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Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

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Page 1: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard
Page 2: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Speaker: Don Fedyk

Proposing a New Tracer Gas for Fume

Hood Testing

Page 3: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Member, NEBB Board of Directors Chairman, NEBB FHT Committee

MY DAY JOB

Manager Air Filtration Management - NY Fume Hood Testing

Cleanroom Validation

Environmental Systems Testing/Balancing

Building System Commissioning

Sound & Vibration Testing

3

Page 4: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

4

The awareness by World Community of the dangers of Climate Change has created a new focus for our industry. We are looking for new & innovative ideas for energy conservation as well as reducing the introduction of GREEN HOUSE GASES.

Page 5: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

5

ESTABLISHMENT OF A COMMITTEE

Development of ASHRAE RP-1573, "Determination of suitable replacement for

SF6 when used as a tracer gas in accordance with ANSI/ASHRAE Standard 110."

Page 6: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

FHT Program

6

The FHT Programs at NEBB and ASHRAE are pursuing a tracer gas

that will not cause an environmental “disaster” while allowing us to verify

the efficiency and safety of laboratory and research enclosures

Page 7: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

What is NEBB?

Proven leader in providing technical expertise for

Research and Technological Environmental Systems.

7

Page 8: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

8

Providing the expertise to attain the maximum efficiency without

sacrificing safety in the Built Environment

Page 9: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

NEBB’s Involvement

9

While FUME HOOD TESTING is one area of involvement for NEBB, continued research and development for the rapidly growing healthcare

industries will require the expertise available from all our NEBB Certified Professionals (CP’s) and

Technicians (CT’s) .

Besides providing a safer environment, we are able to promote the competency of our

organization and provide a viable opportunity for NEBB firms and CP’s

Page 10: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

1 LABORATORIES

2

3

FUME HOODS

CLEANROOMS

4 AN ENDLESS LIST OF HAZARDOUS ENVIRONMENTS

Testing

Page 11: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

11

Each requires a different set

of rules!

Page 12: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Performance Evaluation

12

The performance of an exposure control device is ultimately determined by its ability to control exposure to within applicable standards or other safe limits.

Page 13: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Exposure Control Devices

13

There are numerous exposure control devices including:

• Local exhaust hoods, and other ventilated enclosures

• Glove boxes

• Biological Safety Cabinets (BSC)

• Laboratory Fume Hoods

Page 14: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

14

REALIZATION

TESTING IS FOR SAFETY

PROVING THE CONTAINMENT

Page 15: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

ANSI/ASHRAE 110-1995

The purpose of this standard is to specify a quantitative & qualitative test method for

evaluating the containment of a laboratory fume hood.

15

This method of testing applies to conventional, bypass, auxiliary air, and

VAV laboratory fume hoods.

Page 16: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Meeting the Need!

NEBB is stepping up to meet the needs in all AREAS.

16

Continuation and enhancement of the training available not just for our CP’s and

CT’s but for the clients and future customers to gain a better understanding

of the role NEBB can play.

Page 17: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

NEBB FHT Procedural Standard

17

Establish a uniform and systematic set of criteria for the performance

testing of fume hoods.

Page 18: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Task Analysis

18

Prior to the start of any project, whether FHT, CPT, TAB, etc. a task

analysis should be performed.

Page 19: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

19

Collection of Information

Test Requirements

Instrumentation

Submittals

Page 20: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

20

Preparation for Testing

Verify Test Procedures

Acquisition of Instrumentation

Mobilization Strategy

Page 21: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Task Analysis

21

Discipline Specific

Page 22: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

22

Fume Hood Performance Testing

Verify System Type

Verify System Readiness

Establish Test Matrices

Page 23: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

23

Page 24: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

24

FHT Velocity

Hot-wire Anemometer!

Evaluate Results

Test Setup

Page 25: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Evaluation

25

Velocity is not an indicator of containment.

It verifies the uniformity of the intake as well as provides a

baseline for future evaluation.

Then why measure velocity?

Page 26: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Instrumentation

26

Temperature compensation

Data logging and Averaging

Individual point readings

One-second readings

Hot-wire Anemometer

Page 27: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

27

FHT Visualization

Evaluate Results

Evaluate Results

Major Challenge

Local Challenge

Page 28: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

FHT Tracer Gas

28

FHT Tracer Gas

Test Setup

Evaluate Results

Ejector

Analyzer

Page 29: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Instrumentation

29

Placement

Field Verification Electronic flow meter / Bubble gauge

Specifications ASHRAE 110 / NEBB FHT PS

Ejector

Page 30: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Instrumentation

30

Analyzer

Instrument List ASHRAE 110 / NEBB FHT PS

Field Verification Instrument dependent

One-second data logging downloadable to computer for analysis and reporting

Page 31: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Instrumentation

Analyzers

Page 32: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Instrumentation

32

Really low readings!

Page 33: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Analyzer / Calibrator

33

Page 34: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

The Other Analyzer

34 Leak Meter

Page 35: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Where does exhaust go?

35

Page 36: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Where does exhaust go?

36 Through these!

Page 37: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Fume Hood Testing

37

It is not just taking reading at the fume hood

You have to understand the entire

system

Fans, Filters, Controls, Etc.

Page 38: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

NEBB

38

Continuing Education and Research helps promote the knowledge and

invigorate the CP’s and CT’s to attain …….

Page 39: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

39

Computer Modeling

A major tool in the development of a more efficient laboratory as well as for containment vessels.

Page 40: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Plan View – Velocity Vectors (fpm)

Page 41: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Isometric Close-up – Velocity Vectors (fpm)

Page 42: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Isometric Close-up – SF6 Isosurfaces @ 0.05ppm

Page 43: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

Summary of properties of FM200: Molecular Weight: 170.04 g/mole Molecular Formula: C3-H-F7 Boiling Point/Condensation: 15.6C (3.9F) Critical Temperature: 101.6C (214.9F) Vapor Pressure: 67 (PSIG) Specific Volume (ft3/lb): 18.9753 Gas Density (lb/ft3): 0.0527

Comparison of the spectra of FM200 and SF6

Page 44: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

We finally had a chance to run the Case B fume hood using FM200 gas. The molecular weight for FM200 is around 175 and SF6 is around 146, therefore the FM200 will be about 20% more massive per liter of gas. We used equivalent mass as the injection rate not 4 LPM.

Page 45: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

The FM200 concentrations are more spread out in the hood compared to SF6 even correcting for mass. May what to reduce the rate slightly more to achieve equal challenge.

Page 46: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

FM200_pathlines

Page 47: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

N2O_pathlines

Page 48: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

CaseB_shortperson_FM200_3Dview_isosurface

Page 49: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

CaseB_shortperson_FM200_3Dview_isosurface2

Page 50: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

CaseB_shortperson_FM200_3Dview_zoom_isosurface

Page 51: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

CaseB_shortperson_FM200_full_side_Concentrations

Page 52: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

CaseB_shortperson_FM200_zoom_side_Concentrations

Page 53: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

CaseB_shortperson_FM200_zoom_side_velocity

Page 54: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

CaseB_shortperson_FM200_zoom_side_vorticity

Page 55: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

FM200_ppm_3-5ft

Page 56: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

N2O_ppm_3-5ft

Page 57: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

FM200_ppm_5ft

Page 58: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

What have we learned?

58

The CFD modeling indicates that the

secondary side wall vortex's do not trap

lighter gas equal to heavier than gas.

All our testing have been with the

heavier gas so switching to a lighter

gas reduces the tracer gas challenge.

Page 59: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

59

By using CFD modeling we can determine exactly the

rate of heavier FM200 we will need to = SF6. The added

benefit we will be using less gas which is heavier.

Page 60: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

NEBB Disciplines

60

The constant changing technology requires each of the NEBB CP’s and

CT’s to persistently pursue the knowledge to maintain the preeminence of the NEBB’s

Leadership Role in the Industry.

Page 61: Speaker: Don Fedyk - NEBB...Speaker: Don Fedyk . Proposing a New Tracer Gas for Fume ... Fume Hood Testing Cleanroom Validation ... of the role NEBB can play. NEBB FHT Procedural Standard

61

Questions or comments?