Spin Plan 3

8/9/2019 Spin Plan 3

1/163

Section Ring frame:

ELITWIST

count 2/40CWC 40CWC 22 CHC 30 CWC 30 CHC

No. of ply 1 1 1 1 1

mixing 100% S-6 100% S-6 100% S-6 50/50 50/50

No of R/F 3 8 2 8 3 24

No Oof spl per frame 864 960 960 960 960

Make G5/1 G5/1 G5/1 G5/1 G5/1

Total spindles 2592 7680 1920 7680 2880

Utilisation 98 98 98 98 98 UNIT OUTPUT

Nominal count 20 40 22 30 30 OUTPUT/DAY~

Actual count 20.2 39.2 22.2 30.2 30.2 12981.3

TM 4.62 4.02 3.60 3.97 3.97 AVG. COUNT~

TPM 818 990 668 858 858 31.42

Spindle Speed 19285 21731 18999 21194 22498

Expected Eff(Time) 87 90 88 89 89

Productivity g/s/s 272 135 302 195 207

Waste% 1.7 1.7 1.7 1.7 1.7

Production/shift 690.9 1016.1 568.2 1467.6 584.2

Production/day 2072.8 3048.2 1704.7 4402.9 1752.7 12981.3

Rovg waste 1.5 1.5 1.5 1.5 1.5

Section Speed Frame:

Make ELECTROJET LF1400 LF1400 LF1400 LF1400

Production Reqd. 713.8 1049.7 587.0 1516.2 603.6

Roving Hank 0.9 0.9 0.8 0.6 0.6

TM 1.53 1.51 1.51 1.51 1.51


2/163

Section Comber:

Make E62H E62H E62H E62H E62H

Production reqd 725 1066 596 1539 613

Nips/min 400 400 400 400 400

feed/nip 5.2 5.2 5.2 5.2 5.2

feed gms/mtr 79 79 79 74 74

Sliver hank 0.115 0.115 0.115 0.115 0.115

efficiency 0.9375 0.9375 0.9375 0.9375 0.9375

Productivity kg/cbr/shift 440.3 440.3 440.3 422.5 422.5

No of del reqd 1.65 2.42 1.35 3.64 1.45

machine reqd after 5% maint 1.73 2.54 1.42 3.82 1.52 11.04

Waste% 1 1 1 1 1

Noil% 18.5 18.5 18.5 16.5 16.5

Tension draft 1.095 1.095 1.095 1.095 1.0955.69 5.35

Section Unilap:

Production reqd 865.9 1273.4 712.1 1808.5 719.9

Efficiency 70 70 70 70 70

del speed 116 116 116 118 118

gms/mtr 79 79 79 79 79Productivity kg/shift 3079.1 3079.1 3079.1 3132.2 3132.2

No of m/c reqd 0.28 0.41 0.23 0.58 0.23

No of m/c after 5% maint 0.30 0.43 0.24 0.61 0.24 1.82

Waste% 0.5 0.5 0.5 0.5 0.5

0.97 0.85

Section Pre comb D/F:

S i P S i i A


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Section Post Spinning: Autoconer

Make AC338 AC338 AC338 AC338 AC338

Hard waste% 0.5 0.5 0.5 0.5 0.5

Yarn for winding kg/shift 690.9 1016.1 568.2 1467.6 584.2 4327

Avg drum speed 1500 1350 1500 1500 1500

Productivity kg/drum/shift 13.40 6.12 12.20 8.96 8.96

expected eff 64 63 64 64 64

Utilisation 99.5 99.5 99.5 99.5 99.5

No of drums reqd per shift 51.5 166.1 46.6 163.7 65.2 264.

Drums reqd after 1.5% maint 52.3 168.5 47.3 166.2 66.1 268.

Section Post Spinning: Cheese Wdg.

Make PS PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2 0.2

Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.

Avg drum speed 600 500 600 600 600



Utilisation 98 98 98 98 98

No of drums reqd per shift 0.0 0.0 0.0 0.0 0.0

Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0.

Section Post Spinning: TFO


Hard waste% 0.2 0.2 0.2 0.2 0.2

S ti Ri f


4/163

Section Ring frame:

Eli-twist

count 2/40CWC 2/40 ChC 40 CWC 30 CHC 2/32 CHC 2/20CHC

No. of ply 1 2 1 1 2 1

mixing 100% MCU5 100%S-6 100%S-6 100%S-6 100%S-6 100%S-6

No of R/F 2.5 2 7 3 3 4 21.5

No Oof spl per frame 864 960 960 960 960 960

Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1

Total spindles 2160 1920 6720 2880 2880 3840

Utilisation 98 98 98 98 98 98 UNIT OUTPUT

Nominal count 20 40 40 30 32 20 OUTPUT/DAY~

Actual count 20.2 40.2 39.5 30.2 32.2 20.2 12264.7

TM 4.62 3.48 4.10 3.45 3.45 3.78 AVG. COUNT~

TPM 818 870 1011 772 772 668 27.26

Spindle Speed 18990 19943 22116 19148 18560 19413

Expected Eff(Time) 89 91 91 90 90 89

Productivity g/s/s 274 139 135 198 180 343

Waste% 1.7 1.7 1.7 1.7 1.7 1.7

Production/shift 580.0 261.5 889.1 558.8 508.0 1290.8

Production/day 1740.0 784.6 2667.2 1676.5 1524.1 3872.3 12264.7

Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5

9740.1


Make LF1400 LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 599.2 270.2 918.4 577.3 524.8 1333.4

Roving Hank 0.9 0.9 0.9 0.9 0.9 0.9

TM 1.43 1.43 1.43 1.43 1.43 1.43

S ti C b


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Section Comber:

Make E62H E62H E62H E62H E62H E62H

Production reqd 608 274 932 586 533 1354

Nips/min 400 400 400 400 400 400

feed/nip 5.2 5.2 5.2 5.2 5.2 5.2

feed gms/mtr 79 79 79 79 79 79

Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375

Productivity kg/cbr/shift 436.0 423.5 423.5 436.0 436.0 436.0

No of del reqd 1.40 0.65 2.20 1.34 1.22 3.11

machine reqd after 5% maint 1.46 0.68 2.31 1.41 1.28 3.26 10.41

Waste% 1 1 1 1 1 1

Noil% 19.3 21.6 21.6 19.3 19.3 19.3

Tension draft 1.095 1.095 1.095 1.095 1.095 1.0958.27

Section Unilap:

Production reqd 731.7 336.3 1143.1 705.0 640.9 1628.5

Efficiency 70 70 70 70 70 70

del speed 118 118 118 118 118 118

gms/mtr 79 79 79 79 79 79Productivity kg/shift 3132.2 3132.2 3132.2 3132.2 3132.2 3132.2

No of m/c reqd 0.23 0.11 0.36 0.23 0.20 0.52

No of m/c after 5% maint 0.25 0.11 0.38 0.24 0.21 0.55 1.74

Waste% 0.5 0.5 0.5 0.5 0.5 0.5

1.38




6/163


Make AC338 AC338 AC338 AC338 AC338 AC338

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5

Yarn for winding kg/shift 580.0 261.5 889.1 558.8 508.0 1290.8 4088.

Avg drum speed 1450 1500 1500 1500 1500 1500

Productivity kg/drum/shift 12.96 7.05 7.18 9.39 8.80 14.03

expected eff 64 67 67 67 67 67Utilisation 99.5 99.5 99.5 99.5 99.5 99.5

No of drums reqd per shift 44.8 37.1 123.9 59.5 57.7 92.0 123.

Drums reqd after 1.5% maint 45.4 37.7 125.8 60.4 58.6 93.4 125.


Make PS PS PS PS PS PSHard waste% 0.2 0.2 0.2 0.2 0.2 0.2

Yarn for winding kg/shift 0.0 261.0 0.0 0.0 507.0 0.0 0.0

Avg drum speed 600 600 600 600 600 600


expected eff 85 85 85 85 85 85

Utilisation 98 98 98 98 98 98

No of drums reqd per shift 0.0 36.3 0.0 0.0 56.5 0.0Drums reqd after 2% maint 0.0 37.0 0.0 0.0 57.6 0.0 0.0



Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2

Section Ring frame:


7/163

Section Ring frame:

count 40CWC 28chc 34chc 30ChC 20CHC 40CHC

No. of ply 1 1 1 1 1 1

mixing 100%S-6 100%S-6 100%S-6 100%S-6 100%S-6 100%S-6

No of R/F 5 2 4 3 3 7 24


Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1Total spindles 4800 1920 3744 2784 2814 6720



Actual count 40.5 28.2 34.2 30.2 20.2 40.2 12360.9

TM 3.95 3.52 3.60 3.65 3.68 3.68 AVG. COUNT~

TPM 990 735 829 790 652 919 26.25

Spindle Speed 22289 20518 20698 19594 18717 20987Expected Eff(Time) 92 89 90 90 88 92


Waste% 1.7 1.7 1.7 1.7 1.7 1.7


Production/day 1933.3 1332.2 1937.3 1620.6 2771.5 2766.0 12360.9

Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5

3265.5 5202.8 6823.4 5537.5



Production Reqd. 665.8 458.7 667.1 558.1 954.4 952.5

Roving Hank 0.9 0.9 0.9 0.9 0.9 0.9

TM 1.38 1.38 1.38 1.38 1.38 1.38

TPI 1.31 1.31 1.31 1.31 1.31 1.32

Section Comber:


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Section Comber:


Production reqd 676 466 677 567 969 967

Nips/min 400 400 400 400 400 400

feed/nip 5.2 5.2 5.2 5.2 5.2 5.2

feed gms/mtr 79 79 79 79 79 79



No of del reqd 1.59 1.08 1.58 1.32 2.26 2.28


Waste% 1 1 1 1 1 1

Noil% 21.5 20.5 20.5 20.5 20.5 21.5

Tension draft 1.095 1.095 1.095 1.095 1.095 1.095

5.85 4.76

Section Unilap:

Production reqd 827.9 565.8 822.8 688.3 1177.2 1184.5

Efficiency 70 70 70 70 70 70

del speed 110 110 110 110 110 110

gms/mtr 79 79 79 79 79 79

Productivity kg/shift 2919.8 2919.8 2919.8 2919.8 2919.8 2919.8No of m/c reqd 0.28 0.19 0.28 0.24 0.40 0.41


Waste% 0.5 0.5 0.5 0.5 0.5 0.5

1.04 0.85




9/163



Hard waste% 0.5 0.5 0.5 0.5 0.7 0.7


Avg drum speed 1400 1400 1400 1400 1200 1200



No of drums reqd per shift 97.2 46.6 82.3 60.8 83.5 156.5 526.9

Drums reqd after 2% maint 99.2 47.6 83.9 62.0 85.2 159.6 537.4


Make PS PS PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2

Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.0 #REF!

Avg drum speed 600 500 500 500 600 500


expected eff 85 85 85 85 85 85

Utilisation 98 98 98 98 98 98

No of drums reqd per shift 0.0 0.0 0.0 0.0 0.0 0.0

Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0.0 #REF!



Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2

Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.0 #REF!

Section Ring frame: 10/11/2008


10/163

Section Ring frame: 10/11/2008Eli-twist

count 30CWC 30CHC 24CHC 30CWC 2/40CWC 50CWC

No. of ply 1 1 1 1 1 1

mixing 50/50 50/50 50/51 50/51 100%MCU5 100%MCU5

No of R/F 3 1 2 5 2 11 24





Actual count 30.2 30.2 24.2 30.2 20.2 50 10560.6

TM 3.95 3.24 3.45 3.95 4.62 4.36 AVG. COUNT~

TPM 854 702 668 854 818 1213 36.17



Waste% 1.7 1.7 1.7 1.7 1.7 1.7


Production/day 1596.1 587.1 1620.1 2751.8 1546.7 2458.9 10560.6

Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5

3803.2 6555.0



Production Reqd. 549.6 202.2 557.9 947.6 532.6 846.7

Roving Hank 0.9 0.7 0.7 0.7 0.9 1.2

TM 1.66 1.66 1.66 1.66 1.36 1.36

TPI 1.57 1.39 1.39 1.39 1.29 1.32

Section Comber:


11/163

Section Comber


Production reqd 558 205 566 962 541 860

Nips/min 400 400 400 400 350 350

feed/nip 5.2 5.2 5.2 5.2 4.7 4.7

feed gms/mtr 78 78 78 78 60 60



No of del reqd 1.26 0.46 1.28 2.18 2.02 3.46


Waste% 1 1 1 1 1 1

Noil% 17.2 17.2 17.2 17.2 17.5 23.4

Tension draft 1.095 1.095 1.095 1.095 1.095 1.095

3.16 5.45 5.75

Section Unilap:

Production reqd 659.5 242.6 669.4 1137.1 640.7 1069.3

Efficiency 70 70 70 70 70 70

del speed 110 110 110 110 90 90

gms/mtr 78 78 78 78 60 60



Waste% 0.5 0.5 0.5 0.5 0.5 0.5

0.57 0.99 0.99




12/163

p g u


Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5


Avg drum speed 1450 1500 1000 1000 1450 1000






Make PS PS PS PS PS PSHard waste% 0.2 0.2 0.2 0.2 0.2 0.2


Avg drum speed 600 600 500 500 600 500


expected eff 85 85 85 85 85 85

Utilisation 98 98 98 98 98 98





Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2


Section Ring frame:


13/163

gEli-twist Eli-twist

count 2/40CWC 30CHC 24CHC 32CWC 2/40CWC 50CWC

No. of ply 1 1 1 1 1 1

mixing 50/50 50/50 50/51 50/51 100%MCU5 100%MCU5

No of R/F 3 2 2 5 2 10 24





Actual count 20.2 30.2 24.2 32.2 20.2 50 11551.5

TM 4.62 3.24 3.45 4.02 4.62 4.36 AVG. COUNT~

TPM 818 702 668 897 818 1213 34.50



Waste% 1.7 1.7 1.7 1.7 1.7 1.7


Production/day 2088.0 1174.1 1620.1 2638.9 1546.7 2483.7 11551.5

Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5

4882.2 7521.1



Production Reqd. 719.0 404.3 557.9 908.7 532.6 855.3

Roving Hank 0.9 0.7 0.7 0.7 0.9 1.2

TM 1.66 1.66 1.66 1.66 1.47 1.47

TPI 1.57 1.39 1.39 1.39 1.39 1.32

Section Comber:


14/163


Production reqd 730 410 566 923 541 868

Nips/min 400 400 400 400 370 370

feed/nip 5.2 5.2 5.2 5.2 4.7 4.7

feed gms/mtr 78 78 78 78 60 60



No of del reqd 1.64 0.92 1.27 2.07 1.91 3.30


Waste% 1 1 1 1 1 1

Noil% 16.5 16.5 16.5 16.5 17.5 23.4

Tension draft 1.095 1.095 1.095 1.095 1.095 1.095

4.02 6.20 5.48

Section Unilap:

Production reqd 857.7 482.3 665.4 1084.0 640.7 1080.1

Efficiency 70 70 70 70 70 70

del speed 118 118 118 118 90 90

gms/mtr 78 78 78 78 60 60



Waste% 0.5 0.5 0.5 0.5 0.5 0.5

0.68 1.05 1.00




15/163

p


Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5


Avg drum speed 1450 1500 1000 1000 1450 1000



No of drums reqd per shift 53.7 41.7 64.4 139.5 39.8 203.9 41.7




Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2


Avg drum speed 600 600 500 500 600 500


expected eff 85 85 85 85 85 85

Utilisation 98 98 98 98 98 98





Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2


Section Ring frame:ELITWI T


16/163

ELITWIST

count 2/60CWC 40CHC 40CWC 30 CHC 2/20 CHC 30 CWC

No. of ply 1 1 1 1 1 1

mixing 100%MCU-5 100%MCU-5 100% S-6 100% S-6 50/50 50/50

No of R/F 3 11 2 2 2 8 28


Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1

Total spindles 2592 10560 1920 1920 1920 7680



Actual count 30.5 39.5 39.2 30.2 20.2 30.2 13589.9

TM 3.96 3.96 4.02 3.56 3.70 3.97 AVG. COUNT~

TPM 968 968 990 770 655 858 32.50

Spindle Speed 19003 21569 21731 20191 18803 21194



Waste% 1.7 1.7 1.7 1.7 1.7 1.7


Production/day 1143.1 4222.3 762.0 1168.5 1891.0 4402.9 13589.9

Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5


Make ELECTROJET LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 393.6 1454.0 262.4 402.4 651.2 1516.2

Roving Hank 1.2 1.2 0.9 0.9 0.7 0.7

TM 1.5 1.5 1.51 1.51 1.51 1.51

TPI 1.64 1.64 1.43 1.43 1.26 1.26

Spindle Speed 980 900 800 800 900 900


Section Comber:


17/163


Production reqd 400 1476 266 408 661 1539

Nips/min 370 370 400 400 400 400

feed/nip 5.2 5.2 5.2 5.2 5.2 5.2

feed gms/mtr 54 54 79 79 79 79

Sliver hank 0.165 0.165 0.115 0.115 0.115 0.115

efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375Productivity kg/cbr/shift 271.6 271.6 427.9 427.9 440.3 440.3

No of del reqd 1.47 5.44 0.62 0.95 1.50 3.50


Waste% 1 1 1 1 1 1

Noil% 20.5 20.5 20.8 20.8 18.5 18.5

Tension draft 1.095 1.095 1.095 1.095 1.095 1.095

8.91 5.25

Section Unilap:

Production reqd 485.5 1793.4 324.5 497.5 790.0 1839.3

Efficiency 70 70 70 70 70 70

del speed 120 120 116 116 110 110

gms/mtr 54 54 79 79 79 79

Productivity kg/shift 2177.3 2177.3 3079.1 3079.1 2919.8 2919.8

No of m/c reqd 0.22 0.82 0.11 0.16 0.27 0.63


Waste% 0.5 0.5 0.5 0.5 0.5 0.5

1.38 0.95


Make DO/6 DO/6 DO/6 DO/6 SB2 SB2

Production reqd. 487.9 1802.3 326.1 500.0 793.9 1848.5

Efficiency% 0 85 0 85 0 85 0 85 0 85 0 85 Section Post Spinning: Autoconer


18/163


Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5


Avg drum speed 1500 1350 1350 1500 1500 1500


expected eff 64 63 63 64 64 64

Utilisation 99.5 99.5 99.5 99.5 99.5 99.5No of drums reqd per shift 42.9 231.8 41.5 43.4 47.0 163.7 570.




Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2


Avg drum speed 600 500 500 600 600 600


expected eff 85 85 85 85 85 85

Utilisation 98 98 98 98 98 98





Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2


Tpi 10.2 12.2 12.2 10.2 10.2 10.2

Tpm 401.6 480.3 480.3 401.6 401.6 401.6

Spindle Speed 8200 0 8200 8200 8200 0 8200 0 8200 0

Section Ring frame:


19/163

count 32CHC 20 CHC 50CWC

No. of ply 1 2 1

mixing 50/50 50/50 100%MCU5

No of R/F 6 9 10 25

Make G5/1 G5/1 G5/1

Total spindles 5760 8640 9600

Utilisation 98 98 98 UNIT OUTPUT

Nominal count 32 20 50 OUTPUT/DAY~

Actual count 32.2 20.5 50.5 12108.1

TM 3.75 3.85 4.27

TPM 838 686 1196

Spindle Speed 17146 16916 17088

Expected Eff(Time) 94 90 95

Productivity g/s/s 160 290 72

Waste% 1.7 1.7 1.7

Production/shift 903.2 2455.5 677.4Production/day 2709.5 7366.5 2032.1 12108.1

Rovg waste 1.5 1.5 1.5


Section Ring frame:


20/163

count 20CHC 20 CHC 24CHC 28CHE

No. of ply 1 2 1 1

mixing 50/50 50/50 100%MCU5 100%MCU5

No of R/F 6 5 3 2 16

Make G5/1 G5/1 G5/1 G5/1

Total spindles 5760 4800 2880 1920

Utilisation 98 98 98 98 UNIT OUTPUT

Nominal count 20 20 24 28 OUTPUT/DAY

Actual count 20.2 20.2 24.2 28.2 11049.7

TM 3.78 3.88 3.72 3.82

TPM 668 686 720 798

Spindle Speed 16791 16381 16261 17163

Expected Eff(Time) 90 90 92 93

Productivity g/s/s 300 285 230 190

Waste% 1.7 1.7 1.7 1.7

Production/shift 1693.4 1340.6 649.2 357.5

Production/day 5080.3 4021.9 1947.5 1072.5 11049.7

Rovg waste 1.5 1.5 1.5 1.5


Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 1749.4 1385.0 670.6 369.3

Roving Hank 0.8 0.8 0.8 0.8

TM 1.56 1.56 1.56 1.56

Section Ring frame:


21/163

count 20 CHC 20CHC 30CWC 20 CHE

No. of ply 2 1 1 1

mixing 50/50 50/50 50/50 50/50

No of R/F 5 6 7 0 18

Make G5/1 G5/1 G5/1 G5/1Total spindles 4800 5760 6720 0


Nominal count 20 20 30 20 OUTPUT/DAY~

Actual count 20.2 20.2 30.2 20.2 12263.3

TM 3.88 3.78 3.87 3.61

TPM 686 668 838 638

Spindle Speed 16381 16791 16431 15778Expected Eff(Time) 90 90 92 93


Waste% 1.7 1.7 1.7 1.7


Production/day 4021.9 5080.3 3161.1 0.0 12263.3

Rovg waste 1.5 1.5 1.5 1.5


Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 1385.0 1749.4 1088.5 0.0

Roving Hank 0.8 0.8 0.8 0.8

Section Ring frame:


22/163

count 30CHE 20CWC 28CHC 30CHC 30 CHC

No. of ply 1 1 1 1 1

mixing 50/50 50/50 50/50 50/50 100% S-6

No of R/F 2 4 5 10 0 21

Make G5/1 G5/1 G5/1 G5/1 G5/1

Total spindles 1920 3840 4800 9600 0Utilisation 98 98 98 98 98 UNIT OUTPUT

Nominal count 30 30 28 30 30 OUTPUT/DAY

Actual count 30.2 30.2 28.2 30.2 30.2 10716.7

TM 3.69 3.69 3.73 3.69 3.69

TPM 798 798 780 798 798

Spindle Speed 17228 17036 17217 16749 16749


Productivity g/s/s 180 178 195 175 175Waste% 1.7 1.7 1.7 1.7 1.7


Production/day 1016.1 2009.5 2751.8 4939.2 0.0 10716.7

Rovg waste 1.5 1.5 1.5 1.5 1.5


Make LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 349.9 692.0 947.6 1700.8 0.0

Roving Hank 0.8 0.8 0.8 0.8 1

TM 1.48 1.48 1.48 1.48 1.48

TPI 1.32 1.32 1.32 1.32 1.48

Spindle Speed 850 850 850 850 850


Section Unilap:


23/163

Production reqd 419.1 828.9 1135.1 2037.4 0.0


del speed 118 118 118 118 100

gms/mtr 74 74 74 74 74

Productivity kg/shift 2934.0 2934.0 2934.0 2934.0 2486.4

No of m/c reqd 0.14 0.28 0.39 0.69 0.00No of m/c after 5% maint 0.15 0.30 0.41 0.73 0.00 1.58

Waste% 0.5 0.5 0.5 0.5 0.5

0.45 0.85 1.43


Make DO/6, SB4 DO/6, SB4 DO/6, SB4 DO/6, SB4 DO/6, SB4

Production reqd. 421.2 833.1 1140.8 2047.6 0.0Efficiency% 0.85 0.85 0.85 0.85 0.85

Del speed 400 400 400 400 360

Sliver hank 0.143 0.143 0.143 0.143 0.143

Productivity kg/del/shift 673.9 673.9 673.9 673.9 606.5

No of del reqd 0.63 1.24 1.69 3.04 0.00

No of del reqd after 5% m 0.7 1.3 1.8 3.2 0.0 6.9

waste% 0.5 0.5 0.5 0.5 0.5

2.0 3.7 6.3

Section Carding:

Make DK803 DK803 DK803 DK803 DK803

Production reqd 423.3 837.3 1146.5 2057.9 0.0

Sliver hank 0.12 0.12 0.12 0.12 0.143

Productivity kg/hr 45 45 45 45 45



24/163

Make PS PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2 0.2

Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.0

Avg drum speed 600 600 600 600 500

Productivity kg/drum/shif 9.57 9.57 10.25 9.57 7.98

expected eff 85 85 85 85 85Utilisation 98 98 98 98 98

No of drums reqd per shif 0.0 0.0 0.0 0.0 0.0

Drums reqd after 2% main 0.0 0.0 0.0 0.0 0.0 0.0


Make AC338 AC338 AC338 AC338 AC338Hard waste% 0.2 0.2 0.2 0.2 0.2


Tpi 17 17 17 17 12.2

Tpm 669.3 669.3 669.3 669.3 480.3

Spindle Speed 11000 11000 11000 11000 8200

Productivity gm/drum/shif 522.45 522.45 559.50 522.45 505.69

Contraction 4.00 4.00 4.00 4.00 4.00



No of drums reqd per shif 0.0 0.0 0.0 0.0 0.0

Drums reqd after 2% main 0.0 0.0 0.0 0.0 0.0 0.0

Conclusion:

Total Unit output Kg/day: 0.0

Section Ring frame:


25/163

count 2/20 CHC 20CHC 24CHC 30CHE 60CWC

No. of ply 2 1 1 1 2

mixing 50/50 50/50 50/50 50/50 50/50

No of R/F 0 6 2 2 11 21

Make G5/1 G5/1 G5/1 G5/1 G5/1

Total spindles 0 5760 1920 1920 10560


Nominal count 20 20 24 30 60 OUTPUT/DAY

Actual count 20.2 20.2 24.2 30.2 60.5 9133.3

TM 3.88 3.78 3.82 3.69 4.28

TPM 686 668 740 798 1310

Spindle Speed 16381 16791 17085 17228 17441


Productivity g/s/s 285 300 230 180 56Waste% 1.7 1.7 1.7 1.7 1.7


Production/day 0.0 5080.3 1298.3 1016.1 1738.6 9133.3

Rovg waste 1.5 1.5 1.5 1.5 1.5


Make LF1400 LF1400 LF1400 LF1400 LF1400Production Reqd. 0.0 1749.4 447.1 349.9 598.7

Roving Hank 0.8 0.8 0.8 0.8 1.45

TM 1.48 1.48 1.48 1.48 1.37

TPI 1.32 1.32 1.32 1.32 1.65

Spindle Speed 800 800 800 800 730


Productivity Kg/s/s 4.73 4.73 4.73 4.73 1.91

Section Unilap:


26/163

Production reqd 0.0 2077.9 531.0 415.6 765.8


del speed 118 118 118 118 90

gms/mtr 74 74 74 74 58

Productivity kg/shift 2934.0 2934.0 2934.0 2934.0

No of m/c reqd 0.00 0.71 0.18 0.14 #VALUE!

No of m/c after 5% maint 0.00 0.74 0.19 0.15 #VALUE! #VALUE

Waste% 0.5 0.5 0.5 0.5 0.5

1.08


Make DO/6, SB4 DO/6, SB4 DO/6, SB4 DO/6, SB4 DO/6, SB4

Production reqd. 0.0 2088.3 533.7 417.7 769.6

Efficiency% 0.85 0.85 0.85 0.85 0.85Del speed 400 400 400 400 250

Sliver hank 0.12 0.12 0.12 0.12 0.18

Productivity kg/del/shift 803.1 803.1 803.1 803.1 334.6

No of del reqd 0.00 2.60 0.66 0.52 2.30

No of del reqd after 5% m 0.0 2.7 0.7 0.5 2.4 6.4

waste% 0.5 0.5 0.5 0.5 0.5

3.8Section Carding:

Make DK803 DK803 DK803 DK803 DK803

Production reqd 0.0 2098.7 536.3 419.7 773.5

Sliver hank 0.12 0.12 0.12 0.12 0.18

Productivity kg/hr 52 52 52 52 22

Productivity kg/card/shift 390 0 390 0 390 0 390 0 165 0

Section Ring frame:


27/163

count 1/20 CHC 20CWC 30CHE 50CWC 60CWC

No. of ply 1 1 1 1 1

mixing 50/50 50/50 50/50 50/50 50/50

No of R/F 5 3 2 5 6 21Make G5/1 G5/1 G5/1 G5/1 G5/1

Total spin 4800 2880 1920 4800 5760


Nominal c 20 20 30 50 60 OUTPUT/DAY~

ctual cou 20.2 20.2 30.2 50.5 60.5 9511.5

TM 3.78 4.18 3.78 4.25 4.28

TPM 668 740 818 1190 1310

Spindle Sp 16791 17051 17169 17239 17129

Expected 90 90 94 95 95

Productivit 300 275 175 73 55

Waste% 1.7 1.7 1.7 1.7 1.7

Production 1411.2 776.2 329.3 343.4 310.5

Production 4233.6 2328.5 987.8 1030.2 931.4 9511.5

Rovg wast 1.5 1.5 1.5 1.5 1.5

Section Ring frame:


28/163

count 2/20 CHC 20CHC 30CHE 30CHC

No. of ply 2 1 1 1

mixing 50/50 50/50 50/50 100%s6

No of R/F 5 4 0.5 10 19.5Make G5/1 G5/1 G5/1 G5/1

Total spindles 4800 3840 480 9600



Actual count 20.2 20.2 30.2 30.2 12595.0

TM 3.88 3.78 3.69 3.61TPM 686 668 798 780

Spindle Speed 16381 16791 16749 17099



Waste% 1.7 1.7 1.7 1.7Production/shift 1340.6 1129.0 82.3 1646.4

Production/day 4021.9 3386.9 247.0 4939.2 12595.0

Rovg waste 1.5 1.5 1.5 1.5


Section Comber:


29/163

Make E62H E62H E62H E62H

Production reqd 1406 1184 86 1727

Nips/min 400 400 400 400

feed/nip 5.2 5.2 5.2 4.7feed gms/mtr 74 74 74 74

Sliver hank 0.125 0.125 0.125 0.125

efficiency 0.9375 0.9375 0.9375 0.9375

Productivity kg/cbr/shift 425.1 425.1 425.1 349.9

No of del reqd 3.31 2.79 0.20 4.93machine reqd after 5% maint 3.47 2.92 0.21 5.18 11.79

Waste% 1 1 1 1

Noil% 16 16 16 23.5

Tension draft 1.095 1.095 1.095 1.095

6.61

Section Unilap:

Production reqd 1645.0 1385.3 101.0 2149.7

Efficiency 70 70 70 70

del speed 118 118 118 100 Section Post Spinning: Autoconer


30/163

Make AC338 AC338 AC338 AC338

Hard waste% 0.5 0.5 0.5 0.5

Yarn for winding kg/shift 1340.6 1129.0 82.3 1646.4 4198.3

Avg drum speed 1350 1350 1350 1350Productivity kg/drum/shift 12.99 12.99 8.82 8.82

expected eff 70 70 71 71

Utilisation 98 98 98 98

No of drums reqd per shift 103.2 86.9 9.3 186.8

Drums reqd after 5% maint 108.3 91.2 9.8 196.1 405.4209.4


Make PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2


Avg drum speed 600 600 600 600

Productivity kg/drum/shift 14.31 14.31 9.57 9.57


Utilisation 98 98 98 98 Section Ring frame:


31/163

count 1/20 CHC 20CWC 30CHE 50CWC 60CWC

No. of ply 1 1 1 1 1

mixing 50/50 50/50 50/50 50/50 50/50

No of R/F 5 3 2 5 6 21

Make G5/1 G5/1 G5/1 G5/1 G5/1Total spindles 4800 2880 1920 4800 5760



Actual count 20.2 20.2 30.2 50.5 60.5 9512

TM 3.78 4.18 3.78 4.25 4.28

TPM 668 740 818 1190 1310Spindle Speed 16791 17051 17169 17239 17129



Waste% 1.7 1.7 1.7 1.7 1.7


Production/day 4233.6 2328.5 987.8 1030.2 931.4 9512Rovg waste 1.5 1.5 1.5 1.5 1.5


Make LF1400 LF1400 LF1400 LF1400 LF1400

Section Comber:


32/163


Production reqd 1480 814 345 360 326

Nips/min 400 400 400 275 275

feed/nip 5.2 5.2 5.2 4.7 4.7

feed gms/mtr 74 74 74 58 58

Sliver hank 0.125 0.125 0.125 0.14 0.14

efficiency 0.9375 0.9375 0.9375 0.9375 0.9375

Productivity kg/cbr/shift 425.1 425.1 425.1 189.8 189.8

No of del reqd 3.48 1.91 0.81 1.90 1.72

machine reqd after 5% maint 3.66 2.01 0.85 1.99 1.80 10.3Waste% 1 1 1 1 1

Noil% 16 16 16 23 23

Tension draft 1.095 1.095 1.095 1.095 1.095

6.52 3.79

Section Unilap:

Production reqd 1731.6 952.4 404.0 446.6 403.7


del speed 118 118 118 90 90

gms/mtr 74 74 74 58 58



33/163


Hard waste% 0.5 0.5 0.5 0.5 0.5


Avg drum speed 1350 1350 1350 900 900





Drums reqd after 5% maint 114.0 62.7 39.2 95.8 103.8 416


Make PS PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2 0.2


Avg drum speed 600 600 600 500 500




No of drums reqd per shift 0.0 0.0 0.0 0.0 0

ARIHANT SPINNING MILLS, MALERKOTLA100% EOU


34/163

Section Ring frame:

count 2/20 CHC 50CWC 60CWC

No. of ply 2 1 1

mixing 50/50J34/S6 100%MCU5 100%MCU5

No of R/F 7 7 9 23

Make G5/1 G5/1 G5/1



Nominal count 20 50 60 OUTPUT/DAY~Actual count 20.2 50.5 60.5 9161.5

TM 3.88 3.91 3.79 AVG. COUNT~

TPM 686 1094 1160 44.78

Spindle Speed 16496 19105 19029


Productivity g/s/s 287 88 69Waste% 1.7 1.7 1.7

Production/shift 1890.1 579.5 584.2

Production/day 5670.2 1738.6 1752.7 9161.5


Section Unilap:


35/163

Production reqd 2319.2 747.6 753.6

Efficiency 70 70 70

del speed 118 90 90

gms/mtr 74 58 58

Productivity kg/shift 2934.0 1753.9 1753.9No of m/c reqd 0.79 0.43 0.43

No of m/c after 5% maint 0.83 0.45 0.45 1.73

Waste% 0.5 0.5 0.5

0.90


Make DO/6, SB4 DO/6, SB4 DO/6, SB4

Production reqd. 2330.7 751.3 757.4

Efficiency% 0.85 0.85 0.85

Del speed 400 240 240

Sliver hank 0.12 0.18 0.18

Productivity kg/del/shift 803.1 321.2 321.2

No of del reqd 2.90 2.34 2.36

No of del reqd after 5% maint 3.0 2.5 2.5 8.0

waste% 0.5 0.5 0.5

4.9

ARIHANT SPINNING MILLS, MALERKOTLA100% EOU


36/163

Section Ring frame:

count 2/20 CHC 30CHC 20KHC

No. of ply 2 1 1

mixing 50/50J34/S6 50/50J34/S6 100%J34

No of R/F 4 9 8 2

Make G5/1 G5/1 G5/1



Nominal count 20 30 20 OUTPUT/DAY~Actual count 20.2 30.2 20.2 14196.7

TM 3.88 3.69 4.07 AVG. COUNT~

TPM 686 798 720 24.29

Spindle Speed 16496 17219 17193


Productivity g/s/s 287 178 285Waste% 1.7 1.7 1.7


Production/day 3240.1 4521.5 6435.1 14196.7


Section Unilap:


37/163

Production reqd 1325.2 1849.3

Efficiency 70 70

del speed 118 115

gms/mtr 74 74

Productivity kg/shift 2934.0 2859.4No of m/c reqd 0.45 0.65

No of m/c after 5% maint 0.47 0.68 1.15

Waste% 0.5 0.5


Make DO/6, SB4 DO/6, SB4 DO/6, SB4

Production reqd. 1331.9 1858.6 2249.3

Efficiency% 0.85 0.85 0.85

Del speed 400 400 400

Sliver hank 0.12 0.125 0.125

Productivity kg/del/shift 803.1 771.0 771.0

No of del reqd 1.66 2.41 2.92

No of del reqd after 5% maint 1.7 2.5 3.1 7.3

waste% 0.5 0.5 0.5

4.3

Section Ring frame:

count 34 CH 30 CHC 50CWC 60CWC


38/163

count 34 CH 30 CHC 50CWC 60CWC

No. of ply 2 2 1 1

mixing 100% S6 100% S6 100%MCU5 100%MCU5

No of R/F 2 8 5 6 21

Make G5/1 G5/1 G5/1 G5/1

Total spindles 1920 7680 4800 5760Utilisation 98 98 98 98 UNIT OUTPUT


Actual count 34.2 30.2 50.5 60.5 6748.4

TM 3.73 3.69 4.25 4.42 AVG. COUNT~

TPM 858 798 1190 1354 32.29

Spindle Speed 17433 16929 17239 17704

Expected Eff(Time) 93 93 95 95Productivity g/s/s 148 175 73 55

Waste% 1.7 1.7 1.7 1.7


Production/day 835.4 3951.4 1030.2 931.4 6748.4

Rovg waste 1.5 1.5 1.5 1.5


Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 287.7 1360.7 354.7 320.7

Roving Hank 1 1 1.4 1.4

TM 1.52 1.52 1.37 1.37

TPI 1.52 1.52 1.62 1.62

Section Comber:



39/163



Nips/min 275 275 300 300

feed/nip 4.7 4.7 4.7 4.7

feed gms/mtr 74 74 58 58

Sliver hank 0.125 0.125 0.14 0.14efficiency 0.9375 0.9375 0.9375 0.9375


No of del reqd 1.11 5.23 1.72 1.55

machine reqd after 5% maint 1.16 5.49 1.80 1.63 10.09

Waste% 1 1 1 1

Noil% 16 16 22 22

Tension draft 1.095 1.095 1.095 1.095

6.65 3.43

Section Unilap:

Production reqd 341.7 1616.1 443.0 400.5


del speed 90 90 90 90gms/mtr 74 74 58 58


No of m/c reqd 0.15 0.72 0.25 0.23

No of m/c after 5% maint 0.16 0.76 0.27 0.24 1.42

Waste% 0.5 0.5 0.5 0.5

0 92 0 50




40/163


Hard waste% 0.5 0.5 0.5 0.5


Avg drum speed 1350 1350 950 950


expected eff 70 70 76 76Utilisation 98 98 98 98


Drums reqd after 3% maint 37.4 156.1 89.1 96.5 379.0

185.5


Make PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2





Utilisation 98 98 98 98No of drums reqd per shift 32.9 137.3 0.0 0.0




Section Ring frame:

count 24 CHC 20CHC 30CHC 50CWC


41/163

No. of ply 1 1 1 1

mixing 100% S-6 100% S-6 100% S-6 50%MCU5+50% bunny

No of R/F 4 3 3 11 21

Make G5/1 G5/1 G5/1 G5/1

Total spindles 3840 2880 2880 10560


Nominal count 24 20 30 50 OUTPUT/DAY

Actual count 24.5 20.5 30.5 50.5 9172.8

TM 3.80 3.75 3.67 3.77 AVG. COUNT~

TPM 740 668 798 1054 37.90

Spindle Speed 16920 16853 17195 17151


Productivity g/s/s 230 300 176 82Waste% 1.7 1.7 1.7 1.7


Production/day 2596.6 2540.2 1490.2 2545.8 9172.8

Rovg waste 1.5 1.5 1.5 1.5


Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 894.1 874.7 513.2 876.7

Roving Hank 0.8 0.8 0.8 1.55

TM 1.41 1.41 1.41 1.3

TPI 1.26 1.26 1.26 1.62

Spindle Speed 800 800 800 800

Section Unilap:

Production reqd 1084.7 1061.1 622.5 1075.1


42/163

q


del speed 118 118 118 90

gms/mtr 74 74 74 58


No of m/c reqd 0.37 0.36 0.21 0.61No of m/c after 5% maint 0.39 0.38 0.22 0.64 1.6

Waste% 0.5 0.5 0.5 0.5

0.99


Make DO/6, SB4 DO/6, SB4 DO/6, SB4 DO/6, SB4

Production reqd. 1090.1 1066.4 625.7 1080.4Efficiency% 0.85 0.85 0.85 0.85

Del speed 450 450 450 240

Sliver hank 0.143 0.143 0.143 0.18

Productivity kg/del/shift 758.2 758.2 758.2 321.2

No of del reqd 1.44 1.41 0.83 3.36

No of del reqd after 5% maint 1.5 1.5 0.9 3.5 7.4

waste% 0.5 0.5 0.5 0.53.9

Section Carding:

Make DK803 DK803 DK803 DK803

Production reqd 1095.6 1071.8 628.8 1085.8

Sliver hank 0 143 0 143 0 143 0 18


Make PS PS PS PS


43/163

Hard waste% 0.2 0.2 0.2 0.2




expected eff 85 85 85 85Utilisation 98 98 98 98




Make AC338 AC338 AC338 AC338Hard waste% 0.2 0.2 0.2 0.2


Tpi 10.2 10.2 10.2 12.2

Tpm 401.6 401.6 401.6 480.3

Spindle Speed 8200.0 8200.0 8200.0 8200

Productivity gm/drum/shift 727.38 869.31 584.29 302.41

Contraction 4.00 4.00 4.00 4.00expected eff 80 80 80 82




Conclusion:

Total Unit output Kg/day: 9172 8 Kg/Day Section Ring frame:

count 24 CHC 20CHC 30CHC 40CHC


44/163

No. of ply 1 1 1 1

mixing 100% S-6 100% S-6 100% S-6 50%J-34+50% S-6

No of R/F 0 5 5 11 2

Make G5/1 G5/1 G5/1 G5/1

Total spindles 0 4800 4800 10560



Actual count 24.5 20.5 30.5 40.5 10411.

TM 3.80 3.75 3.67 3.51 AVG. COUNT~

TPM 740 668 798 880 32.86

Spindle Speed 16920 16853 17195 16843


Productivity g/s/s 230 300 176 119Waste% 1.7 1.7 1.7 1.7


Production/day 0.0 4233.6 2483.7 3694.5 10411.

Rovg waste 1.5 1.5 1.5 1.5


Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 0.0 1457.9 855.3 1272.2

Roving Hank 0.8 0.8 0.8 1.1

TM 1.41 1.41 1.41 1.48

TPI 1.26 1.26 1.26 1.55


Expected Eff(Time) 87 87 87 87 Section Comber:


P d ti d 0 1480 868 1292


45/163


Nips/min 400 400 400 300

feed/nip 5.2 5.2 5.2 4.7


Sliver hank 0.125 0.125 0.125 0.165

efficiency 0.9375 0.9375 0.9375 0.9375Productivity kg/cbr/shift 412.4 412.4 412.4 283.0

No of del reqd 0.00 3.59 2.11 4.56


Waste% 1 1 1 1

Noil% 18.5 18.5 18.5 17.5

Tension draft 1.095 1.095 1.095 1.095

5.98Section Unilap:

Production reqd 0.0 1768.6 1037.6 1530.5


del speed 118 118 118 90

gms/mtr 74 74 74 74


No of m/c reqd 0.00 0.60 0.35 0.68


Waste% 0.5 0.5 0.5 0.5

1.00


Make DO/6 SB4 DO/6 SB4 DO/6 SB4 DO/6 SB4 Section Post Spinning: Autoconer


Hard waste% 0 5 0 5 0 5 0 5


46/163

Hard waste% 0.5 0.5 0.5 0.5

Yarn for winding kg/shift 0.0 1411.2 827.9 1231.5 3470.

Avg drum speed 1350 1350 1350 950




Drums reqd after 3% maint 0.0 113.5 99.1 256.2 468.


Make PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.






Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.



Hard waste% 0.2 0.2 0.2 0.2


Tpi 10 2 10 2 10 2 12 2

Section Ring frame:

count 50 CWC 40 CHC


47/163

count 50 CWC 40 CHC

No. of ply 1 1

mixing 50%M/50%B 50 J 50 S

No of R/F 11 10 2

Make G5/1 G5/1

Total spindles 10560 9600

Utilisation 98 98 UNIT OUTPUT

Nominal count 50 40 OUTPUT/DAY~

Actual count 50.5 40.5 6048.4

TM 4.04 3.42 AVG. COUNT~TPM 1130 858 #REF!

Spindle Speed 18418 16974

Expected Eff(Time) 96 94

Productivity g/s/s 83 123

Waste% 1.7 1.7Production/shift 859.0 1157.2

Production/day 2576.9 3471.6 6048.4

Rovg waste 1.5 1.5


Section Unilap:



48/163

Production reqd 1094.5 1486.6

Efficiency 70 70

del speed 90 90

gms/mtr 54 64

Productivity kg/shift 1633.0 1935.4

No of m/c reqd 0.67 0.77

No of m/c after 5% maint 0.70 0.81 1.5

Waste% 0.5 0.5

0.81


Make DO/6, SB4 DO/6, SB4

Production reqd. 1100.0 1494.1

Efficiency% 0.85 0.85

Del speed 450 550

Sliver hank 0.182 0.145

Productivity kg/del/shift 595.7 913.8

No of del reqd 1.85 1.63

No of del reqd after 5% maint 1.9 1.7 3.7

waste% 0 5 0 5


Make PS PS


49/163

Make PS PS

Hard waste% 0.2 0.2

Yarn for winding kg/shift 0.0 0.0 0.0

Avg drum speed 600 600

Productivity kg/drum/shift 5.72 7.14

expected eff 85 85

Utilisation 98 98

No of drums reqd per shift 0.0 0.0

Drums reqd after 2% maint 0.0 0.0 0.0


Make AC338 AC338

Hard waste% 0.2 0.2

Yarn for winding kg/shift 0.0 0.0 0.0

Tpi 10.2 10.2

Tpm 401.6 401.6

Spindle Speed 8200.0 8200.0

Productivity gm/drum/shift 352.89 440.02

Contraction 4 00 4 00

Section Ring frame:

count 20/2CHC 32sCHC 40sCWC


50/163

No. of ply 2 1 1

mixing 50/50 50/50 100%S-6

No of R/F 4 6 14 24

Make G5/1 G5/1 G5/1




Actual count 20.2 32.5 40.2 11769.4

TM 3.78 3.48 3.93 AVG. COUNT~

TPM 668 780 980 #REF!

Spindle Speed 17173 18515 21349Expected Eff(Time) 88 92 93


Waste% 1.7 1.7 1.7


Production/day 3386.9 3048.2 5334.3 11769.4



Make LF1400 LF1400 LF1400

Production Reqd. 1166.3 1049.7 1836.9

R i H k 0 8 0 9 0 9

Section Comber:

Make E62H E62H E62H

P d i d 1184 1066 1865


51/163

Production reqd 1184 1066 1865

Nips/min 400 400 400

feed/nip 5.2 5.2 5.2

feed gms/mtr 74 74 74

Sliver hank 0.125 0.125 0.125efficiency 0.9375 0.9375 0.9375

Productivity kg/cbr/shift 404.8 404.8 397.2

No of del reqd 2.92 2.63 4.69

machine reqd after 5% maint 3.07 2.76 4.93 10.76

Waste% 1 1 1

Noil% 20 20 21.5Tension draft 1.095 1.095 1.095

5.83

Section Unilap:

Production reqd 1432.6 1289.4 2284.3

Efficiency 70 70 70del speed 118 118 100

gms/mtr 74 74 74

Productivity kg/shift 2934.0 2934.0 2486.4

No of m/c reqd 0.49 0.44 0.92


W st % 0 5 0 5 0 5 Section Post Spinning: Autoconer

Make AC338 AC338 AC338

H d t % 0 5 0 5 0 5


52/163

Hard waste% 0.5 0.5 0.5

Yarn for winding kg/shift 1129.0 1016.1 1778.1 3923.

Avg drum speed 1350 1550 1450

Productivity kg/drum/shift 13.01 8.34 6.82

expected eff 69 62 67Utilisation 99.5 99.5 99.5


Drums reqd after 1.5% maint 88.1 123.7 264.8 476.6


Make PS PS PS

Hard waste% 0.2 0.2 0.2

Yarn for winding kg/shift 1126.7 0.0 0.0 1126.



expected eff 85 85 85

Utilisation 98 98 98

No of drums reqd per shift 78.7 0.0 0.0

Drums reqd after 2% maint 80.3 0.0 0.0 80.3


Section Ring frame:

count 24CHC 20CWC 50 CWC 50 CWC

No. of ply 1 1 1 1


53/163

p y

mixing 50/50 50/50 100%MCU-5 100%MCU-5

No of R/F 6 4 11 3 24

No Oof spl per frame 960 960 960 864

Make G5/1 G5/1 G5/1 G5/1

Total spindles 5760 3840 10560 2592Utilisation 98 98 98 98 UNIT OUTPUT


Actual count 24.2 20.2 49.2 49.2 12227.5

TM 3.54 3.88 4.04 4.04 AVG. COUNT~

TPM 686 686 1116 1116 #REF!

Spindle Speed 19694 18309 21588 21588



Waste% 1.7 1.7 1.7 1.7


Production/day 4843.2 3556.2 3073.6 754.4 12227.5

Rovg waste 1.5 1.5 1.5 1.5


Make LF1400 LF1400 LF1400 LF1400

Production Reqd. 1667.8 1224.6 1058.4 259.8

Roving Hank 0.8 0.8 1.2 1.2

TM 1.52 1.52 1.33 1.33

TPI 1.36 1.36 1.46 1.46


Section Comber:




54/163

Nips/min 400 400 370 370

feed/nip 5.2 5.2 4.7 4.7


Sliver hank 0.115 0.115 0.16 0.16

efficiency 0.9375 0.9375 0.9375 0.9375Productivity kg/cbr/shift 464.5 464.5 246.4 246.4

No of del reqd 3.65 2.68 4.36 1.07


Waste% 1 1 1 1

Noil% 15.1 15.1 20.2 20.2

Tension draft 1.095 1.095 1.095 1.095

5.70

Section Unilap:

Production reqd 1965.7 1443.3 1302.2 319.6


del speed 120 120 100 100

gms/mtr 80 80 54 54


No of m/c reqd 0.61 0.45 0.72 0.18No of m/c after 5% maint 0.64 0.47 0.75 0.18 2.05

Waste% 0.5 0.5 0.5 0.5

1.11 0.94


Make SB2 SB2 DO/6 DO/6



Hard waste% 0.5 0.5 0.5 0.5


55/163


Avg drum speed 1500 1500 1350 1350



Utilisation 99.5 99.5 99.5 99.5No of drums reqd per shift 144.3 88.4 210.2 51.6 494.

Drums reqd after 1.5% maint 146.5 89.8 213.3 52.4 501.


Make PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2










Hard waste% 0.2 0.2 0.2 0.2


Tpi 10.2 10.2 12.2 12.2

Section Ring frame:

count 60 CWC 50 CWC 50 CWC

No of ply 1 1 1


56/163

No. of ply 1 1 1

mixing 100%MCU5 100%MCU-5 100%MCU-5

No of R/F 10 11 3 24

No Oof spl per frame 960 960 864

Make G5/1 G5/1 G5/1Total spindles 9600 10560 2592



Actual count 60.5 50.5 50.5 5666.8

TM 4.36 4.33 4.33 AVG. COUNT~

TPM 1336 1212 1212 #REF!Spindle Speed 22869 22849 22849



Waste% 1.7 1.7 1.7


Production/day 2032.1 2918.4 716.3 5666.8



Make LF1400 LF1400 LF1400

Production Reqd. 699.8 1004.9 246.7

Section Comber:

Make E62H E62H E62H

Production reqd 710 1020 250


57/163

q

Nips/min 275 370 370

feed/nip 4.7 5.2 5.2

feed gms/mtr 54 54 54

Sliver hank 0.16 0.16 0.16efficiency 0.9375 0.9375 0.9375

Productivity kg/cbr/shift 176.7 275.0 275.0

No of del reqd 4.02 3.71 0.91

machine reqd after 5% maint 4.22 3.90 0.96 9.07

Waste% 1 1 1

Noil% 23 19.5 19.5

Tension draft 1.095 1.095 1.095

4.85

Section Unilap:

Production reqd 880.9 1229.3 301.7

Efficiency 70 70 70

del speed 90 100 100gms/mtr 54 54 54

Productivity kg/shift 1633.0 1814.4 1814.4

No of m/c reqd 0.54 0.68 0.17


Waste% 0.5 0.5 0.5

0 89 Section Post Spinning: Autoconer

Make AC338 AC338 AC338

Hard waste% 0.5 0.5 0.5


58/163

Yarn for winding kg/shift 677.4 972.8 238.8 1888.9



expected eff 67 67 67Utilisation 99.5 99.5 99.5


Drums reqd after 1.5% maint 146.8 239.9 58.9 298.8


Make PS PS PS

Hard waste% 0.2 0.2 0.2

Yarn for winding kg/shift 0.0 0.0 0.0 0.0



expected eff 85 85 85

Utilisation 98 98 98No of drums reqd per shift 0.0 0.0 0.0

Drums reqd after 2% maint 0.0 0.0 0.0 0.0


Section Ring rame:

ELITWIST

count 2/60CWC 40CHC 50CWC 30 CWC 20 CHC 24CHC

No. of ply 1 1 1 1 1 1

mixing 100%MCU 5 100%MCU 5 100% MCU 5 50/50 50/50 50/50


59/163

mixing 100%MCU-5 100%MCU-5 100% MCU-5 50/50 50/50 50/50

No of R/F 3 5 6 6 2 2 24


Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1

Total spindles 2592 4800 5760 5760 1920 1920



Actual count 30.5 39.5 49.5 30.2 20.2 24.2 11518.2

TM 3.96 3.96 4.20 3.96 3.55 3.55 AVG. COUNT~

TPM 968 968 1157 858 655 686 28.25

Spindle Speed 19003 21569 23756 21194 18803 19358


Productivity g/s/s 150 136 100 195 335 278Waste% 1.7 1.7 1.7 1.7 1.7 1.7


Production/day 1143.1 1919.2 1693.4 3302.2 1891.0 1569.3 11518.2

Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5


Make ELECTROJET LF1400 LF1400 LF1400 LF1400 LF1400Production Reqd. 393.6 660.9 583.1 1137.1 651.2 540.4

Roving Hank 1.2 1.2 1.2 0.7 0.7 0.7

TM 1.5 1.5 1.5 1.54 0.154 1.54

TPI 1.64 1.64 1.64 1.29 0.13 1.29

Spindle Speed 980 900 800 850 850 850


P d / /

Section Comber:


Production reqd 400 671 592 1154 661 549

Nips/min 370 370 370 400 400 400


60/163

p

feed/nip 5.2 5.2 5.2 5.2 5.2 5.2

feed gms/mtr 54 54 79 79 79 79

Sliver hank 0.165 0.165 0.165 0.125 0.125 0.125

efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375


No of del reqd 1.47 2.47 1.49 2.56 1.47 1.22


Waste% 1 1 1 1 1 1

Noil% 20.5 20.5 20.5 16.5 16.5 16.5

Tension draft 1.095 1.095 1.095 1.095 1.095 1.095

8.39 2.82

Section Unilap:

Production reqd 485.5 815.2 719.3 1356.4 776.7 644.6

Efficiency 70 70 70 70 70 70

del speed 120 120 116 112 112 112

gms/mtr 54 54 54 79 79 79


No of m/c reqd 0.22 0.37 0.34 0.46 0.26 0.22


Waste% 0.5 0.5 0.5 0.5 0.5 0.5

1.47 0.50


Make DO/6 DO/6 DO/6 DO/6 SB2 SB2

Production reqd. 487.9 819.2 722.9 1363.2 780.6 647.8

Efficiency% 0 85 0 85 0 85 0 85 0 85 0 85 Section Post Spinning: Autoconer


Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5



61/163

g g

Avg drum speed 1500 1350 1350 1500 1500 1500


expected eff 64 63 63 64 64 64

Utilisation 99.5 99.5 99.5 99.5 99.5 99.5





Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2


Avg drum speed 600 500 500 600 600 600


expected eff 85 85 85 85 85 85

Utilisation 98 98 98 98 98 98





Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2


Tpi 10.2 12.2 12.2 10.2 10.2 10.2

Tpm 401.6 480.3 480.3 401.6 401.6 401.6

Spindle Speed 8200 0 8200 8200 8200 0 8200 0 8200 0 Section Ring frame:

ELITWIST ELITWIST

count 2/40CWC 2/40CWC 40CWC 30 CWC

No. of ply 1 1 1 1


62/163

p y

mixing 100% S-6 100% S-6 100% S-6 50/50

No of R/F 3 2 9 10 24

No Oof spl per frame 864 960 960 960

Make G5/1 G5/1 G5/1 G5/1Total spindles 2592 1920 8640 9600



Actual count 20.2 20.2 39.2 30.2 12647.2

TM 4.62 4.62 4.02 3.97 AVG. COUNT~

TPM 818 818 990 858 30.00Spindle Speed 19852 19852 21731 21194



Waste% 1.7 1.7 1.7 1.7


Production/day 2133.7 1580.5 3429.2 5503.7 12647.2

Rovg waste 1.5 1.5 1.5 1.5


Make ELECTROJET ELECTROJET LF1400 LF1400

P d ti R d 734 8 544 3 1180 9 1895 2 Section Comber:




63/163

Nips/min 400 400 400 400

feed/nip 5.2 5.2 5.2 5.2


Sliver hank 0.115 0.115 0.115 0.115efficiency 0.9375 0.9375 0.9375 0.9375


No of del reqd 1.69 1.25 2.72 4.32


Waste% 1 1 1 1

Noil% 18.5 18.5 18.5 17.5

Tension draft 1.095 1.095 1.095 1.095

3.10 4.53

Section Unilap:

Production reqd 891.4 660.3 1432.5 2279.9


del speed 116 116 116 116gms/mtr 79 79 79 74


No of m/c reqd 0.29 0.21 0.47 0.79


Waste% 0.5 0.5 0.5 0.5

Section ost Spinning: Autoconer


Hard waste% 0.5 0.5 0.5 0.5


64/163


Avg drum speed 1500 1500 1350 1500


expected eff 64 64 63 64Utilisation 99.5 99.5 99.5 99.5


Drums reqd after 1.5% maint 53.9 39.9 189.6 207.7 491.


Make PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2








Section Ring frame:

ELITE TWIST

count 2/40CWC 20CWC 30 CWC 50 CWC 70CWC

No. of ply 1 1 1 1 1

i i 50/50 50/50 50/50 60/40M/G 60/40M/G


65/163

mixing 50/50 50/50 50/50 60/40M/G 60/40M/G

No of R/F 3 2 6 13 0 24


Make G5/1 G5/1 G5/1 G5/1 G5/1

Total spindles 2592 1920 5760 12480 0



Actual count 20.2 20.2 30.2 50.2 70.5 10520.8

TM 4.57 3.86 3.95 4.35 4.35 AVG. COUNT~

TPM 808 686 854 1213 1437 11.67

Spindle Speed 19248 18475 20861 21754 24400



Waste% 1.7 1.7 1.7 1.7 1.7


Production/day 2118.5 1834.6 3302.2 3265.5 0.0 10520.8

Rovg waste 1.5 1.5 1.5 1.5 1.5


Make LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 729.5 631.7 1137.1 1124.5 0.0

Roving Hank 0.9 0.6 0.6 1.2 1.45

TM 1.54 1.54 1.54 1.32 1.32

Section Comber:


Production reqd 741 641 1154 1142 0

Nips/min 400 400 400 350 300


66/163

Nips/min 400 400 400 350 300

feed/nip 5.2 5.2 5.2 4.7 4.7

feed gms/mtr 79 79 79 56 56

Sliver hank 0.125 0.125 0.125 0.165 0.165

efficiency 0.9375 0.9375 0.9375 0.9375 0.9375Productivity kg/cbr/shift 445.7 445.7 445.7 241.7 207.2

No of del reqd 1.66 1.44 2.59 4.72 0.00


Waste% 1 1 1 1 1

Noil% 17.5 17.5 17.5 20.2 20.2

Tension draft 1.095 1.095 1.095 1.095 1.095

5.98Section Unilap:

Production reqd 877.6 760.0 1367.9 1383.6 0.0


del speed 120 120 120 90 90

gms/mtr 79 79 79 56.6 56

Productivity kg/shift 3185.3 3185.3 3185.3 1711.6 1693.4No of m/c reqd 0.28 0.24 0.43 0.81 0.00


Waste% 0.5 0.5 0.5 0.5 0.5

0.99




Hard waste% 0.5 0.5 0.5 0.5 0.5



67/163

f g g f

Avg drum speed 1500 1500 1500 1500 1500



Utilisation 99.5 99.5 99.5 99.5 99.5No of drums reqd per shift 52.7 45.6 122.8 201.8 0.0 422.9



Make PS PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2 0.2Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.0

Avg drum speed 600 600 600 600 600





Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0.0



Hard waste% 0.2 0.2 0.2 0.2 0.2

Section Ring frame:

Eli-twist

count 2/40CWC 40 CWC 40 CHC 30 CHC 20 CWC 30 CWC

No. of ply 1 2 2 1 2 1

mixing 100 s-6 100 s-6 100 s-6 100 s-6 50/50 50/50


68/163

mixing 100 s-6 100 s-6 100 s-6 100 s-6 50/50 50/50

No of R/F 2 3 5 4 3 7 24


Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1

Total spindles 1728 2880 4800 3840 2880 6720



Actual count 20.2 39.5 40.5 30.5 20.5 30.2 13289.6

TM 4.59 4.00 3.47 3.57 3.95 3.95 AVG. COUNT~

TPM 813 990 870 772 702 854 26.25

Spindle Speed 18737 21421 19873 18850 19618 20968Expected Eff(Time) 89 92 92 90 89 90 39.5


Waste% 1.7 1.7 1.7 1.7 1.7 1.7


Production/day 1381.8 1143.1 1961.6 2178.9 2751.8 3872.3 13289.6

Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5

4486.5 6624.2Section Speed Frame:


Production Reqd. 475.8 393.6 675.5 750.3 947.6 1333.4

Roving Hank 0.9 0.9 0.9 0.9 0.7 0.7

TM 1 51 1 51 1 51 1 51 1 58 1 58 Section Comber:


Production reqd 483 400 686 762 962 1354

Nips/min 400 400 400 400 400 400


69/163

p

feed/nip 5.2 5.2 5.2 5.2 5.2 5.2

feed gms/mtr 74 74 74 74 78 78

Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125

efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375Productivity kg/cbr/shift 397.2 397.2 397.2 397.2 447.0 440.0

No of del reqd 1.22 1.01 1.73 1.92 2.15 3.08


Waste% 1 1 1 1 1 1

Noil% 21.5 21.5 21.5 21.5 16.2 17.5

Tension draft 1.095 1.095 1.095 1.095 1.095 1.095

6.16 5.49

Section Unilap:

Production reqd 591.8 489.5 840.0 933.1 1127.4 1604.1

Efficiency 70 70 70 70 70 70

del speed 116 116 116 116 118 118

gms/mtr 74 74 74 74 78 78


No of m/c reqd 0.21 0.17 0.29 0.32 0.36 0.52


Waste% 0.5 0.5 0.5 0.5 0.5 0.5

1.04 0.93




Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5



70/163

g g

Avg drum speed 1450 1000 1000 1300 1300 1500


expected eff 64 72 72 67 64 67

Utilisation 99.5 99.5 99.5 99.5 99.5 99.5No of drums reqd per shift 35.6 74.1 130.4 90.2 80.1 137.5 217.7




Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2


Avg drum speed 600 500 500 600 600 600


expected eff 85 85 85 85 85 85

Utilisation 98 98 98 98 98 98


Drums reqd after 2% maint 0.0 63.6 111.9 0.0 66.2 0.0 66.



Hard waste% 0 2 0 2 0 2 0 2 0 2 0 2 Section Ring frame:

ELITWIST

count 2/40CWC 40CWC 22 CHC 30 CWC 30 CHC

No. of ply 1 1 1 1 1

mixing 100% S-6 100% S-6 100% S-6 50/50 50/50


71/163

g

No of R/F 3 8 2 8 3 24


Make G5/1 G5/1 G5/1 G5/1 G5/1

Total spindles 2592 7680 1920 7680 2880



Actual count 20.2 39.2 22.2 30.2 30.2 12981.3

TM 4.62 4.02 3.60 3.97 3.97 AVG. COUNT~

TPM 818 990 668 858 858 31.42

Spindle Speed 19285 21731 18999 21194 22498



Waste% 1.7 1.7 1.7 1.7 1.7


Production/day 2072.8 3048.2 1704.7 4402.9 1752.7 12981.3

Rovg waste 1.5 1.5 1.5 1.5 1.5


Make ELECTROJET LF1400 LF1400 LF1400 LF1400

Production Reqd. 713.8 1049.7 587.0 1516.2 603.6

Roving Hank 0.9 0.9 0.8 0.6 0.6

TM 1.53 1.51 1.51 1.51 1.51

Section Comber:


Production reqd 725 1066 596 1539 613

Nips/min 400 400 400 400 400


72/163

feed/nip 5.2 5.2 5.2 5.2 5.2

feed gms/mtr 79 79 79 74 74

Sliver hank 0.115 0.115 0.115 0.115 0.115

efficiency 0.9375 0.9375 0.9375 0.9375 0.9375Productivity kg/cbr/shift 440.3 440.3 440.3 422.5 422.5

No of del reqd 1.65 2.42 1.35 3.64 1.45


Waste% 1 1 1 1 1

Noil% 18.5 18.5 18.5 16.5 16.5

Tension draft 1.095 1.095 1.095 1.095 1.095

5.69 5.35Section Unilap:

Production reqd 865.9 1273.4 712.1 1808.5 719.9


del speed 116 116 116 118 118

gms/mtr 79 79 79 79 79

Productivity kg/shift 3079.1 3079.1 3079.1 3132.2 3132.2No of m/c reqd 0.28 0.41 0.23 0.58 0.23


Waste% 0.5 0.5 0.5 0.5 0.5

0.97 0.85




Hard waste% 0.5 0.5 0.5 0.5 0.5


d d


73/163

Avg drum speed 1500 1350 1500 1500 1500



Utilisation 99.5 99.5 99.5 99.5 99.5No of drums reqd per shift 51.5 166.1 46.6 163.7 65.2 264.



Make PS PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2 0.2Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.

Avg drum speed 600 500 600 600 600





Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0.



Hard waste% 0.2 0.2 0.2 0.2 0.2

Section Ring frame:

count 30 CWC 30 CWC 32 CWC 20 CWC 40CWC 30CHC 34 CHC 20 CHC

No. of ply 1 1 1 1 1 1 1 1

mixing 50/50 50/50 50/50 50/50 100%S-6 100%S-6 100%S-6 100%S-6

No of R/F 3 1 8 0 6 2 4 0 24

No Oof spl per frame 864 960 960 960 960 960 960 960


74/163

No Oof spl per frame 864 960 960 960 960 960 960 960

Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1 G5/1 G5/1

Total spindles 2592 960 7680 0 5760 1920 3840 0

Utilisation 98 98 98 98 98 98 98 98 UNIT OUTPU

Nominal count 30 30 32 20 40 30 34 20 OUTPUT/DAYActual count 30.2 30.2 32.2 20.2 40.2 30.2 34.2 20.2 11497.0

TM 3.95 3.95 3.94 3.93 3.93 3.49 3.55 3.78 AVG. COUNT

TPM 854 854 880 695 980 755 818 668 33.83

Spindle Speed 20861 20861 20924 19138 21818 18442 20655 18678

Expected Eff(Time) 90 90 91 89 91 90 90 89

Productivity g/s/s 195 195 180 325 135 195 178 330

Waste% 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7

Production/shift 495.3 183.5 1354.8 0.0 762.0 366.9 669.8 0.0

Production/day 1486.0 550.4 4064.3 0.0 2286.1 1100.7 2009.5 0.0 11497.0Rovg waste 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

6100.6 5396.4


Make LF1400 LF1400 LF1400 LF1400 LF1400 LF1400 LF1400 LF1400

Production Reqd. 511.7 189.5 1399.5 0.0 787.2 379.0 692.0 0.0

Roving Hank 0.7 0.7 0.7 0.7 0.9 0.7 0.7 0.7

TM 1.62 1.62 1.62 1.62 1.47 1.47 1.47 1.47

TPI 1.36 1.36 1.36 1.36 1.39 1.23 1.23 1.23

Spindle Speed 1200 800 800 800 800 800 800 800

Expected Eff(Time) 87 87 87 87 87 87 87 87

Productivity Kg/s/s 7.92 5.28 5.28 5.28 3.99 5.82 5.82 5.82

Spindles required 64.6 35.9 265.0 0.0 197.2 65.1 118.9 0.0

Spindles after 5% maint 67.8 37.7 278.3 0.0 207.1 68.4 124.9 0.0 784.1

Waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

383 8 400 3 Section Comber:

Make E62H E62H E62H E62H E62H E62H E62H E62H

Production reqd 519 192 1421 0 807 385 702 0

Nips/min 400 400 400 400 400 400 400 400

feed/nip 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2

feed gms/mtr 78 78 78 78 66 66 66 66


75/163

feed gms/mtr 78 78 78 78 66 66 66 66

Sliver hank 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125

efficiency 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375 0.9375

Productivity kg/cbr/shift 445.4 445.4 445.4 445.4 363.3 363.3 363.3 363.3

No of del reqd 1.17 0.43 3.19 0.00 2.22 1.06 1.93 0.00machine reqd after 5% maint 1.22 0.45 3.35 0.00 2.33 1.11 2.03 0.00 10.50

Waste% 1 1 1 1 1 1 1 1

Noil% 16.5 16.5 16.5 16.5 19.5 19.5 19.5 19.5

Tension draft 1.095 1.095 1.095 1.095 1.095 1.095 1.095 1.095

5.03 5.48

Section Unilap:

Production reqd 610.4 226.1 1669.4 0.0 972.7 463.7 846.5 0.0

Efficiency 70 70 70 70 70 70 70 70del speed 118 118 118 115 115 115 115 115

gms/mtr 78 78 78 78 66 66 66 66

Productivity kg/shift 3092.5 3092.5 3092.5 3013.9 2550.2 2550.2 2550.2 2550.2

No of m/c reqd 0.20 0.07 0.54 0.00 0.38 0.18 0.33 0.00

No of m/c after 5% maint 0.21 0.08 0.57 0.00 0.40 0.19 0.35 0.00 1.79

Waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

0.85 0.94


Make SB2 SB2 SB2 SB2 D-30 D-30 D-30 D-30

Production reqd. 613.4 227.2 1677.8 0.0 977.6 466.0 850.7 0.0

Efficiency% 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85

Del speed 500 500 500 500 700 700 700 700

Sliver hank 0.125 0.125 0.125 0.125 0.143 0.143 0.143 0.143

Productivity kg/del/shift 963.7 963.7 963.7 963.7 1179.3 1179.3 1179.3 1179.3

No of del reqd 0.64 0.24 1.74 0.00 0.83 0.40 0.72 0.00 Section Post Spinning: Autoconer

Make AC338 AC338 AC338 AC338 AC338 AC338 AC338 AC338

Hard waste% 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Yarn for winding kg/shift 495.3 183.5 1354.8 0.0 762.0 366.9 669.8 0.0 38

Avg drum speed 1450 1500 1000 1450 1000 1500 1500 1500

Productivity kg/drum/shift 8.67 9.39 6.31 12.96 5.05 9.39 8.29 14.03


76/163

y g

expected eff 64 67 72 64 72 67 67 67

Utilisation 99.5 99.5 99.5 99.5 99.5 99.5 99.5 99.5

No of drums reqd per shift 57.2 19.5 214.8 0.0 150.9 39.1 80.8 0.0

Drums reqd after 1.5% maint 58.0 19.8 218.1 0.0 153.1 39.7 82.0 0.0


Make PS PS PS PS PS PS PS PS

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Avg drum speed 600 600 500 600 500 600 600 600

Productivity kg/drum/shift 9.57 9.57 7.48 14.31 5.99 9.57 8.45 14.31

expected eff 85 85 85 85 85 85 85 85Utilisation 98 98 98 98 98 98 98 98

No of drums reqd per shift 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Drums reqd after 2% maint 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0


Make AC338 AC338 AC338 AC338 AC338 AC338 AC338 AC338

Hard waste% 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Yarn for winding kg/shift 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Tpi 10.2 10.2 12.2 10.2 12.2 10.2 10.2 10.2

Tpm 401.6 401.6 480.3 401.6 480.3 401.6 401.6 401.6

Spindle Speed 8200.0 8200.0 8200 8200.0 8200 8200.0 8200.0 8200.0

Productivity gm/drum/shift 590.09 590.09 474.28 882.22 379.90 590.09 521.08 882.22

Contraction 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00

expected eff 80 80 82 80 82 80 80 80

Utilisation 98 98 98 98 98 98 98 98 Section Ring frame:

Eli-twist Eli-twistcount 2/40CWC 30CHC 24CHC 32CWC 2/40CWC 50CWC

No. of ply 1 1 1 1 1 1

mixing 50/50 50/50 50/51 50/51 100%MCU5 100%MCU5

No of R/F 3 2 2 5 2 10 24


77/163

No of R/F 3 2 2 5 2 10 24


Make G5/1 G5/1 G5/1 G5/1 G5/1 G5/1

Total spindles 2592 1920 1920 4800 1920 9600Utilisation 98 98 98

Documents

Spin Plan 3