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Specialist engineering for
Manufacturing, Fabrication,
Machining, Welding and
Refurbishment services
Turnmill Proquip Engineering (Pty) Ltd, is a medium to heavy specialist engineering company situated in Vanderbijlpark. The Company supplies manufacturing, fabrication, machining, welding and refurbishment services to industrial companies.
The Company was founded in 1980 and was acquired by the present owners, Structa Group, in 2008. The company’s operating philosophy is to combine technical excellence with a total commitment to customer service. The aim is to ensure that the highest standards of quality, workmanship and service is maintained at all times, to complete contracts on time and within budget. This is achieved by sound project management, along with experienced production and quality control personnel who ensure that production schedules and quality control measures are adhered to. This, coupled with a swift response to breakdowns, innovative problem solving and competitive cost structures have enabled Turnmill Proquip Engineering to build sound, long term partnerships with clients. Turnmill Proquip Engineering has manufactured a wide range of equipment in materials varying from boiler plate to stainless steel, duplex stainless steel and more exotic alloys. Being part of the Structa Group, Turnmill Proquip Engineering also has access to their engineers and design packages, including FEA design facilities through the subsidiary Structa Konsult.
Industries Served
Turnmill Proquip Engineering is active in several sectors:
Principle clients includeEnd users:
Eskom ArcelorMittal SaprefNatref PPC Alusaf Omnia Engen Chevron (Caltex) FLSmidth(FFE) Hulamin Sasol Group Amplats Western Platinum Mozal Portnet BHP Billiton Kumba Lonmin Anglo American Coal XtrataChambisi Denel
Engineering Contractors
Barlow World Equipment Amec Foster Wheeler Fluor Lurgi Process Projects SNC Lavalin E-PC SMS Siemag Hatch Africa Kentz Howden CaterpillarMurray & Roberts Hatch Canada Hitachi ThyssenKrupp Malvern Engineers EL BatemanLinde AG AEC AndritzDesmet Ballestra
technical excellence
innovative concepts
dedicated specialists
and commitment to service
Introduction
Petrochemical / ChemicalIron and SteelFertilizerMaterials HandlingRefining
Aluminium SmeltersMining and MineralsCement / ConcreteTransportMillitary
Facilities
Turnmill Proquip Engineering has its manufacturing facilities in Vanderbijlpark and employs a skilled workforce of 150 full-time personnel.
MANUFACTURING FACILITIESFloor space under roof and crane: 8 500m² (fabrication shop 7 000m², machine shop 1 000m² and fitting shop 500m²). Yard Space: 20 000m2
Fabrication Shop Cranes: 1 x 40 ton mobile crane 2 x 32 ton overhead cranes 4 x 20 ton overhead cranesMachine Shop Cranes: 2 x 10 ton overhead craneFitting Shop Crane: 1 x 5 ton overhead crane
The Vanderbijlpark factory also has:• Facilities for corrosion protection (blast cleaning and painting) and the pickling and passivation of stainless steel on site• Heat Treatment Facility• Plate roll up to 60mm thickness
Pressurised Equipment
Turnmill Proquip Engineering has developed a core competence in the area of Pressure Vessels, Columns, Shell and Tube Heat Exchangers.
Numerous units are supplied annually to the chemical, petroleum and minerals industries. Turnmill Proquip Engineering has manufactured a wide range of equipment in materials varying from boiler plate to stainless steel, duplex stainless steel and more exotic alloys. Turnmill Proquip Engineering has developed and has the necessary expertise in-house for the design of Shell and Tube Heat Exchangers, Columns and Vessels.
Turnmill specializes in fabricating:
• Columns• Reactors• Vessels• Shell and Tube Heat Exchangers• Mechanical Design and Detailing of Pressurized Equipment and Tanks• CNC Tube Sheet Drilling• CNC Machine of Lip Type Forging
Vanderbijlpark Works, 12 Fairbank Street NW7, Vanderbijlpark | T: +27 16 986 0030 | E: [email protected] | W: www.turnmill.co.za
July 2019
Fabrication
As a specialist fabricator Turnmill Proquip Engineering has supplied key equipment to virtually every major industrial project in South Africa. Turnmill Proquip Engineering has made notable contributions to projects such as Mozal, Richards Bay Hillside, Saldanha Steel, the Huletts Aluminium Expansion, Chambisi Metals, Sasol Turbo, Sasol Octane, Temane, Natref Oil Refinery Expansion, Medupi and Kusile Power Stations and the Sishen Expansion Project to name but a few:
• Furnaces• Crane Beams• Scrubbers• Ship Loaders and Unloaders• Process Fired Heaters• Rotary Kilns• Ducting and Stacks• Charge Buckets• Ladles• Reclaimers, Stackers and Tripper Cars• Silos• Dragline Components• Advanced Plate Work• Complex Tubular Structures• Components under severe fatigue loading
Vanderbijlpark Works, 12 Fairbank Street NW7, Vanderbijlpark | T: +27 16 986 0030 | E: [email protected] | W: www.turnmill.co.za
July 2019
Turnmill Proquip Engineering has a 1 000m2 machine shop facility and a 500m2
fitting shop facility.
Machine shop cranes:2 x 10 ton overhead cranes
The Turnmill Reconditioning and Machine shop specializes in the following:
• Precision Turning• Milling• Slotting, Grinding• Boring• Drilling• CNC Turning• 5 Axis CNC Milling - Manually adjusted 6th Axis
Typical products machined are:
• Wheel Bogies • Equaliser Beams & Frames• Mandrills and Block Bodies Pumps• Transmission Equipment• Gear Cutting• Gear Boxes, Water and Process Valves• Turbine Shafts
Machining
Vanderbijlpark Works, 12 Fairbank Street NW7, Vanderbijlpark | T: +27 16 986 0030 | E: [email protected] | W: www.turnmill.co.za
July 2019
Reconditioning & Repair
Turnmill Proquip specialises in repair reconditioning of the following:
WEAR SURFACESRestoration of wear surfaces by weld-up, re-machining and heat treatment
ROTATABLESRepair and refurbishment of shafts and bearing assemblies
GEARBOXESManufacturing and repairs
GEARSRe-furbishment of gears by weld-up, re-machining and heat treatment
HEAT EXCHANGERSManufacturing and replacement
Vanderbijlpark Works, 12 Fairbank Street NW7, Vanderbijlpark | T: +27 16 986 0030 | E: [email protected] | W: www.turnmill.co.za
July 2019
Design
Turnmill Proquip Engineering offers an inhouse design and draughting service. The drawing office is fully computerized. Turnmill Proquip Engineering is often called on to generate shop detailed drawings or to convert foreign drawings to South African Standards.
Considerable experience exists in designing to:• EN 1113 (PD 5500)-Pressure Vessels • ASME V111-Pressure Vessels• TEMA-Heat Exchangers • API 620-Vessels and Tanks• API 650-Vessels and Tanks • BS 2654-Tanks and Silos• BS 4076-Steel Chimneys, Stacks• SANS 10160-Seismic Design
Turnmill Proquip Engineering utilises the following software in the design process:
• Nozzle Pro• Inventor Solid Modeling• PV-Elite• Compress• CodeCalc• MathCad
A fully qualified team of engineers, which includes registered Professional Engineers, are available to assist clients with the designs.
In addition, Turnmill Proquip Engineering has through the Structa Group access to an in-house Finite Element Analysis capability. This facility utilises the MSC Nastran, Marc/Mentat and Siemens Simcenter software suites and can perform linear static and fully non-linear analysis, coupled with thermal analysis on vessels, tanks and heat exchangers.
Vanderbijlpark Works, 12 Fairbank Street NW7, Vanderbijlpark | T: +27 16 986 0030 | E: [email protected] | W: www.turnmill.co.za
July 2019
Ancillary Services
Quality Systems
HEAT TREATMENT:Stress Relief and Normalizing done on site utilizing gas and oil fired furnaces.LOGISTICS MANAGEMENT:Turnmill Proquip Engineering has teams in place to manage the complex logistics of transporting large fabricated products over land throughout Southern Africa.PROJECT MANAGEMENT:The complex engineering performed at Turnmill Proquip Engineering is backed by experienced project management teams employing computerised planning and progress monitoringPAINT AND SANDBLAST:Sandblasting and Spray Painting done on site according to customer requirements
A certified Quality Management System is in place in accordance with DIN EN ISO 9001:2015 (certification was performed by TUV Rheinland) and ISO 3834 Part 2 by Lloyds. The in-house inspection department, reporting to the QA Manager, includes a QC Engineer certified by the SAQCC, Inspectors of Pressurised Equipment certified by the SAQCC and NDT Technicians qualified to ASNT-TC-IA Level 2. In-house NDT Technicians are employed on a full time basis.Turnmill Proquip Engineering has implemented a comprehensive Environmental Health and Safety Management System in line with current best practice.
Vanderbijlpark Works, 12 Fairbank Street NW7, Vanderbijlpark | T: +27 16 986 0030 | E: [email protected] | W: www.turnmill.co.za
July 2019
Turnmill Proquip Engineering is a proud member of the Structa Group of Companies
Level 1 BBBEE ContributorCIDB Rating ME8
Contact details:Address:
Vanderbijlpark Works, 12 Fairbank Street NW7, Vanderbijlpark, 1911PO Box 2092, Vereeniging, 1930
Telephone: +27 (0)16 986 0030 Fax: +27 (0)16 986 0127
Email: [email protected] Web: www.turnmill.co.za
The STRUCTA GROUP is a privately owned South African Company, which consists of various subsidiaries that supply structural steel products and related services for infrastructure, petro-chemical plants, industrial plants and mines in Southern Africa. The Group’s diverse field of specialities include Telecommunication Solutions and Mast Expertise and has found international application in the UK, Argentina, Turkey, Hong Kong, China, DRC, Chad, Zambia, Botswana, Nigeria, Zimbabwe, Mozambique, Angola and
Namibia to name but a few.
June 2019
www.structa.co.za
