Stand Alone - CAT

7693 2019-04-09 Translation of the Original Instructions _EN2200390

Stand Alone - CATICS

© Rototilt Group AB 2019-04-09 2

Control System ICS

EnglishENEN -

IMPORTANTAlways pressurizeROTOTILT®

to activate thelocking cylinder

after a tool change

P

This document only contains information on the parts of the electrical and hydraulic systems which are directly connected to Rototilt®.

See the instructions from the manufacturer of the control system in the machine for a description of how to control the functions.

Warning decalAlways pressurize Rototilt® in order to activate the locking cylinder in the quick coupler.

!IMPORTANT - Read through the instructions for the control system, tiltrotator and base machine/excavator use before starting work. Pay particular attention to the safety instructions.

!IMPORTANT - The base machine/excavator’s factory mounted handles have been replaced with handles adapted for ICS. Carefully check the changed functions, for both the base machine/excavator and Rototilt®.

!IMPORTANT - Pressurising the Rototilt® hydraulic system means that the quick coupler locking function will be pressurised.

Inspection of the quick coupler locking functionEven if the indication shows that the locking wedge has released, perform the following test to check the attachment is attached securely.

Push the attachment forwards towards the ground, see the illustration to the left.

Operate the bucket in this position, inwards and outwards to check that the locking wedge has locked the attachment correctly.

Rotate the quick coupler and check, from the operator position, that the locking wedge/locking bolts have engaged.

In the event of uncertainty; exit machinecab and conduct a visual inspection.

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Remaining connections A. Circuit A, connection

B. Circuit B, connection

P. Pump, connection

T. Return to Tank, connection

T2. Return to Tank from Coupler Only X-systems

T4. Drain, connection

Valveblock Swivel1. Rotation Left, connection

2. Rotation Valve

3. Rotation Right, connection

4. Grapple/Extra Open, connection

5. Extra Valve

6. Grapple/Extra Close, connection

. Coupler 1, connection

7. Coupler Valve

². Coupler 2, connection

8. Extra 2 Left, connection

9. Extra 2 Valve

10. Extra 2 Right, connection

Valveblock, Tilt11. Pressure Reducing Valve

(R3 - N/A)

12. Check Valve (R3 - different mounting)

13. Tilt Left, connection

14. Tilt Valve

15. Tilt Right, connection

R3 - R812

13 14 15

11

²

R3-R8

3

1

5

4

6

A

2

8

B T2 P

T

7

T4

9 10

Schematics

! For optimum performance and service life, return T1 must be connected to free return. To enable complete drainage via Drain, a separate return must be connected to the tank via T4.

Schematics and Overwievs for hydraulic as well as electrical systems, in the following pages are meant to serve mainly as a guide for Troubleshooting.

! WARNING! More extensive adjustments and repairs must be done by an authorized service workshop.

iINFO - Illustrations only depicts one version of valveblock, differences between illustration and actaul valve block are due to with which version of the system the tiltrotator is equipped.

EnglishENEN -

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Dou

ble

Actin

g w

ithou

t LH

Tele

scop

e w

ith L

H

BCO

UP

LER

Hydraulics Schematic ICS Basic Rototilt® R3

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Double Acting without LH

Telescope with LH

* Schematic shows connections to function of locking cylinder. For details of actual hydraulics refer to Instructions for Coupler.

*Coupler alternative


Telescope with LH

*


Hydraulics Schematic ICS Basic Q & X Rototilt® R3

! IMPORTANT - Connection T2 must be connected to a separate, non-pressurized return line, directly connected to the tank.

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Dou

ble

Actin

g w

ithou

t LH

Tele

scop

e w

ith L

H

B

Hydraulics Schematic ICS High Flow Rototilt® R3

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Telescope with LH

*

Coupler alternative



Telescope with LH

*


Hydraulics Schematic ICS High Flow Q & X Rototilt® R3

!

IMPORTANT - Connection T2 must be connected to a separate, non-pressurized return line, directly connected to the tank.

EnglishENEN -

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Dou

ble

Actin

g w

ithou

t LH

Tele

scop

e w

ith L

H

BCO

UP

LER

Hydraulics Schematic ICS 2 Extra Rototilt® R3

EnglishENEN -

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Telescope with LH

*

Coupler alternative


Double Actingwithout LH

Telescope with LH

*


Hydraulics Schematic ICS 2 Extra Q & X Rototilt® R3

!

IMPORTANT - Connection T2 must be connected to a separate, non-pressurized return line, directly connected to the tank.

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Hydraulics Schematic ICS Basic & HF Rototilt® R4 - R8

EnglishENEN -

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Hydraulics Schematic ICS Basic Q & Q HF Rototilt® R4 - R8

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Hydraulics Schematic ICS Basic X & X HF Rototilt® R4 - R8



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R3/TRS8

Tiltrotator Harness AR4/TRS10, R5/TRS14, R6/TRS18, R8/TRS23

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Tiltrotator Harness CR3/TRS8, R4/TRS10, R5/TRS14, R6/TRS18, R8/TRS23

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Only with secure lock

Tiltrotator Harness BR3/TRS8, R4/TRS10, R5/TRS14, R6/TRS18, R8/TRS23

Tiltrotator Harness B option oilquickR4/TRS10, R5/TRS14, R6/TRS18, R8/TRS23

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3

LED lamp

Locking cylinder sensor

Electric swivel oilquick RT -unit

8 wires

Grey

Grey

Yellow

Green

Yellow

Green

Brown

WhiteBrown

White

Electric swivel

7 wires

LED lamp

Locking cylinder sensor

Secure Lock only: Each el.swivel have a number of wires available for optional connection. Cituated inside heat shrink tubing. Max 2 Amp per wire. See arrows in illustrations below

BLACKBROWNBLUEWHITE

BROWNBLUEWHITE

9 wires

Electric swivel M12

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R4/TRS10, R6/TRS18Harness Boom WHEX F-series

PWM Module, only OQ & Secure Lock

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!IMPORTANT - Expansion options are Dependentant on Machine Equippment and cannot be used without boom harness. Option 1 and option House are not compatible with each other

Harness Boom R3/TRS8

Harness Boom expansion option #1

Harness Boom expansion option House

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