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Dynamic Article LinksC<Soft Matter
Cite this: DOI: 10.1039/c2sm26700d
www.rsc.org/softmatter PAPER
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Stabilization mechanism of double emulsions made by microfluidics†
Jonathan S. Sander,a Lucio Isa,b Patrick A. R€uhs,c Peter Fischerc and Andr�e R. Studart*a
Received 23rd July 2012, Accepted 6th September 2012
DOI: 10.1039/c2sm26700d
The stability of double emulsions is crucial for their application as delivery systems and microcapsule
templates. However, this stability is often challenged by many molecular species present in customized
formulations and by the fast dynamics when microfluidic emulsification processes are used. With the
help of designed single emulsion experiments, particle contact angle measurements and interfacial
rheology, we investigate the stabilization mechanisms of typical double emulsion formulations
containing colloidal particles in the middle oil phase and surfactants in the continuous aqueous phase.
In contrast to the inefficient stabilization with conventional surfactants, we find that colloidal particles
and surface active polymers are able to quickly form a strong elastic film at the oil–water interface that
prevents rupture of the thin fluid separating adjacent droplets, thus providing an efficient means to
stabilize double emulsions within the short timescales of microfluidic processes.
Introduction
Double emulsions can potentially be used as nanoliter reactors
and delivery systems for controlled chemical synthesis and release
in pharmaceutics, agriculture, food, high throughput analytics
and materials science applications.1–9 The recent development of
microfluidic techniques that create single and multiple droplets
under well-defined flow conditions has further increased the
interest in double emulsions due to the high encapsulation effi-
ciency and tight dimensional control achieved.10–12 The resulting
monodisperse double emulsions have not only been considered as
nanoliter reactors and delivery systems in the fluid state, but have
also been used as templates for the formation of functional col-
loidosomes and microcapsules upon consolidation of the middle
fluid phase. By enabling the incorporation of a wide variety of
chemicals in the middle and inner phases, numerous types of
microcapsules and functional nanoreactors have been developed
from double emulsions made by microfluidics.13–16
While the easy incorporation of chemicals in the middle and
inner fluid compartments allows for great versatility and flexi-
bility, the interference of such chemicals on the efficiency of
surface active species makes the stabilization of double emulsions
a recurring challenge. Given the many relevant parameters and
our poor understanding of the stabilization mechanisms involved
at the short timescales encountered in microfluidic
aComplex Materials, Department of Materials, ETH Zurich, 8093 Zurich,Switzerland. E-mail: [email protected] for Surface Science and Technology, Department ofMaterials, ETH Zurich, 8093 Zurich, SwitzerlandcLaboratory of Food Process Engineering, Institute of Food, Nutrition andHealth, Department of Health Sciences and Technology, ETH Zurich,8092 Zurich, Switzerland
† Electronic supplementary information (ESI) available. See DOI:10.1039/c2sm26700d
This journal is ª The Royal Society of Chemistry 2012
emulsification, successful formulations are often obtained only
after tedious trial-and-error experiments. Among the numerous
surfactant systems available, polymers of amphiphilic nature
such as partially hydrolyzed poly(vinyl alcohol) have been shown
to be particularly effective in stabilizing single and double
emulsions made by microfluidics.10,11,14,15,17–20 Recent work on
the formation of functional colloidosomes from double emul-
sions has also suggested that colloidal particles dispersed in the
middle fluid might also contribute to emulsion stabilization.14
To shed light on the mechanisms required for the stabilization
of double emulsions made by microfluidics, we investigate typical
effective and ineffective formulations containing both amphi-
philic molecules and colloidal particles as surface active agents.
The effect of surfactant molecules and colloidal particles on the
stability of the inner and outer droplets is first investigated
through designed single emulsion experiments. The surface
activity of modified silica nanoparticles is then evaluated by
measuring their individual contact angle in situ at the oil–water
interface in the presence of different surface active species using
freeze-fracture, shadow-casting (FreSCa) cryo-SEM.21 Next, we
use interfacial rheology and pendant drop tensiometry to study
the possible formation and rheological behavior of particle–
polymer (surfactant) films at the surface of double emulsion
droplets. This systematic investigation showed that the fast
formation of a strong viscoelastic particle–polymer film at the
liquid interface is key for the effective stabilization of double
emulsions produced in microfluidic devices.
Experimental section
Materials
SiO2 (d50 ¼ 100 nm, r ¼ 1.8 g cm�3, and surface area ¼ 2–6 m2
g�1) was purchased from Fiber Optic Center Inc. (New Bedford,
Soft Matter
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MA, USA). Toluene (99.7%), 2-propanol (99.8%), PEG(20)sor-
bitan monolaurate (Tween 20), sodium dodecyl sulfate (SDS),
poly(vinyl alcohol) (PVA, 87–89% hydrolised, Mw ¼ 31 000–
51 000 g mol�1), PEO–PPO copolymer (poly(ethylene oxide)–
poly(propylene oxide) copolymer, Pluronic F-127), and trime-
thoxy(octadecyl)silane (90%) were purchased from Sigma
Aldrich Chemie GmbH (Germany).
To hydrophobize their surface, 15–20 wt% 100 nm silica
particles were dispersed in 2-propanol and mixed with 20 wt%
trimethoxy(octadecyl)silane and 2 wt% butylamine with respect
to the SiO2 content. The suspension was sonicated for 10 min
with an ultrasonic horn (Vibra cell VCX 130, Sonics, USA) and
stirred for 24 hours. To remove unreacted silane and 2-propanol,
the suspensions were washed with toluene at least four times by
repeated centrifugation and resuspension cycles.
Microfluidic double emulsification
Double and single emulsion droplets were prepared in micro-
capillary devices consisting of two round tapered capillaries
inserted into a square outer capillary as described else-
where.1,11,13,14,22 Oil-in-water single emulsions were produced by
flowing a suspension of modified silica particles in toluene
through one of the round capillaries, while a surfactant (poly-
mer) aqueous solution was flowed through the square capillary in
the same direction. Water-in-oil single emulsions were prepared
using the same configuration but with the fluids inverted
accordingly. Flow rates in the range of 500–2000 ml h�1 and
5000–30 000 ml h�1 were used for the inner and outer co-flowing
fluids, respectively. The preparation of water-in-oil-in-water (W/
O/W) double emulsions required pumping of a third fluid, in this
case another aqueous solution, from the other end of the square
capillary. Flowing in the opposite direction, this third fluid
encompasses the co-flowing aqueous and oily fluids to generate
well-defined double emulsions. Flow rates for double emulsifi-
cation were varied within the ranges 1500–4000 ml h�1, 4000–
6000 ml h�1 and 25 000–60 000 ml h�1 for the inner, middle and
outer phases, respectively. Single and double emulsions were
collected in two different ways. In a typical configuration, the
emulsions were collected by connecting a polyethylene tube to
the collector capillary and inserting it directly into a container
filled with double distilled water. In a second configuration, the
tube was immersed into a glass-sealed container fully filled with
water to prevent contact of the emulsion droplets with air.
Fig. 1 Schematics of the setup used to measure the rheology of
toluene–water interfaces in the presence of particles in the oil phase and
surfactant/polymer in the aqueous phase.
Particle contact angle measurements via FreSCa cryo-SEM
For FreSCa cryo-SEM imaging, 0.5 ml of 0.12 wt% hydrophobic
silica particle suspensions in toluene were placed inside a custom-
made copper holder with a 200 mm deep central cavity and
carefully covered by a 3.0 ml droplet of MilliQ water with or
without the different surfactants (polymers). The holder was then
closed with a flat copper plate and the ‘‘sandwich’’ was frozen in a
liquid propane jet freezer (Bal-Tec/Leica JFD 030, Balzers/
Vienna) with a cooling rate of 30 000 K s�1 to avoid water
crystallization. After freezing, the samples were mounted under
liquid nitrogen onto a double fracture cryo-stage and transferred
under inert gas in a cryo-high vacuum airlock (<5 � 10�7 mbar
Bal-Tec/Leica VCT010) to a pre-cooled freeze-fracture device at
Soft Matter
�140 �C (Bal-Tec/Leica BAF060 device). After partial freeze-
drying at �110 �C for 3 min, samples were coated with tungsten
at an angle a ¼ 30� to a total thickness d ¼ 2 nm at �120 �C and
by an additional 2 nm with a continuously varying angle between
90� and 30�. The second deposition is needed in order to avoid
charging of the shadow, produced by the first coating, during
imaging, which may compromise image stability at high magni-
fications. Freeze-fractured and metal-coated samples were then
transferred under high vacuum (<5 � 10�7 mbar) at �120 �C to
a pre-cooled (�120 �C) cryo-SEM (Zeiss Gemini 1530, Ober-
kochen) for imaging.
Interfacial rheology
The rheological behavior of toluene–water interfaces was eval-
uated in a Physica MCR 300 rheometer (Anton Paar, Ostfildern,
Germany) using the biconal disc geometry schematically shown
in Fig. 1. After accurately positioning the bicone at the surface of
the relevant aqueous solution, about 18 ml of the particle-loaded
toluene suspension was carefully pipetted on top. The particle
suspension was sonicated for 10 min before each run. Amplitude
sweeps were performed from 0.01 to 10% strain with an angular
frequency of 1 rad s�1 after an equilibration time of 1 hour. Time
sweep experiments were performed with a constant strain
amplitude of 0.1% and a frequency of 1 rad s�1. For further
details on the bicone rheometer technique please see ref. 23.
Pendant drop measurements
Toluene drops loaded with hydrophobized silica particles were
subjected to expansion/retraction cycles in aqueous surfactant
(polymer) solutions using a pendant drop apparatus (PAT-1
Tensiometer, Sinterface Technologies, Berlin, Germany). Drops
were tested in an inverted configuration due to the lower specific
gravity of the toluene suspension as compared to water. In each
cycle the initial drop volume of 6 mm3 was changed sinusoidally
by plus or minus 6% within a timeframe of 50 seconds. The drops
were equilibrated for 20 min before each measurement and
pictures were taken every ten seconds during the analysis.
This journal is ª The Royal Society of Chemistry 2012
Fig. 3 (a and b) Schematics of the single emulsions investigated. (c
and d) Representative images of the (c) toluene-in-water emulsions with
2 wt% PEO–PPO copolymer and the (d) water-in-toluene emulsions
containing particles in the oil phase.
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Results and discussion
Double emulsion stability
Formulations comprising hydrophobized silica nanoparticles
and different surfactants (polymers) were investigated with
respect to their effectiveness in stabilizing double emulsions
produced in glass microcapillary devices. The silica nanoparticles
were initially dispersed in the middle toluene phase, whereas the
surfactants (polymers) were dissolved in the outer aqueous
phase, as schematically shown in Fig. 2a. To probe a wide range
of chemistries, two surfactants and two polymers of very
different nature were evaluated. Partially hydrolyzed poly(vinyl
alcohol) (PVA) and a PPO–PEO copolymer (Pluronic) were
selected as examples of surface-active polymers, whereas
PEG(20)-sorbitan monolaurate (Tween 20) and sodium dodecyl
sulfate (SDS) were chosen as typical non-ionic and anionic
surfactants, respectively.
In line with previous reports, the formulation with PVA
resulted in the most stable double emulsions, followed by the
PPO-PEO copolymer and the surfactants Tween 20 and SDS
(Fig. 2b–f). Emulsions with the PPO-PEO copolymer could be
successfully stabilized with nearly 100% yield, but only if
collected in a special chamber that avoided direct contact with air
(Fig. 2d). The conventional surfactants Tween 20 and SDS led to
emulsions whose inner water droplets occasionally coalesced
with the aqueous continuous phase, leaving behind a small
satellite droplet inside the larger oil droplet (Fig. 2e and f). This
effect was more pronounced in emulsions containing SDS.
Inner and outer droplet stability
To investigate separately the stability of the inner and outer
droplets, we prepared single emulsions with surface active species
in their respective locations as expected in the double emulsions
(Fig. 3a and b).
All the evaluated surfactants (polymers) were able to stabilize
toluene-in-water emulsions, indicating that they provide elec-
trostatic/steric forces that impede thinning of the aqueous film
and thus the coalescence between toluene droplets. Fig. 3c shows
a representative example where a 2 wt% PEO–PPO polymer was
added to the aqueous phase. Instead, the inverted system
comprising water-in-toluene emulsions was only stable if the
surface active polymers PVA and PEO–PPO were present in the
Fig. 2 (a) Schematics of the investigated double emulsions showing the initia
(b–f) Double emulsions made by microfluidics from formulations containin
Samples in (b and c) were collected in an open container, whereas specimens
This journal is ª The Royal Society of Chemistry 2012
water droplets (see an additional experiment andMovie S1 in the
ESI†).
Surprisingly, the water-in-toluene single emulsion containing
particles in the oil fluid was found to be very unstable, indicating
that the silica nanoparticles present in the middle toluene phase
of the double emulsions are not able to prevent rupture of the oil
film between the outer and inner droplets within the short
timescales of the microfluidic process. This contrasts with high
stability typically achieved in Pickering emulsions and foams
processed by mechanical agitation.24–31
These experiments suggest that stabilization of the investigated
double emulsions must rely on the properties of the outer droplet
surface, with a major role not only of the colloidal particles but
also of the surfactant (polymer) present in the outer aqueous
phase. Synergetic effects of particles and surfactants at the
interface have been reported earlier for single emulsions and
foams and are usually connected to flocculation of oppositely
charged surfactant–particle combinations.32,33
Particle contact angles
To evaluate the possible effect of the surfactants on the
adsorption behavior of the silica nanoparticles at the surface of
l location of the silica nanoparticles and surfactant (polymer) molecules.
g (b) PVA, (c and d) PPO-PEO copolymer, (e) Tween 20 and (f) SDS.
in (d–f) were collected in a closed chamber.
Soft Matter
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the toluene outer droplets, we measured the contact angle of
these particles at the toluene–water interface in the presence of
different surfactants (polymers) in the aqueous phase via FreSCa
cryo-SEM imaging. With this method mm sized planar particle-
laden oil–water interfaces are exposed upon fracture and imaged
with a cryo-SEM after ultrafast freezing. 3D information on the
particle position relative to the interface is obtained by coating
the interface with a thin tungsten layer at a 30� angle relative tothe interface so that particles trapped at and protruding from the
interface leave a shadow behind them. By measuring directly the
particle size at the interface and the shadow length, one can
calculate the vertical position of individual nanoparticles at the
interface with sub-nanometer accuracy and thus their individual
contact angles q ¼ cos�1(|h � r|/r), where h is the protrusion
height of the particle from the interface into the oil and r is its
radius. More details on the method can be found in the Experi-
mental section and in ref. 21.
The obtained data reveal that the nanoparticles adsorb at the
interface at average contact angles in the range 130–150�
(measured through the aqueous phase, Fig. 4). However, the
contact angle is not significantly affected by the type of surfac-
tant (polymer).
Although the presence of interfacially adsorbed particles
positioned primarily in the oil phase (high contact angles) should
in principle ensure stabilization of the oil film, the shorter time-
scales involved in the microfluidic emulsification process as
compared to the FreSCa measurements may explain the ineffi-
ciency of the silica particles in preventing the rupture of the
middle oil film in single water-in-toluene emulsions (Fig. 3d). The
short emulsification timescale and the long time required for
particles to diffuse to and adsorb at the interface probably result
in a low density of particles at the interface at early stages. Such a
hypothesis is supported by previous studies in which particle-
stabilized single emulsions could only be formed in microfluidic
devices for very high concentrations of surface-active particles in
the continuous phase (>20 vol%).17,34 These results show that,
contrary to our previous expectations,14 neither the adsorbed nor
the non-adsorbed particles alone are effective in preventing
thinning down and rupture of the oil film between the inner and
Fig. 4 FreSCa cryo-SEM images of the silica nanoparticles immobilized
at the toluene–water interface (a) in the absence of surfactants and (b–d)
in the presence of (b) PVA, (c) PPO-PEO copolymer, and (d) Tween 20.
(e) Particle contact angle distribution for the water + PVA–toluene
system. (f) Average particle contact angles in the presence of different
surfactants (polymers).
Soft Matter
outer droplets. Thus, the question remains as to how PVA and
the PPO-PEO copolymer prevent coalescence in double emul-
sions, despite the poor stabilizing effect of the silica nanoparticles
alone.
Formation of interfacial film
Despite their similar contact angle at the toluene–water interface,
the nanoparticles initially dispersed in the middle oil phase were
found to interact more strongly with the polymers than with the
surfactants present in the continuous aqueous phase. The silica
particles and the polymers might interact favorably at the
interface because of hydrophobic interactions or hydrogen
bonding between their polar groups. In fact, we found that such
favorable interactions lead to the formation of a particle–poly-
mer film at the interface, which is readily visible upon shrinkage
of representative toluene-in-water single emulsions containing
PVA (Fig. 5 and Movie S2 in the ESI†). Shrinkage in this case is
driven by the slow removal of the toluene molecules through the
continuous aqueous phase.
The formation of a particle–polymer interfacial film is evi-
denced by the strong buckling and wrinkling of the droplet
surface upon a minor decrease in the toluene droplet volume
(Fig. 5a–c). The shrinkage-induced wrinkling occurs within
timeframes that can range between several minutes to up to one
hour, depending on the droplet size and drying conditions
(Movie S2†). Similar wrinkling effects have been reported for
interfacially adsorbed particles35 and polymers.36 In contrast,
droplets made in the presence of the surfactant Tween 20
undergo pronounced shrinkage without surface wrinkling at
early stages. In this case, texture develops on the droplet surface
only when the volume reduction is high enough to cause jamming
of interfacially adsorbed particles (Fig. 5d–f). This observation
confirms the low initial density of modified silica particles at the
toluene–water interface.
Additional shrinking experiments on single toluene-in-water
droplets without silica particles in the oil phase revealed no
interfacial film formation even in the presence of PVA in the
aqueous continuous phase. This is in agreement with the poor
stability of particle-free double emulsions containing PVA alone,
Fig. 5 Shrinkage of toluene-in-water single emulsions containing 5 wt%
silica nanoparticles in the oil phase and 2 wt% of (a–c) PVA or (d–f)
Tween 20 in the continuous aqueous phase.
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confirming the importance of the interactions between particles
and polymers at the interface for the stabilization of double
emulsions.
Rheology of interfacial film
To obtain further insights into the formation dynamics and the
mechanical properties of the interfacial film we measured the
interfacial rheology of toluene–water interfaces in the presence of
different polymers and surfactants. The dynamics of film
formation was studied by measuring the time evolution of the
storage and loss moduli of the interface (G0i and G
0 0i , respectively)
under oscillatory mode. In accordance with the droplet shrinking
experiments, the interfaces exposed to particles from the toluene
phase and PVA from the aqueous phase showed strong shear
elasticity directly after starting the experiment, which typically
corresponds to less than 5 minutes (Fig. 6a). A similar but much
less pronounced effect is also visible for the PEO–PPO system
(Fig. 6b) for which intermediate double emulsion stability was
observed (Fig. 2c and d). No stable interfacial elasticity was
detected in the presence of particles and surfactants, as well as
with the polymers alone (Fig. 6c, d and f). This confirms that the
formation of elastic interfacial films requires the combination of
both particles and polymers that interact favorably at the
interface.
Interestingly, a viscoelastic film also gradually develops in the
absence of surfactants and polymers (Fig. 6e), suggesting that the
interfacially adsorbed particles form an elastic interconnected
Fig. 6 Rheological properties of the toluene–water interfaces measured
as a function of time. In (a)–(e) the toluene phase contains 5 wt% of
modified silica nanoparticles and the aqueous phase contains 2 wt% of (a)
PVA, (b) PPO-PEO copolymer, (c) Tween 20, (d) SDS and (e) pure water.
(f) shows a measurement for a system comprising 2 wt% PVA in the water
phase and no silica particles in the toluene phase.
This journal is ª The Royal Society of Chemistry 2012
network over time driven by interfacial aggregation. However,
the rheological data show that it takes at least 30 minutes for the
complete formation of such an elastic network. These results
further support the hypothesis that the interfacial adsorption of
colloidal particles is not sufficiently fast to form a protective layer
against the coalescence of droplets within the short timescales of
microfluidic processes. The fact that no or unstable interfacial
elasticity develops in the presence of SDS and Tween 20 (Fig. 6c
and d) indicates that these surfactants prevent the formation of a
strong network of particles at the interface, probably due to the
lack of attractive interactions between the particles and the layer
of surfactants that quickly adsorb at the interface. In fact, the
silica particles and SDS molecules probably repel each other due
to their negative charges at the pH used in these experiments (pH
¼ 6–7). Although most of their surface OH groups are covered
during the silanization process, the silica particles were found to
have a zeta potential of around�10 mV within the pH range 5–9.
It is important to note that the interfacial rheology data dis-
cussed above should be taken just in a comparative basis, since
the experimental methods used here cannot assess the dynamics
of film formation at the short timescales of the microfluidic
process.
The viscoelastic properties of the interface were also investi-
gated by performing amplitude sweep oscillatory experiments, in
which G0i and G
0 0i are measured for increasing strains at a constant
frequency of 1 rad s�1. Comparative measurements were per-
formed after an equilibration time of 1 hour to ensure the
formation of stable interfaces.
In all systems, except SDS, the interface shows a well-defined
dynamic yield strain (Fig. 7), in agreement with previous reports
on the rheology of interfaces loaded with adsorbed particles or
globular-shaped protein–polysaccharide hybrids.37–39
Taking the cross-over between G0i and G
0 0i as a measure of
yielding, we find that the dynamic yield strain gy of the visco-
elastic films increases in the following order: Tween 20 (0.4%) <
PPO-PEO copolymer (3%) < no surfactant (3.8%) < PVA (4.8%).
Fig. 7 Oscillatory rheological measurements of the toluene–water
interfaces for increasing amplitude strains. The toluene phase is initially
loaded with 5 wt% of modified silica nanoparticles, whereas the aqueous
phase contains 2 wt% of (a) PVA, (b) PPO-PEO copolymer, (c) Tween 20
and (d) pure water.
Soft Matter
Fig. 8 Snapshots of buoyant toluene drops containing 5 wt% SiO2
particles surrounded by a continuous aqueous phase with 2 wt% (a–c)
SDS and (e–g) PVA. The images show the drops (a and e) at the initial
state, (b and f) expanded by 6% in volume, and (c and g) retracted by 6%.
The contours of all three drops are overlapped in (d and h). The scale bar
is 2 mm.
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Overall, our comparative rheological evaluation suggests that
the fast film formation ability and the higher yield strains of the
viscoelastic interfacial films formed in the presence of silica
particles and surface active polymers make the outer droplet
sufficiently strong at short timescales to prevent the rupture of
the thin oil film, thus allowing for the stabilization of the inves-
tigated double emulsions. Indeed the presence of strong,
compliant films has recently been proven to have extraordinary
effects on emulsion stabilization.40
Besides the droplet shrinking and interfacial rheology experi-
ments, the elastic properties of the particle–polymer interfacial
film can also be easily probed by purposely expanding and
shrinking a representative single drop in a pendant drop appa-
ratus. Contrary to the reversible deformation observed for a
reference drop in a SDS aqueous solution (Fig. 8a–d and Movie
S3 in the ESI†), drops coated with the particle–PVA interfacial
film do not recover to their original shape after an initial increase
and subsequent decrease of the drop nominal volume (Fig. 8e–h
and Movie S4 in the ESI†), again indicating a high shear elas-
ticity of the interface.36 The high elasticity of the particle–PVA
film is also evident in the videos available in the ESI.† This shows
that the pendant drop method provides a straightforward means
to assess the ability of surface active species to quickly form a
strong viscoelastic film at the oil–water interface and thus to be
possible candidates for the stabilization of tailored double
emulsions in microfluidic devices.
Conclusions
The fast formation of a strong viscoelastic film at the oil–water
interface enables the stabilization of double emulsions made in
microfluidic devices. For the water-in-oil-in-water double emul-
sions investigated in this study, such film can be formed in less
than 5 minutes through favorable interactions between hydro-
phobic silica nanoparticles initially dispersed in the toluene
middle phase and surface active polymers initially present in
the continuous aqueous phase. Because of its high yield strain,
the resulting viscoelastic film elastically resists thinning of the
toluene middle film, preventing coalescence between the inner
Soft Matter
and outer droplets of the double emulsion. This mechanism
circumvents the poor stability of the inner water droplet in the
presence of silica nanoparticles alone. Despite forming a favor-
able high contact angle at the toluene–water interface, these
particles cannot build a sufficiently densely packed protective
layer on the droplet surface within the short timescales of the
microfluidic emulsification process. These findings provide useful
guidelines for the selection of surface active species for the effi-
cient stabilization of customized double emulsions produced
with microfluidic approaches.
Acknowledgements
We thank the Swiss National Science Foundation (grant number
200021_126646) and ETH Zurich for the financial support. LI
acknowledges financial support from MC-IEF-2009-252926.
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Soft Matter