Spun Yarn Systems 2008 - Rieter - Rieter Presentation SYS August 2008 EB M-SYS 3 Spun Yarn Systems Production System from Bale to Yarn Rotor Spinning Ring Spinning Blowroom and Carding

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Spun Yarn SystemsCompany Presentation 2008

August 2008

2Company Presentation SYS August 2008 EB M-SYS

Spun Yarn Systems

Spinning Systems for your Success


Spun Yarn Systems

Production System from Bale to Yarn

RotorSpinning

RingSpinning

Blowroom andCarding

SpinningPreparation


SYS Production System

Rieter Ring System



Rieter Rotor System with Process Shortening



A 11 UNIfloc – The High Flexible Bale Opener

• Unique take-off roller with individually replaceable teeth

• Effective take-off of small tufts for successful cleaning processes

• Up to 130 bales per machine side and 4 assortments



B 71 / B 75 UNImix – Blending Machine

• Efficient blending with the 3-point blending process:

• B 71 with blending performance of up to 800 kg/h

• B 75 with blending performance of up to 1200 kg/h



C 60 Card – The Concept for Excellence

• Innovative new carding concept with a working width of 1.5 m

• Production up to 240 kg/h for rotor spinning applications

• Up to 50 % more production on the same carding floor area

• Efficient trash removal thanks to higher centrifugal forces

• Modular machine design for

• fast and easy maintenance

• customized card configuration with 1 or 3 licker-in



RSB-D 40 - Drawing in Perfection

• 1 100 m/min delivery speed, 90 % practical efficiency, 0.4 CV % (1m) at maximum speed

• Self-adjusting autoleveller AUTOset

• Rieter Quality Monitor RQMincl. thick place detection

• Technological assistancewith the expert system SLIVERprofessional

• Proven automation with CANlink



RSB-D 40 - Drawing in Perfection

• 1 100 m/min delivery speed, 90 % practical efficiency, 0.4 CV % (1m) at maximum speed

• Self-adjusting autoleveller AUTOset

• Rieter Quality Monitor RQMincl. thick place detection

• Technological assistancewith the expert system SLIVERprofessional

• Proven automation with CANlink



SB-D 11 – Single-Head Drawframe without levelling

• Best price-/ performance ratio

• High productivity by max. 1 100 m/min

• High efficiency with

• Automatic can changer for 600 mm and 1 000 mm cans

• Empty can feeding magazine with 1-2 cans

• Pneumatically supported sliver insertion



Combing Preparation E 32 UNIlap / E 35 OMEGAlap

• UNIlap E 32 for combing setswith an output up to 300 kg/h

• OMEGAlap E 35 for combing sets with an output up to 520 kg/h

• New winding principle with a revolutionary belt technology

• Outstanding lap quality and uniformity



E 66, E 76 Combers - The Benchmark in Combing

• 500 nips per minute (real)

• E 66 - Production up to 72 kg/h

• E 76 - Production up to 74 kg/h

• Best yarn quality with up to 3% raw material savings

• ROBOlap and SERVOlap for E 76 - Unique mill proven combing automation



E 25 SERVOlap– Lap transport system

• Fully automatic lap transport system SERVOlap E 25

• Transport of 8 laps at a time from UNIlap / OMEGAlap to comber.

• Empty tubes are automatically transported back



F 35 Roving Frame - The Perfect Preparation for Ring Spinning

• High efficiency due to only 2 minutes doffing time

• Low energy consumption with multi-motor drive system

• Smooth and even running with tooth belt for flyer and spindle

• Up to 160 spindles



G 35 Ring Spinning Machine - Experience in Quality and Flexibility

• SERVOgrip - revolutionary doffing without underwinding

• FLEXIstart – spinning start and spin-off in quarter sections by push button

• INTERcool - 15% cost savings with integrated cooling system

• Ri-Q-Draft - highest flexibility with drafts up to 80-fold

• ISM – individual spindle monitoring



K 45 ComforSpin Machine - Competence in Compacting

• Market leader in compact spinning

• Perfect COM4 yarn structure for unrivalled comfort in wearing

• Constant long-term yarn quality

• Compacting unit with:

• Wear-free suction drum

• Controlled fiber guidance

• High compacting efficiency

• Adjustable clamping distance



ISM - Individual Spindle Monitoring

• ISM improves quality and productivity of ring spinning machines G 35 and K 45

• One sensor per each spindle

• Status indication with LED: running spindle, slipper spindle, ends down

• 3 level operator guide system: spindle, section and machine head

• Data collection and analysis with SPIDERweb possible



R 40 Rotor Spinning Machine - Innovation in Automated Rotor Spinning

• Superior yarn quality with the most advanced SC-R spinbox

• Maximum productivity with up to 500 spinning positions

• Delivery speed up to 350 m/min and rotor speed up to 160’000 rpm

• Unique AEROpiecing® technology for ComfoRo® yarn with invisible, yarn-like piecings

• Extremely short cycle time for piecing and package change (< 25 s)



BT 923 – Benchmark in Semi-automated Rotor Spinning

• C 120 spin box with optimal trash removal

• Rotor speed up to 110’000 rpm and delivery up to 200 m/min

• Up to 360 spinning units

• 2 independent side drives and 2 conveyor belts for more flexibility

• Semiautomatic AMIspin®

piecing system and Qtop®

• Optional slub yarn device


Spun Yarn Systems

Spinning Systems for your Success


System Supply - More than products

Spun Yarn Systems – Systems for success

Technologysystem

Managementsystem

Support system

Com4®

ComfoRo®


SYS Support System

Service at your Doorstep


SYS Support System

Spare Parts – for Permanent Production Quality

• Spare parts, technology parts and wear parts for consistent yarn quality

• Conversion and retrofit kits for upgrades of older generations of machines

• Worldwide service network for short delivery periods


SYS Support System

Rieter In-mill Training

• Tailor made courses in customer spinning mills

• Highly qualified instructors

• Training with respect to mill specific demands


SYS Technology System

Research from Fibre to Fabric

Com4®

ComfoRo®


SYS Technology System

Competitive Advantage with Rieter Yarns

Com4®

ComfoRo®


SYS Technology System - Rieter Yarns

Com4®

• Market-leading compact yarn produced on the K 45 ComforSpin machine

• Low hairiness, unmatched tenacity and elongation values

• New Com4® applications:

- Com4®core – compacted core-spun yarn- Com4®twin – compacted spin-twisted yarn- Com4®vario – compacted effect yarn- Com4®light – adapted compacting effect

Com4®


SYS Technology System - Rieter Yarns

ComfoRo®

• ComfoRo® rotor yarn with unequalled yarn uniformity

• Innovative AEROpiecing® piecing technology on the robot of the R 40 for invisible, yarn-like piecings

• Superior pilling resistance and high elasticity in the end products

• Cooperation with ComfoRo® partners in down stream processing (weaving, warping, knitting, finishing)

ComfoRo®


SYS Management System

Engineering from Project to Production

Feasibility studies Mill planning Project management

- Simulation- Spinning schedule- Production costs

- Layout- Automation- Infrastructure

- Engineering- Coordination- Hand-over



Mill Automation from Bale to Yarn



SPIDERweb - The Mill Monitoring System

• One single data system for mill monitoring from blowroom to spinning

• Quick identification of weak points in production

• Optimized selection of raw material blends on the basis of sound quality data

• Long term database allows efficiency comparison of lots

• Remote access to mill data with SPIDERweb

Documents

Spun Yarn Systems 2008 - Rieter - Rieter Presentation SYS August 2008 EB M-SYS 3 Spun Yarn Systems Production System from Bale to Yarn Rotor Spinning Ring Spinning Blowroom and Carding