12

Spinning Brochure Final V3 Jun 2017

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Spinning Brochure Final V3 Jun 2017
Page 2: Spinning Brochure Final V3 Jun 2017

.T.E. is an undisputed leader in textile

Aengineering with state-of-the-art manufacturing

companies and representing 50+ world leaders.

A.T.E. enjoys a unique distinction of being a one window

solution provider, representing the who's who of high

technology in the textile engineering field, like Trützschler,

Zinser, Savio, Karl Mayer, Fong's, Monforts, Luwa, etc.,

encompassing every textile process – spinning, knitting,

weaving, processing, synthetics, techtex, non-woven,

carpet finishing, garmenting, and made-ups. A.T.E. is the

only company in India and perhaps in the world with such

bandwidth in textile engineering.

A.T.E. has a most modern facility for manufacturing

spinning machinery components, marketed under the

brand TeraSpin. We have state-of-the-art manufacturing

joint venture with: Truetzschler India Private Limited

(formerly known as Trumac) (JV with Trützschler GmbH &

Co. KG, Germany) for manufacturing spinning

preparatory machinery – a leading name in the field of

spinning.

A.T.E. offers complete, world-class solutions in spinning

covering blowroom, card, draw frame, lap winder and

comber, speed frame, ring frame, TFO, yarn conditioning,

humidification, bobbin transport and a range of spinning

accessories covering spinning machinery components,

compact spinning retrofits and testing instruments.

A.T.E. has a motivated and highly qualified team of

professionals with domain expertise in spinning to provide

a best in class solution and sales and service support to

meet your every spinning need, facilitated by its all India

network of regional offices.

For over 75 years, A.T.E. has been at the forefront of

Indian textile industry. Today, A.T.E. is one of the finest

manufacturing, sales, distribution, and service companies

in India handling diversified businesses in the areas of

textile engineering, flow technology, internet of things for

industry, cooling, wastewater treatment, energy efficiency

solutions, and print and packaging equipment, and value

enhancing systems.

Safe and quick detection

Only machine to have colour module, PP module, and UV module

Minimum loss of good fibres

Can be integrated in all blowroom lines

High production – up to 2000 kg/hour in a single line

Get the best out of each individual fibre

High quality

Low footprint

Customised solutions as per raw material

Constant tuft size guaranteed

Blowroom Truetzschler

Contamination remover Truetzschler

Fire and metal detection Luwa

Metal detection and separation

Spark detection in different blowroom stages

Filter protection of waste collection system

Delivery of high quality control system and switchboard connected to DigiControl

Can be connected to any make of blowroom

Page 3: Spinning Brochure Final V3 Jun 2017

.T.E. is an undisputed leader in textile

Aengineering with state-of-the-art manufacturing

companies and representing 50+ world leaders.

A.T.E. enjoys a unique distinction of being a one window

solution provider, representing the who's who of high

technology in the textile engineering field, like Trützschler,

Zinser, Savio, Karl Mayer, Fong's, Monforts, Luwa, etc.,

encompassing every textile process – spinning, knitting,

weaving, processing, synthetics, techtex, non-woven,

carpet finishing, garmenting, and made-ups. A.T.E. is the

only company in India and perhaps in the world with such

bandwidth in textile engineering.

A.T.E. has a most modern facility for manufacturing

spinning machinery components, marketed under the

brand TeraSpin. We have state-of-the-art manufacturing

joint venture with: Truetzschler India Private Limited

(formerly known as Trumac) (JV with Trützschler GmbH &

Co. KG, Germany) for manufacturing spinning

preparatory machinery – a leading name in the field of

spinning.

A.T.E. offers complete, world-class solutions in spinning

covering blowroom, card, draw frame, lap winder and

comber, speed frame, ring frame, TFO, yarn conditioning,

humidification, bobbin transport and a range of spinning

accessories covering spinning machinery components,

compact spinning retrofits and testing instruments.

A.T.E. has a motivated and highly qualified team of

professionals with domain expertise in spinning to provide

a best in class solution and sales and service support to

meet your every spinning need, facilitated by its all India

network of regional offices.

For over 75 years, A.T.E. has been at the forefront of

Indian textile industry. Today, A.T.E. is one of the finest

manufacturing, sales, distribution, and service companies

in India handling diversified businesses in the areas of

textile engineering, flow technology, internet of things for

industry, cooling, wastewater treatment, energy efficiency

solutions, and print and packaging equipment, and value

enhancing systems.

Safe and quick detection

Only machine to have colour module, PP module, and UV module

Minimum loss of good fibres

Can be integrated in all blowroom lines

High production – up to 2000 kg/hour in a single line

Get the best out of each individual fibre

High quality

Low footprint

Customised solutions as per raw material

Constant tuft size guaranteed

Blowroom Truetzschler

Contamination remover Truetzschler

Fire and metal detection Luwa

Metal detection and separation

Spark detection in different blowroom stages

Filter protection of waste collection system

Delivery of high quality control system and switchboard connected to DigiControl

Can be connected to any make of blowroom

Page 4: Spinning Brochure Final V3 Jun 2017

Draw frame Truetzschler

1000 m/min maximum production

Disc leveling and disc monitoring ensure metre by metre quality

Quick adjustments in draft zone

Proven 4 over 3 drafting system

Highly dynamic digital servo drives

Uncompromising quality levels for further process

Card Truetzschler

200 kg/hour maximum production

Longest carding section

Higher accuracy without initial grinding

Precision control for higher cleaning efficiency

Unique features like MAGNOTOP and T-CON

Lap winder Truetzschler

Unique multi-drive technology – individual drive for drawing rollers, pressure calendar, and lap forming rollers to ensure highest lap quality

Unique lap tube feeding design gives the lowest lap change time

Butterfly shape creel – for optimum space utilisation

Assembly winders SSM

Precision assembly winders for all kind of staple and filament yarns

Electronically adjustable precision winding

Highest possible densities and best unwinding properties

Touch-screen machine terminal for ease of use

Optional automatic doffer system for maximum productivity

Optional Elastane Feeder for Elastic twisted yarn

Page 5: Spinning Brochure Final V3 Jun 2017

Draw frame Truetzschler

1000 m/min maximum production

Disc leveling and disc monitoring ensure metre by metre quality

Quick adjustments in draft zone

Proven 4 over 3 drafting system

Highly dynamic digital servo drives

Uncompromising quality levels for further process

Card Truetzschler

200 kg/hour maximum production

Longest carding section

Higher accuracy without initial grinding

Precision control for higher cleaning efficiency

Unique features like MAGNOTOP and T-CON

Lap winder Truetzschler

Unique multi-drive technology – individual drive for drawing rollers, pressure calendar, and lap forming rollers to ensure highest lap quality

Unique lap tube feeding design gives the lowest lap change time

Butterfly shape creel – for optimum space utilisation

Assembly winders SSM

Precision assembly winders for all kind of staple and filament yarns

Electronically adjustable precision winding

Highest possible densities and best unwinding properties

Touch-screen machine terminal for ease of use

Optional automatic doffer system for maximum productivity

Optional Elastane Feeder for Elastic twisted yarn

Page 6: Spinning Brochure Final V3 Jun 2017

Up to 20 % less energy with energy-saving mode for suction and flyer table blowing

Up to 17 % shorter machine length with 220 gauge

Uniform roving tension between front and rear flyer rows resulting in even yarn count

Central settings via EasySpin increases the productive machine operating time

Uniform and strong roving bobbin structure for problem-free unwinding on ring frames

Bobbin transfer with fully automatic RoWeLift station and automatic package transport to the ring frames

Perfect symbiosis of Toyota combing know-how and Truetzschler draw frame technology

New drive technology (2-twin drive) to prevent quality variations and enhance performance

Multi-servo technology to realise nips rates up to 600 NPM

Combing optimiser – first comber in world to achieve quality control automation in combing without lab tests

Count control – unique feature for permanent monitoring of quality data

Fully flexible system with limitless options

Modular design to suit all requirements

Possible to integrate in new as well as old installations

Batch creeling and integration with bobbin stripper

Offers extra-large storage space

Comber Truetzschler

Heavy duty single piece cradle disc breaks to handle heavy packages at high speeds

Intelligent on/off modulation in electronic anti-patterning that works only when required

Patented flexible cycle to minimise hard waste, air, and wear and tear of moving components

Wide range of mesdan splicers

Dedicated smart backup station as a solution for defective bobbins

ndModular layout with a 2 preparator station positioned in the middle for better bobbin distribution

Automatic winder Savio

Bobbin transport system Innospin

Speed frame Zinser Textile Systems

Page 7: Spinning Brochure Final V3 Jun 2017

Up to 20 % less energy with energy-saving mode for suction and flyer table blowing

Up to 17 % shorter machine length with 220 gauge

Uniform roving tension between front and rear flyer rows resulting in even yarn count

Central settings via EasySpin increases the productive machine operating time

Uniform and strong roving bobbin structure for problem-free unwinding on ring frames

Bobbin transfer with fully automatic RoWeLift station and automatic package transport to the ring frames

Perfect symbiosis of Toyota combing know-how and Truetzschler draw frame technology

New drive technology (2-twin drive) to prevent quality variations and enhance performance

Multi-servo technology to realise nips rates up to 600 NPM

Combing optimiser – first comber in world to achieve quality control automation in combing without lab tests

Count control – unique feature for permanent monitoring of quality data

Fully flexible system with limitless options

Modular design to suit all requirements

Possible to integrate in new as well as old installations

Batch creeling and integration with bobbin stripper

Offers extra-large storage space

Comber Truetzschler

Heavy duty single piece cradle disc breaks to handle heavy packages at high speeds

Intelligent on/off modulation in electronic anti-patterning that works only when required

Patented flexible cycle to minimise hard waste, air, and wear and tear of moving components

Wide range of mesdan splicers

Dedicated smart backup station as a solution for defective bobbins

ndModular layout with a 2 preparator station positioned in the middle for better bobbin distribution

Automatic winder Savio

Bobbin transport system Innospin

Speed frame Zinser Textile Systems

Page 8: Spinning Brochure Final V3 Jun 2017

Fully integrated solutions for all areas of activity from fibre to garment, from sales to purchasing through inventory control Useful for WMS, planning, scheduling, quality management, finance, BI, CRM, PDM, and more

ERP solutions to manage end-to-end business processes across all the textile supply chain

Pure Java ERP system giving a major technological advantage to meet multiple business objectives

Can run on any operating system, any database, any hardware, and any middleware

Optimum ambient conditions for your machines

Efficient filtration for wide range of dust and fibres

Space saving designs to suit individual requirements

Perfect disposal of waste fibres for maximum recovery

Textile ERP solutions Datatex Humidification Luwa

Best quality package

Low investment costs

Minimum power consumption

Low maintenance costs

Complete twisting solutions for all types of staple fibres

Electronic solutions to simplify the operator intervention

Two-for-one twisters Savio Yarn conditioning XORELLA

Superior quality machine made of stainless steel and European technology components

Excellent moisture regain and retention resulting in higher yield

Unmatched vacuum technology

Energy and water savings

Most reliable and durable

Page 9: Spinning Brochure Final V3 Jun 2017

Fully integrated solutions for all areas of activity from fibre to garment, from sales to purchasing through inventory control Useful for WMS, planning, scheduling, quality management, finance, BI, CRM, PDM, and more

ERP solutions to manage end-to-end business processes across all the textile supply chain

Pure Java ERP system giving a major technological advantage to meet multiple business objectives

Can run on any operating system, any database, any hardware, and any middleware

Optimum ambient conditions for your machines

Efficient filtration for wide range of dust and fibres

Space saving designs to suit individual requirements

Perfect disposal of waste fibres for maximum recovery

Textile ERP solutions Datatex Humidification Luwa

Best quality package

Low investment costs

Minimum power consumption

Low maintenance costs

Complete twisting solutions for all types of staple fibres

Electronic solutions to simplify the operator intervention

Two-for-one twisters Savio Yarn conditioning XORELLA

Superior quality machine made of stainless steel and European technology components

Excellent moisture regain and retention resulting in higher yield

Unmatched vacuum technology

Energy and water savings

Most reliable and durable

Page 10: Spinning Brochure Final V3 Jun 2017

Patented four roller compact spinning retrofit

Sturdy compact gear assembly for accurate transmission ratio

20% longer compact slit opening gives better compacting

Power saving in central suction unit

Complete range of testing instruments for ginning, spinning, weaving, knitting, dyeing, finishing & apparel

All testing instruments conform to international standards such as ISO, ASTM, AATCC, BS, SDC, IS, IWS, DIN, ITMF

Every instrument is subjected to stringent endurance, repeatability and reliability tests by MAG quality assurance wing before delivery

Supports in designing customised testing laboratories and training laboratory personnel

Textile testing equipment MAG

High speed spindles up to 25,000 rpm

Compact neck bearing in inserts

Proven conical footstep bearing design for spindles

Reliable loading through proven helical coil springs in top arm

Sturdy double row ball bearing top rollers

Higher load bearing capacity on top rollers

New Smart cradle offers less resistance to apron rotation keeping the radius constant

Spinning machinery components TeraSpin

Complete card clothing solution for cotton, blends and open end applications

Metallic wires designed for perfect execution

High performance FGX profile for maintenance-free cylinder clothing

Classic tops – a perfect symbiosis of steel and fabric

Magnatop flat tops – innovative technology for optimum quality

Novodoff – highest transfer efficiency

Improved quality and enhanced productivity

Economically efficient application

Precise and efficient service equipments

Card clothing Truetzschler Compact spinning retrofits DeChang

Page 11: Spinning Brochure Final V3 Jun 2017

Patented four roller compact spinning retrofit

Sturdy compact gear assembly for accurate transmission ratio

20% longer compact slit opening gives better compacting

Power saving in central suction unit

Complete range of testing instruments for ginning, spinning, weaving, knitting, dyeing, finishing & apparel

All testing instruments conform to international standards such as ISO, ASTM, AATCC, BS, SDC, IS, IWS, DIN, ITMF

Every instrument is subjected to stringent endurance, repeatability and reliability tests by MAG quality assurance wing before delivery

Supports in designing customised testing laboratories and training laboratory personnel

Textile testing equipment MAG

High speed spindles up to 25,000 rpm

Compact neck bearing in inserts

Proven conical footstep bearing design for spindles

Reliable loading through proven helical coil springs in top arm

Sturdy double row ball bearing top rollers

Higher load bearing capacity on top rollers

New Smart cradle offers less resistance to apron rotation keeping the radius constant

Spinning machinery components TeraSpin

Complete card clothing solution for cotton, blends and open end applications

Metallic wires designed for perfect execution

High performance FGX profile for maintenance-free cylinder clothing

Classic tops – a perfect symbiosis of steel and fabric

Magnatop flat tops – innovative technology for optimum quality

Novodoff – highest transfer efficiency

Improved quality and enhanced productivity

Economically efficient application

Precise and efficient service equipments

Card clothing Truetzschler Compact spinning retrofits DeChang

Page 12: Spinning Brochure Final V3 Jun 2017

A.T.E. ENTERPRISES PRIVATE LIMITEDBhagwati House, A-19, CTS No.689, Veera Desai RoadAndheri (West), Mumbai 400 053 IndiaT: +91-22-6676 6100 F : +91-22-2673 2445 E: [email protected]: www.ategroup.comCIN: U51503MH2001PTC132921

DE CHANG TEXTILE MACHINERYCOMPACT SPINNING V

3, J

une

2017

C A R D C L O T H I N G

Zinser Textile Systems