SPE-IADC 130324-PP-Multiphase Flow Modeling for N2 Concentric Nitrogen Injection

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  • 7/24/2019 SPE-IADC 130324-PP-Multiphase Flow Modeling for N2 Concentric Nitrogen Injection

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    SPE/IADC 130324SPE/IADC 130324SPE/IADC 130324SPE/IADC 130324----PPPPPPPPUnderstanding Multiphase FlowUnderstanding Multiphase FlowUnderstanding Multiphase FlowUnderstanding Multiphase Flow

    Modeling for NModeling for NModeling for NModeling for N2222Concentric NitrogenConcentric NitrogenConcentric NitrogenConcentric Nitrogen

    Injection Through Downhole PressureInjection Through Downhole PressureInjection Through Downhole PressureInjection Through Downhole Pressure

    Sensor Data Measurements WhileSensor Data Measurements WhileSensor Data Measurements WhileSensor Data Measurements While

    Drilling MPD WellsDrilling MPD WellsDrilling MPD WellsDrilling MPD Wells

    Juan C. Beltran, SPE, Corrado Lupo, SPE, Leiro Medina, SPE,

    Hermogenes Duno, SPE, Fernando Gallo, SPE, Jose Tang, SPE,

    Jimmy Rojas, SPE, Schlumberger-Optimal Pressure Drilling; Efran

    Rodrguez, Schlumberger-IPM; Hernn Melgares, Schlumberger-

    D&M; Jorge Bedoya, SPE, Gustavo Puerto, SPE, Blade Energy

    Partners

    SPE/IADC Managed Pressure Drilling and UnderbalancedOperations Conference and Exhibition

    Kuala Lumpur, Malaysia2010

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    Outline

    Reservoir Information

    Concentric Annular Injection

    Design Considerations & Methodology

    Execution

    Conclusions

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    Reservoir Information

    Fractured carbonates and dolomites from

    Lower Cretaceous

    Common reservoir depths are in the 5550-

    5600 meters TVD range

    Current Formation pressure = 0.37 g/cc,

    3.06 ppg

    Original Formation pressure = 0.73 g/cc,6.12 ppg

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    Concentric Annular Injection

    Rotating FlowHead - RFH Return Line (Inverse Emulsion+ N2 + Cuttings)

    Injection Ports ~ 30 m Above 7 " Liner Hanger

    Inverse Emulsion + N2 + Cuttings

    Nitrogen Injection N2

    4 3/4" BHA & 5 7/8" Bit

    9"5/8 casing

    7 5/8" casing (Tie Back)

    N2N2

    N2N2

    Inverse Emulsion

    7" linerLegend

    InverseEmulsion

    N2

    Inverse Emulsion+ Cuttings

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    Methodology

    Feasibility to reach target pressure.

    Optimize injection rate and pressure.

    Establish operation parameters.

    Ensure adequate hole cleaning and motor or

    RSS performance. Identify fluids flow rates required to achieve

    the target pressure.

    Define the operating envelope for theApplication.

    Monitor drilling to determine changes to

    operation parameters.

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    Planned Vs. Real Data

    /"

    "

    . .

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    Operational Window Proposed

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    ECD Measured by

    Bottomhole Sensor VPWD

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    Premises Considered for

    Planned Simulator Runs The fluid system was characterized as

    inverse emulsion, specifying the density ofthe oil to standard conditions and modified

    density.

    The model used was OLGAS 1992.

    The temperature profile was calculated with

    the initial circulation parameters.

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    Adjustments Made at

    Rigsite in the simulation The modified density of mud was varied and

    adjusted manually in the simulator in orderto meet the real density of the mud at

    entrance of the system and calibrating the

    same value of mud density at the returns.

    The real temperature profile provided by

    VPWD tool was used to re-input this data tothe simulator.

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    Adjustments Made at

    Rigsite in the simulation In the BHA section, the real pressure losses

    for the downhole tools at different flowvolumes were specified.

    The outflow points were specific ascirculation losses points once they

    appeared.

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    ECD VPWD vs. Wellflo

    Simulated ECD

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    Conclusions MWD/LWD/VPWD information was received

    all the time at surface allowing keepingdirectional control and adjusted the

    multiphase simulator runs and calibrations.

    Detailed design, modeling and simulations

    are keys for success in the application of

    concentric casing injection techniques.

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    Conclusions VPWD tool allows real-time downhole reading

    like internal and annular pressures, on this

    way it was possible to perform a comparisonwith the results delivered by the simulator and

    adjust and calibrate the model to the real well

    conditions.

    Continue investigating the best option to

    obtain a greater integrity of theMPD/LWD/VPWD signal for low liquid

    injection volumes in order to be able to reduce

    more the equivalent circulation density (ECD).

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    Conclusions Use smaller internal diameter drillpipe, a

    different combination of drillstring signalboosters or inclusive the use of small

    nitrogen injection volume through the

    drillstring, keeping the percentage of gasinto the drillstring as low as possible and

    without exceed the limits which can

    debilitated or attenuated the MWD/LWD/VPWD signal.

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    Thank You

    Questions?