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SPLIT SYSTEM AIR CONDITIONER - technibel.com · This air conditioning system meets strict safety and operating standards. ... you must: • Carefully read this instruction booklet

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TECHNICAL DATA& SERVICE MANUAL

OUTDOOR UNIT: GRV180C7TABGRV180L7TAB

SPLIT SYSTEM AIR CONDITIONER

0.8180.297.0 09/2004

387107071GRV180L7TAB

Model No. Product Code No.GRV180C7TAB 387107070

IMPORTANT!Please read before installation

This air conditioning system meets strict safety and operatingstandards.For the installer or service person, it is important to install orservice the system so that it operates safely and efficiently.

For safe installation and trouble-free operation, you must: Carefully read this instruction booklet before beginning. Follow each installation or repair step exactly as shown. Observe all local, state and national electrical codes. Pay close attention to all warning and caution notices given in

this manual.The unit must be supplied with a dedicated electrical line.

This symbol refers to a hazard or unsafe practice which can resultin severe personal injury or death.

This symbol refers to a hazard or unsafe practice which can resultin personal injury or product or property damage.

If necessary, get helpThese instructions are all you need for most installation sites andmaintenance conditions.If you require help for a special problem, contact our sale/serviceoutlet or your certified dealer for additional instructions.

In case of improper installationThe manufacturer shall in no way be responsible for improperinstallation or maintenance service, including failure to follow theinstructions in this document.

SPECIAL PRECAUTIONS

During installation, connect before the refrigerant system andthen the wiring one; proceed in the reverse orden when removingthe units.

When wiring

ELECTRICAL SHOCK CAN CAUSE SEVEREPERSONAL INJURY OR DEATH. ONLY A QUALIFIED,EXPERIENCED ELECTRICIANS SHOULD ATTEMPTTO WIRE THIS SYSTEM.

Do not supply power to the unit until all wiring and tubing arecompleted or reconnected and checked, to ensure the grounding.

Highly dangerous electrical voltages are used in this system.Carefully refer to the wiring diagram and these instructions whenwiring.Improper connections and inadequate grounding can causeaccidental injury and death.

Ground the unit following local electrical codes. The Yellow/Green wire cannot be used for any connection

different from the ground connection. Connect all wiring tightly. Loose wiring may cause overheating

at connection points and a possible fire hazard. Do not allow wiring to touch the refrigerant tubing, compressor,

or any moving parts of the fan. Do not use multi-core cable when wiring the power supply and

control lines. Use separate cables for each type of line.

When transportingBe careful when picking up and moving the indoor and outdoorunits. Get a partner to help, and bend your knees when lifting toreduce strain on your back. Sharp edges or thin aluminium fins onthe air conditioner can cut your fingers.

When installing...... In a ceiling or wallMake sure the ceiling/wall is strong enough to hold the unit-weight.It may be necessary to build a strong wooden or metal frame toprovide added support.

... In a roomProperly insulate any tubing run inside a room to prevent"sweating", which can cause dripping and water damage to wallsand floors.

... In moist or uneven locationsUse a raised concrete base to provide a solid level foundation forthe outdoor unit.This prevents damage and abnormal vibrations.

... In area with strong windsSecurely anchor the outdoor unit down with bolts and a metalframe. Provide a suitable air baffle.

... In a snowy area (for heat pump-type systems)Install the outdoor unit on a raised platform that is higher thandrifting snow. Provide snow vents.

When connecting refrigerant tubing Keep all tubing runs as short as possible. Use the flare method for connecting tubing. Apply refrigerant lubricant to the matching surfaces of the flare

and union tubes before connecting them; screw by hand andthen tighten the nut with a torque wrench for a leak-freeconnection.

Check carefully for leaks before starting the test run.

NOTE:Depending on the system type, liquid and gas lines may be eithernarrow or wide. Therefore, to avoid confusion, the refrigeranttubing for your particular model is specified as narrow tube forliquid, wide tube for gas.

When servicing Turn the power OFF at the main power board before opening

the unit to check or repair electrical parts and wiring. Keep your fingers and clothing away from any moving parts. Clean up the site after the work, remembering to check that no

metal scraps or bits of wiring have been left inside the unit beingserviced.

Ventilate the room during the installation or testng the refrigerationsystem; make sure that, after the installation, no gas leaks arepresent, because this could produce toxic gas and dangerousif in contact with flames or heat-sources.

WARNING

CAUTION

WARNING

2

Page

1.OPERATING RANGE 4

2. SPECIFICATIONS 52-1 Unit specifications 52-2 Major Component specifications 72-3 Other Component specifications 9

3. DIMENSIONAL DATA 10

4. REFRIGERANT FLOW DIAGRAM 11

5. PERFORMANCE DATA 125-1 Performance Charts 125-2 Cooling Capacity 14

6. ELECTRICAL DATA 166-1 Electrical characteristics 166-2 Electric Wiring Diagram 186-3 System Wiring Diagram 19

Table of Contents

3

1. OPERATING RANGE

Cooling

(*) SCL MODEL : -15C D.B.

Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.

(*)19C D.B.32C D.B. / 23C W.B.19C D.B. / 14C W.B.

43C D.B.

4

2. SPECIFICATIONS2-1 Unit SpecificationsGRV180C7TAB

Power source

Voltage rating

Performance * MCAV180C5VAACapacity kW

BTU/hAir circulation (High) m/hMoisture removal (High) Liters/h

Electrical RatingAvailable voltage range VRunning amperes APower input WPower factor %C.O.P. W/WCompressor locked rotor amperes A

FeaturesFan speedCompressorRefrigerant / Amount charged at shipment gRefrigerant controlOperation Sound Hi dB-ARefrigerant tubing connectionsMax. allowable tubing length at shipment mRefrigerant Narrow tube mm(in.)tube diameter Wide tube mm(in.)

Dimensions & WeightUnit dimensions Height mm

Width mmDepth mm

Package dimensions Height mmWidth mmDepth mm

Weight Net kgShipping kg

Shipping volume m3

DATA SUBJECT TO CHANGE WITHOUT NOTICE

Remarks:Rating conditions are:Cooling: Indoor air temperature 27C D.B. / 19C W.B.

Outdoor air temperature 35C D.B. / 24C W.B.Heating: Indoor air temperature 20C D.B.

Outdoor air temperature 7C D.B. / 6C W.B.

2000

7,5

0,29

400V

9944135257

6,35 (1/4")

830

2,3

Cooling

4,20

760

342 ~ 440

400-415V - 3N - 50Hz

Cooling5,00

17063

713

1(Hi)

630

Rotary (Hermetic)R407C / 1680

12,7(1/2")

Flare type

305

47

2072,521

Capillary tube

5

GRV180L7TAB

Power source

Voltage rating

Performance * MCAV180C5VAACapacity kW

BTU/hAir circulation (High) m/hMoisture removal (High) Liters/h

Electrical RatingAvailable voltage range VRunning amperes APower input WPower factor %C.O.P. W/WCompressor locked rotor amperes A

FeaturesFan speedCompressorRefrigerant / Amount charged at shipment gRefrigerant controlOperation Sound Hi dB-ARefrigerant tubing connectionsMax. allowable tubing length at shipment mRefrigerant Narrow tube mm(in.)tube diameter Wide tube mm(in.)

Dimensions & WeightUnit dimensions Height mm

Width mmDepth mm

Package dimensions Height mmWidth mmDepth mm

Weight Net kgShipping kg

Shipping volume m3

DATA SUBJECT TO CHANGE WITHOUT NOTICE

Remarks:Rating conditions are:Cooling: Indoor air temperature 27C D.B. / 19C W.B.

Outdoor air temperature 35C D.B. / 24C W.B.Heating: Indoor air temperature 20C D.B.

Outdoor air temperature 7C D.B. / 6C W.B.

* For other INDOOR UNITS' MODELS, please refer to catalogue

400-415V - 3N - 50Hz

400V

Cooling5,00

170637602,3

Cooling342 ~ 440

4,2020002072,521

1(Hi)Rotary (Hermetic)

R407C / 1680Capillary tube

47Flare type

7,56,35 (1/4")12,7(1/2")

6308303057139944135257

0,29

6

2-2 Major Component Specifications

GRV180C7TAB

CompressorTypeCompressor modelNominal output WCompressor oilAmount cc.Coil resistance (Ambient temp. 20C)

Safety devices TypeOverload relayOperating Temp. Open C

Close C

Run capacitor FVAC

Fan & Fan MotorTypeQ'ty . Dia.Fan motor modelQ'tyNo. Of polesrpm (230 V, High)Nominal output WCoil resistance (Ambient temp. 20 C )

Safety devices TypeOperating temp. Open C

Close CRun capacitor F

VAC

Heat Exch. CoilCoilRowsFin pitch mmFace area m2

External Finish

DATA SUBJECT TO CHANGE WITHOUT NOTICE

Operating amp.(Ambient temp.25C)

Rotary (Hermetic)

C-S: 7,21

4JS350PAB (JSM709-051)1700

RB68A or FREOL ALPHA68M 700C-R: 7,1

R-S: 6,86

Propeller

KFG6S-51SB5P - 1

--

WHT-PNK: 201

1. 400

690840

BRN-WHT: 98,5

Acrylic baked-on enamel finish

Internal thermal protector130 5

21,8

0,508

83 152

Aluminium plate fin / Copper tube

440

Internal protector External protector-

- 5A

CLK-15JT40-S622Automatic opening -

Automatic reclosining -

7

GRV180L7TAB

CompressorTypeCompressor modelNominal output WCompressor oilAmount cc.Coil resistance (Ambient temp. 20C)

Safety devices TypeOverload relayOperating Temp. Open C

Close C

Run capacitor FVAC

Fan & Fan MotorTypeQ'ty . Dia.Fan motor modelQ'tyNo. Of polesrpm (230 V, High)Nominal output WCoil resistance (Ambient temp. 20 C )

Safety devices TypeOperating temp. Open C

Close CRun capacitor F

VAC

Heat Exch. CoilCoilRowsFin pitch mmFace area m2

External Finish

DATA SUBJECT TO CHANGE WITHOUT NOTICE

Crank case heater 240 V - 30 W

Rotary (Hermetic)4JS350PAB (JSM709-051)

Automatic opening -

1700RB68A or FREOL ALPHA68M 700

C-R: 7,1C-S: 7,21R-S: 6,86

Internal protector External protector- CLK-15JT40-S622

Automatic reclosining -Operating amp.(Ambient temp.25C) - 5A

-

Propeller

-

1. 400KFG6S-51SB5P - 1

690840

BRN-WHT: 98,5WHT-PNK: 201

Internal thermal protector130 583 15

2440

Acrylic baked-on enamel finish

Aluminium plate fin / Copper tube2

1,80,508

8

2-3 Other Component Specifications

GRV180C7TABGRV180L7TAB

Negative Phase RelayTypeRatingContact RatingOperation

Thermostat (Fan Speed Control 23S)TypeSwitching Temp. C high LOW 23.5 +0 / -2.5

C low HIGH 27 +0 / -3

Pressure Transducer (Johnson Control)TypeRange BarFactory Setting Bar

Thermostat (Fan Speed Control 23S)TypeSwitching Temp. C high LOW 23.5 +0 / -2.5

C low HIGH 27 +0 / -3

Pressure Transducer (Johnson Control)TypeRange BarFactory Setting Bar 20

(Only for GRV180L7TAB)

P35 AC14 to 24

MQT5S-27YZJ

(Only for GRV180L7TAB)

(Only for GRV180L7TAB)

MQT5S-27YZJ

CISE131-VAC 380 V, 3-PHASE 50 Hz

AC 250 V , 8 APositive phase: ON

Negative phase: OFF

20(Only for GRV180L7TAB)

P35 AC14 to 24

9

3. DIMENSIONAL DATA Outdoor Unit: GRV180C7TABGRV180L7TAB

Air discharge

Air intake

538 146

307

337

4 12 holes

830

19

630

305

6195

Wide tube service valve 12.7 (1/2")

Narrow tube service valve6.35 (1/4")

Unit : mm

10

4. REFRIGERANT FLOW DIAGRAMIndoor Unit: Outdoor Unit: GRV180C7TAB

Indoor Unit: Outdoor Unit: GRV180L7TAB

11

5. PERFORMANCE DATA

5-1 Performance chartsGRV180C7TAB

Cooling Characteristics

Points of Rating condition

Data referred to MCAV180C5VAA

Overload prevention operates to protect the air conditioner when outdoor ambient temperaturereaches extremely high values in heating mode.

0

1

2

3

4

20 25 30 35 40 45

Outdoor inlet air D.B. temp. (C)

Ope

ratin

gcu

rren

t(A

)

0,00

0,10

0,20

0,30

0,40

0,50

0,60

20 25 30 35 40 45

Outdoor inlet air D.B. (C)

Low

pres

sure

atw

ide

tube

serv

ice

valv

eM

Pa

Indoor inlet airD.B. (C)

32

27

19

3227

19

Indoor inlet airD.B. (C)

12

GRV180L7TAB

Cooling Characteristics

Points of Rating condition

Data referred to MCAV180C5VAA

Overload prevention operates to protect the air conditioner when outdoor ambient temperature reachesextremely high values in heating mode.

0

1

2

3

4

20 25 30 35 40 45

Outdoor inlet air D.B. temp. (C)

Ope

ratin

gcu

rren

t(A

)

0,00

0,10

0,20

0,30

0,40

0,50

0,60

20 25 30 35 40 45

Outdoor inlet air D.B. (C)

Low

pres

sure

atw

ide

tube

serv

ice

valv

eM

Pa

Indoor inlet airD.B. (C)

32

27

19

32

2719

Indoor inlet airD.B. (C)

13

5-2 Cooling CapacityOUTDOOR UNIT:

GRV180C7TABINDOOR UNIT: MCAV180C5VAA

400-415V - 3N - 50HzRATING CAPACITY 5,00 kW moisture removal 2,3 l/hCOMP. POWER INPUT 1,844 kW max comp input 2,244 kWAIR FLOW RATE 760 m/h

EVAPORATORENT.TEMP. CW.B. D.B. 20 25 30 35 40 43

TC 5,05 4,74 4,60 4,38 4,11 3,79CM 1,30 1,44 1,59 1,73 1,88 2,02

21 SHC 3,50 3,25 3,18 3,08 2,95 2,7923 SHC 3,96 3,68 3,61 3,50 3,37 3,22

15 25 SHC 4,40 4,10 4,02 3,91 3,78 3,6327 SHC 4,85 4,54 4,45 4,34 4,11 3,7929 SHC 5,05 4,74 4,60 4,38 4,11 3,7931 SHC 5,05 4,74 4,60 4,38 4,11 3,79

TC 5,41 5,13 4,93 4,70 4,41 4,07CM 1,35 1,50 1,64 1,79 1,93 2,08

21 SHC 3,02 2,84 2,76 2,65 2,52 2,3623 SHC 3,48 3,27 3,17 3,07 2,93 2,78

17 25 SHC 3,93 3,70 3,60 3,49 3,36 3,2027 SHC 4,39 4,13 4,01 3,90 3,77 3,6229 SHC 4,85 4,56 4,43 4,33 4,20 4,0331 SHC 5,28 4,99 4,85 4,70 4,41 4,07

TC 5,75 5,43 5,25 5,00 4,70 4,33CM 1,41 1,55 1,70 1,84 1,99 2,13

21 SHC 2,54 2,38 2,30 2,20 2,07 1,9123 SHC 2,99 2,80 2,73 2,62 2,49 2,34

19 25 SHC 3,45 3,21 3,14 3,03 2,91 2,7527 SHC 3,88 3,62 3,57 3,39 3,33 3,1729 SHC 4,34 4,02 3,98 3,87 3,75 3,5931 SHC 4,80 4,45 4,40 4,29 4,16 4,01

TC 6,05 5,76 5,57 5,30 4,98 4,59CM 1,67 1,77 1,87 1,98 2,08 2,19

23 SHC 2,48 2,35 2,27 2,16 2,03 1,8821 25 SHC 2,94 2,75 2,68 2,59 2,46 2,30

27 SHC 3,39 3,17 3,11 3,00 2,88 2,7229 SHC 3,85 3,57 3,52 3,42 3,29 3,1431 SHC 4,28 3,99 3,95 3,84 3,72 3,57

TC 6,45 6,09 5,89 5,57 5,21 4,85CM 1,92 1,99 2,05 2,11 2,18 2,24

23 25 SHC 2,42 2,28 2,21 2,09 1,96 1,8327 SHC 2,88 2,67 2,62 2,50 2,37 2,2429 SHC 3,33 3,07 3,04 2,92 2,79 2,6631 SHC 3,79 3,51 3,47 3,34 3,21 3,09

TC: TOTAL COOLING CAPACITY kWSHC: SENSIBLE HEAT CAPACITY kWCM: COMPRESSOR INPUT kW

NOTE: Data referred to MCAV180C5VAA

CONDENSEROUTDOOR AMBIENT TEMP. C

14

OUTDOOR UNIT:GRV180L7TAB

INDOOR UNIT: MCAV180C5VAA

400-415V - 3N - 50HzRATING CAPACITY 5,00 kW moisture removal 2,3 l/hCOMP. POWER INPUT 1,844 kW max comp input 2,244 kWAIR FLOW RATE 760 m/h

EVAPORATORENT.TEMP. CW.B. D.B. 20 25 30 35 40 43

TC 5,05 4,74 4,60 4,38 4,11 3,79CM 1,30 1,44 1,59 1,73 1,88 2,02

21 SHC 3,50 3,25 3,18 3,08 2,95 2,7923 SHC 3,96 3,68 3,61 3,50 3,37 3,22

15 25 SHC 4,40 4,10 4,02 3,91 3,78 3,6327 SHC 4,85 4,54 4,45 4,34 4,11 3,7929 SHC 5,05 4,74 4,60 4,38 4,11 3,7931 SHC 5,05 4,74 4,60 4,38 4,11 3,79

TC 5,41 5,13 4,93 4,70 4,41 4,07CM 1,35 1,50 1,64 1,79 1,93 2,08

21 SHC 3,02 2,84 2,76 2,65 2,52 2,3623 SHC 3,48 3,27 3,17 3,07 2,93 2,78

17 25 SHC 3,93 3,70 3,60 3,49 3,36 3,2027 SHC 4,39 4,13 4,01 3,90 3,77 3,6229 SHC 4,85 4,56 4,43 4,33 4,20 4,0331 SHC 5,28 4,99 4,85 4,70 4,41 4,07

TC 5,75 5,43 5,25 5,00 4,70 4,33CM 1,41 1,55 1,70 1,84 1,99 2,13

21 SHC 2,54 2,38 2,30 2,20 2,07 1,9123 SHC 2,99 2,80 2,73 2,62 2,49 2,34

19 25 SHC 3,45 3,21 3,14 3,03 2,91 2,7527 SHC 3,88 3,62 3,57 3,39 3,33 3,1729 SHC 4,34 4,02 3,98 3,87 3,75 3,5931 SHC 4,80 4,45 4,40 4,29 4,16 4,01

TC 6,05 5,76 5,57 5,30 4,98 4,59CM 1,55 1,68 1,81 1,93 2,06 2,19

23 SHC 2,48 2,35 2,27 2,16 2,03 1,8821 25 SHC 2,94 2,75 2,68 2,59 2,46 2,30

27 SHC 3,39 3,17 3,11 3,00 2,88 2,7229 SHC 3,85 3,57 3,52 3,42 3,29 3,1431 SHC 4,28 3,99 3,95 3,84 3,72 3,57

TC 6,45 6,09 5,89 5,57 5,21 4,85CM 1,69 1,80 1,91 2,02 2,13 2,24

23 25 SHC 2,42 2,28 2,21 2,09 1,96 1,8327 SHC 2,88 2,67 2,62 2,50 2,37 2,2429 SHC 3,33 3,07 3,04 2,92 2,79 2,6631 SHC 3,79 3,51 3,47 3,34 3,21 3,09

TC: TOTAL COOLING CAPACITY kWSHC: SENSIBLE HEAT CAPACITY kWCM: COMPRESSOR INPUT kW

NOTE: Data referred to MCAV180C5VAA

CONDENSEROUTDOOR AMBIENT TEMP. C

15

6. ELECTRICAL DATA6-1 Electrical characteristicsOUTDOOR UNIT:

GRV180C7TAB

COOLING

Indoor Unit Complete UnitFan Motor Fan Motor Compressor

performance atRating conditions Running Amps. A 0,37 0,40 3,43 4,2

Power input Kw 0,070 0,086 1,844 2,000Full load conditions Running Amps. A 0,37 0,40 3,83 4,6

Power input Kw 0,070 0,086 2,244 2,400

Rating Conditions: Indoor Air Temperature 27C D.B. / 19C W.B.Outdoor Air Temperature 35C D.B.

Full Load Conditions: Indoor Air Temperature 32C D.B. / 23C W.B.Outdoor Air Temperature 43C D.B.

NOTE: Data referred to indoor unit MCAV180C5VAA model.For other indoor unit models there could be the same differences.

Outdoor unit

230V 1-Phase 50 Hz

16

OUTDOOR UNIT:GRV180L7TAB

COOLING

Indoor Unit Complete UnitFan Motor Fan Motor Compressor

performance atRating conditions Running Amps. A 0,37 0,40 3,4 4,2

Power input Kw 0,070 0,086 1,844 2,000Full load conditions Running Amps. A 0,37 0,40 3,8 4,6

Power input Kw 0,070 0,086 2,244 2,400

Rating Conditions: Indoor Air Temperature 27C D.B. / 19C W.B.Outdoor Air Temperature 35C D.B.

Full Load Conditions: Indoor Air Temperature 32C D.B. / 23C W.B.Outdoor Air Temperature 43C D.B.

NOTE: Data referred to indoor unit MCAV180C5VAA model.For other indoor unit models could be the same difference.

Outdoor unit

230V 1-Phase 50 Hz

17

6-2 Electric Wiring Diagram

OUTDOOR UNIT: GRV180C7TAB

OUTDOOR UNIT: GRV180L7TAB

18

6-3 System Wiring Diagram

19

R.D. 28 Reyrieux BP 131 - 01601 Trvoux CEDEX FranceTl. 04.74.00.92.92 - Fax 04.74.00.42.00R.C.S. Bourg-en-Bresse B 759 200 728