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Specialty Conveyors The Material Handling Specialists Celebrating 50 years building Curved Conveyors

Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

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Page 1: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Specialty ConveyorsThe Material Handling Specialists

Celebrating 50 years building Curved Conveyors

Page 2: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®
Page 3: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Portec conveyors begin where the straight conveyor ends...

Spiral-Lift® Belt Conveyor

Portec SG Belt Power Curve

ChuteMaster® Fiberglass Spiral Chute

Angle-Flo® Belt Merge Conveyor

Knife-Edge® Belt Power Curve

THAILAND SALES OFFICE:PERT CONVEYOR CO., LTD. Tel.: +(662) 713-0755, 382-2578 30/9-30/10 Soi Jaroenjai 713-1743, 381-9323Sukhumvit 63, Klongtan Nua Fax: +(662) 391-9683 Vadhana, Bangkok 10110 E-mail: [email protected]

PORTEC ASIA - SALES & TECHNICAL SUPPORT OFFICE:PERT ENGINEERING LTD. Tel.: +(852) 2553 416910 Heung Yip Road Fax: +(852) 2873 5019Wong Chuk Hang E-mail: [email protected] Kong, CHINA

USA HEADQUARTERS & FACTORY:PORTEC FLOMASTER Tel.: +1(719) 275-7471One Forge Road (81212) Fax: +1(719) 269-3750PO Box 589 E-mail:[email protected]ñon City, CO 81215 USA Web: www.portec.com

Page 4: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Portec Chain/Belt Reliability

• No Substitute for Reliability• Easy to Maintain• Low Lifetime Cost• Practical Design • No sensitive, “highly-tuned” systems

Page 5: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Flexibility in the choice of belts• High-Tech belt fabric NOT required

• Special belt splices NOT required

• Wide range of available belt materials

No Damage from End Roll Slippage

Reduced Maintenance• Frequent adjustments NOT necessary

• Belt replacements do NOT require major disassembly

• Special splicing techniques NOT required

Greater Reliability• Conveyor function is NOT affected by fluctuations in the environment or loading

• Precise belt tensioning and alignment of the end pulleys NOT required

• Belt contamination does NOT cause loss of drive traction

• Does not use the end roll to drive the conveyor belt• The belt is driven by the chain and sprocket

Positive Drive/ Loose Belt Technology

PUT AN END TO SUDDEN CATASTROPHIC CONVEYOR FAILURE !!!

Page 6: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Proven Portec Technology• High speed capability• Low noise operation• Complies with latest safety standards• Wide conveying widths available • Custom designed for your specific application• Low belt tension for long component life• Rugged steel construction - no shortcuts, such as wood components• Positive drive belt system means no end roll slip• Simplified maintenance enhancements• Over 50 years experience Portec invented the Belt Power Curve

PERFORMANCE • SIMPLICITY • RELIABILITY

Portec SGBELT POWER CURVES

Page 7: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

* End roll diameter at conveying centerline including belt thickness of 2.8 mm.Note: Conveying width (F) is equivalent to the “between sideguard” (BSG) width or “be-tween frame” (BF) width. The exposed belt width is approximately 12 mm narrower than the nominal conveying width (F).The outside radius frame, chain cover and both sideguards extend 9.5 mm past the true angle at both ends of the conveyor. The inside radius frame length matches the true angle.

Application SpecialsPortec Flomaster can design and build the Belt Power Curve to meet your special application requirements. Special radius and food-grade stainless steel designs are just a few of the many possible specials that Flomaster will do to meet your needs. Portec belt curves are available in a wide range of angles up to 350 degrees.

Standard Model Dimensions

LO, LI, RO, RI represent potential drive shaft locations

Standard ModelsThe above list is only a small example of the model sizes available from Portec. There are 4 standard family sizes of Portec Belt Power Curves based upon the outside conveying radius (C) and a range of conveying widths (F). Any convey-ing width within the available range and having one of the 5 standard outside conveying radii, would be considered a standard model. While Portec frequently designs and builds special radius belt curves, the standard models represent the best value and shortest production lead-time.

Standard FeaturesConveyor drive system: Positive-drive precision sidebow chain is attached to the edge of the conveyor belt to both drive and track the beltBelt drive chain: #50 sidebow steel chain with belt attachment links; design load 290 kg.; ultimate strength 2459 kg.; optional nickel plated chain for special applicationsConveyor belt: 2-ply Black PVC-OP; a wide range of optional belt materials available; laced belt seams are standard, vulcanized endless seams are optionalFrame construction: Welded 3.42 mm painted steel (some smaller models use 2.65 mm steel); stainless steel/washdown construction for special applicationsEnd roll sprockets: 27 or 40 tooth steel beveled-tooth sprockets to match #50 sidebow chain. Models with a stainless steel frame use 30 or 40 tooth sprock-ets. Stainless steel or hardened tooth sprockets are available as an option.End roll shafts: Turned, ground and polished 1045 or 1144 stress-proof steelEnd roll bearings: Precision, sealed for life, and fitted in a cast iron housing. Grease fitting for the self-aligning feature. Nickel-plated housings are available as an option.End rolls: Fabricated, all-steel rolls using spun-formed shells and weldable cast steel hubs. No lagging is required. Stainless steel or solid plastic rolls are available as an option.Return wheels: Rubber covered wheels with preci-sion ball bearings are positioned along a steel shaft or on hanger brackets.Sideguards: 1.89 mm steel is standard. 2.65 mm steel is optional. Sideguards over 150 mm high have a 19 mm angled out top flange. If no sideguards are requested, a 51 mm sideguard will be provided on the outside radius of the conveyor. Sideguard height is measured from the top of the slider bed. Paint: DTM (direct to metal) paint in 5 colors. A wide range of optional colors and paint types are available.

MODEL NUMBERS

CONSTANT DIMEN-SIONS

INSIDE RADIUS

A

CON-VEYING

CENTER-LINE

B

CON-VEYING WIDTH

F

END ROLL DIAM-

ETER @ CENTER-

LINE

GEAR-IN1 rpm=

mm

“A” Belt Curve Family (178-635 conveying width)

1022M178C=1200D=1289Frame

Height=216Standard Shaft Ø =25mm

1022 1111 178 122 377900M300 900 1050 300 115 356800M400 800 1000 400 110 339750M450 750 975 450 107 331700M500 700 950 500 104 322600M600 600 900 600 99 305565M635 565 882.5 635 97 299

“B” Belt Curve Family (178-940 conveying width)

1322M178C=1500 D=1589Frame

Height=216Standard Shaft Ø =30mm

1322 1411 178 125 3871150M350 1150 1325 350 117 3631000M500 1000 1250 500 111 343850M650 850 1175 650 104 322750M750 750 1125 750 100 308675M825 675 1087.5 825 97 298560M940 560 1030 940 92 282

“C” Belt Curve Family (178-1000 conveying width)2022M178

C=2200D=2289Frame

Height=216Standard Shaft Ø =35mm

2022 2111 178 129 4001825M375 1825 2012.5 375 123 3811700M500 1700 1950 500 119 3691575M625 1575 1887.5 625 116 3571450M750 1450 1825 750 112 3461375M825 1375 1787.5 825 110 3381200M1000 1200 1700 1000 104 322

“HC” Belt Curve Family(1001-1245 conveying width)1199HM1001 C=2200

D=2289Frame

Height=305Standard Shaft Ø =35mm

1199 1699.5 1001 151 4771120HM1080 1120 1660 1080 150 4661070HM1130 1070 1635 1130 148 4591000HM1200 1000 1600 1200 145 449955HM1245 955 1577.5 1245 143 444

Page 8: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Portec SLSMOOTH • SMALL PRODUCT • HANDLING

BELT POWER CURVES

You Need a Belt Power Curve...

For Reliable Small Product Conveying!

Portec invented the Belt Power Curve over 50 years ago. With over 70,000 belt curves in service, we have the experience you can depend upon.

Proven Portec Technology• Smooth product transfers• Low noise operation• Complies with latest safety and sanitary standards• Wide conveying widths available • Custom designed for your specific application• Low belt tension for long component life• Rugged steel construction - no shortcuts or inferior materials• Positive drive belt system means no end roll slip• Simplified maintenance enhancements

Page 9: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Standard ModelsThe above list is only a small example of the model sizes available from Portec. There are 5 standard family sizes of Portec Belt Power Curves based upon the outside convey-ing radius (C) and a range of conveying widths (F). Any conveying width within the available range and having one of the 5 standard outside conveying radii, would be consid-ered a standard model. While Portec frequently designs and builds special radius belt curves, the standard models represent the best value and shortest production lead-time.

* End roll diameter at conveying centerline including belt thickness of 2.8 mm.Notes: Conveying width (F) is equivalent to the “between sideguards” (BSG) width or “between frame” (BF) width. The exposed belt width is approximately 12 mm narrower than the nominal conveying width (F). The outside radius frame, chain cover and both sideguards extend 9.5 mm past the true angle at both ends of the conveyor. The inside radius frame length matches the true angle.

Application SpecialsPortec Flomaster can design and build the Belt Power Curve to meet your special application requirements. Special radius and food-grade stainless steel designs are just a few of the many possible specials that Flomas-ter will do to meet your needs. Portec belt curves are available in a wide range of angles up to 350 degrees.

LO, LI, RO, RI represent potential drive shaft locations

Standard Model Dimensions

Standard FeaturesConveyor drive system: Positive-drive precision sidebow chain is attached to the edge of the con-veyor belt to both drive and track the beltBelt drive chain: #50 sidebow steel chain with belt attachment links; design load 290 kg.; ultimate strength 2459 kg.; optional nickel plated chain for special applicationsConveyor belt: 2-ply Black PVC-OP or 2-ply Black Nitrile; a wide range of optional belt materials avail-able; laced belt seams are standard, vulcanized endless seams are optionalFrame construction: Welded 3.42 mm painted steel (some smaller models use 2.65 mm steel); stainless steel/washdown construction for special applicationsEnd roll sprockets: 17 tooth steel beveled-tooth sprockets to match #50 sidebow chain. Stainless steel or hardened tooth sprockets are available as an option.End roll shafts: Turned, ground and polished 1045 or 1144 stress-proof steelEnd roll bearings: Precision, sealed for life, and fitted in a cast iron housing. Grease fitting for the self-aligning feature. Nickel-plated housings are available as an option.End rolls: Fabricated, all-steel rolls using spun-formed shells and weldable cast steel hubs. No lagging is required. Stainless steel or solid plastic rolls are available as an option. At Portec’s op-tion, a solid steel end roll with integral shaft may be provided.Return wheels: Rubber covered wheels with preci-sion ball bearings are positioned along a steel shaft or on hanger brackets.Sideguards: 1.89 mm steel is standard. 2.65 mm steel is optional. Sideguards over 150 mm high have a 19 mm angled out top flange. If no sideguards are requested, a 51 mm sideguard will be provided on the outside radius of the conveyor. Sideguard height is measured from the top of the slider bed.Paint: DTM (direct to metal) paint in 5 colors. A wide range of optional colors and paint types are available.

MODEL NUMBERS

CONSTANT DIMENSIONS

INSIDE RADIUS

A

CON-VEYING

CENTER-LINE

B

CON-VEYING WIDTH

F

END ROLL DIAM-

ETER @ CENTER-

LINE

GEAR-IN 1 rpm=

mm

“LT” Belt Curve Family (127-381 conveying width)

573LM127 C-700D=789

Frame Height =178 Stan-

dard Shaft Ø =25mm

573 636.5 127 73.2 225522LM178 522 611 178 70.3 216420LM280 420 560 280 64.6 197.9319LM381 319 509.5 381 58.9 180.1

“LN” Belt Curve Family (178-483 conveying width)

772LM178 C-950 D=1039

Frame Height =178 Stan-

dard Shaft Ø =25mm

772 861 178 74.6 229.2670LM280 670 810 280 70.2 215.7569LM381 569 759.5 381 66 202.2467LM483 467 708.5 483 61.6 188.7

“LA” Belt Curve Family (178-635 conveying width)

1022LM178 C-1200 D=1289

Frame Height=178 Stan-

dard Shaft Ø =25mm

1022 1111 178 77.2 237.3920LM280 920 1060 280 73.7 226.4717LM483 717 958.5 483 66.8 204.7565LM635 565 882.5 635 61.6 188.5

“LB” Belt Curve Family (178-940 conveying width)

1322LM178 C=1500D=1589

Frame Height =178 Stan-

dard Shaft Ø =30mm

1322 1411 178 79.1 243.61120LM380 1120 1310 380 74.6 226.1814LM686 814 1157 686 65.2 199.7710LM790 710 1105 790 62.3 190.7560LM940 560 1030 940 58.2 177.2

“LC” Belt Curve Family (178-1245 conveying width)

2022LM178 C=2200D=2289

Frame Height =178

Standard Shaft Ø =30mm

2022 2111 178 81.7 251.71565LM635 1565 1882.5 635 73 224.41260LM940 1260 1730 940 67.2 206.3

1200LM1000 1200 1700 1000 66.1 202.7

955LM1245 955 1577.5 1245 61.5 188.1

Page 10: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Knife-edGeSMOOTH • SMALL • PRODUCT • HANDLING

CLOSE TRANSFER BELT CURVES

Large range of arcs

Small fixed position end rolls 16 mm diameter

Positive chain driven belt - no slip-page from contaminants on the belt

All steel construction

FDA acceptable food grade belting is standard; static conductive belting is available.

Produced by the world’s leading sup-plier of belt power curves.

Move Small Products...No Problem!

The Ultimate in SmallProduct Handling

Flomaster’s® innovative Knife-Edge power curves allow the smooth handling of small products around curves.

All Knife-Edge Belt Power Curves have the following features:

®

Page 11: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Standard FeaturesConveyor drive system: Positive-drive precision sidebow chain is attached to the edge of the conveyor belt to both drive and track the beltBelt drive chain: #50 sidebow steel chain with belt attach-ment links; design load 290 kg.; ultimate strength 2459 kg.; optional nickel plated chain for special applicationsConveyor belt: FDA approved 2-ply White Urethane with vulcanized endless seams. Optional belt materials are available for special applications.Frame construction: Painted, welded steel; stainless steel/washdown construction is available for special applica-tionsChain/Belt sprockets: Steel beveled-tooth sprockets to match #50 sidebow chain. The drive sprocket is center mounted.Drive roll shafts: Turned, ground and polished 1045 or 1144 stress-proof steelDrive roll bearings: Precision, sealed for life, and fitted in a cast iron housing. Grease fitting for the self-aligning feature. Nickel-plated housings are available as an option.End rolls: Fixed-position 16 mm diameter Nylatron® plastic rollersPaint: DTM (direct to metal) gloss white enamel paint. A wide range of optional colors and paint types are available.

Standard ModelsThe above list is only a small example of the model sizes available from Portec. There are 4 standard family sizes of Portec Knife-Edge Belt Power Curves based upon the outside conveying radius (C) and a range of conveying widths (F). Any conveying width within the available range and having one of the 3 standard outside conveying radii, would be considered a standard model. While Portec frequently designs and builds special radius belt curves, the standard models represent the best value and shortest production lead-time.

MODEL NUMBERS

CONSTANT DIMENSIONS

INSIDE RADIUS

A

CEN-TERLINE RADIUS

B

BELT WIDTH

D

GEAR-IN1 rpm=

mm

KA-3710

C=1194E=356

Standard Shaft Ø =30mm

940 1067 254 404KA-3512 889 1041 305 394KA-3314 838 1016 356 385KA-3116 787 991 406 375KA-2918 737 965 457 366KA-2720 686 940 508 356KA-2522 635 914 559 346KA-2324 584 889 610 337KB-4712

C=1499 E=356

Standard Shaft Ø =30mm

1194 1346 305 410KB-4514 1143 1321 356 403KB-4316 1092 1295 406 395KB-4118 1041 1270 457 387KB-3920 991 1245 508 380KB-3722 940 1219 559 371KB-3524 889 1194 610 364KB-3326 838 1168 660 356KB-3128 787 1143 711 348KB-2930 737 1118 762 341KB-2732 686 1092 813 333KB-2534 635 1067 864 325KB-2336 584 1041 914 317KC-7710

C=2210E=356

Standard Shaft Ø =30mm

1956 2083 254 436KC-7512 1905 2057 305 431KC-7314 1854 2032 356 426KC-7116 1803 2007 406 420KC-6918 1753 1981 457 415KC-6720 1702 1956 508 410KC-6522 1651 1930 559 404KC-6324 1600 1905 610 399KC-6126 1549 1880 660 394KC-5928 1499 1854 711 388KC-5730 1448 1829 762 383KC-5532 1397 1803 813 378KC-5334 1346 1778 864 372KC-5136 1295 1753 914 367KC-4938 C=2210

E=406Standard Shaft Ø =30mm

1245 1727 965 482KC-4740 1194 1702 1016 475KC-4542 1143 1676 1067 468KC-4344 1092 1651 1117 461KC-4146 1041 1626 1168 454KC-3948 991 1600 1219 447

LO, LI, RO, RI represent potential drive shaft locations

Page 12: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Z-turn™

BELT POWER CURVES

SMALL • INSIDE • RADIUS • CURVE

Portec invented the Belt Power Curve over 50 years ago. With over 70,000 belt curves in service, we have the experience you can depend upon.

180 degree Belt Power Curve

for Compact Spaces

Proven Portec Technology• Small inside radius for space-saving conveyor layout• Cylindrical end rolls for outstanding product transfers• Bi-directional operation• Positive drive belt system means no end roll slip • Low belt tension for long component life• Custom designed for your specific application• Low noise operation• Rugged steel construction • Simplified maintenance enhancements

Page 13: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Standard FeaturesConveyor Drive system: A unique 16 tooth center sprocket (patent pending) drives a precision sidebow chain that is attached to the edge of the conveyor belt. The positive drive system both drives and tracks the belt. It is fully bi-directional and the drive can be mounted either on the inside or outside radius.Belt drive chain: #50 sidebow steel chain with belt attachment links; design load 290 kg.; ultimate strength 2459 kg.; optional nickel plated chain for special applicationsConveyor belt: 2-ply Black PVC-OP belt is standard. A wide range of optional belt materials is available for special applications. Laced belt seams are standard for quick belt changes.Frame construction: All-steel frame and slider bed.Drive shaft: Turned, ground and polished 1045 or 1144 stress-proof steelDrive shaft bearings: Precision, sealed for life, and fitted in a cast iron housing. Grease fitting for the self-aligning feature. Nickel-plated housings are available as an option.End rolls: The 80 mm diameter segmented end rolls are cylindrical for outstanding product transfers.Return wheels: Rubber tire-style return wheels have precision bearings for quiet operation and long life.Paint: DTM (direct to metal) gloss white enamel paint. A wide range of optional colors and paint types are available. Performance: Loads up to 60 kg./m and belt speeds up to 52 m/min @ centerline.

Model Sizes:203ZT762-180 203ZT1270-180

Page 14: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

SPiraL curveELEVATION AND DIRECTIONAL UNIT HANDLING

SPIRAL BELT CONVEYORS

Getting up and around made easy...

Proven Portec Technology• High speed capacity• Low noise operation• Positive drive belt system means no end roll slip• Rugged steel construction • Low belt tension for long component life• Wide conveying widths available• Simplified maintenance enhancements• Complies with latest safety standards• Over 45 years experience Portec invented the Spiral Curve

®

Page 15: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Standard ModelsThe above list is only a small example of the model sizes available from Portec. There are 6 stan-dard family sizes of Spiral Curve based upon the outside conveying radius (C) and a range of con-veying widths (F). Any conveying width with the available range and having one of the 5 standard outside conveying radii, is considered a standard model. While Portec frequently designs and builds special radius Spiral Curves, the standard models represent the best value and shortest production lead-time.

* End roll diameter at conveying centerline including belt thickness of 6.35 mm.Note: Conveying width (F) is equivalent to the “between sideguards” (BSG) width. The exposed belt width is approximately 25 mm narrower than the nominal conveying width (F).The chain cover and both sideguards extend 9.5 mm past the true angle at both ends of the conveyor. The inside and outside radius frame lengths match the true angle.

STANDARD FEATURESConveyor drive system: Positive-drive precision sidebow chain is attached to the edge of the conveyor belt to both drive and track the beltBelt drive chain: #50 sidebow steel chain with belt attachment links; design load 290 kg.; ultimate strength 2459 kg.; optional nickel plated chain for special applicationsConveyor belt: 2-ply black SBR-Rough Top; a wide range of optional belt materials available; laced belt seamsFrame construction: Welded 2.65 mm painted steel; stainless steel/washdown construction for special applications; models with a stainless steel frame may have a different frame heightEnd roll sprockets: Steel beveled-tooth sprockets to match #50 sidebow chain. 17, 27 or 40 tooth sprockets are used, depending upon the conveyor frame height. Models with a stainless steel frame use 21, 24, 30 or 40 tooth sprockets. Stainless steel or hardened tooth sprockets are available as an option.End roll shafts: Turned, ground and polished 1045 or 1144 stress-proof steelEnd roll bearings: Precision, sealed for life, and fitted in a cast iron housing. Grease fitting for the self-aligning feature. Nickel-plated housings are available as an option.End rolls: Fabricated, all-steel rolls using spun-formed shells and weldable cast steel hubs. No lagging is required. Stainless steel or solid plastic rolls are available as an option.Return wheels: Rubber covered wheels with precision ball bearings are positioned along a steel shaft or on hanger brackets.Sideguards: 1.89 mm steel is standard. 2.65 mm steel is optional. Sideguards over 300mm high have a 25 mm angled out top flange. The height is measured perpendicular to the top surface of the slider bed. If no sideguards are requested, a 51 mm high sideguard will be provided on the outside radius of the conveyor.Paint: DTM (direct to metal) paint in 5 colors. A wide range of optional colors and paint types are available.

Standard Model Dimensions

MODEL NUMBERS

CONSTANT DIMENSIONS

INSIDE RADIUS

A

CONVEY-ING

CENTER-LINE

B

CONVEY-ING

WIDTH

F

END ROLL DIAMETER

KGEAR-IN 1 rpm=

mm

MAXIMUM ELEVATION

PER 90°

H “LT” Spiral Curve Family (127-381 conveying width; standard shaft Ø = 25mm)

573LM127SP C-700D=789G=178

573 636.5 127 80.3 225 305522LM178SP 522 611 178 77.5 216 305319LM381SP 319 509.5 381 66.1 180.1 305

“LN” Spiral Curve Family (178-483 conveying width; standard shaft Ø =25 mm)

772LM178SP C-950 D=1039G=178

772 861 178 81.7 229.2 381620LM330SP 620 785 330 75.3 209 381467LM483SP 467 708.5 483 68.8 188.7 381“A” Spiral Curve Family (178-635 conveying width; standard shaft Ø =25 mm)

1022M178SP C-1200 D=1289G=216

1022 1111 178 128.7 376.9 660717M483SP 717 958.5 483 112.2 325.2 660565M635SP 565 882.5 635 104 299.4 508

“B” Spiral Curve Family (178-940 conveying width; standard shaft Ø =30 mm)

1322M178SPC=1500D=1589G=216

1322 1411 178 131.9 386.8 8131017M483SP 1017 1258.5 483 118.6 345 813814M686SP 814 1157 686 109.7 317.2 660560M940SP 560 1030 940 98.6 282.4 508

“C” Spiral Curve Family (178-1245 conveying width; standard shaft Ø =35 mm)

2022M178SPC=2200D=2289G=216

2022 2111 178 136 399.7 12701616M584SP 1616 1908 584 123.7 360.9 12701362M838SP 1362 1781 838 116.1 337.3 11691200M1000SP 1200 1700 1000 111.2 321.9 1042“HC” Spiral Curve Family (178-1245 conveying width; standard shaft Ø =35 mm)

1199HM1001SP C=2200D=2289G=305

1199 1699.5 1001 162.1 477 9151110HM1090SP 1110 1655 1090 156.5 464.3 915955HM1245SP 955 1577.5 1245 149.6 442.6 915

LO, LI, RO, RI represent potential drive shaft locations

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SPiraL-LiftCONTINUOUS • VERTICAL • UNIT • HANDLING

SPIRAL BELT CONVEYORS

The answer to yourvertical conveying needs...

Spiral-Lift Applications• Airport Baggage Handling• Distribution Centers• Factories• Printing Plants• Food Processing Facilities• Beverage Plants

Convey It Up or Down• Saves floor space• Requires no metering, accumulation or indexing• Positive drive belt system means no end roll slip• Wide selection of entry and exit combinations• Custom designed for your particular operation• Durable all steel construction• Fully assembled or modular construction• High conveying speeds available• Steep angles of incline/decline available (over 30° @ centerline)• Wide belt widths available• Over 45 years experience building spiral belt conveyors

®

Page 17: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

* End roll diameter at conveying centerline including belt thickness of 6.35 mm.Note: Conveying width (F) is equivalent to the “between sideguard” (BSG) width. The exposed belt width is approximately 25 mm narrower than the nominal conveying width (F).The chain cover and both sideguards extend 9.5 mm past the true angle at both ends of the conveyor. The inside and outside radius frame lengths match the true angle.

STANDARD MODELSThe above list is only a small example of the model sizes available from Portec. There are 6 standard family sizes of Spiral-Lift based upon the outside con-veying radius (C) and a range of conveying widths (F). Any conveying width with the available range and hav-ing one of the 5 standard outside conveying radii, is considered a standard model. While Portec frequently designs and builds special radius Spiral-Lifts, the standard models represent the best value and shortest production lead-time.

Entry/Exit Orientation

Note: Conveyors in white are not provided by Portec.

STANDARD FEATURESConveyor drive system: Positive-drive precision sidebow chain is attached to the edge of the conveyor belt to both drive and track the beltBelt drive chain: #50 sidebow steel chain with belt attachment links; design load 290 kg.; ultimate strength 2459 kg.; optional nickel plated chain for special applicationsConveyor belt: 2-ply black SBR-Rough Top; a wide range of optional belt materials available; laced belt seamsFrame construction: Welded 2.65 mm painted steel. Stainless steel/washdown construction for special applications. Models with a stainless steel frame may have a different frame heightEnd roll sprockets: Steel beveled-tooth sprockets to match #50 sidebow chain. 17, 27 or 40 tooth sprockets are used, depending upon the conveyor frame height. Models with a stainless steel frame use 21, 24, 30, or 40 tooth sprockets. Stainless steel or hardened tooth sprockets are available as an option.End roll shafts: Turned, ground and polished 1045 or 1144 stress-proof steelEnd roll bearings: Precision, sealed for life, and fitted in a cast iron housing. Grease fitting for the self-aligning fea-ture. Nickel-plated housings are available as an option.End rolls: Fabricated, all-steel rolls using spun-formed shells and weldable cast steel hubs. No lagging is required. Stainless steel or solid plastic rolls are available as an option.Return wheels: Rubber covered wheels with precision ball bearings are positioned along a steel shaft or on hanger brackets.Sideguards: 1.89 mm steel is standard. 2.65 mm steel is optional. Sideguards over 300 mm high have a 25 mm angled out top flange. The height is measured perpendicular to the top surface of the slider bed. If no sideguards are requested, a 51 mm sideguard will be provided on the outside radius of the conveyor.Paint: DTM (direct to metal) paint in 5 colors. A wide range of optional colors and paint types are available.

Standard Model Dimensions

MODEL NUMBERS

CONSTANT DIMENSIONS

INSIDE RADIUS

A

CONVEY-ING

CENTER-LINEB

CONVEY-ING

WIDTHF

END ROLL DIAMETER

KGEAR-IN

1 rpm= mm

MAXIMUM ELEVATION PER 360°

H “LT” Spiral Family (127-381 conveying width; standard shaft Ø =25 mm)

573LM127SP C-700D=789G=178

573 636.5 127 80.3 225 1220522LM178SP 522 611 178 77.5 216 1220319LM381SP 319 509.5 381 66.1 180.1 1220

“LN” Spiral Family (178-483 conveying width; standard shaft Ø =25 mm)

772LM178SP C-950 D=1039G=178

772 861 178 81.7 229.2 1524620LM330SP 620 785 330 75.3 209 1524467LM483SP 467 708.5 483 68.8 188.7 1524

“A” Spiral Family (178-635 conveying width; standard shaft Ø =25 mm)

1022M178SP C-1200 D=1289G=216

1022 1111 178 128.7 376.9 2642717M483SP 717 958.5 483 112.2 325.2 2642565M635SP 565 882.5 635 104 299.4 2032

“B” Spiral Family (178-940 conveying width; standard shaft Ø =30 mm)

1322M178SPC=1500D=1589G=216

1322 1411 178 131.9 386.8 32511017M483SP 1017 1258.5 483 118.6 345 3251814M686SP 814 1157 686 109.7 317.2 2642560M940SP 560 1030 940 98.6 282.4 2032

“C” Spiral Family (178-1245 conveying width; standard shaft Ø =35 mm)

2022M178SPC=2200D=2289G=216

2022 2111 178 136 399.7 50801616M584SP 1616 1908 584 123.7 360.9 50801362M838SP 1362 1781 838 116.1 337.3 4674

1200M1000SP 1200 1700 1000 111.2 321.9 4166“HC” Spiral Family (178-1245 conveying width; standard shaft Ø =35 mm)

1199HM1001SP C=2200D=2289G=305

1199 1699.5 1001 162.1 477 36581110HM1090SP 1110 1655 1090 156.5 464.3 3658955HM1245SP 955 1577.5 1245 149.6 442.6 3658

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COMPACT • LOWERING • OPERATIONS

Saves Floor Space

Economical Cost

Virtually Maintenance-free

The ChuteMaster Fiberglass Spiral Chute from Portec Flomaster provides a safe, secure means of lowering your products. Specially designed fiber-glass module profiles help control the descending speed of your products. In high humidity situations, the self start-ing characteristics of the gel-coated fiberglass assists products to flow freely, gently and safely.

MOLDED FIBERGLASS SPIRAL CHUTE

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Efficient and Effective Design: A ChuteMaster spiral chute is composed of standardized fiberglass 90° modules with an exit scoop. Additionally, a custom entry slide, a custom exit slide, and/or a sort table can be pro-vided. These components are made of durable hand-laid fiberglass and have a special gel-coating to provide long wearing low-friction service. The spiral chute provides at least three times the floor space savings over conventional decline conveyors. Greater space savings can be realized by multi-floor applications. The size of the chute allows it to be used in tight situations, such as elevator shafts and other small spaces.

1. Floor supports for entry and exit slides are not provided by Portec.2. Horizontal bracing may be required for tall spiral chutes and is not provided by Portec.3. All spiral chutes will be shipped fully assembled unless specifically requested at the time of the order.4. Straight slides are limited to 3048 mm (1829 mm for CM-18) length for each piece. Longer slides will require more than one piece.5. Straight slides are available for angles of decline from 22-35 degrees. 27 degrees is the preferred angle.6. The straight entry slide on the CM-51 Multi-Entry is 1086 mm wide and made of galvanized steel.7. If the suitability of a particular product is uncertain, we advise that a sample of the product be tested prior to placing an order.8. The center pole height should be at least 305 mm (406 mm for CM-51 & CM-61) higher than the entry of the highest 90° profile or 90° entry transition. Center poles are built at 305 mm increments.

Straight entry transition

90° Entry transition90° Profile 90° Exit transition

Pole & base

Multi-entry Straight slide

Scoop

CM-18 CM-25 CM-35 CM-51 CM-61Straight entry transition elevation differential (E.D.) 254 356 483 914 813Straight entry transition horizontal length 508 695 940 1524 160090° Entry transition elevation differential (E.D.) 292.1 NA 559 559 NA90° Profile elevation differential (E.D.) 209.6 285.8 400.1 476.3 476.390° Exit transition elevation differential (E.D.) 209.6 285.8 400.1 476.3 476.3Multi-entry elevation differential (E.D.) NA 488.2 644.5 991 927Mid-level entry elevation differential (E.D.) NA 285.8 400.1 476.3 476.3Multi-entry straight entry horizontal length NA 838.2 1117.6 1524 1778Short scoop elevation differential (E.D.) 76 76 76 76 76Short scoop horizontal length 305 305 305 305 305Long scoop elevation differential (E.D.) NA NA 152 152 152Long scoop horizontal length NA NA 610 610 610Support pole diameter 141.2 141.2 273 273 273Overall outside diameter 1016 1340 1880 2693 3200Outside conveying radius 457 645 889 1295 1550Centerline radius 264 358 510.3 716 911Centerline angle of decline 26.5° 26.9° 29.8° 25.1° 18.6°Width inside spiral profile 387 575 753 1159 1413Straight slide sideguard height 101 140 171.5 400 356Width inside straight slide 387 575 753 1159 1413Standard sort table length 1220 1220 1220 1220 1220Standard sort table sideguard height 101 140 150 150 150Standard sort table width 387 575 752.6 1159 1413Pole base diameter 610 610 915 915 915

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ECONOMICAL • CONTROLLED • DESCENT

• Compact footprint

• Low-friction sliding surface

• Fully assembled or modular design

• Low Maintenance

• Custom entry and exit slides

• All steel construction

Rigid Plastic Totes

The STS Spiral Tote Slide from Portec is an economical way of low-ering rigid plastic tote boxes. Each STS Spiral Slide is specifcally de-signed to accommodate the size and sliding characteristics of a particular plastic tote box.

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Innovative Material Handling Solutions from Portec

Efficient and Effective DesignThe STS Spiral Slide is a perfect solution for ap-plications with a continuous flow of standardized rigid plastic totes. The spiral design provides at least three times the floor savings over conven-tional decline conveyors. The size of the spiral slide allows it to be used in tight situations, such as elevator shafts and other small spaces.

A Spiral Slide Specifically Designed for Rigid Plastic Totes

• Low-friction UHMW or Lube-filled UHMW sliding surfaces

• 610 mm exit swoop ensures a smooth transition to the adjoining take-away conveyor

• Custom entry and exit straight slides to match the elevations of the adjoining conveyors

• Custom side rail for the best shape and height location for a particular tote box

• Fully assembled or modular design with 90 or 180 degree sections

Right Decline (clockwise)

Left Decline (counter-clockwise)

Entry/Exit Configurations

MODELSOUTSIDE

CONVEYING DIAMETER

ELEVATION DIFFERENTIAL

/90°

RC-650 1300 mm 235 mm

RC-940 1880 mm 292 mm

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anGLe-fLoMERGING DIVERGING OPERATIONS

ANGLE MERGE BELT CONVEYORS

For merging or diverging operations, Portec has what you’re looking for...

Portec Flomaster Angle-FloConveyors facilitate the merging or diverging of two conveyor lines in a smooth and efficient manner. The Angle-Flo is available in an airless version for slow and me-dium speeds or intermittant high speed operation and an air bar version for heavy duty applications or high sustained speeds.

Key Features Include:

• Low friction angle bar• 30 or 45 degree angles• Spring take-up tension system• Whisper quiet operation• Smooth positive angular transfer of products• Simple belt tracking system• Low maintenance• Heavy duty steel construction• Transfers small products

®

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Note: The above dimensions are for Merge units only and represent the shortest length for the conveying width. Diverge units are typically longer. Call the factory for minimum lengths for diverge units. The above models are examples that show the narrowest and widest conveying widths for each frame height.

Conveyor Belt: 2-ply Black Urethane with very low friction bot-tom fabric bottom and vulcanized endless seam. Fire retardentBelt Drive System: The conveyor belt is driven by its bottom side contacting a heavy duty lagged drive roll. Contamination of the belt surface does not effect the conveyor operation. A spring-loaded take-up maintains even belt tension even with changes in loading and temperature.Angle Bar: The Angle-Flo uses a polished steel bar on the angle end of the conveyor. The fixed angle bar ensures even belt tracking and may be positioned as close as 4 mm from the adjoining con-veyor. The Angle-Flo is available with angles of 30 and 45 degrees. End, Take-up and Snub Rolls: The all-steel rolls are fabri-cated from 51 mm (low frame), 63.5 mm (mid-frame) and 88.9 mm (high frame) diameter tubing. The end and take-up rolls have center crowns. The end roll is normally positioned so the front face of the roller is 6.4 mm past the end of the conveyor frame. It may be adjusted so the roller is 12 mm from the end of the frame to as much as 38 mm (high frame) extended past the end of the frame. If the end roll position is adjusted, it is necessary to readjust the belt tension by repositioning the take-up roll.Drive Roll: The drive roll is fabricated from 101 mm (low frame), 152 mm (mid-frame) or 203 mm (high frame) diameter steel tubing. The drive lagging is molded onto the steel rolls and machined to provided a friction surface.Roll Shafts: Turned, ground and polished 1045 steel.Bearings: The drive roll bearings are precision, sealed-for-life, and fitted in a externally mounted, cast iron flange bearing. The end roll, take-up and snub rolls have internal bearings.The high frame Angle-Flo may be ordered with all external bearings as an option.Return Rolls: The returning belt is supported by cylindrical steel rollers with precision ball bearings and a 11.1 mm hex steel shaft.Sideguards: Standard sideguards are fabricated from 1.89 mm steel. Sideguards over 150 mm height will have a 19 mm outward facing top flange. The distance between the sideguards is 76 mm wider than the exposed belt width. Sideguard height is measured from the top of the slider bed.Paint: Angle-Flo conveyors are normally painted with a DTM (di-rect to metal) paint in one of five standard colors. Check the Portec Paint Policy for a wide range of optional colors and paint types.

Optional Angle Air Bar System:The optional Angle Air Bar system from Portec is designed for heavy duty applications and sustained high speed operation up to 4 m/sec. Compressed air is released through a series of holes along the face of the angle bars to both cool the bars and create an air cushion for the belt. Angle-Flos with the Angle Air Bar will use “AF” in the model desig-nation instead of “AX”.Merge/Diverge: Angle-Flo con-veyors are specifically designed for either merge or diverge operation. The number of rollers and their loca-tions are different. They can not be converted from one to another. The diverge model generally has a lon-ger minimum length than the merge model.

MERGE MODEL DIMENSIONS

Merge Application

Diverge Application

Direction of Travel

45° M O D E L S A B CGEAR-IN

1 rpm=mmFRAME HEIGHT

330AXL788-45° 254 788 330 329 178 686AXL965-45° 610 965 686 329 178 737AX1042-45° 661 1042 737 489 216 1092AX1524-45° 1016 1524 1092 489 216 991AXH1524-45° 915 1524 991 648 305 1600AXH2286-45° 1524 2286 1600 648 305

30° M O D E L S A B CGEAR-IN

1 rpm=mmFRAME HEIGHT

330AXL945-30° 254 945 330 329 178 686AXL1253-30° 610 1253 686 329 178 737AX1511-30° 661 1511 737 489 216 1092AX1819-30° 1016 1819 1092 489 216 991AXH1928-30° 915 1928 991 648 305 1600AXH2456-30° 1524 2456 1600 648 305

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BeLt MerGeMULTI-CONVEYOR • MERGING • OPERATIONS

POSITIVE-DRIVE BELT CONVEYORS

When You Need ToMerge Two or MoreConveyor Lines

The Most Reliable—Belt Merge ConveyorsFrom Portec!

Portec Flomaster Belt Merge Con-veyors facilitate the merging of two or more conveyor lines into a single prod-uct transport line and provide a solu-tion to belt tracking problems found whenever a short wide belt conveyor is utilized. Manufactured by the world’s most reliable producer of specialty conveyor equipment, Belt Merge Conveyors eliminate side load tracking problems encountered on regular belt conveyors. These units are specially designed for manufacturing, ware-house/distribution center and airline baggage applications. An optional series of fixed position bed idler rollers allows for the safe, smooth transition of extra-heavy product loads.

®

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STANDARD FEATURESBelting: Standard heavy duty Black Slip-Top with laced seam.Frame Construction: Heavy duty 270 mm high side frame. All steel construction. Larger frames can be built in multiple sections for ease of handling and installation. Stainless steel/washdown available as an option.Belt Drive System: The belt is positively driven by a shaft-mounted sprocket engaging #50 precision roller chain that is attached to the side of the belt. The positive chain-driven system from Portec is not effected by the following conditions that can damage friction-driven belt conveyors: • Sudden load on the belt • Temperature variations • Contamination on or under the belt • Incorrect belt tension • High cycling operationBelt Tracking: The belt is held in place by a chain that is attached to the side of the belt and runs in a track. Double chains are used when the merging operation is in both lateral directions. End Rolls: 147.3 mm diameter fabricated steel end roll on 50 mm diameter shafts. End Roll Sprockets: 50B30 steel sprockets. Drive sprockets on double chain models have matched keyways to ensure proper chain engagement. End Roll Bearings: Precision, sealed for life, and fitted in a cast iron housing. Grease fitting for the self-aligning feature. Nickel-plated housings are available as an option.Belt Speeds: The Portec Belt Merge is capable of continuous operation at high speeds, heavy loads and high cycle rates. Sideguards: Standard sideguards are fabricated from 1.89 mm steel. Sideguards over 150 mm height will have a 19 mm outward facing top flange. The distance between the sideguards is 76 mm wider than the exposed belt width.The between sideguard width is equal to the exposed belt width on double chain models and 25 mm wider than the exposed belt width on single chain models. Sideguard height is mea-sured from the top of the slider bed.Paint: DTM (Direct to Metal) enamel paint in 5 colors. A wide range of optional colors and paint types are available. Diverters: Fixed or power-faced diverters are custom-designed for your installation.

Single Chain Merge Application (Lateral force on belt in one direction only)

Double Chain Merge Application (Lateral force on belt in two directions)

Note: The above models are examples only. Each conveyor is custom designed for your application.

Typical Single Chain Models Typical Double Chain ModelsModel

NumberBelt Width Between

SideguardsOverall Length

1854CSC1524 1829 mm 1854 mm 1524 mm

1854CSC4572 1829 mm 1854 mm 4572 mm

2464CSC1524 2438 mm 2464 mm 1524 mm

2464CSC7620 2438 mm 2464 mm 7620 mm

3073CSC3048 3048 mm 3073 mm 3048 mm

Model Number

Belt Width(between side-

guards)

Overall Length

1524CDC1524 1524 mm 1524 mm

1524CDC6096 1524 mm 6096 mm

2134CDC3048 2134 mm 3048 mm

2134CDC7620 2134 mm 7620 mm

3048CDC3048 3048 mm 3048 mm

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Queue-fLoQUEUING • INDUCTION • METERING

POSITIVE-DRIVE BELT CONVEYORS

The Queue-Flo™ belt conveyor from Portec Flomaster is a perfect solution whenever a positve-drive queuing conveyor or short, wide belt conveyor is re-quired. The positive-drive system ensures belt tracking without special adjust-ments and rugged dependability under heavy duty induction or metering applica-tions.

QUEUING AN INDUCTION ANGLE MERGE CONVEYOR

SHORT STRAIGHT CONVEYOR BETWEEN TWO BELT CURVES

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Available Conveying Widths:

Available Conveyor Lengths:Maximum Loading:

Maximum Belt Speed:Frame Height:

Belt Drive System:

End Roll Sprockets:End Roll Diameter:

Standard Belt Material:

Sideguards:

Belt Seams:

178-1550 mm width between sideguards(152-1524 mm exposed belt width)450-3048 mm60 kg/linear meter; 227 kg. total load 108 m/min 178 mm#50 roller chain with attachment linksriveted to the edge of the belt50B1782 mmBlack SBR-Rough Top (Queuing)Black Slip-Top (Accumulation)Standard sideguards are 1.89 mm steel. Sideguards over 150 mm height will have a 19 mm outward facing top flange. Sideguard height is measured from the top of the slider bed.Clipper lacing

Contact factory for applications requiring higher loads or speeds.

Queue-Flo™ from Portec FlomasterChain-driven belt conveyors have several advantages over friction-driven conveyors. Chain-driven conveyors have a positive-drive system that is not affected by the following: • Sudden loading of the belt • Temperature changes • Improper belt tension • Contamination on the belt • Rugged environmentsThere is never any damaging end-roll spin caused by misadjustment. A chain-driven belt con-veyor can withstand a considerable amount of neglect and abuse and still function. It is the perfect solution for a critical production line.

Standard Features

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PFD-SPERFORMANCE • SIMPLICITY • RELIABILITY

POWERED FACE DIVERTERS

Portec introduces a new concept in pow-ered face diverting. A Straight Powered Face Diverter (PFD-S) extends to combine multiple product flows. The Portec PFD-S presents the product outflow to the adjoin-ing takeaway conveyor in perfect align-ment. The Portec PFD-S with an actuator retracts to allow straight product flow. The cantilever design can easily be added to an existing system. The powered accumula-tion chain on the diverter face is low friction for gentle product handling. The speed multiplier design allows the product to move 2.5 times faster than the chain for quiet and reliable operation, even at high product speeds. The Portec PFD-S simplifies con-veyor system layouts for better throughput.

• Powered accumulating face

• Perfect product alignment

• Retractable or fixed arm

• Reliable chain drive

• Easy installation

• High throughput operations

• Cantilever design for arms up to 3048 mm length

Portec PFD Technology

Cross-section of PFD arm against a 9° tapered tote

Patents Pending

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• Powered Face Chain Tsubaki Double Plus® accumulation chain with alignment wheels and premium bearings.• Conveying speed range The standard drive unit is capable of powered face speeds of 0.3-11 m/sec using an AC inverter motor controller. The chain speed multiplier fac-tor of the Double Plus chain means that the product speed is 2.5 times faster than the chain speed. The diverter face speed does not have to perfectly match the conveying system speed because of the accumulation feature of the chain.• Motor 0.75 kW Constant Torque Inverter Duty Motor• Gear reducer Boston Gear Right-90 Series; 2:1 ratio• Arm dimensions Lengths are available from 915-6096 mm. Arm lengths up to 3048 mm do not need additional suppport. With prior engineering approval, unsupported arms up to 6096 mm are available. • Height The standard support pedestal is available for heights from 150-1830 mm. • Installation The Portec PFD-S diverter pedestal has a 203 x 305 mm base plate, that is anchored to the floor. The arm may be mounted with the wheels approximately 63.5 mm above the conveying surface. • Actuators Optional electro-mechanical (11-15 sec. cycle time) or pneumatic (.4 sec cycle time) actuators are available. A fixed arm is standard.• Product Types The PFD-S is capable of diverting rigid or semi-rigid products with a vertical side or slightly tapered side of at least 75 mm high. Flat envelopes or bags are not generally good applications for the PFD-S. Tote boxes with a 5 degree tapered side will have a 2 mm clearance from the aluminum arm.

Powered Face Diverter Technology

Portec PFD-S mounted above a Portec Belt Merge®

Standard Features

Merge multiple lines to one

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Cross-section of PFD arm against a 9° tapered tote

Portec Curved PFD Technology

PFD-CCURVED POWERED FACE DIVERTERS

Portec introduces a new concept in product diverting. A Curved Powered Face Diverter (PFD-C) extends to divert product flow 90 de-grees through a narrow diverter window. The Portec PFD-C presents the product outflow to the adjoining conveyor in perfect align-ment or the Portec PFD-C retracts to allow straight product flow. The cantilever design can easily be added to an existing system. The powered accumulation chain on the diverter face is low friction for gentle prod-uct handling. The speed multiplier design allows the product to move 2.5 times faster than the chain for quiet and reliable operation at high product speeds. The Portec PFD-C simplifies conveyor system layouts for better throughput.

• 90 degree diverting• Small diverter window• Powered accumulating face• Perfect product alignment • Retractable or fixed arm• Reliable chain drive• Easy installation• High throughput operations

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• Powered Face Chain Tsubaki Double Plus® accumulation chain with alignment wheels and premium bearings.• Conveying speed range The standard drive unit is capable of powered face speeds of 0.3-11 m/sec using an AC inverter motor controller. The chain speed multiplier fac-tor of the Double Plus chain means that the product speed is 2.5 times faster than the chain speed. The diverter face speed does not have to perfectly match the conveying system speed because of the accumulation feature of the chain.• Motor 0.75 kW Constant Torque Inverter Duty Motor• Gear reducer Boston Gear Right-90 Series; 2:1 ratio• Arm dimensions 1850 mm long arm (90 degrees) with a 1200 mm radius at the powered face is standard. Custom sizes are available to match your application. • Height The standard support pedestal is available for heights from 150-1830 mm. • Installation The Portec PFD-C diverter pedestal has a 203 x 305 mm base plate, that is anchored to the floor. The arm may be mounted with the wheels approximately 63.5 mm above the conveying surface. • Actuators Optional electro-mechanical (11-15 sec. cycle time) or pneumatic (.4 sec cycle time) actuators are available. A fixed arm is standard.• Product Types The PFD-C is capable of diverting rigid or semi-rigid products with a vertical side or slightly tapered side of at least 75 mm high. Flat envelopes or bags are not generally good applications for the PFD-S. Tote boxes with a 5 degree tapered side will have a 2 mm clearance from the aluminum arm.

Standard Features

Curved Diverter Technology

Diverter in Retracted Position Diverter in Extended Position

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Portec Belt Curve Inquiry FormCustomer # Quote # Date:

Name: Salesperson:

Company: Project Time Frame:

Department: ❑1-2 mos ❑2-6 mos ❑6-12 mos

Project: ❑ Unknown ❑ Budget

Address: Decision Time Frame:

Phone: Fax: ❑ 1-3 wks ❑1-2 mos ❑2-6 mos

Product Information ❑6-12 mos ❑ Unknown

Material Handled: Application Information

Distance between packages: mm

Is product transfer a concern? ❑ Yes ❑ No

Product Dimensions Is product orientation critical? ❑ Yes ❑ No

Length: mm If yes, explain:

Width: mm Are there any special environmental conditions,

Height: mm oil, chemicals, moisture, etc.? ❑ Yes i.e., dust, ❑ No

Product Weight: kg If yes, specify:

Design Load (if applicable): kg/m

Ambient Temperature: °C

❑ Packaged I ❑ Not Packaged Clean Room Freezer

Is there anything special about the product? ❑ Yes ❑ No ❑ Bakery Application ❑ Raw Meat Application

If yes, specify: Oils used in product:

Accessories

Surface Contact belt, i.e., (product on shrink-wrap, plastic tote, Drive package required? ❑ Yes ❑ No

cardboard, furniture with feet, etc.): Customer Supplied Drives: Refer to factory.

Will Portec Curves be placed into an “S” configuration? ❑ Yes ❑ No Customer supplied drives to: ❑ Portec ❑ Site

Motor Brand: ❑ SEW

Technical Information Gear Reducer Brand: ❑ SEW

Equip. Spec: Revision #: Motor voltage required: V. Ph. Hz.

Model Number (if known):

Degrees of arc: Sideguard height at inside radius: mm

Direction of travel: Drive location: Sideguard height at outside radius: mm

Belt speed required at centerline: Supports required? ❑ Yes ❑ No

Reversible operation? ❑ Yes ❑ No How often? If yes, required top of bed height: mm

Duty cycle: Hours per day: Ceiling hanger brackets required? ❑ Yes ❑ No

Start/Stop cycle: Cycles per minute Underguarding? ❑ None ❑ Plastic mesh

Nominal conveying width: mm ❑ Solid under-pan ❑ Expanded metal

(between sideguard dimension) Quick removal thumbscrews? ❑ Yes ❑ No

(Exposed belt width is 12mm narrower than conveying width)

Belt material required: Shipping & Receiving

Belt Splice: ❑ laced ❑ vulcanized endless Does customer have receiving limitations? ❑ Yes ❑ No

Frame Construction: (i.e., doorway, ceiling, aisle) ❑ Yes ❑ No

If yes, define:

❑ Stainless Steel ❑ Mild steel

Paint color required:

Paint type required: ❑ Std. Quick-dry enamel Special truck and shipping instructions:

❑ Other (specify):

(Refer to Portec paint policy)

Comments

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Portec Spiral Belt Conveyor Inquiry FormCustomer # Quote # Date:

Name: Salesperson:

Company: Project Time Frame:

Project: ❑1-2 mos ❑2-6 mos ❑6-12 mos

Address: ❑Unknown ❑ Budget

Phone: Fax: Decision Time Frame:

Product Information ❑1-3 wks ❑1-2 mos ❑2-6 mos ❑6-12 mos ❑ Unknown

Application Information

Material Handled: Distance between packages:

Product Dimensions Is product transfer a concern? ❑ Yes ❑ No

Length: mm Is product orientation critical? ❑ Yes ❑ No

Width: mm If yes, explain:

Height: mm

Product Weight: kg Are there any special environmental conditions, i.e., dust,

Design Load (if applicable): kg/m oil, chemicals, moisture, etc.? ❑ Yes ❑ No

❑ Packaged ❑ Not Packaged If yes, specify:

Is there anything special about the product? ❑ Yes ❑ No

If yes, specify: Ambient Temperature: °C

❑ Clean Room ❑ Freezer

Surface Contact (product on belt, i.e., shrink-wrap, plastic ❑ Bakery Application ❑ Raw Meat Application

tote, cardboard, furniture with feet, etc.): Oils used in product:

Technical Information Accessories

Equip. Spec: Drive package required? ❑ Yes ❑ No

❑ Incline ❑ Decline Customer Supplied Drives: ❑ Yes ❑ No

Entry height top of belt: mm Customer supplied drives to: ❑ Portec ❑ Site

Exit height top of belt: mm Motor Brand: ❑ SEW

Total elevation differential: mm Gear Reducer Brand: ❑ SEW

Is there an outside dimension limitation? ❑Yes ❑No Motor voltage required: V. Ph. Hz.

Model Number (if known):

Total degrees of arc: Sideguard height at inside radius: mm

No. of modules & arcs: Sideguard height at outside radius: mm

Direction of travel: Drive location: Supports required? (curve) ❑Yes ❑ No

Belt speed required at centerline: Ceiling hanger brackets required? ❑Yes ❑ No

Reversible operation? ❑ Yes ❑ No How often? Underguarding? ❑ None ❑ Plastic

Duty cycle: Hours per day: ❑ Solid under-pan ❑ Expanded metal

Start/Stop cycle: Cycles per minute Quick removal thumbscrews? ❑ Yes ❑ No

Between sideguard width: mm Frame Construction:

(Between sideguard width is 25mm wider than belt width) ❑ Stainless Steel ❑ Mild

Belt material required: Paint color required:

Belt Splice: ❑ laced Circle Spiral-Lift configuration below: Paint type required: ❑ Std. Quick-dry

❑ Other (specify):

(Refer to Portec paint policy)

Shipping & Receiving

Does customer have receiving limitations?

(i.e., doorway, ceiling, aisle) ❑ Yes ❑ No

If yes, define:

Special truck and shipping instructions:

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Portec ChuteMaster Inquiry FormCustomer # Quote # Date:

Name: Salesperson:

Company: Project Time Frame:

Project: ❑1-2 mos ❑2-6 mos ❑6-12 mos

Address: ❑ Unknown ❑ Budget

Decision Time Frame:

Phone: Fax: ❑1-3 wks ❑1-2 mos ❑2-6 mos

Is a system layout drawing available? ❑6-12 mos ❑ Unknown

Product Information

Material Handled:

Product Dimensions Application Information

Distance between packages:

Length: mm Is product transfer a concern? ❑ Yes ❑ No

Width: mm Is product orientation critical? ❑ Yes ❑ No

Height: mm If yes, explain:

Product Weight: kg

Design Load (if applicable): kg/m Are there any special environmental conditions,

❑ Packaged ❑ Not Packaged i.e., dust, oil, chemicals, moisture, etc.? ❑ Yes ❑ No

Is there anything special about the product? ❑ Yes ❑ No If yes, specify:

If yes, specify:

Ambient Temperature: °C

Surface Contact i.e., shrink-wrap, plastic tote, newspaper bundle, Will the chute be outdoors? ❑ Yes ❑ No

cardboard, etc.): Is humidity (moisture condensation) a factor? ❑ Yes ❑ No

Technical Information Accessories

Equip. Spec: Sort table? ❑ Yes ❑ No

Entry height: mm If yes, sort table length: mm

Exit height: mm Sideguard height: mm

Total elevation differential: mm End bumper? ❑ Yes ❑ No

Model Number (if known):

Total degrees of arc: Pole Construction:

Direction of travel: ❑ Right hand ❑Left hand

Configuration from chart below: Pole configuration: ❑ Floor mount with base

Multi-entry? ❑ Yes ❑ No ❑ Ceiling mount with base ❑ No base required

How many and at what levels? Paint color required: ❑ Std Chute Pole Charcoal Gray

Entry slide? ❑ Yes ❑ No Paint type required: ❑ Std. Quick-dry enamel

If yes, is there a length limitation? ❑ Yes ❑ No ❑ Other (specify):

Exit slide? ❑ Yes ❑ No (Refer to Portec paint policy)

If yes, is there a length limitation? ❑ Yes ❑ No Shipping & Receiving

Exit scoop? ❑ Yes ❑ No

Width of feed conveyor? mm The ChuteMaster is normally shipped fully assembled.

Width of takeaway conveyor? mm Is disassembly required? ❑ Yes ❑ No

Is there an outside dimension limitation? ❑ Yes ❑ No Does customer have receiving limitations?

(i.e., doorway, ceiling, aisle) ❑ Yes ❑No

(If yes, define)

Special truck and shipping instructions:

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Belt Power Curves

Spiral Belt Curves

Small Inside Radius

Parcel Handling Operations

Page 36: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Knife-Edge® and Washdown

Sanitary Food Handling

Page 37: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Continuous Vertical Product Flow

Spiral Belt Conveyors

Page 38: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Molded Fiberglass Spiral Chutes

Economical, Controlled Descent

Page 39: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

45°

30°

Angle-Flo®

Belt Merge®

Merging Operations

Page 40: Specialty Conveyors - PERT.... THE CONVEYOR …pertconveyorthailand.com/Cattalog/Portec Asia Catalogue 2009-1.pdf · Portec conveyors begin where the straight conveyor ends... Spiral-Lift®

Specialty Conveyors

THAILAND SALES OFFICE:PERT CONVEYOR CO., LTD. Tel.: +(662) 713-0755, 382-257830/9-30/10 Soi Jaroenjai 713-1743, 381-9323Sukhumvit 63, Kongtun Nua Fax: +(662) 391-9683Vadhana, Bangkok 10110 E-mail: [email protected] PORTEC ASIA - SALES & TECHNICAL SUPPORT OFFICE:PERT ENGINEERING LTD. Tel.: +(852) 2553 416910 Heung Yip Road Fax: +(852) 2873 5019Wong Chuk Hang E-mail: [email protected] Kong, CHINA

USA HEADQUARTERS & FACTORY:PORTEC FLOMASTER Tel.: +1(719) 275-7471One Forge Road (81212) Fax: +1(719) 269-3750PO Box 589 E-mail: [email protected]ñon City, CO 81215 USA Web: www.portec.com 2008 Portec Asia

M100 Gen MH EN TH 10/08