Special Carbide Rods Hartmetallstäbe für · PDF fileCemented Carbide Blank Rods for Deep Hole Drill Type D(mm) d1(mm) d2(mm) L(mm) Nominal Dimension Tolerance Nominal Dimension Tolerance

ZCC Europe GmbHZhuzhou Cemented Carbide Group Corp. Ltd.

Special Carbide RodsHartmetallstäbe für Sonderanwendungen

Introduction of

Das Unternehmen

Zhuzhou Cemented Carbide Group Corp. Ltd. (ZCC) has been

a leading manufacturer of cemented carbide products in China

since it was built in 1954. It produces about 5,000 tons of

Cemented Carbides, more than 10,000 tons of APT, Tungsten

Powder, Tungsten Carbide Powder, Ready to Press Powder

and 800 tons of Cobalt Powder annually. Meanwhile, ZCC also

owns separate plants to produce Molybdenum, Tantalum &

Niobium Products.

ZCC has different business sectors which are for Hard Material,

Cutting Inserts and Tools, Tungsten & Molybdenum Products,

Cobalt, Tantalum & Niobium Products.

The hard material sector is the biggest one in ZCC. Its annual

production capability is around 600 tons of Carbide Rolls and

Anvils, 1,000 tons of Carbide Rods, 600 tons of Mining and

Road Milling Buttons, 500 tons of Carbide Molds and Dies, a

few hundred tons for Special Products and Wear Parts.

Carbide rods and bars including solid carbide rods and bars,

carbide rods with hole(s), PCB rods are one of the key products

of ZCC. ZCC produces carbide rods and bars by the method of

extrusion, mould/isostatic pressing and HIP sintering. Strictly

controlled and selected micron, sub-micron, ultra-micron

tungsten carbide powder, advanced manufacturing facilities and

stringent quality management system guarantee ZCC's carbide

The “Diamond Brand” trademark was named as “China’s

Renowned Trademark” in 1999, and “Diamond Brand”

cemented carbide was awarded as “China’s Famous Brand” in

2004.

There are totally 7000 employees in ZCC and turnover in 2011

was over USD 800 million.

In 2002, ZCC established a subsidiary, ZCC Europe GmbH

in Germany, which is responsible for the sales and marketing

in Europe. ZCC Europe GmbH is located at Heinrich Strasse

169A, Duesseldorf. It supplies various Cemented Carbide (Hard

Metal) Products, such as Indexable Inserts, Endmills, Rolls,

Drills, Button Bits, Solid Carbide Rods, Seal Rings, Bushings,

Drawing Dies and other Wear Parts. Besides, it also supplies

Tungsten (W), Molybdenum (Mo), Tantalum (Ta), Niobium (Nb),

For more information, please login ZCC website: www.chinacarbide.com

Die Zhuzhou Cemented Carbide Gruppe Corp. Ltd. (ZCC) gehört

seit ihrer Gründung im Jahr 1954 zu den führenden Herstellern

von Hartmetall Produkten in China. Jährlich werden ca. 5.000 t

Hartmetall, über 10.000 t APT, Wolfram Pulver, Wolfram-

Karbid-Pulver, RTP Pulver und 800 t Kobalt Pulver produziert.

Mittlerweile verfügt ZCC auch über mehrere Fertigungsanlagen

zur Herstellung von Molybdän, Tantal und Niob.

ZCC ist in verschiedene Geschäftsbereiche unterteilt; Hartstoffe,

Wendeschneidplatten und andere Schneidwerkzeuge, Wolfram

und Molybdän Produkte, Kobalt, Tantal und Niob Produkte.

Der größte dieser Bereiche der ZCC Group ist die Abteilung

für Hartstoffe. Die jährliche Produktionskapazität beläuft sich

für Karbidwalzen und Ambosse auf 600 t, Karbidstäbe 1.000 t,

Fräsköpfe für den Berg- und Straßenbau 600 t, Karbidscheiben

500 t und auf einige hundert Tonnen für Spezialanfertigungen

und Verschleißteile.

Karbidstäbe, wie z.B. Vollhartmetall Flach- und Rundstäbe,

Stäbe mit Kühlkanälen oder auch PCB Stäbe sind das

eigentliche Kerngeschäft. ZCC produziert HM Stäbe nach dem

Extrusionsverfahren, durch Formpressen, kaltisostatisches Pressen

und HIP Sinterung. Streng kontrolliertes Wolframkarbidpulver

(superfein, ultra fein und fein), hochwertige Produktionsanlagen

sowie ein striktes Qualitätsmanagement garantieren einen weltweit

erstklassigen und gleichbleibend hohen Qualitätsstandard der

ZCC Stäbe.

Die Marke “Diamond Brand” wurde 1999 zu Chinas renommierter

Handelsmarke ernannt und “Diamond Brand” Hartmetall wurde

2004 als Chinas erstklassige Marke ausgezeichnet.

Heute beschäftigt ZCC 7000 Mitarbeiter und der Umsatz im Jahr

2011 lag bei über 800 Millionen USD.

Als deutsche Niederlassung der ZCC Group übernimmt seit

2002 die ZCC Europe GmbH in Düsseldorf das europaweite

Marketing und den Vertrieb von diversen Hartmetallprodukten,

zu denen u.a. Wendeschneidplatten, Schaftfräser, Walzringe,

Bohrer, Bohrköpfe, Vollhartmetallstäbe, Dichtungsringe,

Buchsen, Zieheisen und andere Verschleißteile zählen. Aber

auch Wolfram, Molybdän, Niob, Tantal und Kobalt werden als

Zwischen- oder Endprodukte vertrieben.

Orientation of Image Image Orientierung

A strong cemented carbide enterprise with a famous world brand

Ein weltweit führender Hartmetall-Hersteller mit einer international bekannten Handelsmarke

Enterprise Spirit Unternehmensziel

Pursuing a Perfect Mastery. Aiming at Unlimited Progress.

Perfektion und kontinuierlicher Fortschritt.

Key Philosophy Die Unternehmensphilosophie

Good Faith Creates Values.

Treu und Glauben als Wertvorstellung

Recommended Grade ( Best Suitable)

GradeStainless

steel

Quenched

steel

Common

carbon steel

Cast

iron

Al and Mg

alloy HRSA

Composite

boardplastics GRP

XU30

XF30

XF20T

YL10.2

XL10

YL10A

YF06

YG6X

Recommended Grade ( Best Suitable)

GradeStainless

steel

Quenched

steel

Common

carbon steel

Cast

iron

Al and Mg

alloy HRSA

Composite

boardplastics GRP

YU06A

YU06R

YH6F

Grade ISO CodeGrain Size

m

Cobalt

Content

Wt%

Density

g/cm3

HardnessTRS(ISO3327)

N/mm2

KIC

Mpa m1/2

HV30 HRA

XU30 K30-K40 0.4 12.0 14.10 1750 92.5 4000 15.20

XF30 K30-K40 0.6 12.0 14.15 1680 92.0 4000 13.26

XF20T K20-K30 0.6 10.0 14.45 1650 91.7 3800 15.40

YL10.2 K20-K30 0.8 10.0 14.42 1600 91.5 4000 14.60

XL10 K20-K30 0.8-1.0 10 14.40 1560 91.0 3800 14.90

YL10A K10-K20 0.8 8.0 14.65 1780 92.8 4200 10.74

YF06 K05-K10 0.6 6.0 14.90 1850 93.1 3800 9.17

YG6X K05-K10 1.0 6.0 14.90 1560 91.0 3000 10.25

YU06A K05-K10 0.4 6.0 14.70 2100 94.6 3800 8.31

YU06R K05-K10 0.4~0.5 6.0 14.70 2050 94.3 3300 8.00

YH6F K05-K10 0.5 6.0 14.80 1900 93.5 4000 9.21

Recommended Applications

Recommended Grade for Tooling Rod

Recommended Grade for PCB Rods

ZCC Europe GmbH

Heinrichstraße 169A, 40239 Düsseldorf, Germany

Tel: 0049-211-230390 Fax: 0049-211-23039139

E-mail: [email protected] www.chinacarbide.com

Grades properties

Recommended Applications for the Grades

Grade

Sorte

Microstructure

Mikrostruktur

Recommended applications

Empfohlene Applikationen

XU30

Suitable for the machining of composite materials, such as stainless steel, high

temperature alloy, hardened steel(especially for heat-treated steel with hardness HRC

40~60), glass ber reinforced plastics. Recommended to make drills, end mills, reamers,

gravers and screw taps ,etc.

XF30

Suitable for the machining of composite materials ,such as stainless steel, high

temperature alloy ,hardened steel(especially for heat-treated steel with hardness HRC

40~60), glass ber reinforced plastics. Recommended to make drills, end mills, reamers,

gravers and screw taps ,etc.

XF20T

Suitable for the machining of common steel, cast iron, heat-treated steel, specially for

steel parts with hardness HRC 40. Recommended to make conventional tools such as

drills, end mills, screw taps and gun drills, etc.

YL10.2

Classical grade for general applications. Suitable for the machining of general materials

such as common steel ,cast iron ,stainless steel etc.Recommended to make conventional

tools such as twist drills, end mills, screw taps, gun drills etc.

XL10Dedicated grade for mills.Suitable for the drilling of conventional materials such as

common steel, cast iron, etc.Recommended to make mills.

YL10ASuitable for the machining of cast iron, aluminum alloys, common steel, plastics.

Recommended for the drilling of cast iron and aluminum alloys.

YF06

Classical grade for rods. Suitable for the machining of composite materials such as

aluminum-magnesium alloy, plastic, reinforced plastic and carbon ber, iron-based alloys

etc.Recommended for the drilling and milling of aluminum-magnesium alloys.

YG6X Suitable for the drilling of nonferrous metals.

YU06A

Suitable for the machining of glass ber, wood, plastic, aluminium-magnesium alloy,

composite board ,etc.Recommended to make PCB router bit with drilling diameter

0.8mm.

YU06R

Economical grade suitable for the machining of glass ber, wood, plastic , a luminium-

magnesium alloy etc. Recommended to make PCB router bit with drilling diameter

1.6mm.

YH6FDedicated grade for making PCB micro drills. Made from nano-composite powder . Quite

suitable for making micro drills with drilling diameter 0.3 0.5mm.

ZCC Europe GmbH


Tel: 0049-211-230390 Fax: 0049-211-23039139


Cemented Carbide Blank Rods for Deep Hole Drill

Type

D(mm) d1(mm) d2(mm)

L(mm)Nominal

DimensionTolerance

Nominal

DimensionTolerance

Nominal

DimensionTolerance

BØ8.5 1.5 Ø1.9 340QZ 8.5 -0.1/+0.4 1.5 0.2 1.9 0.2 340

BØ10.5 Ø1.8 Ø2.4 340QZ 10.5 -0.1/+0.4 1.8 0.2 2.4 0.2 340

BØ12.5 Ø2.2 Ø2.9 340QZ 12.5 -0.1/+0.4 2.2 0.2 2.9 0.2 340

BØ14.5 Ø2.8 Ø3.5 340QZ 14.5 -0.1/+0.5 2.8 0.25 3.5 0.25 340

BØ15.5 Ø3.0 Ø3.8 340QZ 15.5 -0.1/+0.5 3.0 0.25 3.8 0.25 340

BØ16.5 Ø3.2 Ø4.0 340QZ 16.5 -0.1/+0.5 3.2 0.25 4.0 0.25 340

BØ17.5 Ø3.4 Ø3.9 340QZ 17.5 -0.1/+0.5 3.4 0.25 3.9 0.25 340

BØ18.5 Ø3.6 Ø4.5 340QZ 18.5 -0.1/+0.5 3.6 0.25 4.5 0.25 340

BØ19.5 Ø3.8 Ø4.8 340QZ 19.5 -0.1/+0.5 3.8 0.25 4.8 0.25 340

BØ20.7 Ø4.0 Ø5.0 340QZ 20.7 -0.1/+0.5 4.0 0.3 5.0 0.3 340

BØ21.7 Ø4.2 Ø5.3 340QZ 21.7 -0.1/+0.5 4.2 0.3 5.3 0.3 340

BØ22.3 Ø4.5 Ø5.6 340QZ 22.3 -0.1/+0.5 4.5 0.3 5.6 0.3 340

BØ24.3 Ø4.8 Ø6.0 340QZ 24.3 -0.1/+0.5 4.8 0.3 6.0 0.3 340

BØ30.7 Ø6.0 Ø7.4 340QZ 30.7 -0.1/+0.5 6.0 0.35 7.4 0.35 340

ZCC Europe GmbH


Tel: 0049-211-230390 Fax: 0049-211-23039139


Special Carbide Rods

L

115°

d1

d2

D

Cemented Carbide Blank Rods for T-slot Cutters

ZCC Europe GmbH


Tel: 0049-211-230390 Fax: 0049-211-23039139


RECOMMENDED GRADE

Grade

Sorte

Microstructure

Mikrostruktur



YF06




XF30

Suitable for the machining of composite materials ,such as stainless steel, high temperature

alloy ,hardened steel(especially for heat-treated steel with hardness HRC 40~60), glass

ber reinforced plastics. Recommended to make drills, end mills, reamers, gravers and

screw taps ,etc.

YL10.2




C

D1

D2

L

Ball nosed rod

RECOMMENDED GRADE

TypeD (mm) L (mm) R(mm)

Dimension Tolerance Length Tolerance R Tolerance

B 12.7*76.2 13.08 0./+0.4 76.2 0./+1.6 6.35 0./+0.4

B 12.7*101.6 13.08 0/+0.4 101.6 0./+1.6 6.35 0/+0.4

B 11.1125*69.85 11.51 0./+0.4 69.85 0./+1.6 5.56 0./+0.4

B 15.875*88.9 16.26 0./+0.4 88.9 0./+1.6 7.94 0./+0.4

B 19.05*101.6 19.56 0./+0.4 101.6 0./+1.6 9.53 0./+0.4

B 25.4*101.6 25.9 0./+0.4 101.6 0./+1.6 12.7 0./+0.4

ZCC Europe GmbH


Tel: 0049-211-230390 Fax: 0049-211-23039139


Grade

Sorte

Microstructure

Mikrostruktur



YF06




XF30




screw taps ,etc.

YL10.2




XF20T

Suitable for the machining of common steel, cast iron, heat-treated steel, specially for steel

parts with hardness HRC 40. Recommended to make conventional tools such as drills, end

mills, screw taps and gun drills, etc.

L

R

D

Sharp-pointed Rods

ZCC Europe GmbH


Tel: 0049-211-230390 Fax: 0049-211-23039139


RECOMMENDED GRADE

Grade

Sorte

Microstructure

Mikrostruktur



YF06




YL10.2




L

DB1B2

Step rod with one hole

RECOMMENDED GRADE

ZCC Europe GmbH


Tel: 0049-211-230390 Fax: 0049-211-23039139


Grade

Sorte

Microstructure

Mikrostruktur



XF30




screw taps ,etc.

YL10.2




YL10ASuitable for the machining of cast iron, aluminum alloys, common steel, plastics.

Recommended for the drilling of cast iron and aluminum alloys.

L2

L1

D2

D1

d1

Grade

Sorte

Microstructure

Mikrostruktur



YF06




XF30




screw taps ,etc.

YL10.2




Step rod with oblique blind hole

ZCC Europe GmbH


Tel: 0049-211-230390 Fax: 0049-211-23039139


RECOMMENDED GRADE

L1

L2

B

L3

D2

D1

d1

d2

Sales Center in EuropeZCC Europe GmbHwww.chinacarbide.comHeinrichstraße 169A, 40239 Düsseldorf, Germany

Tel: 0049-211-230390

Fax: 0049-211-23039139

E-mail: [email protected]

Local Contact:Ihr Ansprechpartner vor Ort

Documents

Special Carbide Rods Hartmetallstäbe für · PDF fileCemented Carbide Blank Rods for Deep Hole Drill Type D(mm) d1(mm) d2(mm) L(mm) Nominal Dimension Tolerance Nominal Dimension Tolerance