52
SAFETY WARNING Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment. November 2020 SSA-SVX06J-EN Installation, Operation, and Maintenance Split System Air Conditioners Odyssey™™ with Symbio™™ Controls Air Handler — 5 to 25 Tons Model (60 Hz) TWE0604*A/B TWE0724*B TWE0904*A/B TWE1204*A/B TWE1504*B TWE1804*B TWE2404*B TWE3004*B Model (50 Hz) TWE0514DA TWE0724DB TWE0764DA/B TWE1014DA/B TWE1264DB TWE1564DB TWE2014DB TWE2514DB

Split System Air Conditioners Odyssey™ with Symbio™ Controls · 2021. 2. 19. · ©2020 SSA-SVX06J-EN Introduction Read this manual thoroughly before operating or servicing this

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Page 1: Split System Air Conditioners Odyssey™ with Symbio™ Controls · 2021. 2. 19. · ©2020 SSA-SVX06J-EN Introduction Read this manual thoroughly before operating or servicing this

SSAAFFEETTYY WWAARRNNIINNGGOnly qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioningequipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified personcould result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels thatare attached to the equipment.

November 2020 SSSSAA--SSVVXX0066JJ--EENN

Installation, Operation, and Maintenance

Split System Air ConditionersOdyssey™™with Symbio™™ControlsAir Handler — 5 to 25 Tons

MMooddeell ((6600 HHzz))TWE0604*A/BTWE0724*BTWE0904*A/BTWE1204*A/BTWE1504*BTWE1804*BTWE2404*BTWE3004*B

MMooddeell ((5500 HHzz))TWE0514DATWE0724DBTWE0764DA/BTWE1014DA/BTWE1264DBTWE1564DBTWE2014DBTWE2514DB

Page 2: Split System Air Conditioners Odyssey™ with Symbio™ Controls · 2021. 2. 19. · ©2020 SSA-SVX06J-EN Introduction Read this manual thoroughly before operating or servicing this

©2020 SSA-SVX06J-EN

IntroductionRead this manual thoroughly before operating orservicing this unit.

Warnings, Cautions, and NoticesSafety advisories appear throughout this manual asrequired. Your personal safety and the properoperation of this machine depend upon the strictobservance of these precautions.

The three types of advisories are defined as follows:

WARNINGIndicates a potentially hazardous situationwhich, if not avoided, could result in death orserious injury.

CAUTIONIndicates a potentially hazardous situationwhich, if not avoided, could result in minor ormoderate injury. It could also be used to alertagainst unsafe practices.

NOTICEIndicates a situation that could result inequipment or property-damage onlyaccidents.

Important Environmental ConcernsScientific research has shown that certain man-madechemicals can affect the earth’s naturally occurringstratospheric ozone layer when released to theatmosphere. In particular, several of the identifiedchemicals that may affect the ozone layer arerefrigerants that contain Chlorine, Fluorine and Carbon(CFCs) and those containing Hydrogen, Chlorine,Fluorine and Carbon (HCFCs). Not all refrigerantscontaining these compounds have the same potentialimpact to the environment. Trane advocates theresponsible handling of all refrigerants-includingindustry replacements for CFCs and HCFCs such assaturated or unsaturated HFCs and HCFCs.

Important Responsible RefrigerantPracticesTrane believes that responsible refrigerant practicesare important to the environment, our customers, andthe air conditioning industry. All technicians whohandle refrigerants must be certified according to localrules. For the USA, the Federal Clean Air Act (Section608) sets forth the requirements for handling,reclaiming, recovering and recycling of certainrefrigerants and the equipment that is used in theseservice procedures. In addition, some states ormunicipalities may have additional requirements thatmust also be adhered to for responsible managementof refrigerants. Know the applicable laws and followthem.

WWAARRNNIINNGGPPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinnggRReeqquuiirreedd!!FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy..AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieeddppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeeddffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONNhhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoolllloowwrreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aannddggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall//ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..

WWAARRNNIINNGGPPeerrssoonnaall PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE))RReeqquuiirreedd!!FFaaiilluurree ttoo wweeaarr pprrooppeerr PPPPEE ffoorr tthhee jjoobb bbeeiinngguunnddeerrttaakkeenn ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy..TTeecchhnniicciiaannss,, iinn oorrddeerr ttoo pprrootteecctt tthheemmsseellvveess ffrroommppootteennttiiaall eelleeccttrriiccaall,, mmeecchhaanniiccaall,, aanndd cchheemmiiccaallhhaazzaarrddss,, MMUUSSTT ffoollllooww pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaallaanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd llaabbeellss,, aass wweellll aass tthheeiinnssttrruuccttiioonnss bbeellooww::

•• BBeeffoorree iinnssttaalllliinngg//sseerrvviicciinngg tthhiiss uunniitt,,tteecchhnniicciiaannss MMUUSSTT ppuutt oonn aallll PPPPEE rreeqquuiirreedd ffoorrtthhee wwoorrkk bbeeiinngg uunnddeerrttaakkeenn ((EExxaammpplleess;; ccuuttrreessiissttaanntt gglloovveess//sslleeeevveess,, bbuuttyyll gglloovveess,, ssaaffeettyyggllaasssseess,, hhaarrdd hhaatt//bbuummpp ccaapp,, ffaallll pprrootteeccttiioonn,,eelleeccttrriiccaall PPPPEE aanndd aarrcc ffllaasshh ccllootthhiinngg))..AALLWWAAYYSS rreeffeerr ttoo aapppprroopprriiaattee SSaaffeettyy DDaattaaSShheeeettss ((SSDDSS)) aanndd OOSSHHAA gguuiiddeelliinneess ffoorrpprrooppeerr PPPPEE..

•• WWhheenn wwoorrkkiinngg wwiitthh oorr aarroouunndd hhaazzaarrddoouusscchheemmiiccaallss,, AALLWWAAYYSS rreeffeerr ttoo tthhee aapppprroopprriiaatteeSSDDSS aanndd OOSSHHAA//GGHHSS ((GGlloobbaall HHaarrmmoonniizzeeddSSyysstteemm ooff CCllaassssiiffiiccaattiioonn aanndd LLaabbeelllliinngg ooffCChheemmiiccaallss)) gguuiiddeelliinneess ffoorr iinnffoorrmmaattiioonn oonnaalllloowwaabbllee ppeerrssoonnaall eexxppoossuurree lleevveellss,, pprrooppeerrrreessppiirraattoorryy pprrootteeccttiioonn aanndd hhaannddlliinnggiinnssttrruuccttiioonnss..

•• IIff tthheerree iiss aa rriisskk ooff eenneerrggiizzeedd eelleeccttrriiccaallccoonnttaacctt,, aarrcc,, oorr ffllaasshh,, tteecchhnniicciiaannss MMUUSSTT ppuuttoonn aallll PPPPEE iinn aaccccoorrddaannccee wwiitthh OOSSHHAA,, NNFFPPAA7700EE,, oorr ootthheerr ccoouunnttrryy--ssppeecciiffiicc rreeqquuiirreemmeennttssffoorr aarrcc ffllaasshh pprrootteeccttiioonn,, PPRRIIOORR ttoo sseerrvviicciinnggtthhee uunniitt.. NNEEVVEERR PPEERRFFOORRMM AANNYY SSWWIITTCCHHIINNGG,,DDIISSCCOONNNNEECCTTIINNGG,, OORR VVOOLLTTAAGGEE TTEESSTTIINNGGWWIITTHHOOUUTT PPRROOPPEERR EELLEECCTTRRIICCAALL PPPPEE AANNDDAARRCC FFLLAASSHH CCLLOOTTHHIINNGG.. EENNSSUURREEEELLEECCTTRRIICCAALL MMEETTEERRSS AANNDD EEQQUUIIPPMMEENNTT AARREEPPRROOPPEERRLLYY RRAATTEEDD FFOORR IINNTTEENNDDEEDDVVOOLLTTAAGGEE..

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SSA-SVX06J-EN 3

WWAARRNNIINNGGFFoollllooww EEHHSS PPoolliicciieess!!FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinnddeeaatthh oorr sseerriioouuss iinnjjuurryy..

•• AAllll TTrraannee ppeerrssoonnnneell mmuusstt ffoollllooww tthheeccoommppaannyy’’ss EEnnvviirroonnmmeennttaall,, HHeeaalltthh aanndd SSaaffeettyy((EEHHSS)) ppoolliicciieess wwhheenn ppeerrffoorrmmiinngg wwoorrkk ssuucchh aasshhoott wwoorrkk,, eelleeccttrriiccaall,, ffaallll pprrootteeccttiioonn,, lloocckkoouutt//ttaaggoouutt,, rreeffrriiggeerraanntt hhaannddlliinngg,, eettcc.. WWhheerree llooccaallrreegguullaattiioonnss aarree mmoorree ssttrriinnggeenntt tthhaann tthheesseeppoolliicciieess,, tthhoossee rreegguullaattiioonnss ssuuppeerrsseeddee tthheesseeppoolliicciieess..

•• NNoonn--TTrraannee ppeerrssoonnnneell sshhoouulldd aallwwaayyss ffoolllloowwllooccaall rreegguullaattiioonnss..

WWAARRNNIINNGGRReeffrriiggeerraanntt uunnddeerr HHiigghh PPrreessssuurree!!FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinnaann eexxpplloossiioonn wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy oorr eeqquuiippmmeenntt ddaammaaggee..SSyysstteemm ccoonnttaaiinnss rreeffrriiggeerraanntt uunnddeerr hhiigghh pprreessssuurree..RReeccoovveerr rreeffrriiggeerraanntt ttoo rreelliieevvee pprreessssuurree bbeeffoorreeooppeenniinngg tthhee ssyysstteemm.. SSeeee uunniitt nnaammeeppllaattee ffoorrrreeffrriiggeerraanntt ttyyppee.. DDoo nnoott uussee nnoonn--aapppprroovveeddrreeffrriiggeerraannttss,, rreeffrriiggeerraanntt ssuubbssttiittuutteess,, oorr rreeffrriiggeerraannttaaddddiittiivveess..

WWAARRNNIINNGGEExxpplloossiioonn HHaazzaarrdd!!FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinnaann eexxpplloossiioonn wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy,, aanndd eeqquuiippmmeenntt ddaammaaggee..NNEEVVEERR bbyyppaassss ssyysstteemm ssaaffeettiieess iinn oorrddeerr ttoo ppuummppddoowwnn tthhee uunniitt ccoommppoonneenntt''ss rreeffrriiggeerraanntt iinnttoo tthheemmiiccrroocchhaannnneell hheeaatt eexxcchhaannggeerr ((MMCCHHEE)) ccooiill.. DDooNNOOTT ddeepprreessss tthhee ccoommpprreessssoorr ccoonnttaaccttoorr ssiinnccee iitteeffffeeccttiivveellyy bbyyppaasssseess tthhee hhiigghh--pprreessssuurree ccoonnttrrooll..

CopyrightThis document and the information in it are theproperty of Trane, and may not be used or reproducedin whole or in part without written permission. Tranereserves the right to revise this publication at any time,and to make changes to its content without obligationto notify any person of such revision or change.

TrademarksAll trademarks referenced in this document are thetrademarks of their respective owners.

Revision History• Updated for new Symbio™ 700 controls.

• Updates to dimensional data.

• Running changes included.

IInnttrroodduuccttiioonn

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4 SSA-SVX06J-EN

Model Number Description. . . . . . . . . . . . . . . . . 5Air Handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Information . . . . . . . . . . . . . . . . . . . . . . . . 6Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Inspection Checklist . . . . . . . . . . . . . . . . . . . 7

Testing for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . 7

Lifting Recommendations . . . . . . . . . . . . . . . . . 7

Repositioning Drain Pan. . . . . . . . . . . . . . . . . . . 7

Field Conversion to 460 Volt . . . . . . . . . . . . . . . 9Converting Motor to 460 Volt . . . . . . . . . . 9

Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . 9Reorienting Evaporator Coil(TWE126/150 and 156/180) . . . . . . . . . . . . . 9Preparation for RefrigerantPiping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installations, Limitations andRecommendations. . . . . . . . . . . . . . . . . . . . . . . 10

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Air Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Air Handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 23

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Horizontal Suspension . . . . . . . . . . . . . . . . . . . 24

Leveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Auxiliary Drain Pan. . . . . . . . . . . . . . . . . . . 24

Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . 24

Condensate Piping. . . . . . . . . . . . . . . . . . . . . . . 25

Filter Replacement. . . . . . . . . . . . . . . . . . . . . . . 26

Duct Connections. . . . . . . . . . . . . . . . . . . . . . . . 26

Air Flow Settings . . . . . . . . . . . . . . . . . . . . . . . . 26

Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 27

Unit Power Supply. . . . . . . . . . . . . . . . . . . . . . . 27

Symbio™ Controls . . . . . . . . . . . . . . . . . . . . . . 28

Installation Checklist . . . . . . . . . . . . . . . . . . . . . 29

Low Voltage Wiring. . . . . . . . . . . . . . . . . . . . . . 29

Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Pairing A: Symbio Condenser orHeat Pump with Constant VolumeAir Handler . . . . . . . . . . . . . . . . . . . . . . . . . . 30Pairing B: Symbio Condenser orHeat Pump with SZVAV / 2-Speed AirHandler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Pairing C: Legacy ElectromechanicalCondenser with 2-Speed AirHandler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Field Control Wiring . . . . . . . . . . . . . . . . . . 31

EDC Switch Wiring. . . . . . . . . . . . . . . . . . . . . . . 32

Checkout Procedure . . . . . . . . . . . . . . . . . . . . . 32

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Heating and Cooling SetpointArbitration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Constant Volume Units . . . . . . . . . . . . . . . . . . 33

SZVAV and Two Speed Air-HandlingUnits with Symbio™ CondenserUnits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Symbio™ Condenser ConfigurationManagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Two-Speed Air HandlerSystems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35SZVAV Air Handler Systems . . . . . . . . . . 38Field Installed Electric Heat Kits . . . . . . . 40Electric Heat as Secondary Heat(Heat Pump Systems) . . . . . . . . . . . . . . . . 43

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Fan Belt Adjustment . . . . . . . . . . . . . . . . . . . . . 46

Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Annually (Cooling Season) . . . . . . . . . . . . . . . 48

Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . 49

Wiring Diagram Matrix and DeviceLocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Central Air Conditioner. . . . . . . . . . . . . . . . . . . 51

Table of Contents

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SSA-SVX06J-EN 5

Model Number DescriptionAir Handler

Digit 1, 2, 3 — Unit Function

TWE = Air Handler

Digit 4, 5, 6— Tonnage

051 = 4.6 Tons (50Hz)060 = 5 Tons (60 Hz)072 = 6 Tons (60Hz)(50Hz)076 = 6.25 Tons (50Hz)090 = 7.5 Tons (60 Hz)101 = 8.33 Tons (50Hz)120 = 10 Tons (60 Hz)126 = 10.4 Tons (50Hz)150 = 12.5 Tons (60 Hz)156 = 13.0 Tons (50Hz)180 = 15 Tons (60 Hz)201 = 16.7 Tons (50Hz)240 = 20 Tons (60 Hz)251 = 20.9 Tons (50Hz)300 = 25 Tons (60 Hz)

Digit 7 — Refrigerant

4 = R-410A

Digit 8 — Voltage

1 = 208-230 Vac - 1 PH (60 Hz)3 = 208-230 Vac - 3 PH (60 Hz)4 = 460 Vac - 3 PH (60 Hz)W = 575 Vac - 3 PH (60 Hz)D = 380–415 Vac - 3 PH (50 Hz)K= 380 Vac - 3 PH (60Hz)

Digit 9 — Refrigeration Circuit/Stage

A = Single CircuitB = Dual Circuit

Digit 10 —Major Design Sequence

A = Rev A

Digit 11 —Minor Design Sequence

A = Rev A

Digit 12, 13 — Service Digits

**

Digit 14— Efficiency Generation

A = Generation A (2018 DOE)

Digit 15— Controls

1 = Constant VolumeC = 2 Stage Airflow (Electromechanical CondOnly)D = 2 Stage Airflow/Single Zone VAV (SymbioCond Only)

Digit 16— Indoor Fan Sizes

0 = Standard Motor4 = High Static – (Oversized Motor for VFDUnits)

Digit 17 to 40 —None

0 = None

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6 SSA-SVX06J-EN

General InformationThis manual describes proper installation, operation,and maintenance procedures for air cooled systems. Bycarefully reviewing the information within this manualand following the instructions, the risk of improperoperation and/or component damage will beminimized. It is important that periodic maintenance beperformed to help assure trouble free operation.Should equipment failure occur, contact a qualifiedservice organization with qualified, experienced HVACtechnicians to properly diagnose and repair thisequipment.

IImmppoorrttaanntt:: All phases of this installation must complywith the NATIONAL, STATE & LOCALCODES. In addition to local codes, theinstallation must conform with NationalElectric Code -ANSI/NFPA NO. 70 LATESTREVISION.

Any individual installing, maintaining, or servicing thisequipment must be properly trained, licensed andqualified.

IImmppoorrttaanntt:: Do not remove the VFD without firstcontacting technical support! Forperformance-related questions anddiagnostic VFD support in North Americacall 1-877-872-6363. Any return requires aclaim number FIRST. Removal of the VFDprior to this step will void the unit’swarranties.

Installation procedures should be performed in thesequence that they appear in this manual. Do notdestroy or remove the manual from the unit. The

manual should remain weather-protected with the unituntil all installation procedures are complete.

NNoottee:: It is not the intention of this manual to cover allpossible variations in systems that may occur orto provide comprehensive informationconcerning every possible contingency that maybe encountered during an installation. Ifadditional information is required or if specificproblems arise that are not fully discussed in thismanual, contact your local sales office.

Use the installation checklist provided In this manual toverify that all necessary installation procedures havebeen completed. Do not use the checklist as asubstitute for reading the information contained in themanual. Read the entire manual before beginninginstallation procedures.

Unit DescriptionThese air handler models incorporate a single slab coilassembly, improved application flexibility, servicing,maintenance accessibility and an improved accessoryline. They are fully convertible, (vertical to horizontaldischarge) without field removal of the coil assembly.They are shipped ready for horizontal installation.

All units have one drain pan that can be installed in anyone of four positions. This allows for vertical orhorizontal applications and right or left exit.

IImmppoorrttaanntt:: All dual circuit (digit 9 = B) have anintertwined coil, except for the 25 ton,TWE251 and TWE300 units.

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SSA-SVX06J-EN 7

Pre-InstallationThe final position for the air handler must be dictatedby required service access to it, weight distributionover structural supports, and by the locations ofelectrical, refrigerant and condensate drainageconnections. After this is determined, the followingpreparations should be made.

Unit InspectionInspect material carefully for any shipping damage. Ifdamaged, it must be reported to, and claims madeagainst the transportation company. Compare theinformation that appears on the unit nameplate withordering and submittal data to ensure the proper unitwas shipped. Available power supply must becompatible with electrical characteristics specified oncomponent nameplates. Replace damaged parts withauthorized parts only.

IImmppoorrttaanntt:: Units ordered with a VFD cannot be fieldconverted to 460 V from 208-230 or from208-230 V to 460 V.

Inspection ChecklistTo protect against loss due to damage incurred intransit, complete the following checklist upon receipt ofthe unit.

☐ Inspect individual pieces of the shipment beforeaccepting the unit. Check for obvious damage to theunit or packing material.

☐ Inspect the unit for concealed damage before it isstored and as soon as possible after delivery.Concealed damage must be reported within 15days. If concealed damage is discovered, stopunpacking the shipment. Do not remove damagedmaterial from the receiving location. Take photos ofthe damage if possible. The owner must providereasonable evidence that the damage did not occurafter delivery.

☐ Notify the carrier’s terminal of damage immediatelyby phone and by mail. Request an immediate jointinspection of the damage by the carrier and theconsignee.

☐ Notify the sales representative and arrange forrepair. Do not repair the unit until the damage isinspected by the carrier’s representative.

Testing for LeaksAll TWE units are shipped with a holding charge ofnitrogen in each circuit and should be leak testedbefore installation.

1. Remove the access panel.

2. Locate the liquid line or suction line access valve foreach circuit.

3. Install gauges to determine if the circuits are stillpressurized. If not, the charge has escaped andshould be repaired as required to obtain a leak-freecircuit.

Lifting Recommendations

WWAARRNNIINNGGIImmpprrooppeerr UUnniitt LLiifftt!!FFaaiilluurree ttoo pprrooppeerrllyy lliifftt uunniitt iinn aa LLEEVVEELL ppoossiittiioonnccoouulldd rreessuulltt iinn uunniitt ddrrooppppiinngg aanndd ppoossssiibbllyyccrruusshhiinngg ooppeerraattoorr//tteecchhnniicciiaann wwhhiicchh ccoouulldd rreessuulltt iinnddeeaatthh oorr sseerriioouuss iinnjjuurryy,, aanndd eeqquuiippmmeenntt oorrpprrooppeerrttyy--oonnllyy ddaammaaggee..TTeesstt lliifftt uunniitt aapppprrooxxiimmaatteellyy 2244 iinncchheess ((6611 ccmm)) ttoovveerriiffyy pprrooppeerr cceenntteerr ooff ggrraavviittyy lliifftt ppooiinntt.. TToo aavvooiiddddrrooppppiinngg ooff uunniitt,, rreeppoossiittiioonn lliiffttiinngg ppooiinntt iiff uunniitt iissnnoott lleevveell..

NNOOTTIICCEEEEqquuiippmmeenntt DDaammaaggee!!UUssee sspprreeaaddeerr bbaarrss ttoo pprreevveenntt ssttrraappss ffrroommddaammaaggiinngg tthhee uunniitt.. IInnssttaallll tthhee bbaarrss bbeettwweeeenn lliiffttiinnggssttrraappss,, bbootthh uunnddeerrnneeaatthh tthhee uunniitt aanndd aabboovvee tthheeuunniitt ttoo pprreevveenntt tthhee ssttrraappss ffrroomm ccrruusshhiinngg tthhee uunniittccaabbiinneett oorr ddaammaaggiinngg tthhee ffiinniisshh..

Before preparing the unit for lifting, estimate theapproximate center of gravity for lifting safety. Becauseof placement of internal components, the unit weightmay be unevenly distributed. See “Weights,” p. 21 forapproximate unit weights.

The crated unit can be moved using a forklift of suitablecapacity. For lifting the unit into an elevated mountingposition, run lifting straps or slings under the unit andattach securely to the lifting device.

Repositioning Drain PanAir handlers come with one drain pan that can beinstalled in any one of four positions; this allows forvertical or horizontal application and right or leftcondensate line connection.

NNoottee:: Important! All air handlers are shipped with thedrain pan installed in the horizontal position andthe connection on the left side (as shown inFigure 1, p. 8. If an alternate position is required,the drain pan should be repositioned beforesetting the air handler. Ensure there is enoughclearance to the sides of the unit forrepositioning the drain pan after installation.

1. Remove the access plate at the opposite end of thedrain connection. This plate secures and lifts theback end of the drain pan for sloping. It must beremoved before the drain pan can be removed. This

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8 SSA-SVX06J-EN

is done as follows:

a. Remove the screw

b. Lift the access plate up

c. Pull the plate out. If the drain pan is to be movedto the vertical position also remove the othertwo access plates.

2. Remove the screw securing the drain pan.

a. Lift the pan up

b. Slide the pan out

3. Install the drain pan into the new position.

a. Slide the drain pan into the opening

b. Lift the drain pan up

c. Push it in all the way

d. Drop it down over the lip of the opening, securewith screw

4. Install the access plate on the opposite end of thedrain pain.

a. Slide the edge of the access plate under thedrain pan

b. Lift the access plate and drain pan up

c. Push the access plate in

d. Drop the access plate down over the lip of theopening, secure with screw

NNoottee:: If the drain pan is being moved to the verticalposition, install the other access plates overthe horizontal position opening

Figure 1. Drain pan location

Figure 2. Drain pan relocation

NNOOTTIICCEESSyysstteemm CCoommppoonneenntt DDaammaaggee!!TThheessee aaiirr hhaannddlleerrss aarree sshhiippppeedd wwiitthh aa ddrryy nniittrrooggeennhhoollddiinngg cchhaarrggee iinn tthhee ccooiill.. DDeepprreessss oorr rreemmoovvee tthheeaacccceessss vvaallvvee ccoonnee ttoo bblleeeedd ooffff tthhee nniittrrooggeenn pprriioorr ttoobbrraazziinngg.. TTeemmppoorraarriillyy ccaapp ooffff ttuubbeess iiff tthheerreeffrriiggeerraanntt lliinnee ccoonnnneeccttiioonnss aarree ttoo bbee mmaaddee llaatteerr..

PPrree--IInnssttaallllaattiioonn

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SSA-SVX06J-EN 9

Field Conversion to 460 VoltWWAARRNNIINNGG

HHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggeeccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy..DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmootteeddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunnccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerrlloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerrccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabblleeffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinnggccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttootthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorraalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooffccaappaacciittoorrss.. VVeerriiffyy wwiitthh aa CCAATT IIIIII oorr IIVV vvoollttmmeetteerrrraatteedd ppeerr NNFFPPAA 7700EE tthhaatt aallll ccaappaacciittoorrss hhaavveeddiisscchhaarrggeedd..FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffeeddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066**--EENN..

WWAARRNNIINNGGPPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinnggRReeqquuiirreedd!!FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy..AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieeddppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeeddffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONNhhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoolllloowwrreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aannddggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall//ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..

• Available power supply must agree with electricaldata on component nameplate.

• Some constant volume air handlers are shippedwired for 208-230 volt applications and can beconverted for 460 volt by rewiring the blowermotor. (This includes models TWE07243B,TWE09043A, TWE09043B, TWE12043A,TWE12043B, TWE15043B and TWE18043B).

Converting Motor to 460 VoltIImmppoorrttaanntt:: Units ordered with a VFD cannot be field

converted to 460 V from 208-230 or from208-230 V to 460 V.

1. Ensure power is disconnected to unit by followingthe warning above.

2. Remove unit access panels closest to motor.

3. Open terminal cover on lead end of motor.

4. Pull voltage selector plug from low voltageselection (see Figure 3, p. 9).

5. Shift the plug (or rotate 180°) to align plug for high

voltage selection and re-insert plug.

IImmppoorrttaanntt:: When re-inserting voltage selectionplug, ensure it is fully seated.

6. Replace terminal cover on lead end of motor.

7. Replace unit access panels.

Figure 3. Voltage change plug

To change voltage, pull plug, rotate 180° and reinsert

VIEW OF TERMINAL END

GENERALELECTRIC™

MARATHON™

HIGH LOW

HIGH LOW

To change voltage, pull selector plug out, shift plug to align arrow to 460V for high voltage or 230V forlow voltage as desired. Push plug back in.

460V

ver

Connect lines to L1, L2, L3To reverse rotation, interchange any two line connections

Refrigerant PipingReorienting Evaporator Coil (TWE126/150 and 156/180)IImmppoorrttaanntt:: Applies to TWE126/150 and 156/180 when

positioned for vertical upflow. Unit isshipped in the horizontal position. Ifinstalling in the vveerrttiiccaall ppoossiittiioonn, the coilmmuusstt bbee reoriented by rotating the coil 4degrees (control box side) from theshipped position.

1. Remove screws from top evaporator coil bracket(bracket that attaches coil to cabinet and runs thelength of the unit). See Figure 4, p. 10.

2. Rotate evaporator coil approximately 4 degreesclockwise - looking from the control box end. Whenthe evaporator coil is rotated, the lower set ofevaporator coil bracket holes will align with thesupport bracket (from which it was originallyfastened).

3. Reinsert screws in evaporator coil bracket.

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10 SSA-SVX06J-EN

Figure 4. Evaporator coil reorientation for TWE126, 150, 156, 180

Top bracket screws

Rotate 4°clockwise

Preparation for Refrigerant Piping

NNOOTTIICCEEEEqquuiippmmeenntt DDaammaaggee!!DDoo nnoott aappppllyy hheeaatt ttoo rreemmoovvee sseeaall ccaappss uunnttiill tthheeggaauuggee ppoorrtt ccoorreess hhaavvee bbeeeenn rreemmoovveedd.. IIff sseeaall ccaappssaarree iinnttaacctt,, aapppplliiccaattiioonn ooff hheeaatt mmaayy ggeenneerraatteeeexxcceessssiivvee pprreessssuurree iinn tthhee uunniitt aanndd rreessuulltt iinnddaammaaggee ttoo tthhee ccooiill oorr eexxppaannssiioonn vvaallvvee..

The air handler is designed so that refrigerant pipingcan enter from either the right or left hand side. It isshipped with the intent that the refrigerant lines willenter from the left hand side. To convert to right handentry, unbraze the elbow on the suction line and rotate180° and rebraze.

IImmppoorrttaanntt:: Access to refrigerant lines is limited in allhorizontal and some vertical applications.Therefore, refrigerant lines should bestubbed out and temporarily capped priorto setting the air handler. Protect adjacentsurfaces from heat damage when brazingin and around the air handler. See , p. 12.

Installations, Limitations andRecommendations

NNOOTTIICCEESSyysstteemm CCoommppoonneenntt DDaammaaggee!!PPrrooppeerrllyy iinnssuullaattee aallll rreeffrriiggeerraanntt ggaass ppiippiinngg ttoopprreevveenntt ppoossssiibbllee wwaatteerr ddaammaaggee dduuee ttooccoonnddeennssaattiioonn aanndd ttoo pprreevveenntt ccaappaacciittyy lloossss aannddppoossssiibbllee ccoommpprreessssoorr ddaammaaggee..

The general location of the air handler is normallyselected by the architect, contractor and/or buyer. Forproper installation, the following items must beconsidered:

• Available power supply must agree with electricaldata on component nameplate.

NNoottee:: Unit voltage cannot be changed on unitsordered with a VFD.

• If external accessories are installed on the unit,additional clearances must be provided.

• All duct work should be properly insulated toprevent condensation and heat loss.

• Refrigerant gas piping must be insulated.

It is recommended that the outline drawings in theDimensional Data section be studied and dimensionsproperly noted and checked against the selectedinstallation site. By noting in advance which featuresare to be used, proper clearance allowances can bemade for installation and possible future service.

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SSA-SVX06J-EN 11

IImmppoorrttaanntt:: When installing these units “free standing”with discharge grills and isolators, a topsupport with isolator should be added toprevent tipping. Support and isolator canbe attached to a wall or other appropriatestructure.

If adding external accessories to the unit,additional clearances must be consideredfor the overall space needed.

For installation of accessories available for this airhandler, follow the installation instructions that areshipped with each accessory.

ClearancesAllow the following minimum clearances forserviceability:

• Front and Back – 24 in (610 mm)

• Sides – 22 in (559 mm) for 5 - 10 ton units and 32 in(813 mm) for 12.5 - 25 ton units

NNoottee:: See Dimensional Data for additional reference.

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12 SSA-SVX06J-EN

Air Handler

Figure 5. Height, width and depth measurements

H

D

W

Front

Right Side

Back

Left Side

Model Number H - in. (mm) W - in. (mm) D - in. (mm)

TWE051, 060 48-1/8 (1222.4) 39-5/8 (1006.5) 23-5/8 (600.0)

TWE072, 076, 090 54-1/8 (1374.8) 49-1/8 (1247.8) 26-1/2 (673.1)

TWE101, 120 54-1/8 (1374.8) 65-1/8 (1654.2) 26-1/2 (673.1)

TWE126, 150, 156, 180 69-1/8 (1756.0) 81-1/4 (2063.7) 30 (762.0)

TWE201, 240, 251, 300 71-7/8 (1806.6) 94-1/4 (2394.0) 32-1/8 (816.0)

Note: Full dimensional data is available on the following pages.

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SSA-SVX06J-EN 13

Figure 6. 4.6, 5 ton air handler, single circuit

NNoottee:: Duct flange is a field-installed accessory.

3” (76.2)

48 1/16”(1220.8)

10 7/16”(265.1)

34 9/16”(877.9)

35 5/8”(904.9)

1 1/8”(28.6)

12”(304.8)

13 9/16”(344.5)

20 1/16”(509.6)

1 11/16”(42.9)

10 1/8”(265.5) 16 7/16” (417.8)

12”(304.8)

13 9/16”(344.5)

1 3/4”(44.45)

2 3/4”(69.9)

DRAIN CONNECTIONFOR HORIZONTAL(SEE NOTE 2,3,5)

32 1/2”(825.5)

12 7/16”(315.9)

1 3/8”(34.9)

0.99”(25.15)0.99” (25.15)

1 3/8” (34.9)

3 3/16” (81)

3 7/16” (87.3)

22 5/8”(574.7)

22 5/8”(574.7)

16 1/4”(412.8)

0.77” (19.6)

0.50” (12.7)

3 9/16”(90.5)

7 9/16”(192.1)

37 15/16”(963.6)

24 1/16”(611.2)

2 5/16”(58.7)6 7/8”

(174.6)

6 15/16”(176.2)

BOTTOM RETURNSIDE RETURN

CONTROL BOXACCESS PANEL

NOTES:1. PANEL DEPTH 1/2” (12.7) (TYP. ALL PANELS).2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOSITE DRAIN CONNECTION MUST BE REMOVED TO SLIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCESS PLATE MUST BE RE-INSTALLED AFTER SLIDING DRAIN PAN BACK INTO UNIT.3. IF PERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT.4. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION VERTICAL CONFIGURATION.5. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION HORIZONTAL CONFIGURATION.

SEE NOTES 2,3,4

SEE NOTES 2,3,4

(4) - HOLE FOR HORIZONTALSUSPENSION

COPPER LIQUID LINEFIELD CONNECTION

COPPER SUCTION LINEFIELD CONNECTION

1 3/8” (34.9) O.D. SUCTION LINE

REMOTE BULB TXV

FILTER ACCESS PANEL32” (813) MIN. DISTANCEBOTH SIDE

FILTER

SUPPLY OPENING

BOTTOM RETURN

SIDE RETURNBOTTOM RETURN

SUPPLY VERTICAL -RETURN HORIZONTAL /RETURN VERTICAL

SUPPLY HORIZONTAL -RETURN VERTICAL /RETURN HORIZONTAL

(4) - HOLE FOR HORIZONTALSUSPENSION

SIDE RETURN

CONTROL WIRING

LINE VOLTAGE

LIQUID LINES

DUCT FLANGE1” (25.4) HEIGHT

SUPPLYOPEN

HEATERVENTILATION

HEATER CONTROLAND SINGLE POWERENTRY WIRES

32 1/2”(825.5)

2 3/4”(69.9)

13 5/16”(338.14)

AAiirr HHaannddlleerr

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14 SSA-SVX06J-EN

Figure 7. 5 ton air handler, dual circuit

NNoottee:: Duct flange is a field-installed accessory.

3” (76.2)

48 1/16”(1220.8)

10 7/16”(265.1)

34 9/16” (877.9)

35 5/8”(904.9)

1 1/8”(28.6)

12”(304.8)

13 9/16”(344.5)

20 1/16”(509.6)

1 11/16”(42.9)

10 1/8”(256.5) 16 7/16” (417.8)

16 1/8”(409.6)

17 5/16”(439.7)

17 7/8”(454)

12”(304.8)

13 9/16”(344.5)

16 1/8”(409.6)

17 5/16”(439.7)

1 3/4”(44.45)

2 3/4”(69.8)

32 1/2”(825.5)

DRAIN CONNECTIONFOR HORIZONTAL(SEE NOTE 2,3,5)

12 7/16”(315.9)

3 11/16” (93.7)

1 11/16” (42.9)

1 3/8” (34.9)

0.99” (25.15)0.99” (25.15)

1 3/8” (34.9)

1 11/16” (42.9)

3 3/16” (81)

3 11/16”(93.7)

3 7/16” (87.3)

22 5/8”(574.7)

1 13/16”(46.04)

22 5/8”(574.7)

16 1/4”(412.8)

0.77” (19.6)

0.50” (12.7)

3 9/16”(90.5)

7 9/16”(192.1)

37 15/16”(963.6)

24 1/16”(611.2)

2 5/16”(58.7)

6 7/8”(174.6)

6 15/16”(176.2)

BOTTOM RETURNSIDE RETURN

DUCT FLANGE1” (25.4) HEIGHT

SUPPLYOPEN

CONTROL WIRING

LINE VOLTAGE

CONTROL BOXACCESS PANEL

NOTES:1. PANEL DEPTH 1/2” (12.7) (TYP. ALL PANELS).2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOSITE DRAIN CONNECTION MUST BE REMOVED TO SLIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCESS PLATE MUST BE RE-INSTALLED AFTER SLIDING DRAIN PAN BACK INTO UNIT.3. IF PERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN CONNECTION AT END OF UNIT.4. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION VERTICAL CONFIGURATION.5. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION HORIZONTAL CONFIGURATION.

SEE NOTES 2,3,4

SEE NOTES 2,3,4

SUPPLY VERTICAL -RETURN HORIZONTAL /RETURN VERTICAL

SUPPLY HORIZONTAL -RETURN VERTICAL /RETURN HORIZONTAL

(4) - HOLE FOR HORIZONTALSUSPENSION

COPPER LIQUID LINEFIELD CONNECTION

COPPER SUCTION LINEFIELD CONNECTION

LIQUID LINES

(2) REMOTE BULB TXV

FILTER ACCESS PANEL22” (558.8) MIN. DISTANCEBOTH SIDE

SIDE RETURN

SIDE RETURNBOTTOM RETURN

BOTTOM RETURN

SUPPLY OPENING

FILTER

(4) HOLE FORHORIZONTALSUSPENSION

DRAIN CONNECTION

SUCTION LINE

COPPER LIQUID LINEFIELD CONNECTION

HEATERVENTILATION

HEATER CONTROLAND SINGLE POWERENTRY WIRES

32 1/2”(825.5)

2 3/4”(69.8)

13 5/16”(338.14)

AAiirr HHaannddlleerr

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SSA-SVX06J-EN 15

Figure 8. 6.25, 7.5 ton air handler, single circuit

NNoottee:: Duct flange is a field-installed accessory.

16 7/8”(428.6)

1 13/16”(46)

2 3/4”(69.85)

42”(1066.8)

1 9/16”(39.7)

16 1/16”(408)

16 9/16”(420.9)

10 9/16” (268.5)

3 1/2” (89.4)

1 3/16” (30.2)

22 7/8”(581)

45 1/8”(1146.2)

6 3/4”(171.45)

36 7/8”(936.6)

10 7/16”(265.1)

54 1/16”(1373.2)

1 3/16” (30.16)

16 11/16”(423.9)

17 7/16”(442.9)

20”(508)

3 5/8” (92.1)

1 11/16” (42.9)

16 11/16”(423.9)

17 3/8”(441.3)

1 9/16” (39.7)

3 1/2” (88.9)

25 1/2”(647.7)

16 1/4”(412.8)

0.70” (17.8)

25 1/2”(647.7)

24 1/16”(611.2)

11 11/16”(296.8)

47 1/2”(1206.5)

8 5/16”(211.1)

12 5/16”(312.7)

2 1/4” (57.15)

6 13/16”(173)

BOTTOM RETURNSIDE RETURN

CONTROL BOXACCESS PANEL

NOTES:1. PANEL DEPTH 1/2” (12.7) (TYP. ALL PANELS).2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOSITE DRAIN CONNECTION MUST BE REMOVED TO SLIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCESS PLATE MUST BE RE-INSTALLED AFTER SLIDING DRAIN PAN BACK INTO UNIT.3. IF PERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT.4. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION VERTICAL CONFIGURATION.5. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION HORIZONTAL CONFIGURATION.

SEE NOTES 2,3,4

SEE NOTES 2,3,4

(4) - HOLE FORHORIZONTAL SUSPENSION

COPPER LIQUID LINEFIELD CONNECTION

COPPER SUCTION LINEFIELD CONNECTION

LIQUID LINES

SUCTION LINE

REMOTE BULB TXV

FILTER ACCESS PANEL22” (558.8) MIN. DISTANCEBOTH SIDE

DRAIN CONNECTIONFOR HORIZONTAL(SEE NOTE 2,3,5)

FILTER

BOTTOM RETURN

SUPPLY VERTICAL -RETURN HORIZONTAL /RETURN VERTICAL

SUPPLY HORIZONTAL -RETURN VERTICAL /RETURN HORIZONTAL

(4) HOLE FORHORIZONTALSUSPENSION

SIDE RETURN

BOTTOM RETURN SIDE RETURN

SUPPLY OPENING

CONTROL WIRING

LINE VOLTAGE

DUCT FLANGE1” (25.4) HEIGHT

SUPPLYOPEN

HEATERVENTILATION

HEATER CONTROLAND SINGLE POWERENTRY WIRES

42”(1066.8)

2 3/4”(69.85)

AAiirr HHaannddlleerr

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16 SSA-SVX06J-EN

Figure 9. 6, 6.25, 7.5 ton air handler, dual circuit

NNoottee:: Duct flange is a field-installed accessory.

16 7/8"(406.4)

1 13/16"(46)

2 3/4"(69.9)

42"(1066.8)

1 9/16"(39.7)

16 1/16"(408)

20 1/16"(509.6) 16 3/4"

(425.5)16 1/4"(412.8)

13 3/4"(349.3)

3 5/8" (92.1)

1 5/8" (41.3)

1 5/16" (33.3)

11 1/16"(281)

13 3/4"(349.2)

16 1/4"(412.8)

16 3/4"(425.5)

19 1/16"(484.2)

20 1/16"(509.6)

3 5/8" (92.1)

1 5/8" (41.3)

1 5/16" (33.3)

16"(406.4)

8 13/16" (223.8)

3 1/2" (88.9)

1 3/16" (30.2)

22 7/8"(581)

45 1/8"(1146.2)

6 3/4"(171.5)

36 7/8"(936.6)

10 7/16"(265.1)

54 1/16"(1373.2)

1 3/16" (30.2)

25 1/2"(647.7)

16 1/4"(412.8)

.70"(17.78)

25 1/2"(647.7)

24 1/16"(611.2)

11 11/16"(296.9)

47 1/2"(1206.5)

8 5/16"(211.1)

12 5/16"(312.7)

2 1/4" (57.15)

6 13/16" (173)

BOTTOM RETURNSIDE RETURN

CONTROL WIRING

LINE VOLTAGE

CONTROL BOXACCESS PANEL

NOTES:1. PANEL DEPTH 1/2" (12.7) (TYP. ALL PANELS).2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOSITE DRAIN CONNECTION MUST BE REMOVED TO SLIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCESS PLATE MUST BE RE-INSTALLED AFTER SLIDING DRAIN PAN BACK INTO UNIT.3. IF PERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT.4. 1" (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION VERTICAL CONFIGURATION.5. 1" (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION HORIZONTAL CONFIGURATION.

SEE NOTES 2,3,4

SEE NOTES 2,3,4(4) - HOLE FOR HORIZONTALSUSPENSION

COPPER LIQUID LINEFIELD CONNECTION

COPPER SUCTION LINEFIELD CONNECTION

LIQUID LINES

SUCTION LINE

(2) REMOTE BULB TXV

FILTER ACCESS PANEL22" (559) MIN. DISTANCEBOTH SIDE

DRAIN CONNECTIONFOR HORIZONTAL

(SEE NOTE 2,3,5)

FILTER

SUPPLY OPENING

BOTTOM RETURN

SIDE RETURN

BOTTOM RETURN

SUPPLY VERTICAL -RETURN HORIZONTAL /RETURN VERTICAL

SUPPLY HORIZONTAL -RETURN VERTICAL /RETURN HORIZONTAL

(4) HOLE FORHORIZONTALSUSPENSION

SIDE RETURN

DUCT FLANGE1" (25.4) HEIGHT

SUPPLYOPEN

HEATERVENTILATION

HEATER CONTROLAND SINGLE POWERENTRY WIRES

42"(1066.8)

2 3/4"(69.9)

AAiirr HHaannddlleerr

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SSA-SVX06J-EN 17

Figure 10. 8.33, 10 ton air handler, single circuit

NNoottee:: Duct flange is a field-installed accessory.

3 1/2” (89.4)

10 9/16”(268.5) 16 9/16”

(420.9)

1 3/16”(30.2)22 7/8”

(581)

61 1/8”(1552.6)

6 3/4”(171.45)

36 7/8”(936.63)

10 7/16” (265.1)

54 1/16”(1373.2)

58”(1473.2)

2 3/4”(69.8)

1 13/16”(46)

16 7/8”(428.6)

15 15/16”(404.8)

1 11/16”(42.9)

16 11/16”(423.9)

17 3/8”(441.4)

20”(508)

1 11/16” (42.9)

3 5/8” (92.1)

16 11/16”(423.9)

17 3/8”(441.3)

1 11/16” (42.9)

3 5/8” (92.1)

63 1/2”(1613)

1 3/16” (30.2)

16 1/4”(412.8)

0.70” (17.8)

25 1/2”(647.7)

19 11/16”(500.1)

24 1/16”(611.2)

63 1/2”(1612.9)

20 5/16”(515.9)16 5/16”

(414.3)

2 1/4” (57.2)

6 13/16” (173)

BOTTOM RETURNSIDE RETURN

CONTROL BOXACCESS PANEL

NOTES:1. PANEL DEPTH 1/2” (12.7) (TYP. ALL PANELS).2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOSITE DRAIN CONNECTION MUST BE REMOVED TO SLIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCESS PLATE MUST BE RE-INSTALLED AFTER SLIDING DRAIN PAN BACK INTO UNIT.3. IF PERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT.4. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION VERTICAL CONFIGURATION.5. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION HORIZONTAL CONFIGURATION.

SEE NOTES 2,3,4

SEE NOTES 2,3,4

COPPER LIQUID LINEFIELD CONNECTION

COPPER SUCTION LINEFIELD CONNECTION

LIQUID LINES

SUCTION LINE

REMOTE BULB TXV

FILTER ACCESS PANEL22” (559) MIN. DISTANCEBOTH SIDE

DRAIN CONNECTIONFOR HORIZONTAL(SEE NOTE 2,3,5)

BOTTOM RETURN

SUPPLY VERTICAL -RETURN HORIZONTAL /RETURN VERTICAL

SUPPLY OPENING

SIDE RETURN

(4) - HOLE FORHORIZONTALSUSPENSION

CONTROL WIRING

LINE VOLTAGE

DUCT FLANGE1” (25.4)HEIGHT

SUPPLYOPEN

HEATERVENTILATION

HEATER CONTROLAND SINGLE POWERENTRY WIRES

25 1/2”(647.7)

58”(1473.2)

2 3/4”(69.8)

BOTTOM RETURN

SIDE RETURN

(4) HOLE FORHORIZONTALSUSPENSION

FILTER

SUPPLY HORIZONTAL -RETURN VERTICAL /RETURN HORIZONTAL

AAiirr HHaannddlleerr

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18 SSA-SVX06J-EN

Figure 11. 8.33, 10 ton air handler, dual circuit

NNoottee:: Duct flange is a field-installed accessory.

3 1/2” (89.4)

10 9/16”(268.5) 16 9/16”

(420.9)

1 3/16”(30.2)22 7/8”

(581)

61 1/8”(1552.6)

6 3/4”(171.45)

36 7/8”(936.6)

10 7/16” (265.1)

54 1/16”(1373.2)

11” (279.4)13 11/16”(347.7)

16 1/4”(412.8)

16 11/16”(423.9)

19”(482.6)

20”(508)

1 5/16” (33.4)

1 5/8” (41.3)

3 5/8” (92.1) 3 5/8” (92.1)

1 5/8” (41.3)

1 5/16” (33.3)

13 3/4”(349.3)

16 1/4”(412.8)

16 3/4”(425.5)

20 1/16”(509.6)

58”(1473.2)

2 3/4”(69.8)

1 13/16”(46)

16 7/8”(428.6)

15 15/16”(404.8)

1 11/16”(42.9)

1 3/16”(30.2)

25 1/2”(647.7)

16 1/4”(412.7)

0.70” (17.8)

25 1/2”(647.7)

19 11/16”(500.1)

24 1/16”(611.2)

63 1/2”(1613)

20 5/16”(515.9)16 5/16”

(414.3)

2 1/4” (57.15)

6 13/16” (173)

BOTTOM RETURNSIDE RETURN

CONTROL BOXACCESS PANEL

NOTES:1. PANEL DEPTH 1/2” (12.7) (TYP. ALL PANELS).2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOSITE DRAIN CONNECTION MUST BE REMOVED TO SLIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCESS PLATE MUST BE RE-INSTALLED AFTER SLIDING DRAIN PAN BACK INTO UNIT.3. IF PERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT.4. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION VERTICAL CONFIGURATION.5. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION HORIZONTAL CONFIGURATION.

SEE NOTES2,3,4

SEE NOTES 2,3,4

(4) - HOLE FOR HORIZONTALSUSPENSION

COPPER LIQUID LINEFIELD CONNECTION

COPPER SUCTION LINEFIELD CONNECTIONSUCTION LINE

(2) REMOTE BULB TXV

FILTER ACCESS PANEL22” (558.8) MIN. DISTANCEBOTH SIDE

DRAIN CONNECTIONFOR HORIZONTAL(SEE NOTE 2,3,5)

LIQUID LINES

FILTER

BOTTOM RETURN

SIDE RETURNBOTTOM RETURN

SUPPLY VERTICAL -RETURN HORIZONTAL /RETURN VERTICAL

SUPPLY HORIZONTAL -RETURN VERTICAL /RETURN HORIZONTAL

SIDE RETURN

SUPPLY OPENING

(4) HOLE FORHORIZONTALSUSPENSION

CONTROL WIRING

LINE VOLTAGE

DUCT FLANGE1” (25.4) HEIGHT

SUPPLYOPEN

HEATERVENTILATION

HEATER CONTROLAND SINGLE POWERENTRY WIRES

58”(1473.2)

2 3/4”(69.8)

AAiirr HHaannddlleerr

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SSA-SVX06J-EN 19

Figure 12. 10.4, 13, 12.5, 15, 15 ton air handler, dual circuit

NNoottee:: Duct flange is a field-installed accessory.

19 1/2” (495.3)

74 1/8”(1882.8)

3 7/16” (87.3)2 3/4”(69.8)

17 7/8”(454)

3 5/16” (84.1)

4 1/4” (108)

30 1/16”(763.7 )

23 5/8” (600.6)

22”(558.8)

21 1/2”(546.1)

18 11/16”(474.7)

18 5/16”(465.1)

15 13/16”(401.6)12” (304.8)

21 1/2”(546.1)

1 5/16” (33.3)

2 1/8” (54)2 7/16” (62)4 1/4” (108)

25 1/8”(638.2) 18 11/16”

(474.6)18 3/8”(466.7)

15 13/16”(401.64)

4 1/8” (104.8)

2 5/16” (58.7)

2” (50.8)

9 5/8”(244.5)

48”(1219.2)

11 7/16” (290.5)

1 3/16”(30.2)

69 1/16”(1754.2)

79 5/8”(2022.5)

1 1/4”(31.8)

77 3/16”(1960.6)

29 1/16”(738.2)

2 7/8” (73)

16 5/16”(414.3)

29 1/16”(738.2)

4 5/16” (109.5)

12 1/8”(308)

79 9/16”(2020.9)54 15/16”

(1395.4)

12 3/8” (314.3)

BOTTOM RETURNSIDE RETURN

CONTROL BOXACCESS PANEL

NOTES:1. PANEL DEPTH 1/2” (12.7) (TYP. ALL PANELS).2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOSITE DRAIN CONNECTION MUST BE REMOVED TO SLIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCESS PLATE MUST BE RE-INSTALLED AFTER SLIDING DRAIN PAN BACK INTO UNIT.3. IF PERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT.4. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION VERTICAL CONFIGURATION.5. 1” (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION HORIZONTAL CONFIGURATION.

SEE NOTES2,3,4

SEE NOTES 2,3,4 (4) - HOLE FOR HORIZONTALSUSPENSION

COPPER LIQUID LINEFIELD CONNECTION

COPPER SUCTION LINEFIELD CONNECTION

LIQUID LINES

SUCTION LINE

(2) REMOTE BULB TXV

FILTER ACCESS PANEL32” (813) MIN. DISTANCEBOTH SIDE

DRAIN CONNECTIONFOR HORIZONTAL(SEE NOTE 2,3,5)

SIDE RETURN BOTTOM RETURN

FILTER

SUPPLY OPENING

BOTTOM RETURN

SIDE RETURN

BOTTOM RETURN

SUPPLY VERTICAL -RETURN HORIZONTAL /RETURN VERTICAL

SUPPLY HORIZONTAL -RETURN VERTICAL /RETURN HORIZONTAL

(4) HOLE FORHORIZONTALSUSPENSION

SIDE RETURN

CONTROL WIRING

LINE VOLTAGE

DUCT FLANGE1” (25.4)HEIGHT

SUPPLYOPEN

HEATER CONTROLAND SINGLE POWERENTRY WIRES

74 1/8”(1882.8)

2 3/4”(69.8)

SUPPLYOPEN

AAiirr HHaannddlleerr

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20 SSA-SVX06J-EN

Figure 13. 16.7, 20.9, 20, 25 ton air handler, dual circuit

NNoottee:: Duct flange is a field-installed accessory.

20 15/16”(531.8)

2 15/16”(74.6)

4 3/4”(120.6)

83 1/8”(2111.4)

3”(76.2)

20 15/16”(531.8)

31 7/16” (798.6)

25 1/4” (640.6)

25 1/2”(647.7)21 13/16”

(554)21 3/8”(542.9)

19 1/8”(485.8)

18 3/8”(466.7)

15 7/8”(403.2)

12 7/8”(327)

25 1/2”(647.7)

11 7/16”(290.5)

50 13/16”(1290.6)

9 5/8”(244.5)

71 7/8”(1825.6)

1 11/16” (42.9) 89 3/16”

(2265.4)

92 9/16”(2351.1)

4” (101.6)

3 3/8” (85.7)

1 15/16” (49.2)

1 11/16” (42.9)

3 7/8” (98.4)

3 1/4” (82.5)

1 7/8” (47.6)

1 9/16” (39.7)

28 1/2”(724)

1 3/16”(30.2)

31 1/8”(790.6)

4 1/4” (108)

16 5/16”(414.3)

31 1/8”(790.6)

4 15/16” (125.4)

92 9/16”(2351.1)

18 5/8”(473.1)

6 7/16” (163.5)

18 7/8”(479.4)

54 15/16”(1395.4)

BOTTOM RETURNSIDE RETURN

CONTROL BOXACCESS PANEL

NOTES:1. PANEL DEPTH 1/2” (12.7) (TYP. ALL PANELS).2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOSITE DRAIN CONNECTION MUST BE REMOVED TO SLIDE DRAIN PAN OUT OF UNIT CLEANING. ACCESS PLATE MUST BE RE-INSTALLED AFTER SLIDING DRAIN PAN BACK INTO UNIT.3. IF PERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT.4. 1” (25.4) FEMALE SCHED .40 (10.2) PVC PIPE DRAIN CONNECTION VERTICAL CONFIGURATION.5. 1” (25.4) FEMALE SCHED .40 (10.2) PVC PIPE DRAIN CONNECTION HORIZONTAL CONFIGURATION.

SEE NOTES2,3,4

SEE NOTES 2,3,4(4) - HOLE FOR HORIZONTALSUSPENSION

COPPER LIQUID LINEFIELD CONNECTION

COPPER SUCTION LINEFIELD CONNECTIONSUCTION LINE

REMOTE BULB TXV

FILTER ACCESS PANEL32” (813) MIN. DISTANCEBOTH SIDE

DRAIN CONNECTIONFOR HORIZONTAL(SEE NOTE 2,3,5)

SIDE RETURN BOTTOM RETURN

LIQUID LINES

(4) HOLE FORHORIZONTALSUSPENSION

SUPPLY HORIZONTAL -RETURN VERTICAL /RETURN HORIZONTAL

SUPPLY VERTICAL -RETURN HORIZONTAL /RETURN VERTICAL

BOTTOM RETURN

SIDE RETURN

FILTER

SUPPLY OPENING

BOTTOM RETURN

SIDE RETURN

CONTROL WIRING

LINE VOLTAGE

DUCT FLANGE1” (25.4) HEIGHT

SUPPLYOPEN

HEATER CONTROLAND SINGLE POWERENTRY WIRES

21 13/16”(554) 19 1/8”

(485.8)18 3/8”(466.7)

15 7/8”(403.2)

83 1/8”(2111.4)

4 3/4”(120.6)

AAiirr HHaannddlleerr

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SSA-SVX06J-EN 21

WeightsAir HandlerTable 1. Constant volume air handler (TWE) — unit and corner weights - (60 Hz)

Tons ModelNumber

ShippingMax (lbs)

Net Max(lbs)

CornerWeights - Vertical Corner Weights -Horizontal

1 2 3 4 1 2 3 45 TWE0604*A/B 285 232 55 71 51 55 54 67 50 61

6 TWE0724*B 385 323 67 99 75 82 56 92 87 88

7.5 TWE0904*A/B 385 323 67 99 75 82 56 92 87 88

10 TWE1204*A/B 441 393 77 121 110 85 79 118 77 119

12.5 TWE1504*B 753 676 168 192 181 135 196 164 145 171

15 TWE1804*B 752 675 167 192 181 135 196 163 145 171

20 TWE2404*B 912 818 258 168 161 231 256 181 146 235

25 TWE3004*B 993 899 211 229 184 275 272 176 228 223

Table 2. SZVAV and 2-Speed VFD air handler (TWE) — unit and corner weights - (60 Hz)

Tons ModelNumber

ShippingMax (lbs)

Net Max(lbs)

CornerWeights - Vertical CornerWeights -Horizontal

1 2 3 4 1 2 3 46 TWE0724*B 385 323 67 99 75 82 56 92 87 88

7.5 TWE0904*B 385 323 67 99 75 82 56 92 87 88

10 TWE1204*A/B 441 393 77 121 110 85 79 118 77 119

12.5 TWE1504*B 753 676 168 192 181 135 196 164 145 171

15 TWE1804*B 752 675 167 192 181 135 196 163 145 171

20 TWE2404*B 912 818 258 168 161 231 256 181 146 235

25 TWE3004*B 993 899 211 229 184 275 272 176 228 223

Table 3. Constant volume air handler (TWE) — unit and corner weights - (50 Hz)

Tons ModelNumber

ShippingMax (lbs)

Net Max(lbs)

CornerWeights - Vertical Corner Weights -Horizontal

1 2 3 4 1 2 3 44.6 TWE0514DA 285 232 55 71 51 55 54 67 50 61

6 TWE0724DB 385 323 67 99 75 82 56 92 87 88

6.25 TWE0764DA/B 385 323 67 99 75 82 56 92 87 88

8.33 TWE1014DA/B 441 393 77 121 110 85 79 118 77 119

10.4 TWE1264DB 753 676 168 192 181 135 196 164 145 171

13 TWE1564DB 752 675 167 192 181 135 196 163 145 171

16.7 TWE2014DB 912 818 258 168 161 231 256 181 146 235

20.9 TWE2514DB 993 899 211 229 184 275 272 176 228 223

Figure 14. Vertical — TWE051, 072, 076, 101, 060, 072, 090, 120

Top View

Control Box Access

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22 SSA-SVX06J-EN

Figure 15. Vertical — TWE126, 156, 201, 126, 156, 201, 251, 180, 240, 150, 180, 240, 300

Top View

Control Box Access

Figure 16. Horizontal — TWE051, 072, 076, 101, 060, 072, 090, 120

Top View

Control BoxAccess

Figure 17. Horizontal — TWE126, 156, 201, 126, 156, 201, 251, 180, 240, 150, 180, 240, 300

Top View

Control BoxAccess

WWeeiigghhttss

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SSA-SVX06J-EN 23

AccessoriesTable 4. Accessory weights (net lbs.)

UnitUsedw/Tons

HotWaterCoil Steam Coil

DischargePlenumand Grillewith

HydronicHeat

DischargePlenumand GrillewithoutHeat

DischargePlenumand GrillewithElectricHeat

Return AirGrille

ElectricHeat Min/Max Subbase

OversizedMotor

RISIsolatorFloorMount

5 86 94 63 58 115 3 32/43 14.4 31 2

6 116 131 78 73 160 5 27/45 19.4 48 2

6.25 116 131 78 73 160 5 27/45 19.4 48 2

7.5 116 131 78 73 160 5 27/45 19.4 48 2

8.33 165 148 97 92 195 7 27/45 23.5 50 2

10 165 148 97 92 195 7 27/45 23.5 50 2

10.4 211 234 — 230 235 10 79/100 28.4 80 2

12.5 211 234 — 230 235 10 79/100 28.4 80 2

13 211 234 — 230 235 10 79/100 28.4 80 2

15 211 234 — 230 235 10 79/100 28.4 80 2

16.7 242 261 — 145 265 12 79/100 31.7 88 2

20 242 261 — 145 265 12 79/100 31.7 88 2

20.9 242 261 — 145 265 12 79/100 31.7 — 2

25 242 261 — 145 265 12 79/100 31.7 — 2

UnitUsedw/Tons

RISIsolatorSuspend-ed Mount

SteelSpringIsolatorFloorMount

SteelSpringIsolatorSuspend-ed Mount

HailGuard

ControlTrans-former Sensors

ExpansionModule

LowAmbient

ServiceValve

5 9 12 6 21 4 — 13 13 5

6 6 12 6 21 4 1 13 13 5

6.25 6 12 6 21 4 — 13 13 5

7.5 6 12 6 21 4 1 13 13 5

8.33 7 12 6 28 4 — 13 13 5

10 7 12 6 28 4 1 13 13 5

10.4 7 12 6 33 4 — 13 13 5

12.5 7 12 6 33 4 1 13 13 5

13 7 12 6 55 4 — 2 2 5

15 7 12 6 55 4 1 2 2 5

16.7 9 12 6 55 4 — 2 2 5

20 9 12 6 55 4 1 2 2 5

20.9 9 12 6 71 4 — 2 2 5

25 9 12 6 71 4 1 2 2 5

WWeeiigghhttss

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24 SSA-SVX06J-EN

InstallationHorizontal SuspensionIf the air handler will be suspended, use a suspensionmounting kit to isolate the unit from the structure. Thisis usually accomplished with spring or rubber isolators,which are offered as an accessory.

Mounting rods must be field supplied. Isolatorselection is dependent upon total unit weight includingaccessories — see “Weights,” p. 21 for approximateunit and accessory weights.

NNOOTTIICCEEEEqquuiippmmeenntt DDaammaaggee!!BBeeffoorree hhaannggiinngg tthhee uunniitt oonn ssuussppeennssiioonn rrooddss,,rreeiinnffoorrccee tthhee ccaabbiinneett aarroouunndd tthhee ssuussppeennssiioonn hhoolleessbbyy uussiinngg aa llaarrggee wwaasshheerr iinnssiiddee tthhee ccaabbiinneett..WWaasshheerrss sshhoouulldd bbee bbeettwweeeenn tthhee sskkiinn ooff tthhee aaiirrhhaannddlleerr aanndd tthhee nnuutt oonn tthhee ssuussppeennssiioonn rroodd..

Align holes in the cabinet with structural supports andsecure suspension rods to the structure, then to the airhandler cabinet. If hole locations do not permit properalignment with existing structure, it may be necessaryto field fabricate cross members on existing structuralbeams.

NNoottee:: When other than bottom return is to be used,side panel removal for return duct installationmust be secured over the bottom opening.

LevelingThis air handler has a double sloped drain pan. In orderto assure proper drainage along the length of the drainpan, it is important to have the unit properly leveled. Besure the air handler is level.

Auxiliary Drain PanA field fabricated, auxiliary drain pan should beinstalled under the unit for all horizontal applicationsand when air handlers are installed above ceilings or inother locations where condensate overflow may causedamage.

This drain pan will eliminate any excess condensationthat may be due to extreme humidity or an obstructeddrain in the primary drain pan. Drain lines from thispan must be installed, but should not be connected tothe primary drain line from the unit. Isolate theauxiliary drain pan from both the air handler and thestructure.

Refrigerant PipingInstallation, brazing, leak testing and evacuation ofrefrigerant lines are covered in the installationinstructions that shipped with the outdoor unit. Readthe instructions before beginning installation ofrefrigerant lines.

NNOOTTIICCEEEEqquuiippmmeenntt DDaammaaggee!!EEnnssuurree tthhaatt tthhee rreeffrriiggeerraanntt lliinneess ppaassssiinngg tthhrroouugghhtthhee ccaabbiinneett aarree nnoott rreessttiinngg oonn sshhaarrpp sshheeeett mmeettaalleeddggeess aanndd tthhaatt tthhee bbuullbb((ss)) aarree aattttaacchheedd ttoo tthheessuuccttiioonn lliinnee ooff tthhee ssaammee cciirrccuuiitt..

1. Locate cloth bag(s) that contains a stainless steelclamp and insulation material (approximately 9”long by 4” wide) for each refrigerant circuit. This isfor attaching and insulating the expansion valvebulb(s) to the suction line(s).

2. Attach the expansion valve bulb(s)

oonn aaiirr hhaannddlleerrss tthhaatt wwiillll hhaavvee rreeffrriiggeerraanntt lliinneesseenntteerriinngg tthhee ccaabbiinneett ffrroomm tthhee lleefftt ssiiddee::

a. Remove the split rubber grommet from theknockout in the end of the air handler. Uncoilthe cap tube with the bulb attached at theexpansion valve and place the grommet on thecap tube.

b. With the grommet around the tube, push thebulb through the hole and position the grommetback into its original position (one bulb and captube on single circuit units, and two bulbs andcap tubes on dual circuit units).

oonn aaiirr hhaannddlleerrss tthhaatt wwiillll hhaavvee rreeffrriiggeerraanntt lliinneesseenntteerriinngg tthhee ccaabbiinneett ffrroomm tthhee rriigghhtt ssiiddee::

a. Attach the bulb(s) to the suction tube(s) insidethe cabinet, approximately 10” from the rightend of the unit.

3. Attach the bulb(s) on a horizontal section of tubewhere the entire length of the bulb is in contact withthe tube (see Figure 18, p. 25), approximately 45degrees off vertical (a 10 or 2 o’clock position).

4. After attaching to the suction line(s), either inside oroutside of the cabinet, wrap the insulation aroundthe bulb(s) and suction tube(s).

NNoottee:: Suction piping should be insulated.

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SSA-SVX06J-EN 25

WWAARRNNIINNGGFFiibbeerrggllaassss WWooooll!!EExxppoossuurree ttoo ggllaassss wwooooll ffiibbeerrss wwiitthhoouutt aallllnneecceessssaarryy PPPPEE eeqquuiippmmeenntt ccoouulldd rreessuulltt iinn ccaanncceerr,,rreessppiirraattoorryy,, sskkiinn oorr eeyyee iirrrriittaattiioonn,, wwhhiicchh ccoouullddrreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissttuurrbbiinngg tthheeiinnssuullaattiioonn iinn tthhiiss pprroodduucctt dduurriinngg iinnssttaallllaattiioonn,,mmaaiinntteennaannccee oorr rreeppaaiirr wwiillll eexxppoossee yyoouu ttoo aaiirrbboorrnneeppaarrttiicclleess ooff ggllaassss wwooooll ffiibbeerrss aanndd cceerraammiicc ffiibbeerrsskknnoowwnn ttoo tthhee ssttaattee ooff CCaalliiffoorrnniiaa ttoo ccaauussee ccaanncceerrtthhrroouugghh iinnhhaallaattiioonn..YYoouu MMUUSSTT wweeaarr aallll nneecceessssaarryy PPeerrssoonnaall PPrrootteeccttiivveeEEqquuiippmmeenntt ((PPPPEE)) iinncclluuddiinngg gglloovveess,, eeyyee pprrootteeccttiioonn,,aa NNIIOOSSHH aapppprroovveedd dduusstt//mmiisstt rreessppiirraattoorr,, lloonnggsslleeeevveess aanndd ppaannttss wwhheenn wwoorrkkiinngg wwiitthh pprroodduuccttssccoonnttaaiinniinngg ffiibbeerrggllaassss wwooooll..

PPrreeccaauuttiioonnaarryy MMeeaassuurreess::

•• AAvvooiidd bbrreeaatthhiinngg ffiibbeerrggllaassss dduusstt..

•• UUssee aa NNIIOOSSHH aapppprroovveedd dduusstt//mmiisstt rreessppiirraattoorr..

•• AAvvooiidd ccoonnttaacctt wwiitthh tthhee sskkiinn oorr eeyyeess.. WWeeaarrlloonngg--sslleeeevveedd,, lloooossee--ffiittttiinngg ccllootthhiinngg,, gglloovveess,,aanndd eeyyee pprrootteeccttiioonn..

•• WWaasshh ccllootthheess sseeppaarraatteellyy ffrroomm ootthheerr ccllootthhiinngg;;rriinnssee wwaasshheerr tthhoorroouugghhllyy..

•• OOppeerraattiioonnss ssuucchh aass ssaawwiinngg,, bblloowwiinngg,, tteeaarr--oouutt,, aanndd sspprraayyiinngg mmaayy ggeenneerraattee ffiibbeerrccoonncceennttrraattiioonnss rreeqquuiirriinngg aaddddiittiioonnaallrreessppiirraattoorryy pprrootteeccttiioonn.. UUssee tthhee aapppprroopprriiaatteeNNIIOOSSHH aapppprroovveedd rreessppiirraattoorr..

FFiirrsstt AAiidd MMeeaassuurreess::

•• EEyyee CCoonnttaacctt -- FFlluusshh eeyyeess wwiitthh wwaatteerr ttoorreemmoovvee dduusstt.. IIff ssyymmppttoommss ppeerrssiisstt,, sseeeekkmmeeddiiccaall aatttteennttiioonn..

•• SSkkiinn CCoonnttaacctt -- WWaasshh aaffffeecctteedd aarreeaass ggeennttllyywwiitthh ssooaapp aanndd wwaarrmm wwaatteerr aafftteerr hhaannddlliinngg..

Figure 18. Remote bulb installation

At 10 or 2 O’Clock

BulbRetainingClip

InsulatingTape

Condensate PipingThe drain pan condensate connection is a female slipjoint type for 1” Schedule 40 PVC pipe. Use PVCcement and tubing as required (field supplied) toconstruct a trap. A union or flexible tubing and clampsmay be installed if the drain pan is to be removedperiodically for cleaning.

NNoottee:: When air handler is installed in the verticalposition and close proximity trapping ofcondensate is required, use of a subbaseaccessory to raise the air handler for clearance ofthe drain trap is recommended. See Figure 19, p.25 for a typical drain trap assembly.

Figure 19. Typical drain trap assembly

VENT

DRAIN

CLEANOUT

Materials2 each - TEE2 each - 90° ELL1 each - PLUG2 each - 6” NIPPLE2 each - 2” NIPPLE1 each - 1” NPT to PVC or COPPER ADAPTER

IImmppoorrttaanntt:: Properly support the drain line to preventthe drain pan connection from cracking.

IInnssttaallllaattiioonn

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26 SSA-SVX06J-EN

Filter Replacement

WWAARRNNIINNGGFFiibbeerrggllaassss WWooooll!!EExxppoossuurree ttoo ggllaassss wwooooll ffiibbeerrss wwiitthhoouutt aallllnneecceessssaarryy PPPPEE eeqquuiippmmeenntt ccoouulldd rreessuulltt iinn ccaanncceerr,,rreessppiirraattoorryy,, sskkiinn oorr eeyyee iirrrriittaattiioonn,, wwhhiicchh ccoouullddrreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissttuurrbbiinngg tthheeiinnssuullaattiioonn iinn tthhiiss pprroodduucctt dduurriinngg iinnssttaallllaattiioonn,,mmaaiinntteennaannccee oorr rreeppaaiirr wwiillll eexxppoossee yyoouu ttoo aaiirrbboorrnneeppaarrttiicclleess ooff ggllaassss wwooooll ffiibbeerrss aanndd cceerraammiicc ffiibbeerrsskknnoowwnn ttoo tthhee ssttaattee ooff CCaalliiffoorrnniiaa ttoo ccaauussee ccaanncceerrtthhrroouugghh iinnhhaallaattiioonn..YYoouu MMUUSSTT wweeaarr aallll nneecceessssaarryy PPeerrssoonnaall PPrrootteeccttiivveeEEqquuiippmmeenntt ((PPPPEE)) iinncclluuddiinngg gglloovveess,, eeyyee pprrootteeccttiioonn,,aa NNIIOOSSHH aapppprroovveedd dduusstt//mmiisstt rreessppiirraattoorr,, lloonnggsslleeeevveess aanndd ppaannttss wwhheenn wwoorrkkiinngg wwiitthh pprroodduuccttssccoonnttaaiinniinngg ffiibbeerrggllaassss wwooooll..

PPrreeccaauuttiioonnaarryy MMeeaassuurreess::

•• AAvvooiidd bbrreeaatthhiinngg ffiibbeerrggllaassss dduusstt..

•• UUssee aa NNIIOOSSHH aapppprroovveedd dduusstt//mmiisstt rreessppiirraattoorr..

•• AAvvooiidd ccoonnttaacctt wwiitthh tthhee sskkiinn oorr eeyyeess.. WWeeaarrlloonngg--sslleeeevveedd,, lloooossee--ffiittttiinngg ccllootthhiinngg,, gglloovveess,,aanndd eeyyee pprrootteeccttiioonn..

•• WWaasshh ccllootthheess sseeppaarraatteellyy ffrroomm ootthheerr ccllootthhiinngg;;rriinnssee wwaasshheerr tthhoorroouugghhllyy..

•• OOppeerraattiioonnss ssuucchh aass ssaawwiinngg,, bblloowwiinngg,, tteeaarr--oouutt,, aanndd sspprraayyiinngg mmaayy ggeenneerraattee ffiibbeerrccoonncceennttrraattiioonnss rreeqquuiirriinngg aaddddiittiioonnaallrreessppiirraattoorryy pprrootteeccttiioonn.. UUssee tthhee aapppprroopprriiaatteeNNIIOOSSHH aapppprroovveedd rreessppiirraattoorr..

FFiirrsstt AAiidd MMeeaassuurreess::

•• EEyyee CCoonnttaacctt -- FFlluusshh eeyyeess wwiitthh wwaatteerr ttoorreemmoovvee dduusstt.. IIff ssyymmppttoommss ppeerrssiisstt,, sseeeekkmmeeddiiccaall aatttteennttiioonn..

•• SSkkiinn CCoonnttaacctt -- WWaasshh aaffffeecctteedd aarreeaass ggeennttllyywwiitthh ssooaapp aanndd wwaarrmm wwaatteerr aafftteerr hhaannddlliinngg..

Air handlers are shipped with throwaway filtersinstalled.

NNoottee:: 2'' Merv 13 filters are available for field installoption only.

To replace filters from the end of the unit, removelower access panel (either end) and slide old filters outand replace with new ones.

To replace from the front of the unit, remove one “L”shaped angle. Remove and replace filters and reinstall“L” shaped angle. See Figure 20, p. 26.

To convert from 1” filter to a 2” filter on units soequipped, remove lower access panels from both endsof the air handler. Remove screws and rotate the “L”shaped angles from both the top and bottom of the

filter track 180° to increase the width of the filteropening.

Figure 20. Filter location

FilterFrame

Duct ConnectionsThe supply and return ducts should be connected tothe unit with flame retardant duct connectors to reducevibration transmission. The return duct should be sizedto the same dimensions as the return inlet of the unit.

IImmppoorrttaanntt:: Duct flanges are provided for attachment ofthe duct work and are packaged on theoutside of the cabinet for TWE150, 180, 240,300 and TWE126, 156, 201, 251. The ductflanges are fastened to the pallet below thecoil (bottom return) on the TWE051, 060,072, 076, 090, 101 and 120 models.

Air Flow SettingsAirflow options for this unit can be set to ConstantVolume, Two Speed Fan, and Single Zone VAV Fan.Correct configuration and airflow adjustmentinstructions can be found in the Startup section of thismanual.

IInnssttaallllaattiioonn

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SSA-SVX06J-EN 27

Electrical Wiring

WWAARRNNIINNGGHHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggeeccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy..DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmootteeddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunnccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerrlloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerrccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabblleeffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinnggccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttootthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorraalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooffccaappaacciittoorrss.. VVeerriiffyy wwiitthh aa CCAATT IIIIII oorr IIVV vvoollttmmeetteerrrraatteedd ppeerr NNFFPPAA 7700EE tthhaatt aallll ccaappaacciittoorrss hhaavveeddiisscchhaarrggeedd..FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffeeddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066**--EENN..

WWAARRNNIINNGGPPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinnggRReeqquuiirreedd!!FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy..AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieeddppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeeddffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONNhhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoolllloowwrreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aannddggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall//ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..

1. All electrical lines, sizing, protection, and groundingmust be in accordance with the National ElectricCode and local codes.

2. Isolate conduit whenever vibration transmissionmay cause a noise problem within the buildingstructure.

3. Ensure all connections are tight and no wiresexposed.

4. All accessories must be installed and wiredaccording to the instructions packaged with thataccessory.

For air handler power entry only, or for dual powerentry (power entry for air handler and power entryfor electric heat), the electrical connections aremade in the fan control box located in the right sideof the air handler and electric heater respectively.Wiring entrance is through holes provided in theend of the air handler cabinet, Figure 21, p. 27.Breaker or fuse size can be selected using thenameplates attached to the unit and electric heater.

Figure 21. Electrical entries

Heater Control Single Point Power

Control Wiring

Line Voltage Entrance

Unit Power SupplyThe installer must provide line voltage circuit(s) to theunit main power terminals as shown by the unit wiringdiagrams. Adhesive backed diagrams are affixed insidethe control box cover panel. Wiring diagrams are alsoavailable through e-Library or by contacting a localsales office. Power supply must include a disconnectswitch in a location convenient to the unit. Ground theunit according to local codes and provide flexibleconduit if codes require and/or if vibration transmissionmay cause noise problems.

IImmppoorrttaanntt:: All wiring must comply with applicablelocal and national (NEC) codes. Type andlocation of disconnect switches mustcomply with all applicable codes.

WWAARRNNIINNGGPPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinnggRReeqquuiirreedd!!FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy..AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieeddppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeeddffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONNhhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoolllloowwrreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aannddggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall//ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..

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28 SSA-SVX06J-EN

NNOOTTIICCEEUUssee CCooppppeerr CCoonndduuccttoorrss OOnnllyy!!FFaaiilluurree ttoo uussee ccooppppeerr ccoonndduuccttoorrss ccoouulldd rreessuulltt iinneeqquuiippmmeenntt ddaammaaggee aass tthhee eeqquuiippmmeenntt wwaass nnoottddeessiiggnneedd oorr qquuaalliiffiieedd ttoo aacccceepptt ootthheerr ttyyppeess ooffccoonndduuccttoorrss..

Symbio™™ ControlsWiring shown with dashed lines is to be furnished andinstalled by the customer. All customer supplied wiringmust be copper only and must conform to NEC andlocal electrical codes. Codes may require line of sightbetween disconnect switch and unit.

Figure 22. Symbio™™ jobsite connections

Zone Sensor See Note 2

T’statSee Note 2

Air Handler

Disconnect Switch(By Others)

Disconnect Switch(By Others)See Note 1

ElectricHeat Accessory

Disconnect Switch(By Others)See Note 1

B

A

B

D

EC

PPoowweerr WWiirreess

A. 3 wires, line voltage for 3 phase, (2 wires for singlephase) 1 grounding wire

B. 3 wires, line voltage for 3 phase, (2 wires for singlephase) 1 grounding wire

CCoonnttrrooll WWiirreess

C. Cooling only (or Cooling with Heat) thermostat: 4 to7 wires depending on stages of cooling and electricheat

C. Heat Pump thermostat: 6 to 9 wires depending onT’stat options and stages of cooling and heating

D. Wiring between indoor and outdoor unit: 5 to 11wires depending on unit control options*

E. Zone Sensor: 4 to 7 wires depending on zone sensormodel*

*Communication signal wires require twisted pairs.Refer to unit schematics for identification of twistedpairs.

NNootteess::

1. When electric heater accessory is used,single point power entry or dual point powerentry is field optional. Single point powerentry option is through electric heater only.

2. ***Choose only one of the following;Thermostat, Mechanical Zone Sensor,Programmable Zone Sensor Panel or BASZone Sensor.

IImmppoorrttaanntt:: For the EDC switch to be functional andthereby facilitate reliable unit operation,make the EDC connections from the indoorto the outdoor control boxes.

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SSA-SVX06J-EN 29

Table 5. Recommended thermostat wire size

Wire Size MaximumWire Length

(Gauge) Physical distance between Unit & T’stat

22 30 Feet

20 50 Feet

18 75 Feet

16 125 Feet

14 200 Feet

Table 6. Zone sensor module wiring

Distance from Unit toControl

RecommendedWire Size

0-150 feet (0-45.7 m) 22 gauge (0.33 mm2)

151-240 feet (46-73.1 m) 20 gauge (0.50 mm2)

241-305 feet (73.5-117.3 m) 10 gauge (0.75 mm2)

386-610 feet (117.7-185.9111)

16 gauge (1.3 mm2)

611-970 feet (186.2-295.7 m) 14 gauge ( 2.0 mm2)

Installation ChecklistWWAARRNNIINNGG

HHaazzaarrddoouuss VVoollttaaggee!!FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr bbeeffoorree sseerrvviicciinngg ccoouullddrreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy..DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmootteeddiissccoonnnneeccttss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerrlloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerrccaann nnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. VVeerriiffyy tthhaatt nnooppoowweerr iiss pprreesseenntt wwiitthh aa vvoollttmmeetteerr..

Complete this checklist once the unit is installed toverify that all recommended procedures have beenaccomplished before the system is started. Operationalchecks cannot be performed until the outdoor unit isinstalled and system interconnection is complete.

☐ Verify that the unit electrical power is disconnected.

☐ Inspect all field wiring connections. All connectionsshould be clean and tight.

☐ Inspect unit ground connection(s). Ground mustcomply with all applicable codes.

☐ Inspect unit suspension arrangement (if used). Unitposition must be secure. Remove any tools ordebris found in or near the unit.

☐ Inspect duct outlets. Outlets must be open andunrestricted.

☐ Inspect unit drain lines. Pipe connections must betight and drain line unrestricted.

☐ Inspect fan assembly to insure all moving partsmove freely.

☐ If unit is horizontally mounted, make suresecondary drain pan has been installed.

☐ Inspect unit for proper filters, securely installed andnot touching the coil surface. All cabinet panelsmust be secure.

☐ Instruct owner/operator on proper systemoperating and maintenance procedure.

☐ Inspect blower assembly to make sure all bolts andscrews are tight.

☐ Inspect blower pulley alignment.

☐ Inspect factory high and low voltage wiring to makesure all connections are tight and clean.

Low Voltage WiringMount the indoor thermostat, zone sensor, orprogrammable zone sensor in accordance with thecorresponding thermostat installation instructions.Install color-coded, weather-proof, multi-wire cableaccording to the field wiring instructions (see “FieldWiring,” p. ).

NNoottee:: Refer to thermostat or zone sensor wireinstallation guide for proper wire gauge.

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30 SSA-SVX06J-EN

Field WiringRefer to the table below for instructions on field wiringconnections.

Table 7. Field wiring instructions

CondenserCondenserModel No.(Digit 15)

Paired with AirHandler

Air HandlerModel No.(Digit 15)

Field Control Wiring Instructions

Symbio Condenser(cooling or heat pump) S Constant Volume 1 Pairing A

Symbio Condenser(cooling or heat pump) S SZVAV / 2-Speed D Pairing B

Symbio Condenser(cooling or heat pump) S Legacy CV

Electromechanical 0 182095(a)

Symbio Condenser(cooling or heat pump) S Legacy 2-Speed

Electromechanical A 182095(a)

Legacy ElectromechanicalCondenser E 2-Speed(b) C Pairing C

Legacy ElectromechanicalCondenser E Constant Volume 1 182095(a)

Legacy ReliaTelCondenser (cooling orheat pump)

R Constant Volume 1 182095(a)

Note: Gray shaded cells indicate older legacy units.

(a) Contact the local Trane Commercial Sales office to receive a copy of Hub Case details.(b) 2-Speed Air Handler (identified by a “C” in digit 15) is specifically designed as a replacement air handler for a system with a legacy electromechanical

condenser.

Pairing A: Symbio Condenser or HeatPump with Constant Volume Air Handler1. Refer to Condenser (SS-SVX001*-EN) or Heat Pump

(SSP-SVX001*-EN) IOM for instructions onconnecting a room thermostat or other zone controldevice to the controls of the outdoor unit.

2. 24VAC connection

a. For TWE060 units, transformer TNS3 isprovided and factory wired to supply 24VAC tothe Relay Board.

b. For all other units, 24VAC should be supplied tothe air handler from the outdoor unit as shownin the schematic (See Figure 23, p. 31).

3. Thermostat interface

Interconnection wiring as shown in Figure 24, p. 31is required to initiate air handler supply fanoperation and to prevent air handler coil frosting (ifdesired).

4. Electric Heat (when installed)

a. IMC (InterModule Communication) wiring isrequired as shown in Figure 25, p. 31.

IImmppoorrttaanntt:: IMC (+, -) signal wiring should be atwisted pair.

b. For all other wiring associated with electric heat,refer to Air Handler unit schematic and Electric

Heat Accessory Installation Guide (ACC-SVN91*-EN).

Pairing B: Symbio Condenser or HeatPump with SZVAV / 2-Speed Air Handler1. Refer to Condenser (SS-SVX001*-EN) or Heat Pump

IOM (SSP-SVX001*-EN) for instructions onconnecting a room thermostat or other zone controldevice to the controls of the outdoor unit.

2. Connect 24VAC from the outdoor unit to the airhandler as shown in Figure 23, p. 31.

3. Thermostat interfaceInterconnection wiring as shown in Figure 24, p. 31is required to initiate air handler supply fanoperation and to prevent air handler coil frosting (ifdesired).

4. Make IMC and MODBUS connections betweenoutdoor and indoor units as shown on the unitschematic (see Figure 25, p. 31 and Figure 26, p.32).

IImmppoorrttaanntt:: Ensure MODBUS and IMC signal wires(+, -) are twisted pairs.

5. Electric Heat (when installed)

a. The IMC circuit (connected per step 4) controlsstages of electric heat.

b. For all other wiring associated with electric heat,

IInnssttaallllaattiioonn

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SSA-SVX06J-EN 31

refer to Air Handler unit schematic and ElectricHeat Accessory Installation Guide (ACC-SVN91*-EN).

Pairing C: Legacy ElectromechanicalCondenser with 2-Speed Air HandlerIImmppoorrttaanntt:: Preserve existing wiring between

thermostat and condenser.

1. 24VAC connection

a. For TWE060 units, transformer TNS3 isprovided and factory wired to supply 24VAC tothe Relay Board.

b. For all other units, 24VAC should be supplied tothe air handler from the outdoor unit as shownin Figure 27, p. 32.

2. Install wiring from room thermostat to Air HandlerRelay Board as shown in Figure 28, p. 32. Note thatthermostat terminals Y1 and Y2 must also be wiredto the condenser for control of compressors.

3. Evaporator Coil Defrost Control: Follow instructionson the Air Handler unit schematic on configuringand connecting the Evaporator Defrost Control(EDC) Switch.

4. Electric Heat (when installed): For all wiringassociated with electric heat, refer to Air Handlerunit schematic and Electric Heat AccessoryInstallation Guide (ACC-SVN91*-EN).

Field Control WiringFigure 23. 24VAC wiring to air handler from outdoorunit

1J15

J10

Air HandlerRelay Board

SYMBIO CONDENSERADAPTER BOARD

RB

-P10

24 V

AC

IN

CO

MM

ON

2

1 2

1 2

Figure 24. Interconnection wiring to initiate supplyfan operation and prevent coil frosting

T-STAT W2

T-STAT W1

T-STAT Y2

T-STAT Y1

T-STAT G AB-J18

T-STAT GND

R (24VAC)

COILDEFROST

Air HandlerRelay Board

UC-J16

J5 RB-P5

SYMBIOCONDENSER

1 1

2 2

3 3

4 4

5 5

6 6

7 7

8 8

Figure 25. IMC wiring

IMC-

IMC+

COMMON

24 VAC

Air HandlerRelay Board

SYMBIOCONDENSER

ADAPTERBOARD

1 1

4

3

2

1

2 2

3 3

4 4

J4 RB-P4

J15

IInnssttaallllaattiioonn

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32 SSA-SVX06J-EN

Figure 26. MODBUS wiring

COMMON

MODBUS-

MODBUS+

Air HandlerRelay Board

SYMBIOCONDENSER

ADAPTERBOARD1 1

3

2

1

2 2

3 3

J7 RB-P7

J16

Figure 27. 24VAC connection (electromechanical)

LTB1-R LTB1-B1

J10

Air HandlerRelay Board

ELECTROMECHANICALCONDENSER

RB

-P10

24 V

AC

IN

CO

MM

ON

1 2

1 2

Figure 28. Thermostat wiring (electromechanical)

T-STAT W2

T-STAT W1

T-STAT Y2

T-STAT Y1

T-STAT G

T-STAT GND

R (24VAC)

COILDEFROST

Air HandlerRelay Board

J5 RB-P5

1 1

2 2

3 3

4 4

5 5

6 6

7 7

8 8 W2

W1

Y2

Y1

G/EF

C

R EL

EC

TR

OM

EC

HA

NIC

AL

CO

ND

EN

SE

R

TH

ER

MO

STA

T

EDC Switch WiringThe Evaporator Defrost Control Switch is wired fromthe factory Normally Open to operate with Symbio™condensers. For operation with legacy Reliatel™ orElectromechanical condensers, change the wiring onthe switch to the Normally Closed position and connectthe wires from the switch to the wires from the legacycondenser that control this function.

Checkout ProcedureComplete the “Installation Checklist,” p. 29 onceinstallation of field wiring connections is complete. Alloperational checks (unit running) must be made afterthe outdoor unit is installed and systeminterconnection is complete.

IInnssttaallllaattiioonn

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SSA-SVX06J-EN 33

StartupHeating and Cooling SetpointArbitrationAll control function setpoints are set through one of theSymbio™ 700 user interfaces. If no changes are made,the controller will operate, as configured, based on thedefault settings. Refer to the Symbio 700 Controllerwith Odyssey Split Systems Application Guide fordetails about which setpoints are required perapplication.

Constant Volume Units(Unit model number digit 15 = "1")

Unit is shipped for nominal airflow with nominal staticpressure. Please refer to the fan performance table inthe product catalog and select the proper drive packagefor each application. Failure to do so could result inimproper airflow causing coil frosting or condensatemanagement problems. Condensate managementproblems such as water blow off could be the result oftoo great of air face velocity across the coil. To ensureproper operation refer to “Fan Belt Adjustment,” p. 46.

SZVAV and Two Speed Air-Handling Units with Symbio™™Condenser Units(Unit Model Number Digit 15 = “D”)

The Symbio 700 controller provides integrated SupplyFan speed setpoint control for paired air handler unitswith VFDs for SZVAV and Two Speed fan operation.These setpoints can be manipulated through theSymbio 700 user interface (including the SymbioService and Installation app) or through a connectedBAS if required.

Figure 29. Supply Fan speed setpoints

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34 SSA-SVX06J-EN

Each setpoint operates as described below.

SSuuppppllyy FFaann MMaaxxiimmuumm SSppeeeedd SSeettppooiinntt ((RRaannggee:: 6677--110000%%,, DDeeffaauulltt:: 110000%%))

The Supply Fan Maximum Speed Setpoint correlates tothe maximum reference setting in the VFD (defaulted to60Hz from the factory). With the Supply Fan MaximumSpeed Setpoint at its default value of 100%, andparameter 6-15 in the VFD at its default value of 60Hz,the maximum VFD output will be 60Hz. If the userchooses to reduce the Supply Fan Maximum SpeedSetpoint, it will effectively reduce the maximum VFDoutput from its configured value. See the examplebelow:

EExxaammppllee::

Parameter 6-15 in the VFD = 60Hz

Supply Fan Maximum Speed Setpoint = 80%

Effective Supply Fan Maximum VFD Output = 80% x60Hz =48Hz

If the desired maximum operating point from thecatalog fan table is lower than 40Hz, parameter 6-15 onthe VFD must be reprogrammed to 50 Hz. The VFD ispreset from the factory to a default of 25 Hz for thelower limit and does not need to be reprogrammed.

SSuuppppllyy FFaann MMiinniimmuumm SSppeeeedd SSeettppooiinntt ((RRaannggee:: 00--110000%%,, DDeeffaauulltt:: 00%%))

The Supply Fan Minimum Speed Setpoint correlates tothe minimum reference setting in the VFD (25Hz fromthe factory). With the Supply Fan Minimum SpeedSetpoint at its default value of 0%, and parameter 6-14in the VFD at its default value of 25hz, the minimumVFD output will be 25Hz. If the user chooses to increasethe supply Fan Minimum Speed Setpoint, it willeffectively increase the minimum VFD output from itsconfigured value, up to the Effective Supply FanMaximum VFD Output as determined by the SupplyFan Maximum Speed Setpoint. See the example below:

EExxaammppllee::

Parameter 6-14 in the VFD = 25Hz

Effective Supply Fan Maximum VFD Output (based onSupply Fan Maximum Speed Setpoint) = 60Hz

Supply Fan Minimum Speed Setpoint = 50%

Effective Supply Fan Minimum VFD Output =

(Effective Supply Fan Maximum VFD Output – VFDParameter 6-14) x 50% + 25Hz = 42.5Hz

Table 8. Maximum fan speed setpoints and effective supply fan maximum VFD output

When VFD Parameter 6-15 = 60Hz When VFD Parameter 6-15 = 50Hz

Supply FanMaximumSpeedSetpoint

EffectiveSupply FanMaximumVFD Output

(Hz)

Supply FanMaximumSpeedSetpoint

EffectiveSupply FanMaximumVFD Output

(Hz)

Supply FanMaximumSpeedSetpoint

EffectiveSupply FanMaximumVFD Output

(Hz)

Supply FanMaximumSpeedSetpoint

EffectiveSupply FanMaximumVFD Output

(Hz)

100% 60 83% 49.8 100% 50 83% 41.5

99% 59.4 82% 49.2 99% 49.5 82% 41

98% 58.8 81% 48.6 98% 49 81% 40.5

97% 58.2 80% 48 97% 48.5 80% 40

96% 57.6 79% 47.4 96% 48 79% 39.5

95% 57 78% 46.8 95% 47.5 78% 39

94% 56.4 77% 46.2 94% 47 77% 38.5

93% 55.8 76% 45.6 93% 46.5 76% 38

92% 55.2 75% 45 92% 46 75% 37.5

91% 54.6 74% 44.4 91% 45.5 74% 37

90% 54 73% 43.8 90% 45 73% 36.5

89% 53.4 72% 43.2 89% 44.5 72% 36

88% 52.8 71% 42.6 88% 44 71% 35.5

87% 52.2 70% 42 87% 43.5 70% 35

86% 51.6 69% 41.4 86% 43 69% 34.5

85% 51 68% 40.8 85% 42.5 68% 34

84% 50.4 67% 40.2 84% 42 67% 33.5

SSttaarrttuupp

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SSA-SVX06J-EN 35

Table 9. Minimum VFD speed ranges

EffectiveSupply FanMaximumVFD Output

(Hz)

Minimum Speed Range(60 Hz)

EffectiveSupply FanMaximumVFD Output

(Hz)

Minimum Speed Range(60 Hz)

Min Max Min Max

60 25 60 49.8 25 49.8

59.4 25 59.4 49.2 25 49.2

58.8 25 58.8 48.6 25 48.6

58.2 25 58.2 48 25 48

57.6 25 57.6 47.4 25 47.4

57 25 57 46.8 25 46.8

56.4 25 56.4 46.2 25 46.2

55.8 25 55.8 45.6 25 45.6

55.2 25 55.2 45 25 45

54.6 25 54.6 44.4 25 44.4

54 25 54 43.8 25 43.8

53.4 25 53.4 43.2 25 43.2

52.8 25 52.8 42.6 25 42.6

52.2 25 52.2 42 25 42

51.6 25 51.6 41.4 25 41.4

51 25 51 40.8 25 40.8

50.4 25 50.4 40.2 25 40.2

Symbio™™ CondenserConfiguration ManagementThe Symbio™ 700 controller in the Odyssey condensermust be properly configured to integrate appropriatelywith various air handler configurations. As shippedfrom the factory, the Symbio 700 in the condenser isconfigured to be integrated with a single-speed,constant volume air handler. If the air handler pairedwith the condenser is a two-speed or SZVAVconfiguration, the Symbio 700 configuration must beupdated in the condenser. This configuration updatecan be made through either of the user interfaces onthe Symbio 700, including the Mobile Service andInstallation app.

Two-Speed Air Handler SystemsTo configure the Symbio 700 for two-speed air handlersystems use the following steps and refer to through :

1. In the Mobile Service and Installation app, tapSSeettttiinnggss.

2. Tap CCoonnffiigguurraattiioonn.

3. Tap EEddiitt.

4. Tap IInnddoooorr FFaann TTyyppee.

5. Select MMuullttii SSppeeeedd.

6. Tap AAppppllyy.

7. Verify that all settings are correct.

SSttaarrttuupp

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36 SSA-SVX06J-EN

Figure 30. Edit configuration

Figure 31. Select multi speed and apply changes

SSttaarrttuupp

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SSA-SVX06J-EN 37

Figure 32. Verify changes

SSttaarrttuupp

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38 SSA-SVX06J-EN

SZVAV Air Handler SystemsTo configure the Symbio 700 for SZVAV air handlersystems use the following steps and refer to throughFigure 35, p. 39:

1. In the Mobile Service and Installation app, tapSSeettttiinnggss.

2. Tap CCoonnffiigguurraattiioonn.

3. Tap EEddiitt.

4. Tap SSyysstteemm TTyyppee.

5. Select VVVVZZTT.

6. Tap AAppppllyy.

7. Verify that all settings are correct.

Figure 33. Edit configuration

SSttaarrttuupp

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SSA-SVX06J-EN 39

Figure 34. System type

Figure 35. Verify changes

SSttaarrttuupp

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40 SSA-SVX06J-EN

Field Installed Electric Heat KitsWhen Electric Heat Kits are installed into an OdysseyAir Handler paired with a Symbio 700 controlledcondenser, configure the Symbio 700 controller so thatthe electric heat control sequences and output signalswill be generated. Use the following steps and refer tothrough .

1. In the Mobile Service and Installation app, tapSSeettttiinnggss.

2. Tap CCoonnffiigguurraattiioonn.

3. Tap EEddiitt.

4. Tap PPrriimmaarryy HHeeaattiinngg SSoouurrccee.

5. Tap EElleeccttrriicc.

6. Tap PPrriimmaarryy HHeeaattiinngg SSoouurrccee.

7. Select 11 oorr 22.

8. Tap AAppppllyy.

9. Verify that all settings are correct.

Figure 36. Edit configuration

SSttaarrttuupp

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SSA-SVX06J-EN 41

Figure 37. Select primary heating source

SSttaarrttuupp

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42 SSA-SVX06J-EN

Figure 38. Apply edits Figure 39. Verify changes

SSttaarrttuupp

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SSA-SVX06J-EN 43

Electric Heat as Secondary Heat (HeatPump Systems)To configure Electric Heat as Secondary Heat (HeatPump Systems) use the following steps and refer toFigure 40, p. 43 through Figure 43, p. 45:

1. In the Mobile Service and Installation app, tapSSeettttiinnggss.

2. Tap CCoonnffiigguurraattiioonn.

3. Tap EEddiitt.

4. Tap SSeeccoonnddaarryy HHeeaattiinngg SSoouurrccee.

5. Tap EElleeccttrriicc.

6. Tap SSeeccoonnddaarryy HHeeaattiinngg SSoouurrccee.

7. Select 11 oorr 22.

8. Tap AAppppllyy.

9. Verify that all settings are correct.

Figure 40. Edit configuration

SSttaarrttuupp

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44 SSA-SVX06J-EN

Figure 41. Select secondary heating source

SSttaarrttuupp

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SSA-SVX06J-EN 45

Figure 42. Apply changes Figure 43. Verify changes

SSttaarrttuupp

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46 SSA-SVX06J-EN

MaintenancePerform all of the indicated maintenance procedures atthe intervals scheduled. This will prolong the life of theunit and reduce the possibility of costly equipmentfailure.

Fan Belt Adjustment

WWAARRNNIINNGGRRoottaattiinngg CCoommppoonneennttss!!FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr bbeeffoorree sseerrvviicciinngg ccoouullddrreessuulltt iinn rroottaattiinngg ccoommppoonneennttss ccuuttttiinngg aanndd ssllaasshhiinnggtteecchhnniicciiaann wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouussiinnjjuurryy..DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmootteeddiissccoonnnneeccttss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerrlloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerrccaann nnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd..

The fan belts must be inspected periodically to assureproper unit operation. Replacement is necessary if thebelts appear frayed or worn.

When removing or installing the new belts, do notstretch them over the sheaves. Loosen the belts usingthe belt tension adjustment bolts on the motormounting base.

Once the new belts are installed, using a Browning orGates tension gauge (or equivalent), adjust the belttension as follows:

1. To determine the appropriate belt deflection:

a. Measure the center-to-center shaft distance (ininches) between the fan and motor sheaves.

b. Divide the distance measured in Step 1a by 64;the resulting value represents the amount ofbelt deflection that corresponds to the properbelt tension.

2. Set the large O-ring on the belt tension gauge at the

deflection value determined in Step 1b.

3. Set the small O-ring at zero on the force scale of thegauge plunger.

4. Place the large end of the gauge at the center of thebelt span; then depress the gauge plunger until thelarge O-ring is even with the top of the next belt oreven with a straightedge placed across the fan andmotor sheaves.

5. Remove the belt tension gauge. The smallO-ring now indicates a number other than zero onthe plunger’s force scale. This number representsthe force (in pounds) required to give the neededdeflection.

6. Compare the “force” scale reading (Step 5) with theappropriate “force” value listed in the Belt tensiontable. If the “force” reading is outside the range,readjust the belt tension.

NNoottee:: Actual belt deflection “force” must notexceed the maximum “force” value shown inFigure 44, p. 46.

Recheck the belt tension at least twice during thefirst 2 to 3 days of operation. Belt tension maydecrease until the new belts are “run in”.

Figure 44. Belt tension gauge

Table 10. Belt tension measurement and deflection

Belts CrossSection

Small PitchDiameter Range

Deflection Force (Lbs.)

Standard V-Belt V-Belt with Molded Notches

Min. Max. Min. Max.

A

3.0 - 3.6 3 4-1/2 3-7/8 5-1/2

3.8 - 4.8 3-1/2 5 4-1/2 6-1/4

5.0 - 7.0 4 5-1/2 5 6-7/8

B

3.4 - 4.2 4 5-1/2 5-3/4 8

4.4 - 5.6 5-1/8 7-1/8 6-1/2 9-1/8

5.8 - 8.8 6-3/8 8-3/4 7-3/8 10-1/8

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SSA-SVX06J-EN 47

MonthlyThe following warning complies with State ofCalifornia law, Proposition 65.

WWAARRNNIINNGGHHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggeeccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy..DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmootteeddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunnccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerrlloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerrccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabblleeffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinnggccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttootthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorraalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooffccaappaacciittoorrss.. VVeerriiffyy wwiitthh aa CCAATT IIIIII oorr IIVV vvoollttmmeetteerrrraatteedd ppeerr NNFFPPAA 7700EE tthhaatt aallll ccaappaacciittoorrss hhaavveeddiisscchhaarrggeedd..FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffeeddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066**--EENN..

NNOOTTIICCEEOOppeerraattiinngg UUnnddeerr VVaaccuuuumm!!FFaaiilluurree ttoo ffoollllooww tthheessee iinnssttrruuccttiioonnss wwiillll rreessuulltt iinnccoommpprreessssoorr ffaaiilluurree..DDoo nnoott ooppeerraattee oorr aappppllyy ppoowweerr ttoo tthhee ccoommpprreessssoorrwwhhiillee uunnddeerr aa vvaaccuuuumm..

WWAARRNNIINNGGFFiibbeerrggllaassss WWooooll!!EExxppoossuurree ttoo ggllaassss wwooooll ffiibbeerrss wwiitthhoouutt aallllnneecceessssaarryy PPPPEE eeqquuiippmmeenntt ccoouulldd rreessuulltt iinn ccaanncceerr,,rreessppiirraattoorryy,, sskkiinn oorr eeyyee iirrrriittaattiioonn,, wwhhiicchh ccoouullddrreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissttuurrbbiinngg tthheeiinnssuullaattiioonn iinn tthhiiss pprroodduucctt dduurriinngg iinnssttaallllaattiioonn,,mmaaiinntteennaannccee oorr rreeppaaiirr wwiillll eexxppoossee yyoouu ttoo aaiirrbboorrnneeppaarrttiicclleess ooff ggllaassss wwooooll ffiibbeerrss aanndd cceerraammiicc ffiibbeerrsskknnoowwnn ttoo tthhee ssttaattee ooff CCaalliiffoorrnniiaa ttoo ccaauussee ccaanncceerrtthhrroouugghh iinnhhaallaattiioonn..YYoouu MMUUSSTT wweeaarr aallll nneecceessssaarryy PPeerrssoonnaall PPrrootteeccttiivveeEEqquuiippmmeenntt ((PPPPEE)) iinncclluuddiinngg gglloovveess,, eeyyee pprrootteeccttiioonn,,aa NNIIOOSSHH aapppprroovveedd dduusstt//mmiisstt rreessppiirraattoorr,, lloonnggsslleeeevveess aanndd ppaannttss wwhheenn wwoorrkkiinngg wwiitthh pprroodduuccttssccoonnttaaiinniinngg ffiibbeerrggllaassss wwooooll..

PPrreeccaauuttiioonnaarryy MMeeaassuurreess::

•• AAvvooiidd bbrreeaatthhiinngg ffiibbeerrggllaassss dduusstt..

•• UUssee aa NNIIOOSSHH aapppprroovveedd dduusstt//mmiisstt rreessppiirraattoorr..

•• AAvvooiidd ccoonnttaacctt wwiitthh tthhee sskkiinn oorr eeyyeess.. WWeeaarrlloonngg--sslleeeevveedd,, lloooossee--ffiittttiinngg ccllootthhiinngg,, gglloovveess,,aanndd eeyyee pprrootteeccttiioonn..

•• WWaasshh ccllootthheess sseeppaarraatteellyy ffrroomm ootthheerr ccllootthhiinngg;;rriinnssee wwaasshheerr tthhoorroouugghhllyy..

•• OOppeerraattiioonnss ssuucchh aass ssaawwiinngg,, bblloowwiinngg,, tteeaarr--oouutt,, aanndd sspprraayyiinngg mmaayy ggeenneerraattee ffiibbeerrccoonncceennttrraattiioonnss rreeqquuiirriinngg aaddddiittiioonnaallrreessppiirraattoorryy pprrootteeccttiioonn.. UUssee tthhee aapppprroopprriiaatteeNNIIOOSSHH aapppprroovveedd rreessppiirraattoorr..

FFiirrsstt AAiidd MMeeaassuurreess::

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Conduct the following maintenance inspections onceper month:

☐ Inspect air filters and clean (or replace) if necessary.

☐ Check unit wiring to ensure all connections are tightand that the wiring insulation is intact.

☐ Check drain pans and condensate piping to insurethey are free of obstacles.

☐ Manually rotate the indoor fan to ensure properoperation.

☐ Inspect the evaporator coils for dirt and debris. Ifthe coils appear dirty, clean them.

☐ Observe indoor fan operation and correct anyunusual or excessive vibration. Clean blowerwheels as needed.

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48 SSA-SVX06J-EN

Annually (Cooling Season)The following maintenance procedures must beperformed at the beginning of each cooling season toensure efficient unit operation:

☐ Perform all of the monthly maintenanceinspections.

☐ With the unit operating, check unit superheat andrecord the reading in the “Maintenance Log,” p. 49

☐ Remove any accumulation of dust and/or dirt fromthe unit casing.

☐ Remove corrosion from any surface and repaint.Check the gasket around the control panel door toensure it fits correctly and is in good condition toprevent water leakage.

☐ Inspect the evaporator fan belt. If it is worn orfrayed, replace it.

☐ Inspect the control panel wiring to ensure that allconnections are tight and that the insulation isintact.

☐ Check refrigerant piping and fittings for leaks.

☐ Inspect the evaporator coils for dirt and debris. Ifthe coils appear dirty, clean them.

Coil CleaningRegular coil maintenance, including annual cleaning-enhances the unit's operating efficiency by minimizing:

• compressor head pressure and amperage draw• water carryover• fan brake horsepower• static pressure losses

At least once each year — or more often if the unit islocated in a “dirty” environment — clean the coil usingthe instructions outlined below. Be sure to follow theseinstructions as closely as possible to avoid damagingthe coils.

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SSA-SVX06J-EN 49

Maintenance LogDate

Ambient

Temp.

(°F)

EvaporatorEnteringAir

Com

pressor

Superheat(°F)

(atcompressor)

Subcooling(°F)

(atliquidline)

Dry

Bulb

Wet

Bulb

SuctionPressure

DischargePressure

Circuit#1

Circuit#2

Circuit#1

Circuit#2

(C1)

(C2)

(C1)

(C2)

Note:Performeachinspectiononceperm

onth(duringcoolingseason)whileunitisoperating

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50 SSA-SVX06J-EN

Wiring DiagramMatrix and Device Location

Table 11. Wiring schematics and device location

Part Number Description Applicability

Wiring Schematics

1213–3270 Schematics; TWE - SZVAV/2-Speed Fan All TWE Units with Digit 15 = "D"

1213–3271 Schematics; TWE - Constant Volume (3-Phase) All TWE Units with Digit 8 = 3, 4, W, D, K"AND" Digit 15 = "1"

1213–3273 Schematics; TWE - 2 Speed Fan All TWE Units with Digit 15 = "C"

1213–3272 Schematics; TWE - Constant Volume (1-Phase) All TWE Units with Digit 8 = 1

Device Location

1213–3587 Device Location; TWE - SZVAV/2-Speed Fan with SymbioCondenser

All TWE Units with Digit 15 = "D"

1213–3585 Device Location; TWE - Constant Volume All TWE Units with Digit 15 = "1"

1213–3586 Device Location; TWE - 2 Speed Fan with Electro mechanicalCondenser

All TWE Units with Digit 15 = "C"

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SSA-SVX06J-EN 51

WarrantyCentral Air ConditionerThis warranty is extended by Trane to the originalpurchaser and to any succeeding owner of the realproperty to which the Air Conditioner is originallyaffixed, and applies to products purchased andretained for use within the U.S.A. and Canada. There isno warranty against corrosion, erosion ordeterioration.

Warrantor warrants for a period of 12 months frominitial start-up or 18 months from date of shipment,whichever is less, that the products covered by thiswarranty (1) are free from defects in material andmanufacture, and (2) have the capacities and ratingsset forth in catalogs and bulletins; provided, that nowarranty is made against corrosion, erosion ordeterioration. Warrantor’s obligations and liabilitiesunder this warranty are limited to furnishing, F.O.B.factory replacement parts (or equipment at the optionof Warrantor) for all Warrantor’s products notconforming to this warranty. Warrantor shall not beobligated to pay for the cost of lost refrigerant. Noliability whatever shall attach to Warrantor until saidproducts have been paid for and then said liability shallbe limited to the purchase price of the equipmentshown to be defective.

THE WARRANTY AND LIABILITY SET FORTH HEREINARE IN LIEU OF ALL OTHER WARRANTIES ANDLIABILITIES, WHETHER IN CONTRACT OR INNEGLIGENCE, EXPRESS OR IMPLIED, IN LAW OR INFACT, INCLUDING IMPLIED WARRANTIES OFMERCHANTABILITY AND FITNESS FOR PARTICULARUSE, AND IN NO EVENT SHALL WARRANTOR BELIABLE FOR ANY INCIDENTAL OR CONSEQUENTIALDAMAGES.

Some states do not allow limitations on how long animplied warranty lasts or do not allow the exclusion orlimitation of incidental or consequential damages, sothe above limitation or exclusion may not apply to you.This warranty gives you specific legal rights, and youmay also have other rights which vary from state tostate.

Trane, 2701 Wilma Rudolph Blvd., Clarksville, TN37040- 1008 Attention: Manager, Product Service TW-338-0597

*This warranty is for commercial usage of saidequipment and not applicable when the equipment isused for a residential application. Commercial use isany application where the end purchaser uses theproduct for other than personal, family or householdpurposes.

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Trane and American Standard create comfortable, energy efficient indoor environments forcommercial and residential applications. For more information, please visit trane. com oramericanstandardair.com.

Trane and American Standard have a policy of continuous product and product data improvement and reserve the right to change design andspecifications without notice. We are committed to using environmentally conscious print practices.

SSA-SVX06J-EN 07 Nov 2020

Supersedes SSA-SVX06H-EN (March 2020) ©2020