive Motor/ 16020-849 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Chapetr 5: Assembly Divert Fingers

Assembly Divert Fingers/ 16020-829 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Chapetr 6: Assembly Drive Rollers

Assembly Drive Rollers/ 16020-655. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Chapetr 7: Assembly Nose Rollers

Assembly Nose Rollers/ 16020-687 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Chapetr 8: Assembly Nip Rollers

Assembly Nip Rollers/ 16020-823 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Chapetr 9: Assembly Drag Strap

Assembly Drag Strap/ 16020-795 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Chapetr 10: Assembly Air Regulators

Assembly Air Regulator/ 16020-695 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

Chapetr 11: Assembly Solenoid Valve

Assembly Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

Chapetr 12: Assembly Covers

Assembly COvers Stand ALone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

Chapetr 13: Assembly Frame FIT 20

Assembly Frame FIT 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2

Chapetr 14: Electrical

Figure 14-1: Electrical Assembly/ 16021-158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2

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Figure 14-2: Electrical Assembly/ 16021-158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-4Figure 14-3: Electrical Assembly/ 16021-158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6Figure 14-4: Electrical Assembly/ 16021-158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8Figure 14-5: Assembly Mocon Conveyor/ 16021-110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-10Figure 14-6: Assembly Divert Solenoid Cabel/ 16021-159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-12Figure 14-7: Assembly Motor Cable/ 16021-266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-14

Chapetr 15: Site Spares

Site Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2

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Introduction

ContentsAbout this Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ixWhat's In This Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ixOther Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ixRelated Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . ixRelated Web Sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xSupport Phone Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . xSafety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xBattery Handling (California Customers Only) . . . . . . xEar Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xSystem Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiMaintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiiStatic Prevention: Working with Electronics . . . . . . .xii

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Stand Alone FIT Divert Parts List Introduction

PL_F_MOS_020111_Rev00 ix

Introduction

About this BookThis parts list covers information on the Stand Alone FIT Divert system.

What's In This BookThis book is divided into the following sections.

Chapter 1: FIT Divert Base

Chapter 2: Assembly Guides

Chapter 3: Assembly Transport Conveyor

Chapter 4:Assembky Drive Motor

Chapter 5: Assembly Divert Fingers

Chapter 6: Assembly Drive Rollers

Chapter 7: Assembly Nose Roller

Chapter 8: Assembly Nip Roller

Chapter 9: Assembly Drag Strap

Chapter 10: Assembly Air Regulator

Chapter 11: Assembly Solenoid Valve

Chapter 12: Assembly Covers

Chapter 13: Assembly Frame FIT 20

Chapter 14: Electrical

Chapter 15: Site Spares

Other ResourcesThis section identifies other resources that may be helpful when working with the Stand Alone FIT Divert system.

Related Documentation

Related Web Sites http://kip.pb.com/ikip/index?page=dmt

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x PL_F_MOS_020111_Rev00

Support Phone Numbers PitneyBowesDMTCustomerService

1-866-877-3683, follow the prompts

Safety InformationIntroductionFamiliarize yourself with proper procedures and methods before you install, operate or repair the system to avoid personal injury or damage to the equipment.

Battery Handling (California Customers Only)The battery used in this product contains perchloratematerial. California requires perchlorate containing products to be accompanied by the following notice:

PerchlorateMaterial-Specialhandlingmayapply.Formoreinformationrefertothefollowingwebsite:www.disc.ca.gov.hazardouswaste/perchlorate.

Ear ProtectionEar protection is required if the noise level is higher than 80dBA for any shift or any part of a shift.

System Power} Use the power cord supplied with the machine chassis at the power entry

and plug it into a properly grounded (earthed) and easily accessible wall outlet located near the machine. Failure to properly ground (earth) the machine can result in severe personal injury and/or fire.

} The power cord wall plug is the primary means of disconnecting the machine from AC power supply for Lock Out/Tag Out.

}DONOT use an adapter plug on the line cord or wall outlet.

}DONOT remove the ground pin from the line cord.

}The machine will be connected to a dedicated AC power line.

}DONOT route the power cord over sharp edges or trap it between furniture.

}Ensure there is no strain on the power cord where it becomes jammed between the equipment, walls or furniture.

}Be certain the area in front of the wall receptacle into which the machine is plugged is free from obstruction.

}Ensure there is no strain on the power cord where it becomes jammed between the equipment, walls or furniture.

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PL_F_MOS_020111_Rev00 xi

}For Input modules and Output modules - power is distributed from the chassis. Use the AC connectors supplied with the modules to connect to system power. Do not connect external devices to the inserter.

Operation} Only trained personnel are permitted to operate this equipment. Training

must include instruction in operation under normal conditions and emergency situations.

} The machine will only be serviced by trained and authorized personnel. Disconnect power source before servicing.

} Personnel working on or near this equipment must be instructed about the location and operation of pertinent stopping devices.

} Never run the machine when any of the covers or guards are missing.

} This equipment is to be used only for the purpose for which it is constructed. Read this manual for the proper use of this equipment.

} Under no circumstances are the safety characteristics of this equipment to be altered. Routine inspections and preventative maintenance measures are to be conducted according to the appropriate schedules in order to ensure that all guards and safety features are active and functioning properly.

} Eliminate the risk of entanglement in certain areas of this machine by keeping loose clothing, jewelry, long hair and neckties away from all moving parts. Make sure that clothing and hair fit closely to your body and that all jewelry is removed.

}Before starting the machine, check that: - All persons are clear of the machine – No maintenance work is being performed on the machine - All guards are in place – The machine is free of scraps, jams and foreign objects.

}When opening guards, wait for all parts to stop moving before placing hands near paper path.

}When removing jammed material, avoid using too much force to prevent personal injury and damaging equipment.

}It is essential that personnel employ safe working practices and observe all related regulations and legal requirements for safety when operating this product

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xii PL_F_MOS_020111_Rev00

Maintenance}If you train equipment operators, it's important to explain safety precautions

to your students and encourage safety awareness.

}Only documented qualified service personnel should service this equipment per local national requirements.

}Only set-up maintenance, as described in this manual, is to be performed by operators. Any service that requires removal of protective covering is to be performed by qualified service personnel only.

}Use the right tool for the job. A set-up tool is supplied to accommodate running different size paper on the inserter.

}Use only Pitney Bowes approved printer ink and cleaners.

}To prevent overheating, do not cover the vent openings.

}Do not store flammable fluids inside this machine.

}Do not place any container with liquid on this machine, i.e. coffee cups, soda, etc.

} Do not use flammable cleaners in this machine.

}Do not use aerosol air canisters. It is recommended that a vacuum cleaner be used to remove dust and debris from the machine paper path. If you have to use shop air, be sure to turn the system off before you begin cleaning. Be sure shop air does not contain excessive oil or water.

}Do not spray liquid onto or into any part of the machine. Use a cloth to apply cleaning solution.

Static Prevention: Working with ElectronicsJust by walking around, you may carry a threat to the equipment in the form of a high-voltage electrical charge. Your body acts as a giant capacitor that can store large amounts of electricity. Walking across a rug can charge you with several thousand volts, which can discharge in a spark up to an inch long. The potential for this problem to occur increases dramatically when the humidity is low, (e.g. less than 30% relative humidity).

Digital equipment can be easily damaged or destroyed by such static charges. Microprocessors and other integrated circuits (IC) contain tiny transistors, not much more than a millionth of an inch across, that operate at 5 to 12 volts. You don’t have to see a spark or even feel it to ruin an IC; 50 volts is enough. Follow these guidelines to protect this sensitive equipment from static damage.

} Ground yourself (see Figure1-1) before reaching into the equipment or touching any circuit board or electrical component. Order the Antistatic

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PL_F_MOS_020111_Rev00 xiii

Kit (#L8351), which contains a grounding mat and wrist strap - and use it (see TSB # N398)! Turn the machine off but leave it plugged in; attach the wrist strap to a plated or bare metal part of the chassis because painted surfaces do not provide a good ground connection.

Ground Yourself

} Be careful of rugs because they are a major source of static buildup in the body. Even a few steps can recharge you. Re-ground yourself every time you walk away and then return to the machine.

} Roll up your sleeves before starting work near electrical circuits or components; synthetic material can generate a static charge.

} Take more precautions as the objects handled get smaller. A board plugged into the machine is better protected than one that isn’t plugged in. A chip on a board is better protected than one in your hand.

} Stay away from metal conductors on boards. The plastic and resin that chips and boards are made of are much better insulators than metal. It’s most important to keep your hands away from any metal that contacts the data. In particular, this means the long connector across the bottom of each board and the pins coming out of the chips. When handling a board, try not to touch the connector; when handling a chip, try not to touch the pins.

} Keep the assemblies and circuit boards containing static sensitive devices in their static-shielded bags or shipping containers until ready for installation. They should not be left unprotected after removal from their bags or containers. Always ground yourself, as described above, before handling these assemblies.

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1 FIT Divert Base

ContentsFigure 1-1: Stand Alone FIT Divert.......................................1-3Figure 1-2: FIT Divert Base/ 16022-044 ..............................1-4

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Stand Alone FIT Divert Parts List Chapter 1: FIT Divert Base

PL_F_MOS_020111_Rev00 1-3

Figure 1-1: Stand Alone FIT Divert

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Chapter 1: FIT Divert Base Stand Alone FIT Divert Parts List

1-4 PL_F_MOS_020111_Rev00

Figure 1-2: FIT Divert Base/ 16022-044

9

12

13

7

6

8

5

11

10

2

3

4

1

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Stand Alone FIT Divert Parts List Chapter 1: FIT Divert Base

PL_F_MOS_020111_Rev00 1-5

Item QTY Part Description

Parts List 1-2: FIT Divert Base/ 16022-044

1 1 16020-827 ASSY,FRAME,FIT20DIVERT2 1 16020-828 ASSY,TRANSPORTCONVEYOR3 1 16020-849 ASSY,DRIVEMOTOR4 1 16020-848 ASSY,COVERS-STANDALONE5 1 16020-919 ASSY,GUIDES6 1 16020-695 ASSY,AIRREGULATOR7 1 16020-910 ASSY,SOLENOIDVALVE8 REF 16013-418 COVER,FRONTCHUTE9 REF 16013-483 COVER,DIVERTFINGER@TURNOVER10 4 - FHCS,3/8-16X111 3 - BHCS,1/4-20X5/812 2 - BHCS,10-24X3/813 2 - SHCS,8-32X3/4

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2 Assembly Guides

ContentsFigure 2-1: Assembly Guides/ 16020-919 .........................2-2

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Chapter 2: Assembly Guides Stand Alone FIT Divert Parts List

2-2 PL_F_MOS_020111_Rev00

Figure 2-1: Assembly Guides/ 16020-919

1

13

10

16

11 17 1218

3

13

7

6

2

18

414

13

3

85

9

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Stand Alone FIT Divert Parts List Chapter 2: Assembly Guides

PL_F_MOS_020111_Rev00 2-3

Item QTY Part Description

Parts List 2-1: Assembly Guides/ 16020-919

1 1 16020-829 ASSY,DIVERTFINGERS(20"FITDIVERT)2 1 16020-823 ASSY,NIPROLLER3 2 16009-264 BRACKET,SENSORMTG.4 REF 98009-021 SENSOR,BANNERMINIBEAM,RETROREFLECTIVE5 2 16007-238 BLOCK,SIDEGUIDEMTG.6 1 16005-133 SIDEGUIDE,LHSHORT7 1 16005-134 SIDEGUIDE,RHSHORT8 2 99004-019 KNOB,MALE,#10-249 2 16020-795 ASSY,DRAGSTRAP10 1 16013-465 COVER,DIVERTFINGER11 1 16009-308 BRACKET,SENSORMOUNT12 REF 98009-036 SENSOR,BANNER13 8 - SHCS,1/4-20X1/214 4 - FHMS,8-32X1/215 4 - SHCS,10-24X5/816 4 - BHCS,10-24X1/217 2 - BHCS,8-32X3/818 4 - SHCS,4-40X3/4

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3 Assembly Transport Conveyor

ContentsFigure 3-1: Assembly Transport Conveyor/ 16020-828 3-2

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Chapter 3: Assembly Transport Conveyor Stand Alone FIT Divert Parts List

3-2 PL_F_MOS_020111_Rev00

Figure 3-1: Assembly Transport Conveyor/ 16020-828

8

1

5

2

3

4

3

2

6

7

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Stand Alone FIT Divert Parts List Chapter 3: Assembly Transport Conveyor

PL_F_MOS_020111_Rev00 3-3

Item QTY Part Description

Parts List 3-1: Assembly Transport Conveyor/ 16020-828

1 1 16011-415 PLATE,DIVERTTOP2 2 16007-223 BLOCK,BEARING,DRIVE3 2 99003-127 BEARING,5/8X40MMLOCKCOLLARW/SNAPRING4 1 16020-655 ASSY,DRIVEROLLER5 1 16020-687 ASSY,NOSEROLLER6 4 99000-369 BELT,ENDLESS,3/4"WX42.00"L7 4 - FHCS,1/4-20X7/88 4 - FHCS,10-24X7/8

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4 Assembly Drive Motor

ContentsFigure 4-1: Assembly Drive Motor/ 16020-849 ...............4-2

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Chapter 4: Assembly Drive Motor Stand Alone FIT Divert Parts List

4-2 PL_F_MOS_020111_Rev00

Figure 4-1: Assembly Drive Motor/ 16020-849

5

4

10

9

8

7

1

6

3

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Stand Alone FIT Divert Parts List Chapter 4: Assembly Drive Motor

PL_F_MOS_020111_Rev00 4-3

Item QTY Part Description

Parts List 4-1: Assembly Drive Motor/ 16020-849

1 1 16009-306 BRACKET,MOTORDC2 1 99001-032 MOTOR,1/6HP,DC,4Z5283 1 99002-174 PULLEY,TIMING,HTD,24-5M-154 1 99002-177 PULLEY,TIMING,HTD,18-5M-155 1 99000-410 BELT,TIMING,HTD,450-5M-156 1 99034-003 KEY,SQUARE,1/8X3/47 4 - FHCS,1/4-20X5/88 2 - SETSCREW,CUPPT.10-24X1/49 1 - SETSCREW,CUPPT.8-32X1/810 1 - SETSCREW,FLATPT.8-32X1/8

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5 Assembly Divert Fingers

ContentsFigure 5-1: Assembly Divert Fingers/ 16020-829 ...........5-2

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Chapter 5: Assembly Divert Fingers Stand Alone FIT Divert Parts List

5-2 PL_F_MOS_020111_Rev00

Figure 5-1: Assembly Divert Fingers/ 16020-829

8

2

6

13

14

5

3

4

12

1

11

10

9

157

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Stand Alone FIT Divert Parts List Chapter 5: Assembly Divert Fingers

PL_F_MOS_020111_Rev00 5-3

Item QTY Part Description

Parts List 5-1: Assembly Divert Fingers/ 16020-829

1 1 16009-304 BRACKET,ROTARYACTUATORMTG2 1 16009-305 BRACKET,DIVERTSHAFTMTG3 1 99014-050 ACTUATOR,SEMIROTARY,16MM4 2 99028-257 FITTING,ELBOW,M5X1/4TUBE5 1 99017-069 COUPLER,SHAFTCLAMP,10MM6 1 16004-288 SHAFT,DIVERTFINGER7 2 16005-126 GUIDE,DIVERTFINGERS7 2 16005-142 GUIDE,DIVERTFINGERS-SolID(opTIoNal)8 1 99003-161 BEARING,SLEEVE1/2"SELFALIGNING9 REF 98009-028 SENSOR,PROXIMITY,MINISURFACEMTG.10 1 16012-104 SPACER,COUPLINGBOLT11 1 - SHCS,M4X3012 2 - SHCS,10-32X7/813 4 - FLATWASHER,#1014 4 - HHCS,10-24X3/815 REF - FHCS,4-40X1/2

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Page 37: Stand Alone FIT Divert - MAILERDOG · . ... do not cover the vent openings.} ... Stand Alone FIT Divert Parts List Introduction

6 Assembly Drive Roller

ContentsFigure 6-1: Assembly Drive Rollers/ 16020-655 ..............6-2

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Chapter 6: Assembly Drive Roller Stand Alone FIT Divert Parts List

6-2 PL_F_MOS_020111_Rev00

Figure 6-1: Assembly Drive Rollers/ 16020-655

2

1

3

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Stand Alone FIT Divert Parts List Chapter 6: Assembly Drive Roller

PL_F_MOS_020111_Rev00 6-3

Item QTY Part Description

Parts List 6-1: Assembly Drive Rollers/ 16020-655

1 1 16006-167 PULLEY,CROWNEDDRIVE2 1 16004-225 SHAFTDIVERTDRIVE3 1 16004-237 SHAFT,DIVERTDRIVESLAVE

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Page 41: Stand Alone FIT Divert - MAILERDOG · . ... do not cover the vent openings.} ... Stand Alone FIT Divert Parts List Introduction

7 Assembly Nose Roller

ContentsFigure 7-1: Assembly Nose Rollers/ 16020-687 ..............7-2

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Chapter 7: Assembly Nose Roller Stand Alone FIT Divert Parts List

7-2 PL_F_MOS_020111_Rev00

Figure 7-1: Assembly Nose Rollers/ 16020-687

3

5

6

1

4

2

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Stand Alone FIT Divert Parts List Chapter 7: Assembly Nose Roller

PL_F_MOS_020111_Rev00 7-3

Item QTY Part Description

Parts List 7-1: Assembly Nose Rollers/ 16020-687

1 1 16004-239 SHAFT,BELTROLLER2 1 16007-254 BLOCK,BEARING,RH3 1 16007-261 BLOCK,BEARING,LH4 2 99003-087 BEARING,1/4X5/8(SEALED)5 2 99036-002 WASHER,HARDENED,1/4X3/8X1/166 2 99006-028 PIN,DOWELL,1/4X5/8

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Page 45: Stand Alone FIT Divert - MAILERDOG · . ... do not cover the vent openings.} ... Stand Alone FIT Divert Parts List Introduction

8 Assembly Nip Roller

ContentsFigure 8-1: Assembly Nip Rollers/ 16020-823 .................8-2

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Chapter 8: Assembly Nip Roller Stand Alone FIT Divert Parts List

8-2 PL_F_MOS_020111_Rev00

Figure 8-1: Assembly Nip Rollers/ 16020-823

8

107

6

11

95

7

1

2

3

4

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Stand Alone FIT Divert Parts List Chapter 8: Assembly Nip Roller

PL_F_MOS_020111_Rev00 8-3

Item QTY Part Description

Parts List 8-1: Assembly Nip Rollers/ 16020-823

1 1 16004-262 SHAFT,NIPROLLER2 2 16007-033 BLOCK,CLAMP3 2 16007-035 BLOCK,SENSORCLAMP4 2 16007-304 BLOCK,NIPROLLERMTG5 1 20020-005 ASSY,DBLEXITROLLER6 1 18019-048 SPRING,EXITROLLER7 2 99017-004 COLLAR,1/2SHAFT8 2 - SHCS,1/4-20X3/49 1 - SHCS,1/4-20X1/210 8 - SHCS,10-24X5/811 1 - SETSCREW,FLATPT1/4-20X1-4

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9 Assembly Drag Strap

ContentsFigure 9-1: Assembly Drag Strap/ 16020-795 ..................9-2

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Chapter 9: Assembly Drag Strap Stand Alone FIT Divert Parts List

9-2 PL_F_MOS_020111_Rev00

Figure 9-1: Assembly Drag Strap/ 16020-795

5

2

4

3

1

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Stand Alone FIT Divert Parts List Chapter 9: Assembly Drag Strap

PL_F_MOS_020111_Rev00 9-3

Item QTY Part Description

Parts List 9-1: Assembly Drag Strap/ 16020-795

1 1 18009-014 BRCKET,DRAGSTRAPMTG2 1 16005-117 GUIDE,DRAGSTRIP3 1 10020-317 ASSY,KNOB,#10-24X1/24 1 16005-119 GUIDE,RUBBERBACKINGSTRAP,15"LG5 2 - PHMS,#6-32X1/4

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Page 53: Stand Alone FIT Divert - MAILERDOG · . ... do not cover the vent openings.} ... Stand Alone FIT Divert Parts List Introduction

10 Air Regulator Assembly

ContentsFigure 10-1: Assembly Air Regulator/ 16020-695 ....... 10-2

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Chapter 10: Assembly Air Regulator Stand Alone FIT Divert Parts List

10-2 PL_F_MOS_020111_Rev00

Figure 10-1: Assembly Air Regulator/ 16020-695

4

3

5

1

2

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Stand Alone FIT Divert Parts List Chapter 10: Assembly Air Regulator

PL_F_MOS_020111_Rev00 10-3

Item QTY Part Description

Parts List 10-1: Assembly Air Regulator/ 16020-695

1 1 99026-008 REGULATOR,FILTER3/8"SMC2 1 99026-022 BRACKET,REGULATOR3 1 99028-001 COUPLING,QUICKDISC,1/4X3/8NPTMALE4 1 99028-004 ELBOW,90STREETBRASS,3/8NPT5 1 99028-023 FITTING,ELBOW,3/8TX3/8NPT

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11 Assembly Solenoid Valve

ContentsFigure 11-1: Assembly Solenoid Valve/ 16020-910 .... 11-2

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Chapter 11: Assembly Solenoid Valve Stand Alone FIT Divert Parts List

11-2 PL_F_MOS_020111_Rev00

Figure 11-1: Assembly Solenoid Valve/ 16020-910

4

3

4

2

2

1

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Stand Alone FIT Divert Parts List Chapter 11: Assembly Solenoid Valve

PL_F_MOS_020111_Rev00 11-3

Item QTY Part Description

Parts List 11-1: Assembly Solenoid Valve/ 16020-910

1 1 99025-012 VALVE,SOLENOID,BASEMOUNTED,1/4NPTPORTS,24VDC2 2 99028-222 FITTING,MALEELBOW1/4TUBEX1/4NPT3 1 99028-017 FITTING,MALECONNECTOR,1/4NPTX3/8T4 2 99028-006 MUFFLER,1/4NPT5 1 98016-024 CONNECTOR,2-POS.FEMALE(NOTSHOWN)6 2 98016-056 CONTACT,SOCKET(NOTSHOWN)

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12 Cover Assembly

ContentsFigure 12-1: Assy Covers Stand Alone/ 16020-848 ..... 12-2

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Chapter 12: Assembly Covers Stand Alone FIT Divert Parts List

12-2 PL_F_MOS_020111_Rev00

Figure 12-1: Assembly Covers Stand Alone/ 16020-848

9

311

1

7

12

14

5

6

14

215

10

13

8

4

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Stand Alone FIT Divert Parts List Chapter 12: Assembly Covers

PL_F_MOS_020111_Rev00 12-3

Item QTY Part Description

Parts List 12-1: Assembly Covers Stand Alone/ 16020-848

1 1 16013-420 COVER,FRONTCHUTE2 1 16013-422 COVER,MOTOR&BELTS3 1 16013-417 COVER,FRONT(20"DIVERT)4 1 16013-404 CATCHPAN5 1 16013-286 COVER,ROLLERENDCAP6 1 16013-425 COVER,DOWNSTREAM7 1 16013-466 COVER,REAR8 1 16013-423 COVER,SIDE,CONTROLPANEL9 2 - BHCS,1/4-20X210 2 - LOCKNUT,1/4-2011 2 - FLATWASHER,1/412 8 - FHCS,10-24X5/813 6 - BHCS,10-24X5/814 8 - BHCS,10-24X3/815 6 - LOCKNUT,10-24

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Page 65: Stand Alone FIT Divert - MAILERDOG · . ... do not cover the vent openings.} ... Stand Alone FIT Divert Parts List Introduction

13 Assembly Frame FIT 20

ContentsFigure 13-1: Assembly Frame FIT 20/ 16020-827 ........ 13-2

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Chapter 13: Assembly Frame FIT 20 Stand Alone FIT Divert Parts List

13-2 PL_F_MOS_020111_Rev00

Figure 13-1: Assembly Frame FIT 20/ 16020-827

3

12

1

11

5

10

9

7

8

4

6

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Stand Alone FIT Divert Parts List Chapter 13: Assembly Frame FIT 20

PL_F_MOS_020111_Rev00 13-3

Item QTY Part Description

Parts List 13-1: Assembly Frame FIT 20/ 16020-827

1 1 16000-101 FRAME,WELDED2 1 16013-468 COVER,FLOOR3 4 99038-004 TUBEENDS,THREADED,3/8-164 4 99038-005 TUBEEND,THREADED,5/8-115 4 99010-017 CASTER,3"6 6 16009-268 BRACKET,COVERMTG.7 4 - HHCS,5/8-11X1.25LG8 4 - HEXNUT,5/8-119 8 - HEXNUT,1/2-1310 4 - FLATWASHER,1/211 4 - LOCKWASHER,1/212 12 - HHSMS,#8X3/8

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14 Electrical Assembly

ContentsFigure 14-1: Electrical Assembly/ 16021-158 ............... 14-2Figure 14-2: Electrical Assembly/ 16021-158 ............... 14-4Figure 14-3: Electrical Assembly/ 16021-158 ............... 14-6Figure 14-4: Electrical Assembly/ 16021-158 ............... 14-8Figure 14-5: Assembly Mocon Conveyor/ 16021-110 14-10Figure 14-6: Assembly Divert Solenoid Cabel/ 16021-159 14-12Figure 14-7: Assembly Motor Cable/ 16021-266 .......14-14

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Chapter 14: Electrical Assembly Stand Alone FIT Divert Parts List

14-2 PL_F_MOS_020111_Rev00

Figure 14-1: Electrical Assembly/ 16021-158

10

20132

61

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Stand Alone FIT Divert Parts List Chapter 14: Electrical Assembly

PL_F_MOS_020111_Rev00 14-3

Item QTY Part Description

Parts List 14-1: Electrical Assembly/ 16021-158

1 1 R680005JJ MOTORCONTROLLER2A2 1 98006-004 DIALSPEEDPOT3 1 98016-078 CONNECTORPLUG2POS.4 2 98001-042 CONTACTPIN20-14AWG5 1 98007-005 CORDPOWERSTRAIGHT6 3 18017-013 LABELGROUNDSYMBOL(GRN/YEL)7 1 16021-159 ASSEMBLYDIVERTSOLENOIDCABLE8 1 18021-266 ASSEMBLYMOTORCABLE9 1 12021-110 ASSEMBLYCONVEYORMOCONPOWER10 1 98016-202 PLUGGROUNDSTRAP40INLONG11 3 16012-142 ASSEMBLYGROUNDSTRAP40INLONG12 1 98003-076 CORDLOCK13 1 98006-021 KNOBPOTENTIOMETER14 1 98009-036 SENSORBANNERMINIBEAM15 1 98016-217 QUICKDISCONNECT187FEMALE18-22AWGRED16 2 98016-221 TERMINALRING17 1 18021-027 ASSEMBLYGROUNDSTRAP5"LONG18 30IN 98010-130 WIRE16AWG600VGRN/YEL19 6IN 98010197 WIRE18AWG600VGRN/YEL20 1 98006-035 KNOBLOCK21 1 98009-021 SENSORMINIBEAMRETROREFELCTIVE22 3IN 98019-049 REFLECTIVETAPE1"

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Chapter 14: Electrical Assembly Stand Alone FIT Divert Parts List

14-4 PL_F_MOS_020111_Rev00

Figure 14-2: Electrical Assembly/ 16021-158

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Stand Alone FIT Divert Parts List Chapter 14: Electrical Assembly

PL_F_MOS_020111_Rev00 14-5

Item QTY Part Description

Parts List 14-2: Electrical Assembly/ 16021-158

1 1 R680005JJ MOTORCONTROLLER2A2 1 98006-004 DIALSPEEDPOT3 1 98016-078 CONNECTORPLUG2POS.4 2 98001-042 CONTACTPIN20-14AWG5 1 98007-005 CORDPOWERSTRAIGHT6 3 18017-013 LABELGROUNDSYMBOL(GRN/YEL)7 1 16021-159 ASSEMBLYDIVERTSOLENOIDCABLE8 1 18021-266 ASSEMBLYMOTORCABLE9 1 12021-110 ASSEMBLYCONVEYORMOCONPOWER10 1 98016-202 PLUGGROUNDSTRAP40INLONG11 3 16012-142 ASSEMBLYGROUNDSTRAP40INLONG12 1 98003-076 CORDLOCK13 1 98006-021 KNOBPOTENTIOMETER14 1 98009-036 SENSORBANNERMINIBEAM15 1 98016-217 QUICKDISCONNECT187FEMALE18-22AWGRED16 2 98016-221 TERMINALRING17 1 18021-027 ASSEMBLYGROUNDSTRAP5"LONG18 30IN 98010-130 WIRE16AWG600VGRN/YEL19 6IN 98010197 WIRE18AWG600VGRN/YEL20 1 98006-035 KNOBLOCK21 1 98009-021 SENSORMINIBEAMRETROREFELCTIVE22 3IN 98019-049 REFLECTIVETAPE1"

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Chapter 14: Electrical Assembly Stand Alone FIT Divert Parts List

14-6 PL_F_MOS_020111_Rev00

Figure 14-3: Electrical Assembly/ 16021-158

17

11

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Stand Alone FIT Divert Parts List Chapter 14: Electrical Assembly

PL_F_MOS_020111_Rev00 14-7

Item QTY Part Description

Parts List 14-3: Electrical Assembly/ 16021-158

1 1 R680005JJ MOTORCONTROLLER2A2 1 98006-004 DIALSPEEDPOT3 1 98016-078 CONNECTORPLUG2POS.4 2 98001-042 CONTACTPIN20-14AWG5 1 98007-005 CORDPOWERSTRAIGHT6 3 18017-013 LABELGROUNDSYMBOL(GRN/YEL)7 1 16021-159 ASSEMBLYDIVERTSOLENOIDCABLE8 1 18021-266 ASSEMBLYMOTORCABLE9 1 12021-110 ASSEMBLYCONVEYORMOCONPOWER10 1 98016-202 PLUGGROUNDSTRAP40INLONG11 3 16012-142 ASSEMBLYGROUNDSTRAP40INLONG12 1 98003-076 CORDLOCK13 1 98006-021 KNOBPOTENTIOMETER14 1 98009-036 SENSORBANNERMINIBEAM15 1 98016-217 QUICKDISCONNECT187FEMALE18-22AWGRED16 2 98016-221 TERMINALRING17 1 18021-027 ASSEMBLYGROUNDSTRAP5"LONG18 30IN 98010-130 WIRE16AWG600VGRN/YEL19 6IN 98010197 WIRE18AWG600VGRN/YEL20 1 98006-035 KNOBLOCK21 1 98009-021 SENSORMINIBEAMRETROREFELCTIVE22 3IN 98019-049 REFLECTIVETAPE1"

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Chapter 14: Electrical Assembly Stand Alone FIT Divert Parts List

14-8 PL_F_MOS_020111_Rev00

Figure 14-4: Electrical Assembly/ 16021-158

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Stand Alone FIT Divert Parts List Chapter 14: Electrical Assembly

PL_F_MOS_020111_Rev00 14-9

Item QTY Part Description

Parts List 14-4: Electrical Assembly/ 16021-158

1 1 R680005JJ MOTORCONTROLLER2A2 1 98006-004 DIALSPEEDPOT3 1 98016-078 CONNECTORPLUG2POS.4 2 98001-042 CONTACTPIN20-14AWG5 1 98007-005 CORDPOWERSTRAIGHT6 3 18017-013 LABELGROUNDSYMBOL(GRN/YEL)7 1 16021-159 ASSEMBLYDIVERTSOLENOIDCABLE8 1 18021-266 ASSEMBLYMOTORCABLE9 1 12021-110 ASSEMBLYCONVEYORMOCONPOWER10 1 98016-202 PLUGGROUNDSTRAP40INLONG11 3 16012-142 ASSEMBLYGROUNDSTRAP40INLONG12 1 98003-076 CORDLOCK13 1 98006-021 KNOBPOTENTIOMETER14 1 98009-036 SENSORBANNERMINIBEAM15 1 98016-217 QUICKDISCONNECT187FEMALE18-22AWGRED16 2 98016-221 TERMINALRING17 1 18021-027 ASSEMBLYGROUNDSTRAP5"LONG18 30IN 98010-130 WIRE16AWG600VGRN/YEL19 6IN 98010197 WIRE18AWG600VGRN/YEL20 1 98006-035 KNOBLOCK21 1 98009-021 SENSORMINIBEAMRETROREFELCTIVE22 3IN 98019-049 REFLECTIVETAPE1"

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Chapter 14: Electrical Assembly Stand Alone FIT Divert Parts List

14-10 PL_F_MOS_020111_Rev00

Figure 14-5: Assembly Mocon Conveyor/ 16021-110

1

2

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Stand Alone FIT Divert Parts List Chapter 14: Electrical Assembly

PL_F_MOS_020111_Rev00 14-11

Item QTY Part Description

Parts List 14-5: Assembly Mocon Conveyor/ 16021-110

1 1 98007-005 CORDPOWERSTRAIGHT2 2 98016-217 QUICKDISCONNECT0.187FEMALE18-22AWGRED

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Chapter 14: Electrical Assembly Stand Alone FIT Divert Parts List

14-12 PL_F_MOS_020111_Rev00

Figure 14-6: Assembly Divert Solenoid Cabel/ 16021-159

8

2161431

745

7

6

1213

10

15

911

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Stand Alone FIT Divert Parts List Chapter 14: Electrical Assembly

PL_F_MOS_020111_Rev00 14-13

Item QTY Part Description

Parts List 14-6: Assembly Divert Solenoid Cabel/ 16021-159

1 1 98016-094 PLUG17-19POS2 1 98016-05 BACKSHELLPLASTICSIZE173 4 98016-025 CONTACTPIN4 1 98016-109 CONNECTORPIN5 2 98016-111 CONTACTSOCKET6 8FT 98010-075 CABLESHIELDED22/37 4IN 98019-028 HEATSHRINK8 3 98019-027 CABLETIE4IN9 1 98016-027 CONNECTORRECEP10 2 98010-226 CORDSET4SOCKETPICOW/LEADS11 2 98016-110 CONTACTPIN12 1 98016-085 CONNECTORPLUG3POS13 2 98001-041 CONTACTSOCKETS14 2 98016-114 CONTACTPIN26-24AWG15 1 98015-027 GRIPCORD16 1 98016-059 CONTACTPIN

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Chapter 14: Electrical Assembly Stand Alone FIT Divert Parts List

14-14 PL_F_MOS_020111_Rev00

Figure 14-7: Assembly Motor Cable/ 16021-266

1, 7

3

6

2, 8

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Stand Alone FIT Divert Parts List Chapter 14: Electrical Assembly

PL_F_MOS_020111_Rev00 14-15

Item QTY Part Description

Parts List 14-7: Assembly Motor Cable/ 16021-266

1 1 98016-078 CONNECTORPLUG2 1 98016-079 CONNECTORRECEPTACLE3 2 98019-027 CABLETIE4"4 39IN 98010-149 WIRE5 39IN 98010-150 WIRE6 36IN 98019-041 EXPANDABLESLEEVING1/27 2 98001-042 TERMINALPIN8 2 98001-041 TERMINALSICKET

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15 Site Spares

ContentsFigure 15-1: Site Spare .........................................................15-3

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Stand Alone FIT Divert Parts List Chapter 15: Site Spares

PL_F_MOS_020111_Rev00 15-3

Figure 15-1: Site Spare

Part Number Qty Description99000-369 4 Belt Endless 3/4 x 4299000-410 1 Belt Timing HTD 450-5M-1599028-257 2 Fitting Elbow M5 x 1/499003-127 2 Bearing 5/8 x 40MM lock col-

lar with snap ring16007-223 2 Block Bearing Drive99002-174 1 Pulley Timing HTD 24-5M-1599034-003 1 Key Square 1/8 x 3/499002-177 1 Pulley Timing HTD 18-5M-1599014-050 1 Actuator Semi Rotary 16MM99003-161 1 Bearing Sleeve 1/2" Self

Aligning16020-655 1 Assy Drive Roller16020-687 1 Assy Nose Roller16020-795 2 Assy Drag Strap16020-695 1 Assy Air Regulator16020-910 1 Assy Solenoid Valve

Part Number Qty Description99000-369 4 Belt Endless 3/4 x 4299000-410 1 Belt Timing HTD 450-5M-1599028-257 2 Fitting Elbow M5 x 1/4

US Site Spares

International Site Spares

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PL_F_MOS_020111_Rev00

©2011 Pitney Bowes Inc.All Rights ReservedPrinted in the USA

02/11

37 Executive Drive Danbury, CT 06810-4182Tel: 866.877.3683Web: http://kip.pb.com/ikip/index?page=dmt