SPE for Owner Operators - Intergraph Corporation | … · (SAP, Maximo, Ventyx, Oracle EAM) DCS/ Automation Reliability Safety Dynamic Design Basis Content Management ... SPE for

Intergraph Australia 2008

15-19 September 2008

SmartPlant Enterprise for Owner Operators

Process, Power & MarineCurrent OO IT Strategy

ERP / EAM

DCS

Content

Management

Reliability

Management

Safety

Management

Contractor

Project Systems

Process, Power & Marine

Prevents cross discipline

work processes & collaboration

OO Challenge

ERP / EAM

DCS

Reliability

Management

Safety

Management

Content

Management

Continuously changing

Engineering Design Basis

Contractor

Project Systems

Lack of integration and interoperability

between information silos

Process, Power & MarineSPO Overview

Plant maintenance & operations

Ensure engineering data quality and consistency

Managing engineering change in plants

Provide predefined best practice work processes

Offer easy access to all engineering information

needed to perform work independent of where

data is held

Execution of Capital projects

Support asset information management and

integrated project execution

Enable collaboration through-out the project value

chain

Provide a single, central source of truth in projects

for all types of engineering information


Contractor

Project Systems

SP Enterprise for Owner Operators

– SPO –

ERP / EAM

DCS

Reliability

Management

Safety

Management

Content

Management

I-Sketch

SPEL

SPF

SP3D

SP

RD

SPI

SPPID

SPMat

SS

KSPE

Integration

I-Sketch

SPEL

SPF

SP

RD

SPI

SPPI

D

SS

K

SPO Solutionware

SPE

Integration

I-Sketch

SPEL

SPF

SP

RD

SPI

SPPID

SPO

Pro

ject E

xecutio

nS

PO

Oper

ating P

lant

SPO

Core

SS

KSPE

Integration

3 discrete solutions covering

The complete life-cycle


SPEL

I-Sketch

SPF

SS

K

SPRD

SPI

SPPID

EngineeringView

Tag

Managem

ent

Do

cu

me

nt

Man

ag

em

en

t

Data

Load

ing

ConceptualEngineering

Isom

etric

Engineering

SPE

Integration

SPO 2007 : “Core” Solution

Standard Software

Site license for SmartSketch, SP

Isometrics, SP Reference Data and SP

Foundation

Solutionware

Preconfigured OO work processes that

are common throughout the entire plant

life cycle

End user oriented 3 level workflows

AVIs

Screenshots

Pre-configuration

Implementation support materials

60-80% fit to most customer needs


Process, Power & MarineSPO Core : Solution Ware

Plant Information Loading & QC

Using SP Foundation data loading & validation capabilities

Plant Breakdown Structure (PBS) and Tag Management

Plant Structure and Engineering Numbering systems

Engineering Document Management

SP Foundation including Workflows

On Plant Engineering & Design

Engineering & Schematic solutions integration & workflows

Vendor data capture

Inspections & Audits Assistant


SPO 3 level work process

Documentation

Simple intuitive method of designing

and presenting work processes and

providing an alternative to traditional

user documentation

Process, Power & MarineSPO 2007 : “Operating Plant” Solution

Has SPO Core as a prerequisite

SPO Solutionware

Role based SAP NetWeaver portal

Bidirectional data synchronization between

SPF and SAP EAM

Management of Change with creation of

Notifications in SAP EAM for approved

change requests in SPF

Preconfigured OO work processes aimed at

the operations phase of the plant life-cycle

End user oriented 3 level workflows

AVIs

Screenshots

Pre-configuration

Implementation support materials

60-80% fit for most customer needs


Process, Power & MarineSPO Operating Plant : Solution Ware

Isometric Engineering

Using SmartPlant Isometrics

Engineering assistant for Reliability

Integration with Meridium

Brownfield data capture

Brownfield/Greenfield data validation, transformation and loading

Engineering assistant for Maintenance

Engineering assistant for Safety

DCS Change Management

Intelligent Manuals

Plant Optimization Assistant


SAP EAM

Equipment

install/dismantleTag->FL->EQ

relationships

“Stub object” for FL and EQ sent to SPF

SPO – Management of ChangeSynchronization of design basis with ERP Systems

NetWeaver XI

Tag creation,

update or

termination

Create/update

FL record

Filtration

Transformation

Process, Power & MarineSPO – Engineering Overview

ERP (SAP, Maximo, Ventyx, Oracle EAM)

DCS/Automation

Reliability

Safety

Dynamic Design Basis

Content

Management


Process, Power & MarineThe Engineering & Design Basis

Process, Power & MarineSPO – Engineering Overview

ERP (SAP, Maximo, Ventyx, Oracle EAM)

DCS/Automation

Reliability

Safety

Dynamic Design Basis

Content

Management

Managing Change

Common Web Portal

Integrated Project

Execution

I-Sketch

SPEL

SPF

SP

RD

SPI

SPPID

SS

KSPE

Integration



SmartPlant i-view

Combined SAP PM,

SmartPlant & Meridium i-

view

Meridium

i-view

Roll Based


16

Plant Data Validation, Transformation and Loading

Quality Dashboard

Loading Status

KPI display

Design

Tools

SAP

Transform/

Load

RCMProcess

Optimization

Etc..

Plant Data ValidationPlant Data ValidationMapping

Tools

Web services

Bulk load

Inco

min

g D

ata

Staging

area

Tools for completion

and correction of data

Checks

performed and

results

documented

Exception reports

Validation to include:

•Degree of completion

•Comparison between incoming and existing As-built data

•Valid pick list values, UoM, Syntax

•Referential integrity

•Check against business rules

•Across sources e.g. line list vs. P&ID vs. 3D model


Process, Power & MarineSPO Project Execution - The need

Unprecedented wave of CAPEX projects

Average budget overruns of 20-30% and

delays to start-up

Positive correlation between project size and

complexity and the size of overruns/delays

There is a need for:

Improved management of key project

execution processes

Better collaboration between owners project

teams, EPCs and package suppliers


SPO Roadmap

This Document is designed to communicate a perspective of likely R&D prioritization based on the current

indicators of client demand. It will change both in scope and timing in response to industry demand which

is quite dynamic. Intergraph retains all decision rights as to what will be included in a particular release,and does not make binding commitments outside of a written commercial contract.


Construction

Design/

EngineeringProcurement

Mechanical

Completion

EPC Contractors

OO Green/brown field Projects

Commissioning

Feed/

Pre engineering

OO Operations and M&M

Preparation

for Operations

OO Early Phase

Feasibility

Concept

Operations

Modifications

Project

Execution

I-Sketch

SPEL

SPF

SP

RD

SPI

SPPI

D

SS

K

SPO Solutionware

SPE

IntegrationDynamic

Exchange/Handover

OO Challenges and SPO Solutions

SPO CORE• Plant Information Loading & QC

• Plant Breakdown Structure (PBS) and Tag

Management

• Document Management

• On Plant Engineering & Design

• Conceptual Engineering

• Vendor data capture

• Inspections & Audits Assistant

SPO Project Execution• Change Management (MoC) in Projects

• Interface Control

• Technical/Site queries and issues

• Non-conformities/Waivers

• Fabrication Records Management

• Uncertainty/Risk management

• Commissioning/Completion (Start up)

SPO Operating Plant• Plant Information Browser

• Operation changes management

• Isometric maintenance

• Brownfield data capture

• Brownfield/Greenfield data validation,

transformation and loading

• Engineering assistant for Reliability

• Engineering assistant for Maintenance

• Engineering assistant for Safety

• DCS Change Management

• Intelligent Manuals

• Plant Optimization Assistant

SPO

2007

SPO

2007SPO

2008SPO

2008

SPO

2008


SPO Roadmap

– SPO Project Execution 2008 –

Support Project Data Loading

WEB Services

Spreadsheets

Offer Management of Change

functions specific to project

execution

Provide capabilities for Interface

Control, Non-conformity/waiver

management and Technical

Queries

Project / As-BuiltManagement

Non-C

onform

ities

/

Waiv

ers

Inte

rfa

ce

Man

ag

em

en

t

Project

Data Loading

Tech

ni c

al

Qu

eri

es

Man

agement of

Chan

ge

SPF

SPE

Integration

This Document is designed to communicate a perspective of likely R&D prioritization based on the current

indicators of client demand. It will change both in scope and timing in response to industry demand which

is quite dynamic. Intergraph retains all decision rights as to what will be included in a particular release,

and does not make binding commitments outside of a written commercial contract.



I N T E G R A T I O N

CORE SOLUTION (Plant Design Basis)

PROJECT EXECUTION SOLUTION

Ris

k

Areas Tags Documents

Systems Disciplines

Sm

art

Pla

nt

Foundation

EPC

Owner

Operator

Package

Suppliers

Bidirectional

Data Exchange

Com

ple

tion/

Sta

rt-u

p

SPO Project Execution - Overview

Non-

confo

rmance

Technic

al Q

uery

Change M

gt

Inte

rface M

gt


Openness and Third Party Business Packages


Example - Third party SPO business package

Process Optimization portal by Falconeer

Detailed

information from

Falconeer

Access to

information in

SPO and SAP

Falconeer

Alarms

Falconeer alarms

superimposed on

P&ID

Process, Power & MarineWant to know more about SPO?

Tomorrow :

Stream 3

10:30 - Data Gathering, Validation & Loading

11.30 - Improved Plant Performance with Asset Information Management

13:00 - SPO Project Execution Solution

13:30 - SmartPlant Isometrics;The Digital Isometric Value Chain

14:00 - SmartPlant Process Safety

14:30 - SmartPlant Foundation - Introduction to Concurrent Engineering

ARC Advisory Group White Paper

Improve the Functional and Financial Performance of Your Plant

through Better Plant Asset Information Management

Intergraph PPM White Paper

SmartPlant® Enterprise for Owner Operators

Leveraging the engineering design basis across the plant life cycle

Available from:

http://www.intergraph.com/spo/ - OR your Local Intergraph Representative


Intergraph Australia 2008

15-19 September 2008

SmartPlant Enterprise for Owner Operators