St Joes-3T MRI Outpatient Img Project # 5864A - MRI OIC... · all revised submittals must be returned by contractor within 15 days from receipt of the original submittal review. by:

Standard

Submittal Transmittal

Kitchell Contractors Inc of AZSt Joes-3T MRI Outpatient Img Project # 5864A

350 W Thomas Rd

Phoenix, AZ 85013

Tel: UNKNOWN Fax: UNKNOWN

Date: 10/18/2013 Reference Number: 0006

From: James BleeRobert SampsonTo:

HKS Inc Kitchell Contractors Inc of AZ

821 N Central Ave

Phoenix, AZ 85004

Tel: (602) 462-0966

Fax: (602) 462-9495

1707 E Highland Ave, Suite 200

Phoenix, AZ 85016

Tel: (602) 222-5300

Fax: (602) 263-8593

Transmitted For Delivered Via Tracking Number

SharePointApproval

Submittal Package No Description Due Date Package Action

OPENPlumbing Systems - Product Data0001 - 22 00 00 - 00

Qty

1

Item ActionItems DescriptionQty

1 Plumbing - Product Data OPEN

Contact Name CopiesCompany NameCc:

Remarks

Signature Signed Date

Prolog Manager Printed on: 10/18/2013 KCI Production Standardized Page 1 of 1

10/18/2013 8:48:02 AMDate: ______________

Project #: _____________________________________

Submittal #: ________________

Submittal Name : _____________________________________

These documents have been reviewed and approved for general conformance with the Contract Documents. The approval is not to be construed as direction from the Contractor to the Subcontractor to deviate from the requirements of the Contract Documents.

Reviewed and Approved

Resubmitted as NotedNot in Compliance with Drawings and Specifications

Submittal Review

By : __________________________________

5864A

001-220000-0

Plumbing Systems - Product Data

X

James Blee

TR#MEP

3

JF

Architects Dallas/Los Angeles/Orlando/Richmond/Tampa/Atlanta/Salt Lake City/Phoenix

Review is only for the limited purpose of checking for conformance with information given and the design concept expressed in the Contract Documents. Review is not conducted for the purpose of determining the accuracy or completeness of other details such as dimensions or quantities or for substantiating instructions for installation or performance of equipment or systems designed by the Contractor, all of which remain the responsibility of the Contractor. Review or acceptance of a specific item shall not indicate approval of an assembly of which the item is a component. Review neither extends nor alters any contractual obligations of the Architect or Contractor and review shall not relieve the Contractor of responsibility for any deviation from the requirements of the Contract Documents.

Accepted as Noted Not Reviewed; Submittal not Revise, Resubmit required by contract documents Product Substitution, Submit in Reviewed for Architectural Issues accordance with Section 01630 Only Value Engineering, Submit in Reviewed for Project Close-Out accordance with Section 01630 Requirements Only

By: Date:




By: Date:




By: Date:




By: Date:




By: Date:




By: Date:

Deva Powell 10/22/2013please revise and resubmit for SK1/S1 ADA sink

PLUMBING SUBMITTALS

RKS PLUMBING & MECHANICAL

SANITARY ABOVE GROUND

(TO MATCH EXISTING)

SUBMITTAL REVIEW

No Exceptions Taken

Make Corrections Noted

Revise and Resubmit

Rejected

Reviewed

REVIEW IS SOLELY FOR GENERAL CONFORMANCE WITH THE DESIGN CONCEPT. THIS REVIEW DOES NOT RELIEVE THE CONTRACTOR FROM TOTAL RESPONSIBILITY FOR QUANITIES, ERRORS, OMISSIONS OR COMPLIANCE WITH THE INTENT OF THE CONTRACT DOCUMENTS. REVIEW AND APPROVAL BY CONTRACTOR IS REQUIRED BEFORE FABRICATION, SHIPMENT OR INSTALLATION.

ANY ACTION SHOWN IS SUBJECT TO THE REQUIREMENTS OF THE PLANS AND SPECIFICATIONS. CONTRACTOR IS RESPONSIBLE FOR: DIMENSIONS WHICH SHALL BE CONFIRMED AND CORRELATED AT THE JOB SITE. ALL REVISED SUBMITTALS MUST BE RETURNED BY CONTRACTOR WITHIN 15 DAYS FROM RECEIPT OF THE ORIGINAL SUBMITTAL REVIEW.

BY: DATE:Josh Fait 10.21.13

02/01/07 TylerPipe/SoilPipeDivision•Box2027•Tyler,Texas75710•(800)527-8478 67

Tyler Pipe/Soil Pipe Division • Box 2027 • Tyler, TX 75710 • (903) 882-5511

"ALL 1 1/2" diameter and larger cast iron soil pipe andfittings for above grade soil, waste, vent lines, rain waterconductors and storm drainage lines shall bear theregistered insignia C or C NO HUB® indicating that theseitems used in the sanitary system comply with the Cast IronSoil Pipe Institute Standards 301 or ASTM A 888.

C NO-HUB® Cast Iron Soil Pipe and Fittings:

CISPI 301: Hubless Cast Iron Soil Pipe and Fittings.ASTM A 888 Hubless Cast Iron Soil Pipe and Fittings.ASTM C 564: Rubber Gaskets for Cast Iron Soil Pipe and Fittings.

STANDARDS

I

SPECIFICATIONS

I

I

T

J B

NO-HUB PIPE, TEN-FOOT LAYING LENGTHWt. Per Bundle

Ship per 10'* Pieces Wt.Code Dia. lbs. lbs.

S 11/2 25 54 1350S 2 36 54 1955S 3 52 36 1855S 4 74 27 2013S 5 94 24 2256S 6 110 18 1998S 8 180 15 2718S 10 258 8 2084S 12 355 6 2130S 15 515 4 2060

*Note: Weights approximate, for shipping purposes only.

DIMENSIONS AND TOLERANCESHubless Pipe Barrels

B Inside J Outside T ThicknessSize Diameter Diameter Nom. Min.

11/2 1.50±.09 1.90±.06 .16 .132 1.96±.09 2.35±.09 .16 .133 2.96±.09 3.35±.09 .16 .134 3.94±.09 4.38±.09 .19 .155 4.94±.09 5.30+.09-.05 .19 .156 5.94±.09 6.30+.09-.05 .19 .158 7.94±.13 8.38+.13-.09 .23 .17

10* 10.00±.13 10.56±.09 .28 .2212* 11.94±.09 12.50±.09 .28 .2215* 15.11±.09 15.83±.09 .36 .30

* O.D. Barrel out of round tolerence of ±.04 is permitted.

“Tyler Pipe Company strongly recommends that its hubless cast iron pipe and fittings be joined with shielded couplingsmanufactured in accordance with CISPI 310. The use of unshielded couplings or any coupling not meeting the abovespecifications will void the product warranty”

NO-HUB ASA Group 022 Pipe

SUBMITTALHUBLESS

CAST IRON SOIL PIPE & FITTINGS

Quarter Bend P-Trap Short Sweep IAPMO Figure Onew/ 1/2" Primer Tap w/No-Hub Top

San Cross Blind Plug Short Wye Eighth Bend San TeeReducer

IAPMO Figure Six Threaded VerticalRight/Left & Double Starter

(Full Baffle)

DIMENSIONS AND TOLERANCES HublessPipeBarrels BInside JOutside TThicknessSize Diameter Diameter Norm. Min.

1½ 1.50±.09 1.90±.06 .16 .13 2 1.96±.09 2.35±.09 .16 .13 3 2.96±.09 3.35±.09 .16 .13 4 3.94±.09 4.38+.09-.05 .19 .15 5 4.94±.09 5.30+.09-.05 .19 .15 6 5.94±.09 6.30+.09-.05 .19 .15 8 7.94±.13 8.38+13-.09 .23 .17 10* 10.00±.13 10.56±.09 .28 .22 12* 11.94±.13 12.50±.13 .28 .22 15* 15.11±.13 15.83±.13 .36 .30

*O.D.Barreloutofroundtoleranceof±.04ispermitted.

SPECIFICATIONSSTANDARDS

SUBMITTAL× NO-HUB®

CAST IRON SOIL PIPE & FITTINGS

SANITARY VENT (OR TO MATCH EXISTING)

02/01/07 TylerPipe/SoilPipeDivision•Box2027•Tyler,Texas75710•(800)527-8478 65

SUBMITTAL: COUPLINGS AND HUBLESS CAST IRON SOIL PIPE AND FITTINGS

DESCRIPTIONTYLERNO-HUBcouplingsmeetASTMStandardC1277andCISPI310.Couplingsconsistofaknurledstainlesssteelshield,clampassemblyandamoldedone-pieceNeoprenesealingsleeve.ThecouplingisusedtojoinhublesscastironsoilpipeandfittingsmadeaccordingtoASTMA888and/orCISPIStandard301.NO-HUBcouplingsarecurrentlyavailableinsizes1½"through15"diameters.

COUPLINGS MATERIALSTYLERNO-HUBsealingsleevesaremadeofNeopreneasthesoleelastomer.ChemicalcharacteristicsofNeopreneassurethatthegasketwillnotdecayordeterioratefromcontactwitheffluentsinthepipeorchemicalsinthesoilorairaroundthepipe.

Thestainlesssteelshieldandclampassembliesarecorrosion-resistant.

COUPLING SPECIFICATIONTYLERNO-HUBsealingsleevesconformstrictlytoASTMStandardC564.TheTYLERNo-HubcouplingalsoconformstorequirementsofCISPIStandard310(latestrevision),ASTMC-1277,ASTMC-1540andFederalSpecificationWW-P-401.

PIPE SPECIFICATIONTYLERhublesscastironsoilpipeandfittingsmeetASTMA888and/orCISPIStandard301,(latestrevision),andcomplywithFederalSpecificationsWW-P-401E.(TypeIII.)

3.Positionshieldoversleeve,tightenscrewsalternatelytopropertorque.Torque1½"-10"=60in.lbs.12"-15"=80in.lbs.

2.Insertspigotsintosleeve.Besurethatbothspigotsbuttoncenterretainerinsidesleeve.

1.Loosenscrews,separateshieldandsleeve.Slipshieldoveronespigot.

BRACING:Topreventmovement,horizontalpipeandfittings5"andlargershouldbesuitablybracedbytheuseofblocks,roddingorothersuitablemethodsateverybranchorchangeofdirection.

TEST:Forbestresults,testonefloor(tenfeet)atatime.Thesystemshouldbeproperlyrestrained;allbends,changesofdirectionandendsofrunsshouldberestrained.

66 TylerPipe/SoilPipeDivision•Box2027•Tyler,Texas75710•(800)527-8478 02/01/07

PHYSICAL PROPERTIES OF NO-HUB GASKETS

ASTMPhysical Property Test Method Performance Requirement

TensileStrength D412 1500PSIminimumElongationatBreak D412 250%,minimumHardness,Durometer(A) D2240 70±5at76°±5°FTearResistance D624(DieC) 150lbs.perin.minimumWaterAbsorption(Wt.change,7daysat185°F) D471 20%maximum

Resistancetoheataging D573Changeinoriginalpropertiesafter96hoursat158°F. Hardness 10pts.maximum Elongation 20%maximum TensileStrength 15%maximum

Resistancetooilaging D471 Changeinvolumeafter70hours immersioninASTM#3oilat212°F 80%maximum

Resistancetoozone DI149 Conditionafterexposureto1.5ppm ozoneinairfor100hoursatI00°F (Loopmountedsampleat20%elongation) Nocracksat2xmagnification

Resistancetopermanentset D395 Compressionsetafter22hoursat185°F (MethodB) 25%maximum

HOW TO SPECIFY:TYLERhublesscouplingshallbeusedinjoiningtheHublessCastIronSanitarySystemforsoil,waste,ventandhouseorbuildingsewerlines.Pipeandfittingsshallbeartheregisteredinsignia×or×NO-HUBindicatingthattheseitemscomplywiththeCastIronSoilPipeInstituteStandard301.(latestrevision).

JOINT CHARACTERISTICS:NO-HUBgasketsjointswillnotleakevenifdeflectedasmuchasfivedegreeseitherside,orwhensubjectedtovibration,seismictremors,expansion,contraction,externalorinternaltestpressures.

QUALITY CONTROL:ComponentpartsoftheNO-HUBCouplingmustmeetmaterialstandardsandtestsinconformancewithTylerQualityControlprocesses.

AVAILABILITY OF PRODUCT:TYLERNO-HUBcouplingsaresoldthroughestablishedplumbingdistributionchannels.

PLUMBING CODES:NationalplumbingcodesandgovernmentagenciesprovideforHublessCastIronSanitarySystems.

DOMESTIC WATER

NET

SUBMITTAL REVIEW

No Exceptions Taken


Revise and Resubmit

Rejected

Reviewed




tubeCOPPER TUBE FOR CONSTRUCTION APPLICATIONS

Technical Data: 7-04

Corporate Headquarters

PO Box 66800 • St. Louis, MO 63166-6800

888-237-7611 | 618-337-6000 • f. 618-337-6958

www.cerroflow.com

Copper UNS No. C12200Types K, L, and MASTM B88

Color marking is not applicable to tube furnished in annealed straightlengths or coils.

Typical uses include:

• Type M - above ground residential and lightcommercial uses. (Sizes range from 3/8" - 8"diameter)

• Type L - residential and commercial uses.(Sizes range from 1/4" - 8" diameter)

• Type K - underground residential, commercialand industrial uses. (Sizes range from1/4" - 8" diameter)

• Type DWV - ASTM B306: used for drainage,waste and vents

Cerro tube is the original copper tube for plumbing, air conditioning and refrigeration applications in residential, commercial and institutional installations. We provide a complete range of sizes and types, engineeredto exact specifications to meet the highest standards of performance.

Product

CopperWater Tube,Type K(heavy wall)

CopperWater Tube,Type L(medium wall)

CopperWater Tube,Type M (light wall)

CopperDrainageTube,Type DWV

Temper

Hard

Soft

Hard

Soft

Hard

Hard

Lengths

10 ft. straight20 ft. straight

20 ft. straight40 ft. coils60 ft. coils100 ft. coils


20 ft. straight30 ft. coils40 ft. coils60 ft. coils100 ft. coils



Uses

Domestic waterservice anddistribution, fireprotection, solar,fuel/fuel oil, HVAC,snow melting,compressed air,natural gas,liquefied petroleum(LP) gas, vacuum

Domestic waterservice anddistribution, fireprotection, solar,fuel/fuel oil, HVAC,snow melting,compressed air,natural gas,liquefied petroleum(LP) gas, vacuum

General plumbingand heating purposes;drainage waste,vent and other lightpressure uses.

Drainage waste,vents, soil and othernon-pressureapplications

Specifications

ASTM B88

ASTM B88

ASTM B88

ASTM B306

Code

Green

Blue

Red

Yellow

DOMESTIC WATER

WROT CAST

101 Coupling Without Stop

Wrot & Cast Pressure FittingsCouplings

4 Elkhart Products Corporation ** Cast Bronze Only *Factory Option—consult factory for price and delivery information.

AA

WROT CAST

101-R Coupling With Stop 4701-RCopper to Copper

A

C x C

C x C

C x C

WROT CAST

100 Coupling With StopCopper to Copper

A

C x C

WROT CAST

100-RS Coupling With Roll StopCopper to Copper

Nominal Size Part Box Master Approx. Dim.In Inches Number Quantity Pack Net Wt. A

1/4 30896 50 1000 0.007 3/323/8 30898 50 1000 0.014 3/321/2 30900 100 1000 0.021 3/325/8 30902 25 500 0.040 3/323/4 30904 50 500 0.056 3/327/8 30906 10 200 0.084 3/321 30908 25 250 0.122 3/321 1/4 30910 20 200 0.144 3/321 1/2 30914 10 100 0.216 3/322 30916 5 50 0.391 3/322 1/2 30918 5 50 0.624 3/323 30920 5 40 0.909 3/323 1/2 30922 1 16 1.369 3/324 30924 2 16 1.904 3/325 30926 1 6 3.365 3/166 30928 1 6 5.262 3/168 30930 1 1 12.941 1/8


1/8 30944 50 1000 0.004 11/161/4 30948 50 1000 0.007 23/323/8 30950 50 1000 0.015 55/641/2 30952 100 1000 0.027 1 3/325/8 30954 25 500 0.041 1 21/643/4 30956 50 500 0.056 1 19/321 30960 25 250 0.121 1 29/321 1/4 30962 20 200 0.149 2 1/321 1/2 30964 10 100 0.213 2 17/642 30966 5 50 0.391 2 49/642 1/2 30968 5 50 0.616 3 1/323 30970 5 40 0.912 3 13/323 1/2 30972 1 16 1.352 3 29/324 30974 2 16 1.878 4 13/325 30976 1 6 3.365 5 1/26 30978 1 6 5.262 6 3/88 30980 1 1 12.941 8 1/4


3/16 OD 30662 50 1000 0.002 1/165/16 OD 30672 50 1000 0.006 1/161/8 30666 50 1000 0.004 1/161/4 30678 50 1000 0.007 3/323/8 30686 50 1000 0.014 3/321/2 30694 100 1000 0.021 3/325/8 30702 25 500 0.040 3/323/4 30712 50 500 0.056 3/327/8 30724 10 200 0.084 3/321 30730 25 250 0.122 3/321 1/4 30746 20 200 0.144 3/321 1/2 30764 10 100 0.216 3/322 30782 5 50 0.391 3/32


1/4 OD x 3/16 OD 30668 50 1000 0.004 3/325/16 OD x 1/4 OD 30674 50 1000 0.007 3/323/8 OD x 5/16 OD 30680 50 1000 0.008 3/321/4 x 1/8 30684 50 1000 0.008 5/323/8 x 1/4 30688 50 1000 0.017 3/163/8 x 1/8 30692 50 1000 0.019 1/41/2 x 3/8 30696 50 1000 0.024 5/321/2 x 1/4 30698 50 1000 0.025 1/41/2 x 1/8 30700 50 1000 0.027 23/645/8 x 1/2 30704 25 500 0.035 5/325/8 x 3/8 30706 25 500 0.033 7/325/8 x 1/4 30708 25 500 0.043 5/163/4 x 5/8 30714 50 500 0.057 3/16

Wrot & Cast Pressure FittingsCouplings & Unions

** Cast Bronze Only * Factory Option - consult factory for price and delvery information. Elkhart Products Corporation 5


3/4 x 1/2 30716 50 500 0.061 3/163/4 x 3/8 30718 25 500 0.054 21/643/4 x 1/4 30720 25 500 0.053 7/161 x 3/4 30734 25 250 0.098 13/321 x 5/8 30736 25 250 0.102 3/81 x 1/2 30738 25 250 0.104 7/161 x 3/8 30740 25 250 0.098 1/21 1/4 x 1 30748 10 100 0.152 5/161 1/4 x 3/4 30752 10 100 0.134 15/321 1/4 x 1/2 30756 10 100 0.176 41/641 1/2 x 1 1/4 30766 10 100 0.220 11/321 1/2 x 1 30768 10 100 0.220 7/161 1/2 x 3/4 30772 10 100 0.218 21/321 1/2 x 1/2 30776 10 100 0.219 25/322 x 1 1/2 30784 10 100 0.366 13/322 x 1 1/4 30786 10 100 0.393 21/322 x 1 30788 10 100 0.383 25/322 x 3/4 30790 10 100 0.408 12 x 1/2 30792 10 100 0.420 1 1/82 1/2 x 2 30800 5 50 0.639 15/322 1/2 x 1 1/2 30802 5 50 0.666 7/82 1/2 x 1 1/4 30804 5 50 0.664 15/162 1/2 x 1 30806 5 50 0.691 1 1/83 x 2 1/2 30816 2 20 0.946 1/23 x 2 30818 2 20 0.991 13/163 x 1 1/2 30820 2 20 1.106 1 5/32

** 3 x 1 1/4 34710 - 40 1.345 -** 3 x 1 34712 - 25 1.352 -

3 1/2 x 3 30832 1 16 1.426 1/24 x 3 1/2 30840 2 32 1.960 17/324 x 3 30842 2 32 1.940 7/84 x 2 1/2 30844 2 32 2.029 1 1/84 x 2 30846 2 32 2.192 1 1/25 x 4 30850 1 6 3.310 25/325 x 3 30852 1 6 3.199 1 3/165 x 2 1/2 30854 1 6 3.115 1 7/165 x 2 30856 1 6 2.932 1 11/166 x 5 30860 1 6 4.762 1/26 x 4 30862 1 6 4.689 1 3/166 x 3 30864 1 6 4.749 1 11/166 x 2 1/2 30866 1 6 4.665 2 1/166 x 2 30868 1 6 4.780 2 3/168 x 6 30872 1 1 10.957 1 1/88 x 5 30873 1 1 11.546 1 5/88 x 4 30874 1 1 11.696 2 1/48 x 3 30876 1 1 12.800 2 11/168 x 2 1/2 30878 1 1 13.770 3 1/168 x 2 30880 1 1 14.163 3

WROT CAST

101-R Coupling With Stop-cont. 4701-RCopper to Copper

A

C x C

WROT CAST

102 Union 4733Copper to Copper

A

C x C

WROT CAST

110 Eccentric CouplingCopper to Copper


3/4 x 1/2 31042 25 250 0.060 3/81 x 3/4 31044 10 100 0.114 13/321 1/4 x 1 31046 10 100 0.162 1/21 1/4 x 3/4 31048 10 100 0.190 3/4


1/4 33576 25 500 0.114 13/323/8 33578 25 250 0.131 27/64

**3/8 37933 50 500 0.147 -1/2 33580 25 250 0.113 1/2

**1/2 37934 25 250 0.216 -**5/8 37936 25 250 0.308 -

3/4 33582 20 200 0.261 21/32**3/4 37937 25 150 0.313 -

1 33584 10 100 0.557 7/161 1/4 33585 5 50 0.698 7/161 1/2 33586 5 50 0.878 29/642 33587 2 20 1.499 15/32

**2 1/2 37947 - 10 3.250 -**3 37948 - 5 4.750 -

A

6 Elkhart Products Corporation ** Cast Bronze Only *Factory Option—consult factory for price and delivery information.

A

A

C x F

C x M

FTG. x F

WROT CAST

103 Female Adapter 4703Copper to Female N.P.T.

WROT CAST

103-2 Female Street Adapter 4703-2Fitting to Female N.P.T.

WROT CAST

104 Male Adapter 4704Copper to Male N.P.T.

Wrot & Cast Pressure FittingsAdapters


1/8 30100 50 1000 0.029 7/161/4 30110 50 1000 0.031 15/323/8 30120 50 500 0.053 19/321/2 30130 50 500 0.093 7/83/4 30150 25 250 0.143 23/321 30160 20 200 0.226 31/321 1/4 30170 10 100 0.369 1 3/321 1/2 30180 10 100 0.404 1 5/322 30190 5 50 0.667 1 1/42 1/2 30200 2 20 1.228 1 1/2

** 3 34252 - 12 2.400 -** 4 34258 - 12 3.820 -** 5 34259 - 6 8.250 -** 6 34263 - 4 12.000 -

1/8 x 1/4 30106 50 1000 0.033 1/21/4 x 1/2 30112 50 500 0.078 25/321/4 x 3/8 30114 50 1000 0.043 21/321/4 x 1/8 30116 50 1000 0.024 11/323/8 x 3/4 30122 25 250 0.121 3/43/8 x 1/2 30124 50 500 0.082 7/83/8 x 1/4 30126 50 1000 0.041 15/32

** 1/2 x 1 34212 25 150 0.300 -1/2 x 3/4 30134 25 250 0.121 29/321/2 x 3/8 30136 50 500 0.046 9/161/2 x 1/4 30138 50 500 0.044 15/325/8 x 3/4 30142 25 250 0.143 15/8 x 1/2 30144 25 250 0.102 3/4

** 3/4 x 1 1/4 34218 10 50 0.515 -3/4 x 1 30154 20 200 0.218 1 7/323/4 x 1/2 30156 25 250 0.085 19/32

** 3/4 x 3/8 34222 25 250 0.170 -** 1 x 1 1/2 34224 10 40 0.720 -

1 x 1 1/4 30164 10 100 0.299 1 7/321 x 3/4 30166 25 250 0.159 43/641 x 1/2 30168 10 100 0.239 11/16

** 1 1/4 x 2 34229 5 50 0.980 -1 1/4 x 1 1/2 30172 10 100 0.431 1 19/641 1/4 x 1 30174 10 100 0.238 55/64

** 1 1/4 x 3/4 34233 - 100 0.290 -1 1/2 x 2 30182 5 50 0.678 1 7/161 1/2 x 1 1/4 30184 10 100 0.388 7/8

** 1 1/2 x 1 34238 - 60 0.370 -2 x 1 1/2 30192 5 50 0.730 1 3/16


1/4 30224 50 1000 0.030 29/323/8 30230 50 1000 0.049 1 1/161/2 30236 50 500 0.084 1 3/83/4 30242 25 250 0.143 1 11/161 30248 20 200 0.214 1 31/321 1/4 30254 10 100 0.324 2 5/321 1/2 30260 10 100 0.437 2 7/162 30266 5 50 0.641 2 19/32

** 2 1/2 34297 - 25 1.740 -** 3 34298 - 20 2.470 -

1/2 x 3/8 30238 50 500 0.062 1 1/81/2 x 1/4 30240 50 500 0.041 59/64

** 3/4 x 1/2 34284 25 225 0.147 -** 1 x 3/4 34287 25 100 0.414 -

*** 1 x 1/2 34288 25 250 0.153 -


* 1/8 30280 50 1000 0.019 13/321/4 30290 50 1000 0.027 15/323/8 30300 50 500 0.041 7/81/2 30310 50 500 0.064 19/323/4 30330 25 250 0.119 13/161 30342 20 200 0.170 27/321 1/4 30354 10 100 0.317 15/161 1/2 30368 10 100 0.462 7/82 30378 5 50 0.675 31/322 1/2 30388 4 40 1.267 1 21/323 30400 2 20 1.520 1 7/324 30410 1 16 2.262 1 9/32

** 5 34374 - 5 8.600 -** 6 34377 - 4 10.730 -

1/8 x 3/8 30282 50 1000 0.040 3/4

SECTION 221116 DOMESTIC WATER PIPING

For Residential and Commercial ApplicationsES-3001A

Job Name ––––––––––––––––––––––––––––––––––––––––––– Contractor ––––––––––––––––––––––––––––––––––––––––––––

Job Location ––––––––––––––––––––––––––––––––––––––––– Approval –––––––––––––––––––––––––––––––––––––––––––––

Engineer ––––––––––––––––––––––––––––––––––––––––––––– Contractor’s P.O. No. ––––––––––––––––––––––––––––––––––

Approval ––––––––––––––––––––––––––––––––––––––––––––– Representative ––––––––––––––––––––––––––––––––––––––––

Series 3001ADielectric UnionsSizes 1⁄2" – 2" (15 – 50mm)Series 3001A Dielectric Unions feature a female iron pipe thread to solder connection. These unions are designed to be installed between pipe made from dissimilar metals to prevent accelerated corrosion and deterioration in the piping system due to galvanic and stray current.

Features• Female iron pipe thread to solder connection

• Designed and manufactured to the highest quality standards

• Individually factory certified to withstand a minimum of 600 volts on a dry line with no flashover

• Rated to 180°F (82°C) at 250psi (17.2 bar) with standard gasket A and 300ºF (149ºC) at 50psi (3.4 bar) with optional gasket B

SpecificationsA dielectric union shall be installed where indicated on the plans. The union shall feature a female iron pipe thread to sol-der connection. The union shall be a Watts Series 3001A that complies with Buy America Act (BAA 1933) and The American Recovery and Reinvestment Act (ARRA 2009).

MaterialsGray Iron ASTM A48-83

Malleable Iron Parts ASTM A-197-79

Steel Parts ASTM A108

Brass Parts ASTM B-16

Bronze Parts ASTM B-584

Zinc Parts ASTM B633-85

Standard Gasket A Buna-N

Optional Gasket B EPDM

OptionsGB - Optional EPDM gasket for use in steam or hot water

applications up to 300ºF (149ºC) at 50psi (3.4 bar).

StandardsComplies with Buy America Act (BAA 1933) and The American Recovery and Reinvestment Act (ARRA 2009).

Meets federal specifications for tensile strength and thread end connections

Pressure — TemperatureMaximum Pressure: 250psi (17.2 bar) with standard gasket A; 50psi (3.4 bar) with optional gasket B

Maximum Temperature: 180°F (82°C) with standard gasket A; 300ºF (149ºC) with optional gasket B

Dimensions — Weights

ES-3001A 1109 © 2011 Watts

USA: No. Andover, MA • Tel. (978) 688-1811 • Fax: (978) 794-1848 • www.watts.comCanada: Burlington, ONT. • Tel. (905) 332-4090 • Fax: (905) 332-7068 • www.wattscanada.ca

Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold.

A Watts Water Technologies Company

3001A

SIZE (DN) DIMENSIONS WEIGHT

A B

in. mm in. mm in. mm oz. gm.1⁄2 15 11⁄2 32 17⁄8 48 6 1703⁄4 20 15⁄8 41 21⁄8 54 6.7 1901 25 17⁄8 48 21⁄2 64 9.3 264

11⁄4 32 21⁄4 57 3 76 13.3 37711⁄2 40 23⁄4 70 3 76 13.3 3772 50 31⁄2 89 3 76 34.7 984

B

A

BA-485B 1/2" - 3"BRASS BALL VALVE FED. SPEC. WW-V-35C ll, BZ, 3, c

MSS SP-110ASME A112.4.14

SOLDERED ENDS600 PSIG WOG / 150 PSIG SWP *TWO PIECE, FULL PORT

967

4

10

3

5

2

1

8 11

A

F

B

E

D

C

MATERIALS LISTITEM PART MATERIALS ASTM/SPEC

1 Body Brass, Forged B2832 Tailpiece Brass, Forged B2833 Ball CP Brass Ball B5844 Ball Seal PTFE Commercial5 Stem Brass B166 O-Ring Buna-N D2006

7 Thrust PTFE Commercial

8 Gland Nut Brass B169 Packing PTFE Commercial

10 Handle Steel B633

11 Handle Nut Brass B16

Seat Material RatingJoint Limits fromASME B16.18 for 95/5 Solder

UNITS 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3INCHES 0.51 0.76 1.00 1.26 1.50 2.00 2.48 2.95mm 12.7 19.3 25.0 32.0 38.1 51.0 63.0 74.9INCHES 2.26 3.07 3.57 4.13 4.63 5.75 7.25 8.25mm 57.9 78.0 90.7 104.5 117.6 146.1 131.1 152.4INCHES 1.13 1.54 1.79 2.07 2.32 2.88 3.62 4.12mm 28.7 39.0 45.3 52.5 58.8 73.0 92.1 104.7INCHES 1.61 2.09 2.24 2.76 2.91 3.66 3.94 4.37mm 40.9 53.1 56.9 70.1 73.9 93.0 100.1 111.0

C

INCHES 3.31 4.65 4.65 5.28 5.28 7.87 7.87 7.87mm 84.1 118.1 118.1 134.1 134.1 199.9 199.9 199.9

E

.63 .88 1.13 1.38 1.63 2.13 2.63 3.13TUBESIZEF

in-lb 19 58 69 89 124 201 445 563TORQUE

WEIGHT lbs 0.42 0.92 1.27 1.91 2.53 4.96 10.00 13.00Kg 0.19 0.42 0.57 0.86 1.15 2.25 4.54 5.90

B

VALVE SIZE

A

D

690

1380

2070

2760

4140

3450

4830

GNIKROW

ERUSSERPp-

si

WORKING TEMPERATURE - F

PRESSURE - TEMPERATURE CHART

100

200

300

400

600

500

700

0 50 150 200 250 300 350 400 450100

GNIKRO

WERUSSERP

-aPK

10WORKING TEMPERATURE - C

66 121 149 177 20438 93

Solder JointLimit Temperature

SaturatedSteam

VACUUM SERVICE TO 29 INCHES Hg.

Rev. 12

Washer

Cv 17.9 40.3 71.6 111.9 161.2 286.6 447.8 644.8

MILWAUKEE VALVEBV-21

The information presented on this sheet is correct at the time of publication. Milwaukee Valve reserves the right to changedesign, and/or material specifications without notice. For the most current information access www.milwaukeevalve.com

INSULATION

HW/HWR

SUBMITTAL REVIEW

No Exceptions Taken


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Reviewed




Product Data Sheet

Fiberglas™

Pipe Insulation

Evolution™–Paper-Free ASJ

SSL II®–ASJ

SSL® I–ASJ

No-Wrap

Description

Owens Corning™ Fiberglas™ Pipe Insulations are molded of heavy density resin bonded inorganic glass fi bers. The one-piece, 36" (914mm) long, hinged sections are opened, placed over the pipe, closed and secured by means specifi c to the type as described below.

Fiberglas™ Pipe Insulation with Evolution™ Paper-Free ASJ is jacketed with durable, paper free all-service vapor retarder jacket. The SSL II® double adhesive closure provides positive mechanical and vapor sealing of the longitudinal jacket seam. All Evolution™ Paper-Free ASJ sizes come with the SSL II® closure system.

Fiberglas™ SSL II® Pipe Insulation is jacketed with a smooth, reinforced, wrinkle resistant all-service vapor retarder jacket (ASJ). This product has the same SSL II® closure system as Evolution™ Paper-Free ASJ and is available in the most popular

pipe sizes. For the larger ASJ sizes, Fiberglas™ Pipe Insulation is furnished with a SSL® I single adhesive lap seal.

Both systems include pressure sensitive butt strip seals that complete the positive closure system.

Fiberglas™ Pipe Insulation is also available without a jacket. “No Wrap” pipe insulation intended for fi eld installation with jacketing appropriate to the vapor control, damage or corrosion resistance requirements of the application.

Key Features

• Evolution™ jacket is more than 3X tougher than standard ASJ. The paper free all service jacket does not support mold growth and is designed to have compatible fi nished job appearance with standard ASJ.

• The double adhesive lap seal and two-part butt strip seal provide effective long term vapor sealing of the longitudinal and butt joints.

• SSL II® Positive Closure is fast, neat and foolproof. There is no need for staples which promotes job site productivity.

• Short pieces of insulation can be cut without jacket loss and the section will not come apart in handling. There are no “dog-ears” in or out of the carton. Dust and moisture cannot reach the lap seal. Butt strips come in sealed bags inside the carton so they can stay clean until the moment of use.

• Fiberglas™ Pipe Insulation’s low thermal conductivity contributes to lower operating costs of heating and cooling equipment.

• The fl ame spread rating of 25 or less and smoke developed rating of 50 or less usually means that Fiberglas™ Pipe Insulation will be granted immediate building code approval.

Product Applications

Insulation of hot, cold, concealed and exposed piping operating at temperatures from 0°F (-18°C) to 850°F (454°C) in commercial buildings, industrial facilities and process or power plants.

The hinged sections of Fiberglas™ Pipe Insulation are opened, placed over the pipe, carefully aligned, and sealed or jacketed as required by the form of the insulation and the application.

All jacketed SSL II® Pipe Insulation is shipped with the jacket and longitudinal lap closed, the two adhesives separated by a release strip. The insulation is opened by pulling the release strip from between the two adhesive strips. The insulation is placed on the pipe, carefully aligned, and the two adhesives rubbed fi rmly together to close and seal. The two part butt strip seal completes the positive closure. Application may be at ambient temperatures from 25°F (-4°C) to 110°F (43°C).

Fiberglas™ “No-Wrap” Pipe Insulation is designed for fi eld-jacketing. The pipe covering is secured by wires or bands, and vapor sealed where required.

DOMESTIC HW INSULATION

Product Data Sheet

Fiberglas™

Pipe Insulation

Outdoor applications must be protected from weather. If painting is required, use only water based latex paint.

Standards, Codes Compliance

• ASTM C547, Mineral Fiber Pipe Insulation, Type I to 850°F (454°C)

• ASTM C1136, Flexible Low Permeance Vapor Retarders for Thermal Insulation: Types 1-IV

• ASTM C795, Thermal Insulation for Use in Contact with Austenitic Stainless Steel4

• MIL-I-22344D, Insulation, Pipe, Thermal, Fibrous Glass

• Nuclear Regulatory Commission Guide 1.36, Non-Metallic Thermal Insulation4

• Doesn’t contain the fi re retardant decabrominated diphenyl ether (decaBDE)

• MIL-1-24244C (Ships) Insulation Material with Special Corrosion, Chloride, and Fluoride Requirements4

• U.S. Coast Guard Approval No. 164.009, Noncombustible Materials (no-wrap)

• CAN/CGSB-51.9 – Type 1, Class 25

• New York City MEA No. 344-83, 408-07-M

• NFPA 90A

4. Preproduction qualifi cation testing complete and on fi le. Chemical analysis of each production lot required for total conformance.

5. Standard Obsolete, replaced by ASTM C547.

Availability Fiberglas™ Pipe Insulations are available in thicknesses and for pipe sizes as follows1:

Insulation Thickness Nominal Pipe Size

in. (mm) in. (mm)½ (13) ½ - 2 ½ (15 - 65)

1 (25) ½ - 33 (15 - 825)

1 ½ (38) ½ - 33 (15 - 825)

2 (51) ½ - 33 (15 - 825)

2 ½ (64) ½ - 32 (15 - 800)

3 (76) ½ - 31 (15 - 775)

3 ½ (89) ½ - 30 (15 - 750)

4 (102) ½ - 29 (15 - 725)

4 ½ (114) ½ - 28 (15 - 700)

5 (127) ½ - 27 (15 - 675)

5 ½ (140) 6 - 26 (150 - 650)

6 (152) 6 - 25 (150 - 625)

1. Please refer to product packaging and data guide for load factors, standard products, minimum order quantity and carton sizes. Contact your customer service representative for product leadtime.

Physical Property Data Property Test Method ValueDensity (size dependent) ASTM C302 3.5 to 5.5 pcf

Operating Temperature Range2 ASTM C411 0°F to 850°F (-18°C to 454°C)

Jacket Temperature Limitation ASTM C1136 -20˚F to 150°F (-29°C to 66°C)

Jacket Permeance ASTM E96, Proc.A 0.02 perm

Burst Strength, min ASTM D774/D774M 55 psi

Composite Surface Burning Characteristics3 UL 723, ASTM E84 or CAN/ULC-S102

Flame spread 25Smoke Developed 50

2. Limited to single layer applications above 650°F (343°C), but not greater than 6" (152mm) thickness.3. The surface burning characteristics of these products have been determined in accordance with UL 723, ASTM E84

or CAN/ULC-S102. These standards should be used to measure and describe the properties of materials, products or assemblies in response to heat and fl ame under controlled laboratory conditions and should not be used to describe or appraise the fi re hazard or fi re risk of materials, products or assemblies under actual fi re conditions. However, results of this test may be used as elements of a fi re risk assessment which takes into account all of the factors which are pertinent to an assessment of the fi re hazard of a particular end use. Values are reported to the nearest 5 rating.

Thermal ConductivityMean Temperature

°Fk

Btu•in/hr•ft2•°FMean Temperature

°Cλ

W/m•°C50 0.22 10 0.032

75 0.23 25 0.034

100 0.24 50 0.037

150 0.27 100 0.043

200 0.29 125 0.047

250 0.32 150 0.051

300 0.35 175 0.056

350 0.39 200 0.062

400 0.43 225 0.068

450 0.48 250 0.075

500 0.54 275 0.082

Apparent thermal conductivity values determined in accordance with ASTM practice C1045 with data obtained by ASTM Test Method C335. Values are nominal, subject to normal testing and manufacturing tolerances.

MEDICAL GAS PIPING

SUBMITTAL REVIEW

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Reviewed




NITROGEN CHARGED COPPER TUBE

Technical Data: 7-04

Corporate Headquarters

PO Box 66800 • St. Louis, MO 63166-6800

888-237-7611 | 618-337-6000 • f. 618-337-6958

www.cerroflow.com

Copper UNS No. C12200Types ACRASTM B280

CerroPure® (ACR/OXY/MED) tube - is specially cleaned for use in air conditioning,refrigeration and medical gas systems and meets the maximum allowableresidue limit of 0.0035 g/sq. ft. of interior tube surface area established in bothASTM B280 and ASTM B819. After cleaning, our CerroPure tubing in sizes upto and including 3-1/8" is purged with dry nitrogen and the ends sealed withrubber plugs to maintain a positive pressure of nitrogen inside the tube. Plasticcaps are fitted to the ends of CerroPure tubing larger than 3-1/8" O.D. to maintainthe clean interior surface. CerroPure tubing in sizes up to and including 3-1/8"is ink marked "N2 Gas" to clearly identify it to the user.

Air conditioning tubing - seamless copper tube produced to a standard rangeof sizes and to specified internal cleanliness requirements, normally furnishedin drawn temper straight lengths with the ends capped or sealed.

ACR tubing is available in annealed (soft) coils or drawn (hard) straight lengthsand is designated by actual outside diameter. Available in 10- and 20-footlengths, 3/8" to 3-1/8" diameter.

CerroPure®, our nitrogen pressurized ACR tube, meets the highest industrystandards and provides superior cleanliness for the contaminant-freetransportation of refrigerants, oxygen and other gases.

Product

CopperWater TubeType ACR

Temper

Hard

Lengths

20 ft. straight

Code

Blue

Uses

Air conditioningand refrigeration

Specifications

ASTM B280

MEDICAL GAS SYSTEMS

WROT COPPER FITTINGS for OXYGEN SERVICE

Conforms to:

• ASME B16.5

• NFPA 99

• CGA G-4.1

Individually bagged

• Protect fittings on the job until use

Piece pick

• Exactly what you need

Lead Time

• High volume items in stock

Clearly identifited

• For the install

• For the inspector

APPLICATIONS

DESIGN CRITERIA

CPR-0211 © 2011, NIBCO INC., All Rights Reserved. Printed in USA

NIBCO INC. WORLD HEADQUARTERS • 1516 MIDDLEBURY ST. • ELKHART, IN 46516-4740 • USA • PH: 1.800.234.0227 TECH SERVICES PH: 1.888.446.4226 • FAX: 1.800.234.0557 • INTERNATIONAL OFFICE PH: +1.574.295.3221 • FAX: +1.574.295.3455

www.nibco.com

A H E A D O F T H E F L O W®www.nibco.com


www.nibco.com4

Revision 8/11/09

All of the advantages found in copper as a metal have been capitalized to the utmost in the manufacture of NIBCO Fittings. Because of the accuracy of construc tion and design, copper plumbing is more efficient and less expensive.

NIBCO manufactures nine general types of fittings: Wrot Pressure; Cast Pressure; Wrot Drainage; Cast Drainage; Flanges; Flared Tube; Threaded Bronze; Insert Fittings for PEX; Barbed Insert Fittings for Polybutylene. Each has its particular place and use and each offers its own advantages when used for the proper service requirement.

ALLOY AND FINISH — NIBCO Fittings are made from highest quality raw materials available — Cast Fittings are made from Copper Alloy C84400 which consists of 81% Copper, 7% Lead, 3% Tin, and 9% Zinc per ASTM Specification B584. Wrot Copper Fittings are made from commercially pure copper mill products per ASTM Specifications B75 Alloy C12200.

NIBCO fittings are produced to meet requirements of applicable standards wherever practicable.

The majority of NIBCO® brand wrot and cast fittings are manufactured in the U.S.A. and Mexico*. The manufacturing plants at Stuarts Draft, VA, Nacogdoches, TX and Reynosa, Mexico are registered to ISO 9002 quality standards.

Following is suggested phrasing to be incorporated in your specifications or bills of material for Copper Tube Fittings.

WROT SOLDER JOINT FITTINGS — “Wrot Solder Joint Fittings shall be produced to one of the following specifications:

1. Material and workmanship shall be in accordance with ASME/ANSI B16.22; Wrought Copper and Copper Alloy Solder Joint Pressure Fittings.”

Specifications

2. The dimensional, material and workmanship shall meet the requirements of MSS SP-104; Wrought Copper Solder Joint Pressure Fittings.”

3. The dimensional, material and workmanship of 5"–12" copper fittings shall meet the requirements of MSS SP-109 “Welded Fabricated Copper Solder Joint Pressure Fittings.”

4. Certified to NSF/ANSI 61.

CAST COPPER ALLOY SOLDER JOINT FITTINGS — “Cast Copper Alloy Solder Joint Fittings shall be in accor dance with ASME B16.18.”

WROT DRAINAGE FITTINGS — “Wrot Drainage Fittings shall be in accordance with ASME B16.29.”

CAST COPPER ALLOY SOLDER JOINT DRAINAGE FITTINGS — “Cast Copper Alloy Solder Joint Drainage Fittings shall be in accordance with ASME B16.23.”

CAST COPPER ALLOY FLARED TUBE FITTINGS — “Cast Copper Alloy Flared Tube Fittings shall be in accor-dance with ASME B16.26.

CAST COPPER ALLOY FLANGES AND FLANGED FITTINGS—

CLASS 150 — Cast Copper Alloy Flanges and Flanged Fittings shall meet the requirements of MSS SP-106 and/or the workmanship and dimensions of Federal Specifications WW-F-406 or ASME Std. B16.24.

CLASS 125 — Material, workmanship and dimensions of flanges shall be in accordance with MSS SP-106.

CAST BRONZE THREADED FITTINGS — “Cast Bronze Threaded Fittings shall be in accordance with ANSI/ASME B16.15.”

POLYBUTYLENE COPPER INSERT TYPE VALVES AND FITTINGS — “Wrot Copper Insert Fittings shall be manufactured per the following specifications: MSS SP-103 or ASTM F1380.”

NIBCO Copper Tube Fittings are all produced to above Standards. To simplify, write your specifications to read: “Copper Tube Fittings to be in accordance with specifications as outlined in NIBCO Catalog c-cf-0602.”

WROT COPPER MEDICAL MEDICAL GAS SYSTEM COMPONENTS — Wrot copper fittings that are to be installed in medical gas applications shall be prepared in accordance with NFPA 99, Health Care Facilities Gas and Vacuum Systems and the Compressed Gas Association, Pamphlet G4.1. Packaging shall be adequately protective and include labeling that identifies the preparer and states that the product has been cleaned and bagged for oxygen or med gas service.

For technical information and dimensions refer to the engineering section contained in this catalog.

* NIBCO, may, from time to time, source and/or supplement a wrot or cast fi tting product from suppliers outside of the U.S.A. and/or Mexico.



www.nibco.com39

Revision 5/1/08

TYPES OF JOINTS

Flared Joint — The principle of the flared joint was first developed for copper tube plumbing in 1928 by NIBCO. The flared type joint is wholly a mechanical means of joining copper tubes. The tube nut is placed over the end of the copper tube to be joined; the tube end then is flared out at an approximate 45 degree angle by a flaring tool. The flared end is then drawn up by the tube nut so the inside surface is tightly secured against the ball seat of the fitting. This joint can be readily dismantled at any time and is, in effect, a type of union connection. Its use is generally restricted to soft (annealed) copper tubes since hard drawn tubes would be subject to splitting when flared (if the ends were not previously annealed). The flared ends of NIBCO Flared Fittings are produced to the requirements of ASME B16.26, “Cast Copper Alloy Fittings for Flared Copper Tube.”

Solder Joint — NIBCO pioneered the development of the solder joint and its application to the field of copper tube piping. Today the solder joint is widely adopted, as evidenced by the majority of cities and states that have written codes to include copper tube and solder joints as desirable for general plumbing, water lines, vent, stack, waste and drain lines, as well as other uses in industry. Testing has shown that often the solder joint has greater strength than the tubes being joined, depending upon the soldering alloy selected. While the method of preparing a solder joint is an exacting art to insure a full strength joint, it can be readily mastered by skilled tradesmen. It is for this reason — to insure the public of the protection afforded by properly prepared joints — that NIBCO products are marketed through the reputable sources of supply to the piping trades. Important procedures for preparing a solder joint are graphically illustrated in this catalog on page 48.

Brazed Joint — This type of joint has long been used wherever and whenever critical situations have been encountered in copper piping. The joint itself is completed much in the same manner as the solder joint; however, considerably more heat and several refinements of technique require separate procedures that are described further in this catalog on pages 49-50.

Threaded Ends — To adapt copper tube to equipment having National Standard Pipe Taper (NPT) threads or to add copper tube to existing iron pipe installations or other threaded connections, NIBCO provides fittings having both external and internal NPT threads. These threaded ends are produced to the requirements of ASME B1.20.1, “Pipe Threads, General Purpose (Inch).”

Flanges — To adapt copper tube to equipment having flanged connections, or to add copper tube to flanged pipe installations or other purposes, NIBCO provides flanges. The flanges are produced in two standard types widely used in this field where copper tube can serve — Class 150, comply with ASME B16.24, “Cast Copper Alloy Pipe Flanges and Flanged Fittings Class 150, 300, 400, 600, 900, 1500 and 2500”; and Class 125, which conform to MSS SP 106, “Cast Copper Alloy Flanges and Flanged Fittings Class 125, 150 and 300.”

Barbed Insert Fittings for Polybutylene (PB) — NIBCO offers a complete line of copper barbed insert fittings for joining PB tube. The insert fittings are produced to the requirements of ASTM F 1380. Along with the insert fittings are copper crimp rings, which, when properly installed, provide a leak-tight mechanical joint. Transition fittings are available for adapting to new or existing threaded or solder joint ends.

Fitting Terms and Abbreviations

C Female solder cup Ftg Male solder end F Female NPT thread M Male NPT thread Hose Standard hose thread Hub Female end for soil pipeSpigot Male end for soil pipe No Hub Used with mechanical coupling O.D. Tube Actual tube outside diameter S Straight threadSJ Slip joint FL Flared

Copper Tube Fittings



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Revision 5/1/08

WHAT MAKES A PLUMBING SYSTEM FAIL?

Failure in a copper plumbing system is rare, but may occur due to a variety of reasons. The most common causes of failure are:

1. Excessive fluid velocity causes erosion-corrosion or impingement (to strike or hit against) attack in the tube and/or fitting. For this reason, the copper plumbing industry has establish design velocity limits for copper plumbing systems to the following:

Hot Water > 140°F (60°C) 2 to 3 feet per second(0.6 to 0.9 meters per second)

Hot Water 140°F (60°C) 4 to 5 feet per second(1.2 to 1.5 meters per second)

Cold Water 5 to 8 feet per second(1.5 to 2.4 meters per second)

2. Localized high velocities and/or turbulence. The presence of a dent, tube ends which are not reamed or deburred before soldering, and sudden changes in direction can all cause localized high velocity conditions.

3. Flux Corrosion is typified by pin hole leaks, generally in the bottom of a horizontal line. Fluxes are mildly corrosive liquid or petroleum-based pastes containing chlorides of zinc and ammonia. Unless the flux is flushed from the system, it will lay in the bottom of the tube and remain active. ASTM B 813, “Liquid and Paste Fluxes for Soldering Applications of Copper and Copper-Alloy Tube,” limits the corrosivity of soldering fluxes and ensures that these fluxes are flushable in cold water, which facilitates easy removal of flux residue following installation.

4. Galvanic Corrosion may be defined as the destruction of a material by electrochemical interaction between the environment and the material. Generally, it is slow but persistent in character and requires the presence of dissimilar metals. Galvanic corrosion requires the flow of an electric current between certain areas of dissimilar metal surfaces. To complete the electric circuit, there must be two electrodes, an anode and a cathode, and they must be connected by an electrolyte media (water) through which the current can pass. The amount of metal which dissolves at the anode is proportional to the number of electrons flowing, which in turn is dependent upon the potential and resistance of the two metals. The use of dissimilar metals in a plumbing system may or may not create a problem. For instance, copper and steel are perhaps the most common dissimilar metals found together in a plumbing system. In closed systems, such as a chilled or heating water piping, the use of dissimilar metals may not create a serious problem; this is because there is virtually no oxygen in the water and corrosion relations tend to be stifled. Where dissimilar metals must be used, some codes require that they should be separated by dielectric union or a similar type of fitting. The effectiveness depends upon; distance between the metals on the electromotive-force series (EMF) chart, ratio of cathode to anode area, degree of aeration, amount of agitation, temperature, presence of dissolved salts, and other factors.

ABBREVIATED EMF SERIES(Electromotive-Force Series; Common Piping Materials in Sea Water)

CATHODE (+) PassiveGOLD – Fixtures, Faucets, PlatingPLATINUMSILVER – Brazing alloys, Silver-bearing soldersTITANIUM – Condenser tubesMONEL (67% Ni - 33% Cu) – Specialty piping & equipmentCUPRO-NICKEL – Condensers, Marine, NuclearCOPPER – Pressure, DWV, Gases, Air, Refrigeration, etc.BRASS (85/15 - Red) – Cast fittings, ValvesBRASS (70/30 - Yellow) – Gas-cocks, Fittings, ConnectorsLEAD – Solder, Pipe, Sheet, Coating, LiningTIN – Solders, Coating, LiningCAST IRON – Pressure, DWVWROUGHT IRON – PressureMILD STEEL – Fire ProtectionALUMINUM – Refrigeration, Irrigation, some SolarGALVANIZED STEEL – Pressure, DWVZINC – Coatings, Linings, some FittingsMAGNESIUM – Water Heater Anodes, Cathodic protection for pipelines

ANODE (-) Active; Sacrificial Material

5. Dezincification is a type of corrosion in which brass dissolves as an alloy and the copper constituent redeposits from solution onto the surface of the brass as a metal, but in the porous form. The zinc constituent may be carried away from the brass as a soluble salt, or may be deposited in place as an insoluble compound. Dezincification is normally associated with brass valves where the zinc content exceeds 15%. Generally, areas of high stress, such as valve stems and gate valve bodies, are primary targets of attack.

6. On rare occasion problems of corrosion by aggressive water, possibly aggravated by poor design or workmanship, do exist. Aggressive, hard well waters that cause pitting can be identified by chemical analysis and treated to bring their composition within acceptable limits. Typically these hard waters are found to have high total dissolved solids (t.d.s.) including sulfates and chlorides, a pH in the range of 7.2 to 7.8, a high content of carbon dioxide (CO2) gas (over 10 parts per million, ppm), and the presence of dissolved oxygen (D.O.) gas. Soft acidic waters can cause the annoying problem of green staining of fixtures or “green water”. Raising the pH of such waters to a value of about 7.2 or more usually solves the problem, but a qualified water treatment specialist should be consulted.

7. Aggressive soil conditions can be a cause for external corrosion of copper piping systems. Non-uniform soil characteristics, such as different soil aeration, resistivity, or moisture properties, between adjacent sections of tube can create galvanic corrosion cells. Soils contaminated with high concentrations of road salts or fertilizers containing ammonia, chlorides, and nitrogen are known to combine with water to form acids. Any metal pipe laid in ash or cinders is subject to attack by the acid generated when sulfur compounds combine with water to form sulfuric acid.

U.S. customary units in this document are the standard; the metric units are provided for reference only. The values stated in each system are not exact equivalents.



www.nibco.com41

Revision 5/1/08

1. Soldering Clearance (between the outside of the tube and the inside diameter of the solder cup) and the Depth of the Solder Cup (into which the tube is inserted).

Chart 1 – Soldering Clearance and Solder Cup Depth Nominal Maximum Minimum Maximum Depth of Size I.D. of O.D. of Clearance Solder Cup of Fitting Fitting Tube for Soldering (Inches) Inch (mm) Inch (mm) Inch (mm) Inch (mm) 1/4 0.381 (9.66) 0.374 (9.50) 0.007 (0.18) 0.31 (7.9) 3/8 0.506 (12.85) 0.499 (12.67) 0.007 (0.18) 0.38 (9.7) 1/2 0.631 (16.03) 0.622 (15.80) 0.009 (0.23) 0.50 (12.7) 5/8 0.756 (19.20) 0.749 (19.02) 0.007 (0.18) 0.62 (15.7) 3/4 0.881 (22.38) 0.872 (22.20) 0.009 (0.23) 0.75 (19.1) 1 1.132 (28.75) 1.123 (28.54) 0.009 (0.23) 0.91 (23.1) 1 1/4 1.382 (35.10) 1.373 (34.88) 0.009 (0.23) 0.97 (24.6) 1 1/2 1.633 (41.48) 1.623 (41.22) 0.010 (0.25) 1.09 (27.7) 2 2.133 (54.18) 2.123 (53.92) 0.010 (0.25) 1.34 (34.0)

2 1/2 2.633 (66.88) 2.623 (66.62) 0.010 (0.25) 1.47 (37.3)

3 3.133 (79.58) 3.123 (79.32) 0.010 (0.25) 1.66 (42.2)

3 1/2 3.633 (92.28) 3.623 (92.02) 0.010 (0.25) 1.91 (48.5) 4 4.133 (104.98) 4.123 (104.72) 0.010 (0.25) 2.16 (54.9) 5 5.133 (130.38) 5.123 (130.12) 0.010 (0.25) 2.66 (67.6)

6 6.133 (155.78) 6.123 (155.52) 0.010 (0.25) 3.09 (78.5)

The National Bureau of Standards Report BMS58, “Strength of Soft-Soldered Joints in Copper Tubing,” reporting on tests conducted with 3/4-inch tubing and fitting, says “When the clearance is greater than 0.010 inch (0.25 mm), there is difficulty in filling the joint properly.”

2. Depth of Solder Penetration drastically affects the breaking load of the joint. When there is too great a soldering clearance, there is no capillary flow to assure complete solder penetration. As shown in the chart below, the holding power of the 3/4-inch joint is directly proportional to the depth of solder penetration.

For example: If you get only one-third penetration, you get approximately one-third the strength needed to assure complete satisfaction.

Chart 2 – Type K 3/4" Tubing

SOLDER JOINT SPECIFICATION

Copper Tube Fittings continued

HOW TO BE SURE OF PROPER TOLERANCES

It is apparent that all of the scientific apparatus used to test tube and fittings, according to the dimensions indicated in Chart 1, would be impractical to use on the job. It is therefore essential that you install tube and fittings manufactured by companies known to be dedicated to the highest quality control standards. Should you encounter a condition where there is difficulty in filling the joint properly, NIBCO will analyze the trouble without charge. Just send six inches of the tube, along with the fitting and our technicians will provide you with an authoritative report.

Solder penetration of one-third the cup depth — breaking load, approximately 2,100 lb. (955 kg)

Solder penetration of the entire cup depth — breaking load approximately 7,000 lb. (3175 kg) U.S. customary units in this document are the standard; the metric units are provided for

reference only. The values stated in each system are not exact equivalents.



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Revision 5/1/08

BRAZING INFORMATION

For Estimating Purposes Copper Water Tube Size BrazingA Filler Required Torch Tip Acetylene Consumption Oxygen Pressure (Approx.) Acetylene Pressure (Approx.) (In Inches) Inches (mm) Drill Size No. C.F.H. (C.M.H.) PSI (kPa) PSI (kPa) 1/4 0.25 B (6.4) 54 15.9 (0.5) 4 (27) 4 (27) 3/8 0.38 B (9.7) 54 15.9 (0.5) 4 (27) 4 (27) 1/2 0.50 (12.7) 51 24.8 (0.7) 5 (34) 5 (34) 5/8 0.62 (15.7) 51 24.8 (0.7) 5 (34) 5 (34) 3/4 1.00 (25.0) 51 24.8 (0.7) 5 (34) 5 (34) 1 1.60 (41.0) 48 31.6 (0.9) 6 (41) 6 (41) 1 1/4 2.00 (51.0) 48 31.6 (0.9) 6 (41) 6 (41) 1 1/2 2.60 (66.0) 44 38.7 (1.1) 7 (48) 7 (48) 2 4.40 (112.0) 40 60.0 (1.7) 7 (48) 7 (48) 2 1/2 5.90 (150.0) 40 60.0 (1.7) 7 (48) 7 (48) 3 7.90 (200.0) 35 70.0 (2.0) 71/2 (52) 71/2 (52) 3 1/2 10.50 (207.0) 35 70.0 (2.0) 71/2 (52) 71/2 (52) 4 13.50 (343.0) 30 88.5 (2.5) 9 (62) 9 (62) 5 20.50 (521.0) 30 88.5 (2.5) 9 (62) 9 (62) 6 28.50 (724.0) 30 88.5 (2.5) 9 (62) 9 (62)A Approximate consumption when brazing one cup of the fitting. Actual consumption depends on workmanship. For filler sizes shown, one pound of filler alloy provides 1,068 inches (27.13 mm) of 1/16-inch wire or 475 inches (12,065 mm) of 3/32-inch wire.

B 1/16-inch (1.59 mm) diameter wire; all other is 3/32-inch (2.38 mm) diameter.

SOLDER AND FLUX REQUIREMENTS

Nom. Size Joint Solder Required, LB (kg) (In Inches) General Use Drainage Use 1/4 0.097 – 3/8 0.159 – 1/2 0.261 – 5/8 0.389 – 3/4 0.548 – 1 0.856 – 1 1/4 1.115 1.2 (0.5) 1 1/2 1.480 1.4 (0.6) 2 2.380 1.5 (0.7) 2 1/2 3.225 – 3 4.335 2.8 (1.3) 3 1/2 5.786 – 4 7.446 4.2 (1.9) 5 11.392 – 6 15.815 – 8 26.955 –

Solder requirements in this table are based on estimate of weight of solder used to prepare 100 solder joints of sizes shown.

Two (2) ounces (0.06 kg) of solder flux will be required for each pound (0.45 kg) of solder.




www.nibco.com43

Revision 5/1/08

Copper Tube Fittings continued

RATED INTERNAL WORKING PRESSURES OF JOINTS MADE WITH FLARED FITTINGS AND COPPER WATER TUBE

Nominal Size Joint (In Inches) Temperature, °F (°C)A Pressure, PSI (BAR)A

3/8, 1/2, 3/4, 1, 1 1/4, 1 1/2, 2 100 (38) 175 (12)A ASME B16.26

RATED INTERNAL WORKING PRESSURES OF POLYBUTYLENE TUBE AND COPPER BARBED INSERT FITTINGS

Nominal Size Joint (In Inches) Temperature, °F (°C) Pressure, PSI (BAR) 3/8, 1/2, 3/4, 1 73 (23) 200 (14) 140 (60) 160 (11) 180 (82) 100 (7) 200 (93) 80 (5)

RATED INTERNAL WORKING PRESSURES OF JOINTS MADE WITH COPPER WATER TUBE AND SOLDER TYPE FITTINGS, PSI (BAR)

Maximum Gauge Working Pressure for Standard Water Tube Sizes [Note (1)]

Saturated Steam Working Temperature 1/8" though 1" 11/4" through 2" 21/2" through 4" 5" through 8" 10" to 12" LB (kg) Joining Material °F °C PSI BAR PSI BAR PSI BAR PSI BAR PSI BAR All Sizes Alloy Sn50 100 38 200 (14) 175 (12) 150 (10) 135 (9) 100 (6) 50-50 Tin-Lead solder 150 66 150 (10) 125 (9) 100 (7) 90 (6) 70 (5) 15 [Notes (2), (3)] 200 93 100 (7) 90 (6) 75 (5) 70 (5) 50 (3) 250 121 85 (6) 75 (5) 50 (3) 45 (3) 40 (3) Alloy Sb5 100 38 1090 (9) (75) 850 (8) (59) 705 (9) (49) 660 (8) (46) 340 (23) 95-5 Tin-Antimony solder 150 66 625 (10) (43) 485 (10) (34) 405 (10) (28) 375 (10) (26) 280 (19) 15 [Note (4)] 200 93 505 (11) (35) 395 (10) (27) 325 (10) (32) 305 (10) (21) 230 (16) 250 121 270 (19) 210 (15) 175 (12) 165 (11) 120 (8) Alloy E 100 38 710 (10) (49) 555( 10) (38) 460 (10) (32) 430 (10) (30) 320 (22) 150 66 475 (11) (33) 370 (10) (26) 305 (10) (21) 285 (11) (20) 215 (15) 15 200 93 375 (26) 290 (20) 240 (11) (17) 225 (11) (16) 170 (12) 250 121 320 (22) 250 (17) 205 (14) 195 (13) 145 (9)

Alloy HB 100 38 1035 (9) (71) 805 (8) (56) 670 (8) (46) 625 (9) (43) 340 (23) [Note (6)] 150 66 710 (10) (49) 555 (10) (38) 460 (10) (32) 430 (10) (30) 320 (22) 15 200 93 440 (11) (30) 345 (11) (24) 285 (11) (20) 265 (11) (18) 200 (14) 250 121 430 (11) (30) 335 (11) (23) 275 (11) (19) 260 (11) (18) 195 (13) Joining materials at or above 593°C Pressure-temperature ratings consistent with the materials and procedures employed. [Note (7)]

GENERAL NOTE:

For extremely low working temperatures in the 0°F to 200°F range, it is recommended that a joint material melting at or above 1000°F be employed [see Note (5)].

NOTES:(1) Standard water tube sizes per ASTM B 88(2) ASTM B 32 Alloy Grade Sn50(3) The Safe Drinking Water Act Amendment of 1986 prohibits the use of any solder having a lead content

in excess of 0.2% in potable water systems.(4) ASTM B 32 Alloy Grade Sb5(5) ASTM B 32 Alloy Grade E(6) ASTM B 32 Alloy Grade HB(7) These joining materials are defined as brazing alloys by the American Welding Society.(8) The solder joint exceeds the strength of Types K, L & M tube in drawn and annealed tempers.(9) The solder joint exceeds the strength of Types L & M tube in drawn temper and Type K tube in annealed temper.(10) The solder joint exceeds the strength of Type M tube in drawn temper and Types L & K in annealed temper.(11) The solder joint exceeds the strength of Type L tube in annealed temper.




www.nibco.com44

Revision 5/1/08

RATED INTERNAL WORKING PRESSURES OF CAST COPPER ALLOY FLANGES AND FLANGED FITTINGS

Pressure (PSI) Nominal Size Joint Temperature (In Inches) °F (°C) A Class 125 A, B Class 150 B Class 150 A, C

1/2, 3/4, 1, 1 1/4, 0 – 150 (0 – 66) 105 (7) 210 (14) 225 (15) 1 1/2, 2, 2 1/2, 175 1(79) 100 (7) 205 (14) 220 (15) 3, 4, 5, 6, 8 200 1(93) 195 (7) 195 (13) 210 (15) (also 10" for 225 (107) 190 (6) 190 (13) 205 (14) Class 125) 250 (121) 190 (6) 180 (12) 195 (13) 275 (135) 185 (6) 175 (12) 190 (13) 300 (149) 185 (6) 170 (12) 180 (12) 350 (177) 175 (5) 150 (10) 165 (11) 406 (208) 170 (5) 140 1(9) 150 (10)A MSS SP-106B ASTM B584, UNS C83800 and UNS C84400C ASTM B62, UNS C83600 and ASTM B584, UNS C83600

RATED INTERNAL WORKING PRESSURE1 FOR COPPER FITTINGS, PSI (BAR)

Water Temperature Range Nominal Water

Tube Size -20° to 100°F 150°F 200°F 250°F 300°F 350°F 400°F (In Inches) (-29° to 38°C) (66°C) (95°C) (120°C) (149°C) (177°C) (204°C) 1/4 912 (62) 775 (53) 729 (50) 729 (50) 714 (49) 608 (42) 456 (31) 3/8 779 (54) 662 (46) 623 (43) 623 (43) 610 (42) 519 (36) 389 (27) 1/2 722 (50) 613 (42) 577 (40) 577 (40) 565 (39) 481 (33) 361 (25) 5/8 631 (43) 537 (37) 505 (35) 505 (35) 495 (34) 421 (29) 316 (21) 3/4 582 (40) 495 (34) 466 (32) 466 (32) 456 (31) 388 (27) 291 (20) 1 494 (34) 420 (29) 395 (27) 395 (27) 387 (26) 330 (23) 247 (17) 1 1/4 439 (30) 373 (26) 351 (24) 351 (24) 344 (23) 293 (20) 219 (15) 1 1/2 408 (28) 347 (24) 327 (23) 327 (23) 320 (22) 272 (19) 204 (14) 2 364 (25) 309 (21) 291 (20) 291 (20) 285 (20) 242 (17) 182 (13) 2 1/2 336 (23) 285 (20) 269 (19) 269 (19) 263 (18) 224 (15) 168 (12) 3 317 (22) 270 (19) 254 (17) 254 (17) 248 (17) 211 (15) 159 (11) 3 1/2 304 (21) 258 (18) 243 (17) 243 (17) 238 (16) 202 (14) 152 (10) 4 293 (20) 249 (17) 235 (16) 235 (16) 230 (16) 196 (13) 147 (10) 5 269 (19) 229 (16) 215 (15) 215 (15) 211 (15) 179 (12) 135 1(9) 6 251 (17) 213 (15) 201 (14) 201 (14) 196 (14) 167 (12) 125 1(8) 8 270 (19) 230 (16) 216 (15) 216 (15) 212 (15) 180 (12) 135 1(9)1 The fitting pressure rating applies to the largest opening of the fitting.


Wolverine Joining Technologies

235 Kilvcrt Street Warwick, RI 02886

PRODUCT:

COMPOSITION:

Si lver Copper Phosphorus Total Other Elements

SIL V ALOY® 15 (A WS BCuP-5)

MATERIAL PROPERTIES:

Solidus Liquidus Brazing Range Specific Gravity Density (toz/cu in) Electrical Conductivity (% lACS) Electrical Resistivity (Michrohm-cm) Color

DESCRIPTION:

A World-Class Quality Partner ISO 9001:2008

Registered

15.0 wt% 80.0 wt% 5.0 wt% 0.15 wt% Max.

1190°F (643°C) 1475°F (802°C) 1300-1500°F (704-816°C) 8.378 4.415 9.9 17.4 Light Copper

Of the phos-copper brazing filler metals, SILVALOY 15 has more ductility and better electrical conductivity than the lower silver content phos-coppers. It has good flow and wetting properties on copper, brass and bronze. The phosphorus content of SILVALOY 15 acts as a fluxing agent and no flux is necessary when brazing copper to copper joints. However, when used with a copper alloy or one of the other brazeable metals, a brazing flux must be used to promote wetting, bonding and flow throughout the joint. The flux used must be active within the required temperature range of SILV ALOY 15 and active throughout the heating cycle. Of the phoscopper filler metals, SILV ALOY 15 has the most "sluggish" flow characteristics. This enables it to fill gaps better. The recommended joint clearances are between 0.001 " and 0.005 ". Melting of SILV ALOY 15 is virtually complete at 13000 F (704°C) even though the liquidus is not yet reached. Best results are obtained when brazing slightly above this temperature.

APPLICATIONS:

SILV ALOY 15 is used for the brazing of copper and copper alloys, brass and bronze. It is very effective for joining pipe and tubing and is widely used for electrical work. SILV ALOY 15 should not be used on ferrous metals or alloys containing more than 10% nickel due to the formation of brittle intermetallic phosphide compounds.

10f2

Wolverine Joining Technologies

PRODUCT:

SPECIFICATIONS:

AWS A5.8 ASME QQ-B-650 QQ-B-654

AVAILABLE FORMS:

SIL V ALOY@lS . CONTINUED (A WS BCuP·S)

BCuP-5 BCuP-5 BCuP-5 BCuP-5

Standard Forms of SIL V ALOY IS are wire, strip and preforms.

PROPERTIES OF BRAZED JOINTS

Generally, the joint strength using SILV ALOY IS will surpass the strengths of the base metals. Strength is a function of the base metals being joined, type of joint, design of joint, joint clearances and brazing procedures. The recommended maximum operating temperatures for SILVALOY IS are 300°F (continuous service) and 400°F (short time service). Corrosion resistance is satisfactory except when the joint is in contact with sulfurous atmosphere (especially at elevated temperatures).

SAFETY INFORMATION:

The operation and maintenance of brazing equipment or facility should conform to the provisions of American National Standard (ANSI) Z49.1, "Safety in Welding and Cutting". For more complete infonmation, refer to the Material Safety Data Sheet for SILVALOY IS.

LIABILITY ·DISCLAIMER:

Wolverine Joining Technologies, LLC, seeks to represent reliable information concerning the composition, properties and use of its products. The technical information provided in this publication is provided at no charge and is without guarantee, warranty or responsibility of any kind, expressed or implied.

Wolverine Joining Technologies, LLC 235 Kilvert Street

Warwick, RI 02886 401-739-9550tfax 401-739-9555

www.silvaloy.com

2of2

Product Specification

1/2" to 4" Dual Gauge Port Ball Valves

Elements

Description

All ball valves are factory cleaned for oxygen service,

individually bagged, and conform to NFPA 99 standards.

Each 1/2" to 4" valve consists of Teflon seats and

adjustable stem packing gland with a Teflon stem seal.

1/2" to 2-1/2" valves are rated at 600 psig. 3" and 4"

valves are rated at 400 psig. All valves are rated for full

vacuum (29.9" Hg). Valves go from full ON to full OFF

by turning the vinyl-gripped valve handle 90°. Latching

handles are standard. Type K copper tubing is factory

installed to help prevent valve seat damage during brazing.

Each valve shall have two gauge ports.

For control of most common medical gases,

including nitrogen and vacuum

Includes copper extensions and dual gauge ports

Full port flow-through design reduces gas flow

restrictions

Cleaned for oxygen service per CGA G-4.1

Durable seals for longer, trouble-free life

Blow-out proof stem

Body - Bronze

End plates - Bronze

Ball for 1/2" to 2-1/2" ball valve - Chrome-plated

brass

Ball for 3" to 4" ball valve - Grade 316 stainless steel

Stem for 1/2" to 2-1/2" ball valve - Brass

Stem for 3" to 4" ball valve - Grade 316 stainless steel

Handle for up to 2-1/2" ball valve - Plated steel with

vinyl grip

Seats/Packing/Stem Seal for ball valve up to 4" -

Reinforced Teflon

Tube Extension - Type K copper

Materials

MEDICAL GAS SHUT OFF VALVE

1/2" to 4" Dual Gauge Port Ball Valves

Dimensional Information

Catalog # Quantity

Size

Inches

(mm)

A

Inches

(mm)

B

Inches

(mm)

C

Inches

(mm)

D

Inches

(mm)

E

Inches

(mm)

F

Inches

(mm)

G

Inches

(mm)

H

Inches

(mm)

I

Inches

(mm)

77-03-9002 .50

(12.7) 5.31

(134.8) 24.50

(622.3) 12.25

(311.5) 5/8 OD (15.7)

.62 (15.7)

6.00 (152.4)

6.00 (152.4)

1.84 (46.7)

1.84 (46.7)

77-03-9003 .75

(19.0) 5.31

(134.8) 24.50

(622.3) 12.25

(311.5) 7/8 OD (22.0)

.81 (20.5)

6.00 (152.4)

6.00 (152.4)

1.98 (50.2)

1.98 (50.2)

77-03-9004 1.00

(25.4) 6.29

(159.7) 24.50

(622.3) 12.25

(311.5) 1-1/8 OD

(28.4) 1.00

(25.4) 6.00

(152.4) 6.00

(152.4) 2.22

(56.3) 2.22

(56.3)

77-03-9005 1.25

(31.7) 6.29

(159.7) 24.50

(622.3) 12.25

(311.5) 1-3/8 OD

(34.7) 1.25

(31.7) 6.00

(152.4) 6.00

(152.4) 2.69

(68.3) 2.69

(68.3)

77-03-9006 1.50

(38.1) 8.93

(226.8) 24.62

(625.3) 12.31

(312.6) 1-5/8 OD

(41.1) 1.50

(38.1) 6.13

(155.7) 6.13

(155.7) 3.03

(76.9) 3.03

(76.9)

77-03-9008 2.00

(50.8) 8.93

(226.8) 23.88

(606.5) 11.94

(303.2) 2-1/8 OD

(53.8) 2.00

(50.8) 5.75

(146.0) 5.75

(146.0) 3.82

(97.0) 3.82

(97.0)

77-03-9012 2.50

(63.5) 9.94

(252.4) 24.00

(609.6) 12.00

(304.8) 2-5/8 OD

(66.5) 2.50

(63.5) 7.00

(177.8) 7.00

(177.8) 5.05

(128.2) 5.05

(128.2)

77-03-9013 3.00

(76.2)

18" Adjustable

Handle

23.84 (605.5)

11.92 (302.7)

3-1/8 OD (79.2)

3.00 (76.2)

7.00 (177.8)

7.00 (177.8)

5.82 (147.8)

5.82 (147.8)

77-03-9014 4.00

(101.6)

18" Adjustable

Handle

23.88 (606.5)

11.94 (303.2)

4-1/8 OD (104.6)

4.00 (101.6)

7.00 (177.8)

7.00 (177.8)

7.77 197.3)

7.77 (197.3)


1/2" to 4" Valves (4-bolt model)

1/8" NPT Gauge Port Insert

2

1


Complies with NFPA 99 requirements

Cleaned for oxygen service

Full-port valves for high flow

18-gauge steel valve box

Factory-installed copper tubing extensions

Up to six valves in a single box

Gauges ordered separately

Description

Chemetron® zone valve boxes shall be constructed of

18-gauge sheet steel with air dried lacquer finish. The

cover frame shall be made of anodized aluminum and

attached to the box by concealed 1-1/2" (38 mm)

screws. The finished assembly shall be substantially

dust-tight. Frames for all valve boxes shall have

uniform width for balanced appearance, and shall allow

for a maximum wall thickness of 1". The front assembly

shall contain an easily removable cover window with

pull ring. The window shall conceal the piping and

valves inside the box and shall be labeled “Caution -

Medical Gas Shut-Off Valves - Close Only in

Emergency.” Placement of the valves within the zone

valve box shall be such that the removable window

cannot be replaced when any valve is closed. Clear

viewing space shall be provided in the window to

display the gas service, the area controlled by the valve,

and the pressure gauges.

Single-valve boxes shall accept valve sizes through 3".

Two and three-valve boxes shall accept valve sizes

through 2" Four, five and six-valve boxes shall accept

valve sizes through 1-1/4". Valves shall be factory

installed with the smallest valve at the top, largest at the

bottom.

Manufacturer shall provide color-coded self-adhesive

gas service labels for compliance with NFPA 99

labeling requirements. The installing contractor shall

apply labels to each valve within the assembly for

proper gas service identification, according to the

manufacturer's instructions. Labels required to indicate

area controlled shall be furnished and installed by the

installing contractor.

Design of the valve box shall be such that valves may

be removed prior to brazing, without disassembly of the

box, to permit rearrangement of valves if necessary.

Valves shall be ball type with Type K copper

extensions, cleaned for oxygen service, supplied with

capped ends, and shall operate full open to closed

position with 90 degree handle rotation (refer to

Medical Gas Valve Specifications). The gauge port

shall be equipped with removable plug for pressure

testing prior to final assembly of gauge.

Gauges shall be ordered separately.

All zone valve box assemblies shall read pressure

downstream and vacuum upstream of the valve per

NFPA 99. Valves shall be piped left to right.

Elements

Zone Valve Box Assemblies

MEDICAL ZONE VALVE BOX

Design does not include ZVB, only tying into existing capped piping. Confirm with facility ifZVB is needed, if not provide credit to owner.


Typical Zone Valve Box Exploded View

Installation Recommendation: Mounting height to be 50" (127 cm)

above finished floor to center line of valve box assembly.

(Three-valve box shown. Other arrangements similar.)

Order pressure gauges separately. (Gauge Flange not shown for clarity.)

Gauge Port provided with 1/8” Pipe Plug

Legend Strip for identification of area controlled and gas service

Capped Pipe Extensions

Clear Gauge Viewing Area

Pull Ring

Clear Gas Service & Area Controlled Viewing Area

Removable Window

Frame Mounting Screws (4)

Frame



Ordering Information - Zone Valve Boxes

SINGLE-VALVE BOXES TWO-VALVE BOXES

Catalog # Valve Size Qty Catalog # Valve Sizes Qty

77-81-0002 1/2” 77-82-0068 1-1/2”, 2”

77-81-0003 3/4” 77-82-0088 2”, 2”

77-81-0004 1” THREE-VALVE BOXES

77-81-0005 1-1/4” Catalog # Valve Sizes Qty

77-81-0006 1-1/2” 77-83-0222 1/2”, 1/2”, 1/2”

77-81-0008 2” 77-83-0223 1/2”, 1/2”, 3/4”

77-81-0010 2-1/2” 77-83-0224 1/2”, 1/2”, 1”

77-81-0012 3” 77-83-0225 1/2”, 1/2”, 1-1/4”

TWO-VALVE BOXES 77-83-0226 1/2”, 1/2”, 1-1/2”

Catalog # Valve Sizes Qty 77-83-0228 1/2”, 1/2”, 2”

77-82-0022 1/2”, 1/2” 77-83-0233 1/2”, 3/4”, 3/4”

77-82-0023 1/2”, 3/4” 77-83-0234 1/2”, 3/4”, 1”

77-82-0024 1/2”, 1” 77-83-0235 1/2”, 3/4”, 1-1/4”

77-82-0025 1/2”, 1-1/4” 77-83-0236 1/2”, 3/4”, 1-1/2”

77-82-0026 1/2”, 1-1/2” 77-83-0238 1/2”, 3/4”, 2”

77-82-0028 1/2”, 2” 77-83-0244 1/2”, 1”, 1”

77-82-0033 3/4”, 3/4” 77-83-0245 1/2”, 1”, 1-1/4”

77-82-0034 3/4”, 1” 77-83-0246 1/2”, 1”, 1-1/2”

77-82-0035 3/4”, 1-1/4” 77-83-0248 1/2”, 1”, 2”

77-82-0036 3/4”, 1-1/2” 77-83-0255 1/2”, 1-1/4”, 1-1/4”

77-82-0038 3/4”, 2” 77-83-0256 1/2”, 1-1/4”, 1-1/2”

77-82-0044 1”, 1” 77-83-0258 1/2”, 1-1/4”, 2”

77-82-0045 1”, 1-1/4” 77-83-0266 1/2”, 1-1/2”, 1-1/2”

77-82-0046 1”, 1-1/2” 77-83-0268 1/2”, 1-1/2”, 2”

77-82-0048 1”, 2” 77-83-0288 1/2”, 2”, 2”

77-82-0055 1-1/4”, 1-1/4” 77-83-0333 3/4”, 3/4”, 3/4”

77-82-0056 1-1/4”, 1-1/2” 77-83-0334 3/4”, 3/4”, 1”

77-82-0058 1-1/4”, 2” 77-83-0335 3/4”, 3/4”, 1-1/4”

77-82-0066 1-1/2”, 1-1/2” 77-83-0336 3/4”, 3/4”, 1-1/2”


1


Dimensional Data (One, Two & Three-Valve Boxes)

Dimension

If Largest Valve Is 1-1/4” or Smaller

If Box Includes 1-1/2” or 2” Valves

A 1-1/2” (38 mm) 2-1/8” (54 mm)

B 4-3/8” (111 mm) 5-3/4” (146 mm)

C 14” (356 mm) 18-1/4” (463 mm)

D 3-5/8” (92 mm) 4-1/8” (105 mm)

E 17-3/16” (436 mm) 21-3/8” (543 mm)

F 15” (381 mm) 19-1/4” (488 mm)


ONE-VALVE BOX DIMENSIONS

A

Box Depth (dimension „A‟ above) Boxes with 1-1/4” or smaller valve: 3-5/8” (92 mm) Boxes with 1-1/2” or 2” Valve: 4-1/8” (105 mm) NOTE: Box dimensions for single 2-1/2" or 3" valve are 11.35" high x 12.5" wide x 6.5" deep.

TWO AND THREE-VALVE BOX DIMENSIONS

NOTE 1

NOTE 1: The center valve is omitted for a two-valve box.


Safety keyed to help prevent cross-

connections

Conforms to NFPA 99 and CGA standards

Built-in push-button latch release mechanism

Modular design

Cleaned for oxygen service

UL listed

Description

The Chemetron® 500 Series outlet stations

provide convenient access to medical gases in

patient care locations. They are fully compatible

with Chemetron style latch-keyed adapters.

The outlets are field-gangable in any order desired

by the facility. Outlets are spaced 5" (12.7 cm)

center to center, and may be ganged with

Chemetron modular electrical assemblies in a

console arrangement. Outlet finish plates and

rough-in plates are pin indexed using steel pins for

positive cross-connection prevention. Primary

valves are separate from the finish plate, allowing

easy testing for leaks and cross connection.

Primary valves are made of brass and contain a

chrome-plated self-sealing poppet. Primary

valves are field adjustable to compensate for

variations in plaster thickness of 1/2" to 3/4".

Outlets may be special ordered with extended

valve bodies that allow for an additional 3/8" or

3/4" adjustment.

The type K copper inlet tube has a 1/2" OD

connection, and can rotate 360 degrees to

accommodate any field piping arrangement.

The primary gas check can be serviced without

shutting off the gas supply.

Finish plates consist of a stainless steel insert

surrounded by a silver metallic-finish ABS high-

impact decorative trim.

Elements

500 Series Chemetron®

Quick-Connect Medical Gas Outlets

MEDICAL GAS OUTLET

Coordinate Med Gas Outlets with facility.Match Facility standard.

500 Series Chemetron Quick-Connect Medical Gas Outlets

The outlet stations are fully compliant with

NFPA 99 and CSA Z-305, and are cleaned for

oxygen service in accordance with CGA G-4.1.

The outlet is UL listed. Finish plates consist of a

stainless steel insert surrounded by a silver

metallic-finish ABS high-impact decorative trim.

Gas identification is provided by a polycarbonate

plastic insert, color-coded by gas service, per

NFPA and CGA.

The latch release is color-coded and labeled for

the gas service. Release is easily accomplished

with one hand using a push button release. The

primary valve poppet provides a dust-proof seal.

Vacuum outlets may be used with or without

slide brackets for vacuum collection bottles of up

to 1/2-gallon capacity. (Where slide brackets are

used, order one per vacuum outlet.)

Gas Service

Catalog Number

U.S. Color Codes

Quantity

Catalog Number

ISO Color Codes

Quantity

Oxygen 64-01-5001P 64-01-5051P

Vacuum 64-01-5002P 64-01-5052P

Medical Air 64-01-5003P 64-01-5053P

Nitrous Oxide 64-01-5004P 64-01-5004P

WAGD* 64-01-5006P 64-01-5006P

Carbon Dioxide 64-01-5007P 64-01-5007P

Oxygen/CO2 (CO2 less than 7%) 64-01-5008P 64-01-5058P

Slide Bracket 64-06-0001P 64-06-0001P

Ordering Information

*Waste Anesthetic Gas Disposal (formerly Evacuation)


1

1

1

500 Series Chemetron Quick-Connect Medical Gas Outlets

Dimensional Data

Refer to installation instructions prior to assembly.


PLUMBING FIXTURES

R&R

SUBMITTAL REVIEW

No Exceptions Taken


Revise and Resubmit

Rejected

Reviewed




GENERALHighest quality sink formed of #18 (1.2mm) gauge, type 304 (18-8) nickel bearing stainless steel.DESIGN FEATURESELUHAD Bowl Depth: 4-1/2" (114mm), 5" (127mm) or 5-1/2"(140mm).Finish: Exposed surfaces are hand blended to a lustrous high-lighted satin finish with a highlighted inside top bowl radius.Underside: Underside of sink is fully protected by heavy dutySound Guard™ under coating to prevent condensation and deaden sound. OTHERDrain Opening: 3-1/2" (89mm) center rear location.NOTE: All Elkay undermount sinks are designed to attach to theunderside of any solid surface countertop.

Model ELUHAD2816

Elkay 2222 Camden CourtOak Brook, IL 60523

Printed in U.S.A.©2009 Elkay

(Rev. 7/09) 1-302Aelkayusa.com

In keeping with our policy of continuing product improvement, Elkay reserves the right to changeproduct specifications without notice. Please visit elkayusa.com for most current version of Elkayproduct specification sheets.

This specification describes an Elkay product with design, quality and functional benefits to theuser. When making a comparison of other producers’ offerings, be certain these features are notoverlooked.

Lustertone® Undermount Single Bowl SinkModel ELUHAD Series – A.D.A. Compliant

®�

SPECIFICATIONS

COUNTERTOPCONTOUR EDGETO CUSTOMER DESIRE

MOUNTING BRACKET

1/2" (13mm)

SILICONECAULK(NOTFURNISHED)

SINK1-1/8"

(29mm)

FASTENER(NOT FURNISHED)

(NOT FURNISHED)

1-1/4" (32mm) TYPAROUND ENTIRESINK FLANGE

A

B

C

D

5"(127mm)

1-3/4"R(44mm)

Overall Inside BowlMinimum

Model Length Width Length Width Depth Cutout in CabinetNumber A B C D Countertop Size

ELUHAD1116 14 181/2 111/2 16 ** 18(356mm) (470mm) (292mm) (406mm) (457mm)

ELUHAD1212 141/2 141/2 12 12 ** 18(368mm) (368mm) (305mm) (305mm) (457mm)

ELUHAD1316 16 181/2 131/2 16 ** 21(406mm) (470mm) (343mm) (406mm) (533mm)





ELUHAD2115 231/2 181/4 21 153/4 ** 27(597mm) (464mm) (533mm) (400mm) (686mm)


SINK DIMENSIONS*

*Length is left to right. Width is front to back.**Available in 41⁄2" (114mm), 5" (127mm) or 51⁄2" (140mm).

See templatepacked with

sink.

S-1 SINK ADA

MATCH EXISTING: see below spec section and photo

L105© 2012 AS America Inc. Revised 6/11

MONTERREY™

TWO-HANDLE CENTERSET LAVATORY FAUCETWITH GOOSENECK SPOUT

GENERAL DESCRIPTION: Durable cast brass construction. 1/2" male threaded inlet shanks with brass shank nuts and coupling nuts. 1/4 turn ceramic disc valve cartridges. Convertible swivel/rigid spout. Choice of Vandal-Resistant Wrist Blade or Lever handles with blue & red color indexes. All brass drain bodies with 1 1/4" (32mm) tailpieces (on applicable models). 1.5 gpm/5.7L/min. maximum flow rate. Vandal-Resistant and Laminar Flow aerators are available.

PRODUCT FEATURES:

Pressure Compensating Aerator: Provides a constant water flow of 1.5 gpm throughout the pressure range

Solid Brass Construction: Durable - Excellent in high use applications. Ideal for prolonged contact with water.

Ceramic Disc Valve Cartridge: Assures a lifetime of drip-free performance.

Field-Convertible Swivel/Rigid Spout: Easily adjusted in the field.Lead Free: Faucet contains ≤ 0.25% total lead content by weighted average.

7501.170 Shown

SUGGESTED SPECIFICATION:4" centerset lavatory faucet shall be cast brass construction with all brass shank nuts and coupling nuts. Shall feature water-conserving 1.5 gpm/5.7L/min. pressure compensating aerator. Vandal-Resistant handles. Shall also feature 1/4 turn washerless ceramic disc valve cartridges. Fitting shall be American Standard Model # 750_.___.002.

MODEL NUMBER:*

7500.170 Centerset Lavatory1.5 gpm Pressure Compensating Aerator. Rigid/swivel gooseneck spout. Vandal-Resistant Wrist Blade handles. Less drain and pop-up hole. 7501.170 Centerset Lavatory1.5 gpm Pressure Compensating Aerator. Rigid/swivel gooseneck spout. Vandal-Resistant Wrist Blade handles. Pop-up drain. 7502.170 Centerset Lavatory1.5 gpm Pressure Compensating Aerator. Rigid/swivel gooseneck spout. Vandal-Resistant Wrist Blade handles. Grid strainer drain. 7500.140 Centerset Lavatory1.5 gpm Pressure Compensating Aerator. Rigid/swivel gooseneck spout. Vandal-Resistant Lever handles. Less drain and pop-up hole. 7501.140 Centerset Lavatory1.5 gpm Pressure Compensating Aerator. Rigid/swivel gooseneck spout. Vandal-Resistant Lever handles. Pop-up drain. 7502.140 Centerset Lavatory1.5 gpm Pressure Compensating Aerator. Rigid/swivel gooseneck spout. Vandal-Resistant Lever handles. Grid strainer drain.

57mm(2-1/4")

127mm(5")

171mm(6-3/4")

46mm(1-13/16")

32mm(1-1/4")DIA.

MOUNTINGHOLES

273mm(10-3/4")

148mm(5-13/16")

22mm (7/8") DIA.

1/2 NPSM51mm(2")

35mm(1-3/8")MAX.

102mm(4")

298mm(11-3/4")

98mm(3-7/8")

Gasket

Lever Handle

X

0 140

L106© 2012 AS America Inc. Revised 6/11

MONTERREY™

TWO-HANDLE CENTERSET LAVATORY FAUCETWITH GOOSENECK SPOUT

CODES AND STANDARDS

These products meet or exceed the following codes and standards:

ASME A112.18.1CSA B 125NSF 61/Section 9 and Annex G

7500.170

Product

Number Description

Finish

7501.170

7502.170

PolishedChrome

002

7500.140

7501.140

7502.140

Centerset Lavatory with rigid/swivel gooseneck spout. 1.5 gpm/5.7L/min pressure compensating aerator. Vandal-Resistant Wrist Blade Handles. Less drain and pop-up hole.Centerset Lavatory with rigid/swivel gooseneck spout. 1.5 gpm/5.7L/min pressure compensating aerator. Vandal-Resistant Wrist Blade Handles. Pop-up drain.Centerset Lavatory with rigid/swivel gooseneck spout. 1.5 gpm/5.7L/min pressure compensating aerator. Vandal-Resistant Wrist Blade Handles. Grid strainer drain.

Centerset Lavatory with rigid/swivel gooseneck spout. 1.5 gpm/5.7L/min pressure compensating aerator. Vandal-Resistant Lever Handles. Less drain and pop-up hole.

Centerset Lavatory with rigid/swivel gooseneck spout. 1.5 gpm/5.7L/min pressure compensating aerator. Vandal-Resistant Lever Handles. Pop-up drain.

Centerset Lavatory with rigid/swivel gooseneck spout. 1.5 gpm/5.7L/min pressure compensating aerator. Vandal-Resistant Lever Handles. Grid strainer drain.

FLOW RATE*

GA

LL

ON

S P

ER

MIN

UT

E

I N L E T P R E S S U R E ( P S I )

*Flow rates shown are for mixed hot and cold.

0.0

0.5

1.0

1.5

2.0

10080604020

MEETS THE AMERICANS WITH DISABILITIES ACT GUIDELINESAND ANSI A117.1 REQUIREMENTS FOR ACCESSIBLE AND USABLE BUILDING FACILITIES-CHECK LOCAL CODES

*PCA - Pressure Compensating**Meets Cal Green Code

Other Aerators Available:

Part Suffix Description

LV22V22A15LVLV15V15LV10V10V05V035**

2.2 gpm (8.3 Lpm) Vandal-Resistant Non-Aerated Laminar Flow Outlet2.2 gpm (8.3 Lpm) Vandal-Resistant AeratorAnti-Microbial 1.5 gpm (5.7 Lpm) Vandal-Resistant Non-Aerated Laminar Flow Outlet1.5 gpm (5.7 Lpm) PCA Vandal-Resistant Non-Aerated Laminar Flow Outlet.5 gpm (5.7 Lpm) PCA Vandal-Resistant Aerator1.0 gpm (3.8 Lpm) PCA Vandal-Resistant Non-Aerated Laminar Flow Outlet1.0 gpm (3.8 Lpm) PCA Vandal-Resistant Aerator0.5 gpm (1.9 Lpm) PCA Vandal-Resistant Non-Aerated Spray0.35 gpm (1.3 Lpm) PCA Vandal-Resistant Non-Aerated Spray

Provide McGuire 1149WC: Offset with 149 Flat Grid Strainerfor ADA sink requirement.