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1SPP FIELDS DFB Quarterly June 16, 2015
Solar Probe Plus FIELDSInstrument Quarterly
Q2 2015
Digital Fields Board (DFB)
SPP FIELDS DFB Quarterly June 16, 2015
DFB Development Status (1of3)Q2 2015
EM Testing• During Q2, DFB EMs participated in several testing
activities at SSL – Supported MEP to SCM testing, MEP thermal tests,
and on-going interface tests – DFB team performed analysis, reviewed test results,
and participated in resolve of questions, concerns, and issues
– After integrated testing and subsequent disassembly of the MEP, the DFB EMs were swapped; EM1 now at SSL, EM2 at LASP
• Q2 also included extensive EM testing and FPGA code testing at LASP– Performed testing and validation of design; continues
over next week before committing to flight– The FPGA Digital Burst Memory (DBM) code was
completed and is now resident on the lab FPGA– FPGA code load updates sent to SSL for incorporation
on the EM1 for MEP testing– Considerable testing still needed to verify
performance and resolve bugs– Maintaining database list of complete and remaining
testing and bug tracking– Automated test scripts and self-checking test bench
work starting 2
EM thermal testing and test configuration at LASP
3SPP FIELDS DFB Quarterly June 16, 2015
DFB Development Status (2of3)Q2 2015
MB-DB mechanical alignment ‘investigation’• Worked to resolve the alignment concern
experienced during assembly of FPGA Daughter Board (DB) to Main Board (MB)– Both boards were assembled using the MEP HDLP
connector alignment jigs but the insertion force was significantly greater than the prior built mechanical test board done
– Metrology on the jigs indicated interference between the jigs and over constrained holes on both the MB and DB
– Built a new DB jig and building a new MB jig to resolve the interferences
– New jigs will be available for all SPF MB/DB PWAs: DFB, DCB, and TDS
Main Board to Daughter Board alignment
• During this jig investigation, it was determined that the Hypertac HDLP connector alignment socket holes were undersized on the MBs, not allowing the shoulder insertion into the PWB– This is the root cause of the height issue that has plagued the DB to MB connector stack– LASP will open up the DFB MB connector alignment holes to accommodate the shoulder, and
also will remove the PIPs holes on the Flight DFB MB– Advised the SPF team on this finding and recommended solution
SPP FIELDS DFB Quarterly June 16, 2015
DFB Development Status (3of3)Q2 2015
• Flight PWB spin commences in July with following updates:– Corrected design oversights in the E-Field Filters– Reduced inductor size for bottom side clearance– Added two charge bleed resistors in SCM
calibration power circuit– Increased hole sizes associated with the HDLP
connectors used to connect to FPGA DB– Increased isolation between channels to lower
crosstalk• Layout in process, review with SPF team in early
July, getting Fab quotes• All EEE flight component parts received
– Received Flight columned (CGA) SIDECAR ASICs, qty 2
– Received outstanding inductors (M83446/39-37F)– Once FM PWBs arrived, will send out for coupon
testing• Test equipment/GSE identified and in-process
– Completed trade on available test equipment for signal characterization, found that the Venable provides best frequency response measuring capability
• Continued writing scripts• Preparing flight docs
4
Flight ASIC SIDECAR
5SPP FIELDS DFB Quarterly June 16, 2015
DFB ScheduleQ2 2015
EM Characterization Testing in Q2
FM Fab and Assembly in Q3
6SPP FIELDS DFB Quarterly June 16, 2015
DFB Financial AssessmentQ2 2015
• DFB 533 actuals continue running slightly under plan – see staffing slide for labor– ODCs running pretty much on plan, with known higher part costs from proposed– Total costs still maintained within CV plan
• EVM correlates to schedule and budget– EVM actuals running under plan as reflected by 533 reporting and schedule
extension– Metrics will improved as flight build commences
• SSL has been very helpful with proactive funding and extending the Period of Performance thru 9/30/16
SSP-DFB Remaining Funds AS OF May-15 Funding $3,871,259 Cum-to-date spent $3,194,280 Encumbrances $5,851
funds remaining 5/31/15 $671,128 83%
Jun-15 $134,342 remaining funds as of 6/30/15 $536,786 86%
Jul-15 $114,420 remaining funds as of 7/31/15 $422,366 89%
7SPP FIELDS DFB Quarterly June 16, 2015
DFB Staffing Q2 2015
Staffing Status:• Ken Stevens is now the FPGA lead and will continue in this role• David Summer transitioned out of lead, supporting Ken and David M
– David S will transition off SPF this summer, supporting only as needed• All other staffing remains the same• Staffing profile from Q1 updated with actuals to date
– EPs running below plan by 1-2; Scientists effort lower but increases over summer months, delayed start of FM build reduced EPs also, but will increase with build later in summer
LASP Staffing PlanDate 2015 2015 2015 2015 2015 2015 2015 2015 2015 2015 Mar-15 Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sep-15 Oct-15 Nov-15 Dec-15
hours 812.00 786.00 926.00 962.00 630.25 666.60 650.00 642.80 636.20 503.00 EPs 4.67 4.52 5.32 5.53 3.62 3.83 3.74 3.69 3.66 2.89
ActualsLASP 360 337 413Ken 127 145 130Total Actuals 487 482 543EP Actuals 2.80 2.77 3.12
Equivalent People (EP) 174 hours/mnth