Stainless steel conveyor system X85X P0 GRX CSX System … · 2019-02-27 · Conveyor with focus on robustness and cleanliness. The stainless steel conveyor X85X was designed to suit

System information 27

P0

XLX

X85X

X180X

X300X

GRX

CSX

FSTX

TR

APX

IDX

Stainless steel conveyor system X85XContentsSystem information.............................................................27Conveyor chain ...................................................................28Chain accessories ...............................................................29Conveyor beams .................................................................30Slide rails ............................................................................32Tools for conveyor beam.....................................................33Drive and idler units – introduction .....................................34Drive units – configuration strings ......................................35

End drive units ....................................................................36Idler units ............................................................................37Drip catcher.........................................................................38Bridges, drive unit to idler unit ............................................38Transfer units ......................................................................39Wheel bends X85X ..............................................................40Plain bends..........................................................................41Vertical bends......................................................................42

System information

Conveyor with focus on robustness and cleanlinessThe stainless steel conveyor X85X was designed to suit the requirements of food, personal products, cosmetic, pharmaceutical and dairy applications.

Environment

• Operating temperatures –20 °C to +60 °C

• Operating humidity 10% to 95% RH

• Noise level at 60 m/min is 68 d(BA) or less

Chain width 83 mm

Improved cleanliness conveyorThe X85X conveyor system has been evaluated based on field experience and suggestions from customers. With focus on structure rigidness and robustness, easy design, and easier cleaning, several components have been improved with features like better drainage and smaller contact surfaces.

CompatibilityNote that the new X85X products are possible to use with old XMY systems in certain cases. Please contact your local FlexLink office for more information

Technical characteristicsDrive unit capacity ............................. 1250 NChain tension limit ............................. 1250 NBeam width ........................................ 85 mmChain width ........................................ 83 mmChain pitch......................................... 33,5 mmItem width .......................................... 70–400 mmMaximum item weight ........................ 15 kgMaximum weight on conveyor............ 200 kgMaximum conveyor length ................. 30 m

28 Conveyor chain

Conveyor chain

Plain chain

83

4

Plain chainLength 5 mStandard materialUltra low wear

XBTP 5A85XBTP 5A85 C

Plain link kit *Standard materialUltra low wear

51105125110533

Friction top chain

2

4

Friction top chainLength 5 mAll links are friction typeEvery 2nd link is friction type

XBTP 5A85 FXBTP 5A85 F2

Friction top link kit * 5110518

Flat friction top chain

83

5

Flat friction top chainLength 5 m XBTP 5A85 FA

Friction top link kit * 5110528

Roller top chain

19

Roller top chainLength 5 m XBTR 5A85

Roller top link kit * 5110520

Chain with 23 mm roller cleats

23

Ø 20

Chain with 23 mm roller cleats *Length 5 m XBTF 5A85×23 R

* This product is delivered with plain links between the cleats. Use the online configurator to specify and order.

Roller cleat link kit ** 5110521

Flexible cleat chain, Type B

12,5

4

Flexible cleat chain Type B *Length 5 m XBTE 5A85 B

* This product is delivered with plain links between the cleats.

Flexible cleat link kit ** 5110522** Link kit contains 10 links, 10 pivots, 10 steel pins

**Link kit contains 10 links, 10 pivots, 10 steel pins

* Link kit contains 10 links, 10 pivots, 10 steel pins

* Link kit contains 10 links, 10 pivots, 10 steel pins

* Link kit contains 10 friction top links, 10 pivots, 10 steel pins

* Link kit contains 10 links, 10 pivots, 10 steel pinsDo not use this chain with pallets type BR or R.

Chain accessories 29

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X85X

X180X

X300X

GRX

CSX

FSTX

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APX

IDX

Chains (continued)

Flexible cleat chain, Type C

26

Flexible cleat chain Type CLength 5 m XBTE 5A85 C

Flexible cleat link kit * (link base and flexible cleat top) 5110363Flexible cleat top kit (replacement) ** 5110515

Flexible cleat chain, Type D

83 30

4

Flexible cleat chain Type DLength 5 m XBTE 5A85 D

Flexible cleat link assembly Type D * (link base and flexible cleat top) 5110582Flexible cleat top (replacement) ** 5110524

Universal chain

50

3

2

4Ø 5 Ø 6

Universal chain*Length 5 m XBTF 5A85 U

* This product is delivered with plain links between the universal links. Use the online configurator to specify and order.

The link has a hole for an M5 screw. An M5 nut will fit inside the link.

Universal link kit ** 5110526** Link kit contains 10 links, 10 pivots, 10 steel pins

* Link kit contains 10 links, 10 pivots, 10 steel pins** Cleat kit contains 10 flexible cleat tops

* Link kit contains 10 links, 10 pivots, 10 steel pins** Cleat kit contains 10 flexible cleat tops

Other chainsSee the Chain guide for selection of other chains.

Note!Any application incorporating cleated chains requires careful safety consideration. Pinch and shear points are generated throughout the assembly of the incorporated components.

Chain accessories

Pin insertion tool for chain

*

Pin insertion tool PRO version*

XMMJ 6XBMJ 6 P

*This tool is recommended for frequent users

Stainless steel pin

.

Steel pinStainless steel 5111172

Plastic pivot for chain

Plastic pivot kit 5111169Spare parts kit, 25 pcs

Steel pin kit, 25 pc

30 Conveyor beams

Conveyor beams

Conveyor beam, type X, 85 mm

100 Ø8,37525

17 66 34

56,5

(C-C 475-4x500-475)/ 3000 mm beam

8,5

85

113

97

37,5

34

41,511

10

Conveyor BeamLength 3 m (3000 ±1,5 mm)Length to order (150- 2999 mm)

XBCBX 3A85XBCBX LA85

Conveyor beam, type Y, 85 mm

Ø8,3

(C-C 475-4x500-475)/ 3000 mm beam

56,5

113

17 66 34

1007525

8,5

37,5

34

41,5

85

97

11

10


XBCBX 3A85YXBCBX LA85Y

Conveyor beam, type C, 85 mm

85

97

113

37,5

34

41,5

25

11

10

(C-C 475-4x500-475)/ 3000 mm beam


XBCBX 3A85CXBCBX LA85C

All X85X beams are delivered fully assembled.

All X85Y beams are delivered fully assembled, including 2 pcs of Screw kit 5114562.

All X85X beams are delivered fully assembled.

Conveyor beams 31

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XLX

X85X

X180X

X300X

GRX

CSX

FSTX

TR

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IDX

Conveyor beams (continued)

Beam spacer kit

81

28

20 34

22,5

Beam spacer kit for X85XStainless steel

XBCEX A85

Connecting bracket kit

50

34

Connecting bracket kit for X85X and X85Y, used to joint two beams see figure.

Stainless steel

XBCJX A85

Screw kit

Screw kit 5114562

Beam section for chain installation

368

25

300

Beam section for chain installation Including 2 Connecting brackets XBCJX A85

XBCCX 300A85

Nut, stainless steel

M8

14

14

34

19

M8x2

14 60°

19

60°

16

20

4

4

Nut 2xM8Nut 1xM8

5113998 5114181

Nut with threaded hole (M8) for connection of sensors and other accessories when the conveyor chain is in place. By placing nuts inside the beam at the holes, accessories can be attached using M8 A4 screws.NOTE! Be careful when installing so no nut is dropped inside the beam, this can lead to a large additional work or operational damage.For return beam, type Y, 85 mm, or Drip catcher kit.

Including screws. The beams have predrilled 10 mm holes, see XBCBX 3A85.

Including screws. The beams have predrilled 8,3 mm holes at 100 mm intervals that need to be increased to 10 mm see figure.

32 Slide rails

Slide rails

Plastic slide rails, narrow

2,5

Slide railLength 25 mHDPE (Black)PE-UHMV (White)PVDF (Transparent white)PA-PE (Grey) (Should not be used in wet applications)

XBCR 25XBCR 25 UXBCR 25 PXBCR 25 H

Plastic slide rails, wide

2,5

Slide railLength 25 mHDPE (Black)PE-UHMV (White)PVDF (Transparent white)PA-PE (Grey) (Should not be used in wet applications)

XBCR 25 BXBCR 25 UBXBCR 25 PBXBCR 25 HB

Mounting tool for slide rail

Mounting tool for slide rail XBMR 170

Stainless steel rivet

Stainless steel rivet, 4 mm XLAHX 4×7

Drill fixture for slide rail

d mm∅

1560

Drill fixture for slide raild=4,2 mm 3920500

Rivet crimping pliers

Rivet crimping pliersFor 4 mm rivets 5051395

Rivet crimping clamp

Rivet crimping clampFor 4 mm rivets 3923005

Note. Must be ordered in multiples of 25

Note. The wide slide rails are not suitable for use in bends.

Tools for conveyor beam 33

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X85X

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Tools for conveyor beam

Drill fixture

Drill fixture 5114621

Drill

Twist Drills DIN 338 HSS-E (Co 8) Type N-HD Cobalt Alloyed, Split PointDrill 11,0 mmDrill 10,2 mmDrill 8,3 mmDrill 4,5 mmDrill 4,2 mm (for 3920500)

51150505115056511505151150525115053

For high strength alloys on CrNi base such as Hastelloy, Inconel, Monel, Nimonic, stainless steels, head and acid-proof steels (up to 1400 N/mm² tensile strength).

For use when additional holes are needed on the beam sides.Including:Drill 4,5 mmDrill 8,3 mmDrill 11,0 mmand instructions for use.

34 Drive and idler units – introduction

Drive and idler units – introduction

Drive unit typesThe X85X system drive units capacities is maximum 1250 N. The actual capacity depends on the speed.

Available motors include variable speed types (V) as well as fixed speed motors (F).

End drive units

Size Direct drive, no slip clutch

Drive unit F, V

Drive unit, guided

F, V

Motor specificationsMotors are available for 230/400 V, 50 Hz and 230/460 V or 330/575 V, 60 Hz. Variable speed motors are SEW Movimot, 380–500 V. Note that variable speed motors include a control box that adds 93 mm to the width of the motor.

IP class 65 and available with standard oil and food grade oil

Idler unit typesIdler units are available in two versions, Compact and Standard

Ordering informationDrive units with motors must be specified using the web-based configurator. The configurator provides detailed information and step-by-step guidance in the specifica-tion process. A product code string is generated, contain-ing the specification details. See next page for examples of code strings.

Drive units without motors can be ordered using the designations in the catalogue.

Dimension drawings in catalogueNote that dimensions relating to drive unit motors depend on the motor specified during the configuration. In most cases, the motors shown in the catalogue drawings rep-resent the largest size. If variable speed motors are used, some dimensions may increase, indicated by dimension values xxx (V: yyy). V represents the max dimension using variable speed motor.

Drive units – configuration strings 35

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X85X

X180X

X300X

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Drive units – configuration strings

Below, two examples of text strings obtained from the configurator with explanations are presented.

Drive unit with fixed speed motor

Item no A B C D E G H IXBEBX A85 HNP - L - G - V4 - SA37 - 50/230 - 0,18kW - TF

Drive unit with variable speed motor

Item no A B D E F G J KXBEBX A85 HNPV - L - V6-15 - SA37 - MM03 - 50/380-500 - C - P

Item no - Drive type

XBEBX: End drive

A – 0-UnitHNP: Direct drive, no slip clutch....V: Variable speed

B – Motor positionL: LeftR: Right

C – End drive with guided chainG: Guided (position is omitted for non-guided)

D – SpeedV...: Fixed speed... m/minV... -...: Variable speed range...-... m/min

E – GearboxSA37: SEW motor type SA37

F – Movimot sizeMM03: SEW Movimot type, 0,33 kWMM05: SEW Movimot type, 0,55 kWMM07: SEW Movimot type, 0,75 kWMM11: SEW Movimot type, 1,1 kW(position is omitted for fixed speed motors)

G – Electrical environment50/230: 50 Hz, 230 V50/400: 50 Hz, 400 V60/230: 60 Hz, 230 V60/460: 60 Hz, 460 V60/575: 60 Hz, 575 V50/380-500: SEW Movimot variable speed motor60/380-500: SEW Movimot variable speed motor

H – Motor power... kW: Motor power, kW(position is omitted for variable speed motorssee position F)

I – Thermal protectionNo: No thermal protectionTF: Thermal protection type TFTH: Thermal protection type TH(position is omitted for variable speed motors)

J – Hybrid cableNo: No hybrid cableC: Hybrid cable included in SEW Movimot(position is omitted for fixed speed motors)

K – FieldbusNo: No fieldbusP: Profibus fieldbus, maintenance switchD: DeviceNet fieldbus, maintenance switch (position is omitted for fixed speed motors)

36 End drive units

End drive units

End drive unit, direct drive, no slip clutch

150

85

31525

315

End drive unitDirect drive. No slip clutch.Maximum traction force: up to 1250 N.Maximum speed 120 m/min for X85X.

Motor on left side:

Fixed/variable speed *Without motor

XBEBX A85XBEBX 0A85HNLP

Motor on right side (not shown):


XBEBX A85XBEBX 0A85HNRP

Guide wheel kit

Guide wheel for drive units 5055635

End drive unit, guided chain, no slip clutch

150

85

31525

End drive unitDirect drive with guided chain. No slip clutch.Maximum traction force: up to 1250 N.Maximum speed 120 m/min for X85X.

Motor on left side:


XBEBX A85XBEBX 0A85HNLGP

Motor on right side (not shown):


XBEBX A85XBEBX 0A85HNRGP

* Use online configurator when ordering.

Effective track length: 0,70 m

Including wheel, shaft and mounting hardware. Note. Can only be used with plain chain. For use in high speed operation (60 m/min and above).

* Use online configurator when ordering.


Idler units 37

P0

XLX

X85X

X180X

X300X

GRX

CSX

FSTX

TR

APX

IDX

Idler units

Idler end unit

85

150

31525

Idler end unit X85X XBEJX A85

Protective cover for Idler end unit

127

113204

12

315

184

10885

100

Protective cover for Idler end unit XBEJX A85

XBSJX A85

Idler end unit, Compact

85

113

13025

Idler end unit X85X XBEJX A85 S

Protective cover for Idler end unit, Compact

85108

83

107

113167

11

130

144

Protective cover for Idler end unit XBEJX A85 S

XBSJX A85 S

Effective track length: 0,35 m. Effective track length: 0,70 m.

Note!Always consider protective cover for idler ends when closed top chain XBTP 5A85 V is used.

38 Drip catcher

Drip catcher

Drip catcher kit

Drip catcher kit 5114763

Screw kit

Screw kit 5114562For return beam, type Y, 85 mm, or Drip catcher kit.

For drive units and idler ends, to be used together with conveyor beams type Y with protected return beams including 5114562 Screw kit.

Bridges, drive unit to idler unit

Bridge, idler compact to drive unit

158

Bridge (see Note) 5115194

Bridge, idler to drive unit

166

Bridge (see Note) 5115195Including roller bridge and mounting hardware.Suitable for connecting idler to drive unit.

Including roller bridge and mounting hardware.Suitable for connecting idler compact to drive unit.

Transfer units 39

P0

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X85X

X180X

X300X

GRX

CSX

FSTX

TR

APX

IDX

Transfer units

X-bend, left

622,5

810

XB

EJX

A85 S

198

238

XB

EB

XA

85

XB

EJX

A85

A

B

X-bend for return chain

For optional mounting of Idler end unit or Drive unit at the end (A) or (B) XBCXX 85 DL

X-bend, right

622,5

810

XB

EJX

A8

5 S

198 23

8X

BE

BX

A8

5

XB

EJX

A85

A

BX-bend for return chain

For optional mounting of Idler end unit or Drive unit at the end (A) or (B) XBCXX 85 DR

Side transfer, left

1150

85

350

A

B

Side transfer

For optional mounting of Idler end unit or Drive unit at the end (A) or (B) XBCPX 85 L

Side transfer, right

1150

85

350

AB

Side transfer

For optional mounting of Idler end unit or Drive unit at the end (A) or (B) XBCPX 85 R

Slack protection kit

Slack protection kit 5115027Recommended use when Side transfer is installed with End drive unit, direct drive, no slip clutch.

Effective track length: 3 m




40 Wheel bends X85X

Wheel bends X85X

Wheel bend, 30°

>160

80

160

Ø 275

Wheel bend, 30° Wheel bend, 30° type C

XBBHX 30A85R160XBBHX 30A85R16C

Wheel bend, 45°

80

160

Ø 275 >160



Wheel bend, 90°

80

160

Ø 275

>160



Wheel bend, 180°

80

Ø 275

320


XBBHX180A85R160XBBHX180A85R16C

Effective track length (top + bottom): 1,35 m




Plain bends 41

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X85X

X180X

X300X

GRX

CSX

FSTX

TR

APX

IDX

Plain bends

Item no Angle (a) Radius (R) Effective track lengthSlide rails (m)

XBBPX 30A85R5 30° 500 mm 0,70 m (1,40 m 2-way) 2,70 m









Plain bend, 30°

(2x 200)

R ±5

a ±1°

85

Support rail oninner beam included

Plain bend, 30° X85XR=500 mmR=700 mmR=1000 mm

XBBPX 30A85R5XBBPX 30A85R7XBBPX 30A85R10

Plain bends, 45°

(2x 200)

R ±5

a ±1°

85




Plain bend, 90°

(2x 200)

R ±5

a ±1°

85




Support rail for plain bends

Support rail for plain bends,Length 2,4 mPolyamide 5048598

Fix with sheet metal screw ISO 7049 4,2×9,5 or similar.

42 Vertical bends

Vertical bends

Vertical bend, positive angle

R750

225

80 5° 80

R750

355

80 15°80

Vertical bend, pos., 5°Vertical bend, pos., 15°

XBBVX 5A85R7PXBBVX 15A85R7P

Vertical bend, negative angle

R750

225

80 5° 80

R750

355

80 15°80

Vertical bend, neg., 5°Vertical bend, neg.,15°

XBBVX 5A85R7NXBBVX 15A85R7N

Effective track length (top + bottom): 5°: 0,50 m, 15°: 0,75 m

Effective track length (top + bottom): 5°: 0,50 m, 15°: 0,75 m

Stainless steel conveyor system X85XSystem informationConveyor chainChain accessoriesConveyor beamsSlide railsTools for conveyor beamDrive and idler units – introductionDrive units – configuration stringsEnd drive unitsIdler unitsDrip catcherBridges, drive unit to idler unitTransfer unitsWheel bends X85XPlain bendsVertical bends

Documents

Stainless steel conveyor system X85X P0 GRX CSX System … · 2019-02-27 · Conveyor with focus on robustness and cleanliness. The stainless steel conveyor X85X was designed to suit