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SOCOTEC Job Number:Report Date:Version: 1Report By: Cameron RussellMCERTS Number: MM 18 1841MCERTS Level: MCERTS Level 1Technical Endorsements: -
Report Approved By: Adam RussellMCERTS Number: MM 15 1360Business Title: MCERTS Level 2 - Team LeaderTechnical Endorsements: 1, 2, 3 & 4
Signature:
LEK 11693
Sampling Date(s):5th June 2019
19th June
Ireland
Monaghan
Corby Rock Mill Ltd
County Monaghan
Release Point: A2-7
Ballybaby Road
Your contact at SOCOTEC LTD
Operator & Address:
Tel: 01355 246 730
2-4 Langlands PlaceKelvin South Business Park
East KilbrideG75 0YF
Tel: 01355 246 730Fax: 01355 249 669
Permit Reference:IE Licence: P1039-01
David HayBusiness Manager - North
Email: [email protected]
STACK EMISSIONS MONITORING REPORT
SOCOTEC UK Reporting Template v4 Page 1 of 24
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EXECUTIVE SUMMARY
Stack Emissions Monitoring Objectives
- Plant
- Operator
- Stack Emissions Monitoring Test House
Emissions Summary
Monitoring Times
Process Details
Monitoring Methods
Analytical Methods
- Sampling Methods with Subsequent Analysis
- On-Site Testing
Sampling Location
- Sampling Plane Validation Criteria
- Duct Characteristics
- Sampling Lines & Sample Points
- Sampling Platform
- Sampling Location / Platform Improvement Recommendations
Sampling and Analytical Method Deviations
APPENDICES
APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team
APPENDIX 2 - Summaries, Calculations, Raw Data and Charts
APPENDIX 3 - Measurement Uncertainty Budget Calculations
CONTENTS
Page 2 of 24
Corby Rock Mill LtdMonaghanA2-7
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Plant
A2-7
Operator
Corby Rock Mill Ltd
Ballybaby Road
Monaghan
County Monaghan
Ireland
IE Licence: P1039-01
Stack Emissions Monitoring Test House
SOCOTEC - East Kilbride Laboratory2-4 Langlands PlaceKelvin South Business ParkEast KilbrideG75 0YFUKAS and MCERTS Accreditation Number: 1015
Opinions and interpretations expressed herein are outside the scope of UKAS accreditation.MCERTS accredited results will only be claimed where both the sampling and analytical stages are UKAS accredited.This test report shall not be reproduced, except in full, without written approval of SOCOTEC LTD.
MONITORING OBJECTIVES
SOCOTEC LTD were commissioned by QED Engineering Ltd to carry out stack emissions monitoring to determine the release of prescribed pollutantsfrom the following Plant under normal operating conditions.
Corby Rock Mill Ltd operates a animal feed production process at Monaghan which is subject to IE Licence P1039-01, under the EPA Act 1992.
EXECUTIVE SUMMARY
The results of these tests shall be used to demonstrate compliance with a set of emission limit values for prescribed pollutants as specified in thePlant's IE Licence, P1039-01.
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Parameter Units Result Calculated Uncertainty
+/-Total Particulate Matter mg/m³ 3.2 0.65 50Particulate Emission Rate g/hr 69 14.0 -Moisture % 0.54 0.05 - P
Stack Gas Temperature oC 12 - -Stack Gas Velocity m/s 15.5 0.35 -Gas Volumetric Flow Rate (Actual) m³/hr 20302 1028 -Gas Volumetric Flow Rate (STP, Wet) m³/hr 18919 958 -Gas Volumetric Flow Rate (STP, Dry) m³/hr 18817 953 -Gas Volumetric Flow Rate at Reference Conditions m³/hr 18919 958 -
Emission Limit Value (ELV)
P
Reference conditions are 273K, 101.3kPa without correction for water vapour
P
EXECUTIVE SUMMARY
EMISSIONS SUMMARY
ND = None Detected,Results at or below the limit of detection are highlighted by bold italic text.The above volumetric flow rate is calculated using data from the preliminary survey. Mass emissions for non isokinetic tests are calculated using these values. For all isokinetic testing the mass emission is calculated using test specific flow data and not the above values.
MCERTS accredited
result
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Total Particulate Matter Run 1
MONITORING TIMES
32 minutes05 June 2019 11:55 - 12:27
Sampling TimesSampling Date(s)Parameter
EXECUTIVE SUMMARY
Sampling Duration
11:28 -05 June 2019Preliminary Stack Traverse
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Description of process Animal Feed Production
Continuous or batch Continuous
Product Details Animal Feed
Part of batch to be monitored (if applicable) Poultry Mill Hammer Grinder
Normal load, throughput or continuous rating Normal Operation
Fuel used during monitoring N/A
Abatement Cyclone
Plume Appearance None
Process Details
EXECUTIVE SUMMARY
Parameter
PROCESS DETAILS
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Species SOCOTEC UKAS Lab MCERTS Limit of Calculated CalculatedTechnical Number Accredited Detection MU MUProcedure Method (LOD) +/- % Result +/- % ELV
Total Particulate Matter
AE 104 1015 Yes 0.32 mg/m³ 20.4% 1.3%
Moisture AE 063 1015 Yes 0.02% 8.95% N/A - No ELV
Velocity AE 154 1015 Yes 5 Pa 2.3% N/A - No ELV
Volumetric Flow Rate
AE 154 1015 Yes - 5.1% N/A - No ELV
MONITORING METHODS
SRM - EN ISO 16911-1
SRM - EN ISO 16911-1
MethodStandard Reference Method /
Alternative Method
SRM - BS EN 14790
The selection of standard reference / alternative methods employed by SOCOTEC is determined, wherever possible by the hierarchy of methodselection outlined in Environmental Protection Agency Technical Guidance Note (Monitoring) AG2.
Monitoring Methods
EXECUTIVE SUMMARY
SRM - EN 13284-1
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Total Particulate Matter
AE 106 1015 YesSOCOTEC (East
Kilbride)N/A 8 Weeks
Species Analytical UKAS Lab MCERTS Laboratory Data ArchiveProcedure Number Accredited Archive Period
Analysis Location
Moisture AE 105 1015 YesSOCOTEC (East
Kilbride)- -
ON-SITE TESTING
Analysis Report number
UKAS Accredited Lab Analysis
SAMPLING METHODS WITH SUBSEQUENT ANALYSIS
The following tables list the analytical methods employed together with the custody details. Unless otherwise stated the samples are archived at the analysis lab location.
Analysis LabArchivePeriod
UKAS Lab Number
Analytical Procedure
Analytical TechniqueSpecies
Gravimetric
Gravimetric
Analytical Methods
Analytical Technique
EXECUTIVE SUMMARY
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Sampling Plane Validation Criteria Value Units Requirement Compliant Method
Lowest Differential Pressure 131 Pa >= 5 Pa Yes EN 15259
Lowest Gas Velocity 13.4 m/s - - -
Highest Gas Velocity 19.6 m/s - - -
Ratio of Gas Velocities 1.5 : 1 < 3 : 1 Yes EN 15259
Mean Velocity 15.5 m/s - - -
Maximum angle of flow with regard to duct axis <15 o < 15o Yes EN 15259
No local negative flow Yes - - Yes EN 15259
Value Units Isokinetic
Shape Circular -
Depth 0.68 m Sample port size 3" BSP -
Width - m Number of lines used 1 -
Area 0.36 m2 Number of points / line 4 -
Port Depth 80 mm Duct orientation Horizontal -In Stack -
General Platform Information
Permanent / Temporary Platform / Ground level / Floor Level / Roof
Inside / Outside
AG1 Platform requirements
Is there a sufficient working area so work can be performed in a compliant manner
Platform has 2 levels of handrails (approximately 0.5 m & 1.0 m high)
Platform has vertical base boards (approximately 0.25 m high)
Platform has removable chains / self closing gates at the top of ladders
Handrail / obstructions do not hamper insertion of sampling equipmentDepth of Platform = >Stack depth / diameter + wall and port thickness + 1.5m
Sampling Platform Improvement Recommendations (if applicable)
SAMPLING LINES & POINTS
Yes
Filtration for TPM
Yes
Yes
N/A
Inside
Yes
Yes
DUCT CHARACTERISTICS
EXECUTIVE SUMMARY
Permanent
-
SAMPLING LOCATION
SAMPLING PLATFORM
Non-Iso & Gases
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In this instance there were no deviations from the sampling and analytical methods employed.
Sampling & Analytical Method Deviations
EXECUTIVE SUMMARY
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APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team
APPENDIX 2 - Summaries, Calculations, Raw Data and Charts
APPENDIX 3 - Measurement Uncertainty Budget Calculations
CONTENTS
APPENDICES
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SOCOTEC UKAS Lab MCERTSTechnical Number AccreditedProcedure Method
AE 104 1015 Yes 1AE 063 1015 Yes 1AE 154 1015 Yes 1
MethodNumber of Samples
APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team
Standard Reference Method / Alternative Method
SRM - EN ISO 16911-1SRM - BS EN 14790 SRM - EN 13284-1Total Particulate Matter
MoistureVelocity
Species
MONITORING SCHEDULE
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Equipment I.D. Equipment I.D. Equipment I.D.
LEK 9.18 - -
LEK 9.20 - -
LEK 9.20 - LEK 17.10
LEK 9.20 - -
LEK 17.10 - -
- - LEK 1.18
- - LEK 2.15
- - LEK 3.214
- - -
- - -
- - -
- - -
LEK 23.16 - -
- - -
- - -
- - -
- - -
- - -
LEK 24.8 - -
NOTE: If the equipment I.D is represented by a dash (-), then this piece of equipment has not been used for this test.
Cylinder I.D Number
Supplier ppm %Analytical
Tolerance +/- %
- - - - -
Level Expiry TE1 TE2 TE3 TE4 H&S
Craig Killoch MM 13 1253MCERTS Level
2Mar-20 Feb-22 - - - Nov-18
Callum Strachan MM 19 1528 Trainee Apr-24 - - - - Apr-24
MONITORING TEAM
Site Balance
5m Heated Line (1)
Small DGM
Heated Line Controller (1)
Site temperature Logger
Inclinometer (Swirl Device)
Chiller (JCT/MAK 10)
Laboratory Balance
1m Heated Line (2)
Mass Flow Controller
Thermo FID
Digital Temperature Meter
Servomex
Probe Thermocouple
FT-IR Oven Box
MFC Display module
Signal 3030 FID
Instrumental Analyser/s
APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team
CALIBRATEABLE EQUIPMENT CHECKLISTMiscellaneous
Control Box DGM
Box Thermocouples Tape Measure
Bernath 3006 FID
Stack Thermocouple
1m Heated Line (1)
L-Pitot
Oven Box
Personnel
CALIBRATION / CHECK GASES
Equipment
Horiba PG-250 Analyser
Dioxins Cond. Thermocouple 10m Heated Line (1)
-
Heated Line Controller (2)
Meter In Thermocouple Stopwatch
MCERTS Number
TE / H&S Qualifications and Expiry DateMCERTS
Probe
Probe Thermocouple
Stackmaster
FTIR Heater Box for Heated Line
1m Heated Line (3)
Callipers
20m Heated Line (2)
Probe JCT Heated Head Filter
Anemometer
Protractor
Digital Micromanometer
STACK EMISSIONS MONITORING TEAM
S-Pitot
FT-IR Gasmet
Barometer
Equipment
Ecophysics NOx Analyser
Heater Controller
Last Impinger Arm
Gas (traceable to ISO 17025)
10m Heated Line (2)
15m Heated Line (1)
20m Heated Line (1)
Meter Out Thermocouple
Control Box Timer
Extractive Sampling
Equipment
Page 13 of 24
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Uncertainty ELV Emissionmg/m³ mg/m³ Rate g/hr
0.65 50 69
Blank - - -Reference conditions are 273K, 101.3kPa without correction for water vapour
TestFilter & Probe Rinse Number
Filter Start Weight
Filter End Weight
Mass Gained on Filter
Probe Rinse Start Weight
Probe Rinse End Weight
Mass Gained on Probe
Combined Total Mass Gained
g g g g g g gRun 1 AC 10380 0.09552 0.09700 0.00148 185.43920 185.43970 0.00050 0.00198If total mass gained is less than the LOD then the LOD is reported
TestFilter & Probe
NumberFilter Start
WeightFilter End
WeightMass Gained
FilterProbe Start
WeightProbe End
WeightMass Gained
ProbeCombined Total
Mass Gained
g g g g g g gRun 1 AC 10409 0.09181 0.09181 0.00000 188.55990 188.55970 -0.00020 0.00020If total mass gained is less than the LOD then the LOD is reported
mg/lAcceptable Value
mg/l
SAMPLES
Sampling Times
2.0 10
FILTER INFORMATION
11:55 - 12:2705 June 2019
3.2
TOTAL PARTICULATE MATTER SUMMARYParameter
BLANKS
mg/m³
0.32
Concentration
APPENDIX 2 - Summaries, Calculations, Raw Data and Charts
Run 1
-
Acetone Blank Value
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ISOKINETIC SAMPLING EQUATIONS - RUN 1 TPM
Absolute pressure of stack gas, Ps Molecular weight of dry gas, Md
Barometric pressure, Pb Kpa 101.3 CO2 % 0.03Stack static pressure, Pstatic pa -3028 O2 % 20.90Ps = Pb + Pstatic Kpa 98.3 Total % 20.93
N2 (100 -Total) % 79.07Vol. of water vapour collected, Vwstd Md = 0.44(%CO2)+0.32(%O2)+0.28(%N2) 28.84
g 2.7 Molecular weight of wet gas, Ms
Vwstd = (0.001246)(Vlc) m3 0.0034 Ms = Md(1 - Bwo) + 18(Bwo) g/gmol 28.78Volume of gas metered dry, Vmstd Actual flow of stack gas, Qa
Volume of gas sample through gas meter, Vm m3 0.690 Area of stack, As m2 0.36
Gas meter correction factor, Yd 0.972 Qa = (60)(As)(Vs) m³/min 443.0Mean dry gas meter temperature, Tm K 297 Total flow of stack gas, QMean pressure drop across orifice, DH mmH2O 49.808 Conversion factor (K/mm.Hg) 0.3592Vmstd = (0.3592)(Vm)(Pb+(DH/13.6))(Yd) m3 0.620 Qstd = (Qa)Ps(0.3592)(1-Bwo) Dry 357.8 Tm (Ts)Volume of gas metered wet, Vmstw @O2ref No O2 RefVmstw = Vmstd + Vwstd m3 0.6232 (Ts)
Qstw = (Qa)Ps(0.3592) Wet 359.78 (Ts)
No Percent isokinetic, %INozzle diameter, Dn mm 5.00
% oxygen measured in gas stream, act%O2 20.9 Nozzle area, An mm2 19.64% oxygen reference condition 21 Total sampling time, q min 32
No O2 Ref %I = (4.6398E6)(Ts)(Vmstd) % 100.1 (Ps)(Vs)(An)(q)(1-Bwo)
Vmstd@X%oxygen = (Vmstd) (O2 Ref) m3 No O2 Ref Acceptable isokinetic range 95% to 115% YesMoisture content, Bwo Particulate Concentration, CBwo = Vwstd 0.0054 Mass collected on filter, Mf g 0.00148
% 0.54 Mass collected in probe, Mp g 0.00050Moisture by FTIR % - Total mass collected, Mn g 0.00198Velocity of stack gas, Vs Cwet = Mn mg/m³ 3.177Velocity pressure coefficient, Cp 0.91 Vmstw
Mean of velocity heads, DPavg Pa 261.54 Cdry = Mn mg/m³ 3.194Mean stack gas temperature, Ts K 326 Vmstd
Gas density (wet, ambient), p Cdry@X%O2 = Mn mg/m³ No O2 Refp=(Ms*Ps)/(8.314*Ts) kg/m3 1.044Stack Velocity, Vs Particulate Emission Rates, E
m/s 20.33 E = [(Cwet)(Qstw)(60)] / 1000 68.58
Vol. of gas metered at O2 Ref. Cond., Vmstd@X%O2
Vmstd + Vwstd
Moisture trap weight increase,Vlc
O2 Ref = 21.0 - act%O2
21.0 - ref%O2
QstdO2 = (Qa)Ps(0.3592)(1-Bwo)(O2REF)
APPENDIX 2 - Summaries, Calculations, Raw Data and Charts
Is the process burning hazardous waste? (If yes, no favourable oxygen correction)
O2 Reference Factor
Vmstd@X%oxygen
𝑉𝑠 = 𝐶𝑝∆𝐷𝑃𝑎𝑣𝑔
𝑝
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litre/min litre/min litre/min mm Hg litre/minRun 1 20.97 0.10 0.09 -508 0.42 Yes
% mg/m³ mg/m³Run 1 100.12 Yes Run 1 0.32 2.5 Yes
Acceptable isokinetic range 95% to 115% The above is based on both the Filter and rinse uncertainty
mg/m3 mg/m3 mg/m3 mg/m3
mm °CRun 1 Glass Fibre 47 54
Mean Sampling Rate
WEIGHING BALANCE UNCERTAINTYISOKINETICITYAcceptable Isokineticity
APPENDIX 2 - Summaries, Calculations, Raw Data and Charts
Overall Blank Acceptable
Pre-sampling Leak Rate
TOTAL PARTICULATE MATTER QUALITY ASSURANCE CHECKLIST
50
Acceptable Leak Rate
LEAK RATE
Result
Post-sampling Leak RateRun
5.0
BLANK VALUE
Blank 1
FILTERS
°C
Leak Tests Acceptable?
Run
Overall Blank Value
Post-use Filter Conditioning Temperature
Yes
Run
Filter SizeFilter Material Pre-use Filter Conditioning Temperature
Max Filtration Temperature
°C
0.32
Run
180
LOD < 5% ELV
Maximum Vacuum
RunAcceptable Blank Value
5% ELV
160
Daily Emission Limit Value
Isokinetic Variation
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Test Number Start Weight End Weight Total gain Concentration LOD Uncertainty
kg kg kg % % %
Run 1 3.0844 3.0871 0.0027 0.5 0.02 8.9
Test NumberSampling Duration
Total Volume Sampled
Sampling Rate Start Leak Rate End Leak RateAcceptable Leak Rate
mins l l/min l/min l/min l/min
Run 1 32 623 21.0 0.10 0.09 0.42 Yes
Stack Diameter / Depth, D 0.68 m
Stack Width, W - m
Stack Area, A 0.36 m2
Average stack gas temperature 12 oC
Stack static pressure -2.753 kPa
Barometric Pressure 101.3 kPa
Component Molar Density Conc Dry Volume Dry Conc Conc Wet Volume Wet ConcMass kg/m3 Dry Fraction kg/m3 Wet Fraction kg/m3
M p % Vol r pi % Vol r pi
CO2 44 1.963059 0.028571 0.000286 0.000561 0.028417 0.000284 0.000558
O2 32 1.427679 20.900000 0.209000 0.298385 20.787183 0.207872 0.296774
N2 28 1.249219 79.071429 0.790714 0.987775 78.644604 0.786446 0.982444
H2O 18 0.803070 - - - 0.539796 0.005398 0.004335
Where: p = M / 22.41 pi = r x p
Determinand
Dry Density (STP), P STD
Wet Density (STP), P STW
Dry Density (Actual), P Actual
Average Wet Density (Actual), P ActualW
Where:
P STD = sum of component concentrations, kg/m3 (not including water vapour) P Actual = P STD x (Ts / Ps) x (Pa / Ta)
P STW = (P STD + pi of H2O) / (1 + (pi of H2O / 0.8036)) P ActualW = P STW x (Ts / Ps) x (Pa / Ta)
PRELIMINARY STACK SURVEY
Leak Tests Acceptable?
1.197
kg/m3
Units
APPENDIX 2 - Summaries, Calculations, Raw Data and Charts
1.2841
kg/m31.2867
kg/m3
Stack Gas Composition & Molecular Weights
Moisture Determination - Isokinetic
Moisture Quality Assurance
1.1990
Stack Characteristics
MOISTURE CALCULATIONS
11:55 - 12:2705 June 2019
Result
kg/m3
Calculation of Stack Gas Densities
Sampling Time and Date
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TRAVERSE 1
Traverse Distance DP pt DP pt Temp Velocity O2 Angle
Point into Pa mmH2O oC m/s % of Swirl
duct (m)(average of 3
readings)(average of 3
readings)m³/s Vol o
1 0.02 278.0 28.4 12 19.6 7.1 - <152 0.06 242.0 24.7 12 18.3 6.6 - <153 0.10 167.0 17.0 12 15.2 5.5 - <154 0.15 162.0 16.5 12 14.9 5.4 - <155 0.23 131.0 13.4 12 13.4 4.9 - <156 0.45 144.0 14.7 12 14.1 5.1 - <157 0.53 165.0 16.8 12 15.1 5.5 - <158 0.58 171.0 17.4 12 15.3 5.6 - <159 0.62 168.0 17.1 12 15.2 5.5 - <15
10 0.66 146.0 14.9 12 14.2 5.2 - <15Mean - 177.4 18.1 12 15.5 5.6 - -
Traverse Distance DP pt DP pt Temp Velocity O2 Angle
Point into Pa mmH2O oC m/s % of Swirl
duct (m)(average of 3
readings)(average of 3
readings)m³/s Vol o
- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -- - - - - - - - -
Mean - - - - - - - -
Start Value End Value Difference Start Value End Value DifferencePa Pa % Pa Pa %
Run 1 100 98 2.0 Pass 100 98 2.0 Pass
RunStagnation
(Pa)Reference
(Pa)Difference
(Pa)
Outcome(Permitted +/- 10 Pa)
Run 1 -2753 -2755 2.0 Pass
Sampling Line B
11:2805 June 2019
To complete a compliant pitot leak check a pressure of over 80 mmH₂O (or 800 Pa) is applied and the pressure drop monitored over 5 mins. A drop of less than 5% must be observed.
S-Type Pitot Stagnation Check
OutcomePost Traverse Leak Rate
RunPre Traverse Leak Rate
Sampling Line A
Outcome
APPENDIX 2 - Summaries, Calculations, Raw Data and Charts
PRELIMINARY STACK SURVEY
Time of Survey
PITOT LEAK CHECK
Velocity Measurement Device: S-Type Pitot
Volumetric Flow Rate
(actual)
Volumetric Flow Rate
(actual)
Date of Survey
PRELIMINARY STACK SURVEY QUALITY ASSURANCE CHECKLIST
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EA Technical Guidance Note (Monitoring) M1 Units Requirement Compliant
Lowest Differential Pressure Pa >= 5 Pa Yes
Lowest Gas Velocity m/s - -
Highest Gas Velocity m/s - -
Ratio of Gas Velocities - < 3 : 1 Yes
Maximum angle of flow with regard to duct axis o < 15o Yes
No local negative flow - - Yes
Velocity at Traverse Point, V = Kpt x (1-e) * Ö(2 * DP pt / P ActualW)
Where:Kpt = Pitot tube calibration coefficient(1-e) = Compressibility correction factor, assumed at a constant 0.998
Average Stack Gas Velocity, Va 15.5 m/s
Duct gas flow conditions Actual Reference UnitsTemperature 12 0 oCTotal Pressure 98.5 101.3 kPaOxygen 20.9 21 %Moisture 0.54 0.54 %Pitot tube calibration coefficient, Kpt 0.91
Gas Volumetric Flowrate UnitsAverage Stack Gas Velocity (Va) m/sStack Area (A) m2
Gas Volumetric Flowrate (Actual), QActual m3/hr
Gas Volumetric Flowrate (STP, Wet), QSTP m3/hr
Gas Volumetric Flowrate (STP, Dry), QSTP,Dry m3/hr
Gas Volumetric Flowrate (REF), QRef m3/hr
Where:QActual = Va x A x 3600QSTP = Q (Actual) x (Ts / Ta) x (Pa / Ps) x 3600QSTP,Dry = Q (STP) / (100 - (100 / Ma)) x 3600QRef = Q (STP) x ((100 - Ma) / (100 - Ms)) x ((21 - O2a) / (21 - O2s))
Nomenclature:Ts = Absolute Temperature, Standard Conditions, 273 KPs = Absolute Pressure, Standard Conditions, 101.3 kPaTa = Absolute Temperature, Actual Conditions, KPa = Absolute Pressure, Actual Conditions, kPaMa = Water vapour, Actual Conditions, % VolMs = Water vapour, Reference Conditions, % VolO2a = Oxygen, Actual Conditions, % VolO2s = Oxygen, Reference Conditions, % Vol
15.53
18817
APPENDIX 2 - Summaries, Calculations, Raw Data and Charts
Sampling Plane Validation Criteria
<15
Calculation of Stack Gas Velocity, V
Calculation of Stack Gas Volumetric Flowrate, Q
20302
13.4
1.5
PRELIMINARY STACK SURVEY (CONTINUED)
Yes
19.6
131
Result
18919
18919
0.36
Result
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Value UnitsStack Depth 0.68 m Sampling Distance Distance into UnitsStack Width - m Point (% of Depth) StackArea 0.36 m2 - - - -
Sampling Distance Distance into SwirlPoint (% of Depth) Stack (m) o
1 7.4 0.05 < 152 25.0 0.17 < 153 75.0 0.51 < 154 92.6 0.63 < 15
- - - -
- - - -
- - - -
- - - -- - - -- - - -- - - -- - - -
- - - -
- - - -- - - -- - - -
Isokinetic sampling point - - - -Isokinetic sampling points not used - - - -Non Isokinetic/Gases sampling point - - - -
- - - -
SAMPLING LOCATION
Isokinetic Sampling
STACK DIAGRAM
Non-Isokinetic/Gases Sampling
APPENDIX 2 - Summaries, Calculations, Raw Data and Charts
Sampling Line
1
2
3
4
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Run Sampled Volume
Sampled Gas Temp
Sampled Gas Pressure
Sampled Gas Humidity
Oxygen Content
Limit of Detection
Leak Uncollected Mass
m³ K kPa % by volume % by volume % by mass % mgMU required < 2% < 2% < 1% < 1% < 10% < 5% of ELV < 2% < 10% of ELVRun 1 0.001 2.0 0.50 1.0 N/A 0.2000 - -as a % 0.16 0.61 0.49 1.0 N/A 0.64181 0.43 0.000compliant? Yes Yes Yes Yes N/A Yes Yes Yes
Run UncollectedMass
m³ mg - mg/m³ mgRun 1 0.52 1.9800 1.0 0.008 0.0001 -MU as mg/m3 0.04 0.3209 - 0.008 0.0002 0.32MU as % 1.29 10.1010 - 0.248 0.0058 -
0.65 mg/m³ 20.37 % Result 1.29 % ELV
(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement
R1 - Uncertainty expressed at a 95% confidence level (where k = 2)
MEASUREMENT UNCERTAINTY BUDGET - TOTAL PARTICULATE MATTER
APPENDIX 3 - Measurement Uncertainty Budget Calculations
Combined uncertainty
Volume (STP) Mass of particulate
O2 Correction Leak
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Run Sampled Volume
Sampled Gas Temp
Sampled Gas Pressure
Sampled Gas Humidity
Oxygen Content
Leak
m³ K kPa % by volume % by volume %MU required < 2% < 2% < 1% < 1% < 10% < 2%Run 1 0.001 2.0 0.50 1.0 N/A -as a % 0.16 0.61 0.49 1.0 N/A 0.43compliant? Yes Yes Yes Yes N/A Yes
Run UncollectedMass
m³ mg - mg/m³ mgRun 1 0.52 2700 1.0 10.79 58 -MU as % v/v 0.01 0.02 - 0.00 0.012 0.02MU as % 1.29 3.70 - 0.25 2.14 -
0.05 % v/v 8.95 %R1 - Uncertainty expressed at a 95% confidence level (where k = 2)
APPENDIX 3 - Measurement Uncertainty Budget Calculations
Volume (STP)
MEASUREMENT UNCERTAINTY BUDGET - MOISTURE
LeakMass Gained O2 Correction Combined uncertainty
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15.5 m/s20302 m³/hr
Performance Characteristics & Source of Value Units Values Requirement CompliantUncertainty of Local Gas Velocity Determination
Uncertainty of pitot tube coefficient - 0.010
Uncertainty of mean local dynamic pressures - 1.44
Factor loading, function of the number of measurements. 3 readings 0.591 minimum 3 Yes
Range of measurment device pa 1000
Resolution pa 1.00
Calibration uncertainty pa 27.52<1% of Value or 20
Pa whichever is greater
Yes
Drift % range 0.10
Linearity % range 0.06 <2% of value Yes
Uncertainty of gas density determination
Uncertainty of molar mass determination kg/mol 0.00003Uncertainty of temperature measurement K 1.45 <1% of value Yes
Uncertainty of absolute pressure in the duct pa 503
Uncertainty associated with the estimate of density - 0.007
Uncertainty associated with the measurement of local velocity - 0.0001Uncertainty associated with the measurement of mean velocity - 0.0001
m/s0.180.35
%1.22.3
m³/hr525
1028
%2.65.1
Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement
Combined uncertainty
Note - The expanded uncertainty uses a coverage factor of k = 2.
APPENDIX 3 - Measurement Uncertainty Budget Calculations
MEASUREMENT UNCERTAINTY BUDGET - VELOCITY & VOLUMETRIC FLOW RATE
Measured Velocity at Actual Conditions Measured Volumetric Flow rate at Actual Conditions
Measurement Uncertainty - VelocityCombined uncertaintyExpanded uncertainty at a 95% Confidence Interval
Note - The expanded uncertainty uses a coverage factor of k = 2.
Expanded Measurement Uncertainty of Velocity at a 95% Confidence IntervalExpressed as a % of the Measured VelocityExpanded uncertainty at a 95% Confidence Interval
Measurement Uncertainty Volumetric Flow Rate
Expanded uncertainty at a 95% Confidence Interval
Expanded Measurement Uncertainty of Volumetric Flow Rate at a 95% Confidence IntervalExpressed as a % of the Measured Volumetric Flow RateExpanded uncertainty at a 95% Confidence Interval
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END OF REPORT
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