SPE-77472-MS - Pollut-Eval an Innovative Tool for Direct Hydrocarbon Characterization in Oil Base Mud & Cuttings

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  • Copyright 2002, Society of Petroleum Engineers Inc. This paper was prepared for presentation at the SPE Annual Technical Conference and Exhibition held in San Antonio, Texas, 29 September2 October 2002. This paper was selected for presentation by an SPE Program Committee following review of information contained in an abstract submitted by the author(s). Contents of the paper, as presented, have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material, as presented, does not necessarily reflect any position of the Society of Petroleum Engineers, its officers, or members. Papers presented at SPE meetings are subject to publication review by Editorial Committees of the Society of Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper for commercial purposes without the written consent of the Society of Petroleum Engineers is prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300 words; illustrations may not be copied. The abstract must contain conspicuous acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.

    Abstract Throughout the world, the drilling process generates a huge variety of contaminated solid waste. The environmental impact of these side products depends on their composition and concentration but also on the employed drilling technologies, based on water base mud (WBM) or oil base mud (OBM). The various local and international Guidelines will gradually ban the discharge into the sea of these contaminated drilling waste. The OSPAR 2000/3 decisions will soon prohibit their disposal into the sea and will recommend a zero % discharge of organic based drilling fluids. With the emphasis placed on environmental safety, the oil companies are developing economical methodologies to clean oil contaminated field waste, such as cuttings or used drilling muds. One of the major challenge is to develop sensitive analytical tool to measure in a short time low oil content in a great variety of mineral matrix without major interference.

    In this framework, this paper provides answers concerning the problem of quantification of low oil content in complex solid waste. A study has been performed to demonstrate the ability of the Pollut-Eval method to characterize and quantify hydrocarbon contamination without any pretreatment. In a first step, analytical results of pure hydrocarbon cuts commonly used in drilling muds (iso and n-paraffin, olefin, ester and diesel cuts) will be presented to demonstrate the qualitative and quantitative efficiency of the method.

    In a second step, evaluation of the total organic content of various drilling muds will be compared to their hydrocarbon concentration to demonstrate that no major interference occurred in the characterization or quantification of these petroleum cuts despite the various and complex mud formulations. In a last step, Pollut-Eval residual oil content (ROC) and total organic carbon (TOC) of undersea discharged cuttings sampled at 200 m depth (more or less distant from an offshore rig) will be presented and compared to capillary gas phase chromatography results.

    As a conclusion, Pollut-eval performance will be discussed and compared to other methods commonly used in oil industry: global carbon organic determination by catalytic oxidation and retort kit distillation.

    Introduction For a few years, the recent international recommendations and Guidelines concerning the final disposal of drilling fluids have obliged the drilling industry to serious control of waste release.

    To be efficient, the monitoring methodologies should be applied to all drilling formulations whatever their hydrocarbon or organic composition. At the end of the drilling process, the efficiency of the solid waste post-treatment should also be taken into account.

    Because the drilling activities are producing huge amount of contaminated waste in the form of cuttings (2%) or hydrocarbon based drilling mud (89%), oil companies are seeking economical methodologies to clean up solid waste produced as by-products. Whatever the technology chosen in clean up operations, the need of an accurate monitoring is stringent and should be included in the global cost evaluation of the process (gravel to grave concept).

    As a zero % discharge becomes more and more evident, 2 main technological options will be available in the next years before the final disposal of the drilling waste:

    - ship to shore for further treatments such as bioremdiation, incineration, solvent washing or thermic desorption.

    - cuttings rinjection techniques

    SPE 77472

    Pollut-Eval: an innovative tool for direct hydrocarbon characterization in oil base mud & cuttings Yves Benoit, IFP/ Christine Dalmazzone, IFP-SPE / Annie Audibert-Hayet, IFP-SPE.

  • 2 YVES BENOIT SPE 77472

    Whatever the post-treatment, prevention of the risks should be included very early in the development phase and provided by adequate analytical tools.

    In order to prevent the risk of hydrocarbon propagation in geological formations, the cuttings reinjection techniques will impose a precise knowledge of residual oil content before discharge.

    The development of more ecological post-treatment process will impose an accurate hydrocarbon monitoring performed by sensitive techniques able to differentiate organic matter from hydrocarbon pollutants. The development of such analytical tools would represent new service dedicated to offshore and on shore oil industry.

    Analytical methods and materials 1. Pollut-Eval methods

    Introduction

    The Pollut-Eval method is based on the Rock-Eval method, developed by IFP in the eighties for oil exploration requirements [Espitali et al., 1986]. This method has proved its capacity to detect and quantify hydrocarbon present in rock samples. So, IFP decided, in the framework of the EUREKA-RESCOPP European project, to extend this methodology to the field of environment. In a first step, a new device has therefore been developed, the Laboratory Pollut-Eval analyser, dedicated to oil-contaminated soils analysis [Ducreux et al., 1997].

    The Pollut-Eval allows saving much time by carrying out the analysis directly on the polluted soil sample without extraction. This analyser provides, in a single analysis, the type and quantity of hydrocarbons and the total organic

    carbon (TOC) of the sample. If the organic matrix releases some hydrocarbons, they are separately quantified. Thus, the Pollut-Eval provides a complete carbon mass balance in a short duration. This method, based on the Rock-Eval methodology, has already proved his efficiency to evaluate low residual oil content (ref1).

    In a second step, IFP has developed a Field Pollut-Eval analyser which is transportable and dedicated to on-site diagnosis. The analyser can be implemented at all stages from initial diagnosis to the checking of the site treatment efficiency. Furthermore, if used on site, this analyser allows to optimise the sampling operations. The Pollut-Eval is therefore a complementary analysis technique to commonly laboratory used methodologies (CPG, IR).

    Principle of the analysis

    For the laboratory analyser, optional equipment are available. The description presented below is the most complete version.

    For the field analyser, the equipment is limited to the pyrolysis oven with a cooled autosampler.

    The Laboratory Pollut-Eval method includes two successive steps, a first heating in the pyrolysis oven, then a second heating in the oxidation oven. An automaton is in charge of the successive phases into both ovens.

    In the pyrolysis oven swept by an inert gas (Nitrogen), the soil sample is heated according to a temperature program from 80C to 650C. In this way we obtain the thermovaporisation of hydrocarbons and over 350 C, the pyrolysis of heavy hydrocarbons (cracking). The analysis cycle has been adjusted to various oil fractions (crude oil, gasoline, heavy oils, lubricants, etc...).

    Hydrocarbons are quantified by a flame ionisation detector (FID), and at the same time an infra-red cell (IR) continuously measures the CO and CO2 releases due to the degradation of organic matter.

    Then, in the oxidation oven swept by air, the sample is heated according to a temperature program from 350 C to 850 C. The releases of CO and CO2 are always measured by infra-red (IR). We can then observe the combustion of residual organic carbon (RC) and, after this, the decomposition of carbonates if any in the sample.

    Analysis procedure

    The sample is at first weighted in a small metallic crucible; the amount of sample to analyse is between 100 and

  • SPE 77472 POLLUT-EVAL: A NOVEL TOOL FOR DIRECT HYDROCARBON ANALYSIS IN CONTAMINATED SOILS 3

    300 mg. The Rocksix software, installed on the control and acquisition workstation, allows to record all information concerning the sample and to select the analysis cycle (pyrolysis and/or oxidation), the detectors (FID and/or IR), the temperature programme as well as the analysis order on the carrousel.

    Before the beginning of an analysis, the Pollut-Eval do automatically the base line of the FID detector and purge the infra-red cells. After this, the automaton puts the crucible into the pyrolysis oven. As soon as the oven is closed the analysis begins and then the following steps undergo :

    First step of the analysis - Isothermal and programmed thermovaporisation.

    The sample is kept one minute at initial temperature (80 C), which is then increased up to 120C at 25C/min.. The first cursor is placed at 90 C, the peak obtained in this first integration area is labelled "Q0" and the peak obtained between 90 and 120C is labelled "Q1". The oven temperature is then raised to 350C at 25C/min.. The peaks obtained between 90 and 120C are labelled "Q2". In presence of organic matter the CO and CO2 releases begin to appear, resulting from thermal degradation of natural organic matter.

    - Programmed pyrolysis. The oven temperature is raised from 350 to 650 C at 25 C/min. The hydrocarbons with more than 40 carbon atoms are then cracked; the peak obtained is labelled "Q3". The cracking of the organic matrix may release some hydrocarbons but this quantity of hydrocarbons is directly proportional to the quantity of CO and CO2 released at the same time. This correlation allows the quantification of heavy hydrocarbons even in presence of a large quantity of organic matter.

    The sum of the carbon quantities contained in the hydrocarbons, in the CO and in the CO2 is called pyrolysable carbon (PC).

    Second step of the analysis

    - Programmed oxidation. The initial temperature is 350 C, the sample is heated up to 850 C at 25 C/min. and kept 3 minutes at this temperature. The releases of CO and CO2 are always measured by infra-red. Between 350 and 650C we obtain one or two peaks corresponding to the residual carbon (RC), these peaks are respectively labelled "Q0" and "Q1". Over 650 C, we may observe an important release of CO2 in presence of carbonates, this peak is labelled "Q2".

    The total organic carbon (TOC) is then obtained by the sum of the pyrolysable carbon and the residual carbon (TOC = PC + RC). Characterisation and identification of hydrocarbons

    In the pyrogram, we can note that each integration

    area corresponds to a specific kind of hydrocarbons. Comparisons of gas chromatography analysis and Pollut-Eval analysis of the same sample allowed the determination of the hydrocarbon range corresponding to each integration area. These results showed that the Q0/Q1 areas limit corresponds to C9-C10 hydrocarbons and the Q1/Q2 areas limit corresponds to C12-C13 hydrocarbons. Concerning the limit between Q2

    and Q3 areas, it is more difficult to determine precisely the correspondence, the limit is about C40 hydrocarbons(ref2).

    The tests executed at IFP in different conditions on about twenty petroleum distillates have showed that the proportions between the different integration areas are characteristic of the pollutant type. Thus, to identify the pollutant hydrocarbons, we use the relative value (identified by the letter R and numbered from 0 to 3) of each integration area : Rn = Qn / Q total x 100.

    You can find below the characteristic values measured on a sandy soil.

    - Gasoline : R0 = 93% - Diesel-oil : R2 = 74% - Kerosene : R1 = 81% - Sewage-oil : R3 = 75% Quantification of the hydrocarbons

    The quantification is executed in a classic way through FID detector. However, some soils containing high level of organic material release some hydrocarbons in addition to CO and CO2. These hydrocarbons are detected by the FID as well as the pollutant, and can therefore generate an overestimation of the pollution level. This peak is distributed as followed : 20% in Q2 area and 80% in Q3 area.

    A study was carried out at IFP on soil samples representative of the different organic matrixes that the Pollut-Eval will have to encounter (ref2). This study allowed the determination of the existing relations between infra-red and FID signals, in order to calculate the proportion of the FID signal due to indigenous organic material.

    The equations established are used to calculate the hydrocarbon quantity released by the cracking of the organic matrix. The calculated quantity is distributed on the two concerned areas and the obtained values are deduced from the measures. Therefore, this method allows quantification of hydrocarbons with more than 40 carbon atoms whatever the type of soil.

    Most important parameters

    There are 4 integration areas in the pyrolysis step (n from 0 to 3) and 3 in the oxidation step (n from 0 to 2).

    The most important parameters are : - the measured quantities

    (Qn in pyrolysis and Qn in oxidation), - the relative values for the FID signal (Rn), - the total measured quantities

    (Qt in pyrolysis and Qt in oxidation), - the quantity of hydrocarbons released by the

    cracking of the organic matrix (MO) and the corrected values (QnC, RnC and QtC)

    Furthermore, as in the Rock-Eval method, we use : - the pyrolysable carbon (PC), - the residual carbon (RC), - the mineral carbon (MINC), - the total organic carbon (TOC).

    Screening of contaminated sites

  • 4 YVES BENOIT SPE 77472

    The Pollut-Eval offers the advantage of being specially adapted to the analysis of a great number of samples in order to establish a fast mapping of the pollution extension on the studied site. In fact, the Rockint software can present the contamination level content as a function of the sampling depth.

    By this way, a two-dimensional contamination profile of underground samples (corresponding to each sampling point) is available (ref2). Then, by placing the obtained profile side by side, the determination the three-dimensional distribution of the pollutants is provided. Each profile can optimise the sampling campaign and avoid useless core sampling.

    2. Retort Kit method

    This methodology has been commonly used for 20 years in the oil industry especially for the determination of the water/oil/solid ratio in drilling fluids. Its principle is based on the distillation of the two-phase oil/water mixture at 500C. After condensation of the extracted vapor, a visual reading of the water/oil content is provided. As many visual determination, the manual evaluation leads to large variations and uncertainty. Different types of analytical cells and test tubes are adapted to the sensitivity required for the determination The lack of sensitivity at low oil content (

  • SPE 77472 POLLUT-EVAL: A NOVEL TOOL FOR DIRECT HYDROCARBON ANALYSIS IN CONTAMINATED SOILS 5

    The initial and final temperatures were respectively 90C and 650C. The purpose of this study was to demonstrate the good quantification of pure hydrocarbons by the method and also to determine for each of them its specific pyrogram (see figures 1 to 6). As shown in table 4, each hydrocarbon has been characterized by its specific vaporization or cracking temperature. For the Ref 1 and Ref 2 compounds, the vaporization temperature are similar. This result was expected because the only difference of these 2 hydrocarbon cuts is their relative aromatic hydrocarbon content. reference Characteristic vaporization or cracking temperature

    (C) between sand layers Ref 1 194C 2C Ref 2 196C 5C Ref 3 150C 5C Ref 4 231C 4C Ref 5 172C 6C Ref 6 189C 3C Ref 7 305C 2C Ref 8 184C4C / 274C4C

    Table 4 The relative proportions of hydrocarbon detected in the 4 predefined temperature areas (noted Q0 to Q3) are closely related to the carbon composition of the petroleum cuts studied. The data obtained by the Pollut-Eval method and presented below in table 5 have been correlated to the results obtained after soil extraction and CPG analysis with precise internal standard. (Figure 1 below)

    Fig 1: CPG profile of pure diesel oil cut N6

    reference Relative

    proportion Q0(%)

    Relative proportion

    Q1(%)

    Relative proportion

    Q2(%)

    Relative proportion

    Q3(%) Ref 1 1.45 4.5 94 0 Ref 2 1.70 4.3 94 0 Ref 3 4.3 16.6 79 0 Ref 4 0.6 2.5 96.9 0 Ref 5 1.7 4.5 93.1 0.6 Ref 6 2.5 6.8 90.7 0 Ref 7 0 0.1 98.3 1.6 Ref 8 1.1 3 95.6 0.3

    Table 5

    Each petroleum cut is characterized by a specific vaporization temperature with a good reproducibility but also by its relative proportion in the 4 predefined areas (Q0,Q1,Q2 and Q3). Q1/Q2 areas correspond to C10/C40 carbon atoms. For all of the hydrocarbon tested, the PC/COT ratios are close to 1, revealing that the almost complete detection of these compounds appear in 20 min during the first pyrolysis phase before 650C. This result leads to the conclusion that the oxidation phase is useless to characterize such hydrocarbons. For the 2 esters studied, the addition of an acid catalyser before the analysis leads to a double peak due to the hydrolysis of the ester before its vaporization. By this simple test, the Pollut-Eval method is able to characterize and quantify in a run of 20 min the presence of a low toxicity ester in the drilling mud formulation. As shown in the table 6 below, the method is also efficient to quantify the relative proportion of 2 compounds (an ester and a paraffinic cut) mixed in a formulation as used for offshore applications. As shown in the table 6 below, the experimental concentrations calculated are very close to the theorical values.

    reference Theoretical concentration(%)

    Experimental determination (%)

    Compound 1 (ester)

    20 18.5

    Compound 2 (paraffinic cut)

    80 81.5

    Table 6

    2. Characterization and quantification of petroleum cuts in drilling mud formulations.

    The second step of this study was carried out to demonstrate the ability of the method to characterize and quantify petroleum cuts inside 3 industrial drilling mud commonly used in the oil industry. As shown in the table 7 below, the experimental quantification compared to the expected values (real concentrations prepared) is accurate. reference Type of

    hydrocarbon Theoretical

    hydrocarbon Concentration

    (%p/p)

    Experimental hydrocarbon

    quantification by Pollut-Eval (% p/p)

    Drilling mud A

    Ref 1 Paraffinic

    42 463

    Drilling mud B

    Ref 7 Ester

    46 420.1

    Drilling mud C

    Ref1 Paraffinic

    43 431

    Table 7

    The natural organic matter detected (M.O) has been evaluated by the method apart from the hydrocarbon concentrations. In the 3 drilling muds studied, the Pollut-Eval method is able to differentiate the hydrocarbon oil content of the drilling mud

  • 6 YVES BENOIT SPE 77472

    from its natural organic matter content. This part of the carbon mass balance is included in the global TOC determination (see table 8) reference M.O

    Natural organic matter (g/kg)

    TOC Total

    Organic carbon (%p/p)

    Theoretical hydrocarbon

    Concentration (%p/p)

    Experimental hydrocarbon

    quantification by Pollut-Eval

    (% p/p)

    Drilling mud

    A

    1.3 38.6 42 463

    Drilling mud

    B

    0.3 35.5 46 420.1

    Drilling mud

    C

    0.05 36.3 43 431

    Table 8

    During the weighting of the mud, the addition of an acid catalyser in the crucible leads to the hydrolysis of the ester. The method is able to determine if a low tox organic ester has been put in the formulation. Despite the 3 complex formulations and the presence of various organic additives (emulsifier, viscosifier) or mineral additives (bentonite, CaCl2, CaCO3, Nacl), no major interference appeared. As it was presented in the first part of this study, the quantification of the hydrocarbon content in these 3 industrial drilling mud formulations does not need the oxidation phase. As shown below, the PC/TOC ratio are close to 1 (see Ref 9). reference Type of

    hydrocarbon PC/COT Characteristic

    pyrolysis cracking temperature

    (C) Drilling mud A

    Ref 1 Paraffinic

    0.99 2029

    Drilling mud B

    Ref 7 Ester

    0.99 3134

    Drilling mud C

    Ref1 Paraffinic

    0.98 2003

    Table 9 Despite their own and different compositions, the specific cracking temperatures of the hydrocarbon in drilling muds A and C are similar. This result was expected because the hydrocarbon cut ( base oil) in these 2 industrial formulations is the same. No major interference due to any matrix effects has altered the qualitative and quantitative results of the method. Nevertheless, the characteristic vaporization temperature of the paraffinic cut (ref1) analyzed as a pure product compared to the one obtained in the drilling mud A and C are slightly different as shown in the table 10 below. Thus, the calibration should be done for better accuracy within the complete drilling mud formulation.

    reference Type of hydrocarbon

    Characteristic pyrolysis cracking

    temperature (C)

    Drilling mud A

    Ref 1

    2029

    Drilling mud C

    Ref 1 2003

    Pure paraffinic

    cut

    Ref 1 1942

    Table 10

    3. Characterization and quantification of hydrocarbon in undersea discharged cuttings.

    The last part of the study has been carried out on various cuttings sampled near an offshore rig. The drilling operations on this platform have generated great amounts of contaminated drilling cuttings which were discharged into the sea. Today, the OSPAR decision concerning the discharge of OBM is limited to 1% of hydrocarbon. The determination of the cuttings hydrocarbon content, many years after their discharge, is of a great interest to evaluate their environmental impact. The knowledge of the pollution extension around offshore rigs is also important if correlated to the microbiological and biological recolonisation of the contaminated marine sediment mixed with these cuttings.(Ref 3) For these purpose, 5 years old discharged cuttings sampled during an in-situ experimentation have been analyzed by the Pollut-Eval method in order to determine their hydrocarbon content compared to those obtained by solvent extraction and gas phase chromatography. Discharged cuttings containing paraffinic hydrocarbon cut (Ref 2) have been sampled at 180 m depth in various directions around the offshore rig. The evaluation by the Pollut-Eval method of the hydrocarbon concentration gradient in these marine sediments have been evaluated from the discharge point of the cuttings, situated at the feet of the rig, to 2000 m from the platform. This procedure could be included in the site survey in order to minimize environmental impact. The table 11 presented below shows the comparison of the hydrocarbon concentration determined by both analytical techniques.

  • SPE 77472 POLLUT-EVAL: A NOVEL TOOL FOR DIRECT HYDROCARBON ANALYSIS IN CONTAMINATED SOILS 7

    Distance and

    direction from the rig

    Total hydrocarbon concentration in the cuttings by Pollut-

    Eval Method (% on dry matter)

    Total hydrocarbon concentration in the

    cuttings by Extraction/CPG

    Method (% on dry matter)

    100 m through south

    4.13 0.14 3.34 0.02

    230 m through south

    0.51 0.03 0.46 0.03

    470 m through south

    0.01

  • 8 YVES BENOIT SPE 77472

    CPG and IR, commonly used laboratory techniques, are submitted to an expensive and time consuming extraction pretreatment phase with Freon today prohibited. The qualitative and quantitative results provided by the direct Pollut-Eval method on pure hydrocarbon cuts but also on drilling mud are encouraging. Each of the hydrocarbon cut has been quantified with accuracy and characterized with its average vaporization temperature. This could be the starting point of a drilling mud additive data base. For low tox compounds, a specific calibration procedure should be applied, showing by the way the flexibility of the method. The relative proportion of 2 organic cuts (ester mixed with n-paraffin) have been detected with a good precision. The addition of a low tox ester in the drilling mud could be characterized by a simple test by the addition of an acid catalyser. The matrix effects observed on real cuttings for the determination of vaporization temperature need further investigations in order to define and qualify a more global methodology which could be applied to various industrial drilling mud formulations. The Pollut-eval results compared to conventional techniques have proved its efficiency to quantify low and high hydrocarbon contents, despite complex formulations. On the case studied, the accurate carbon mass balance provided is able to differentiate natural or pollutant organic matter detected in cuttings or sediments. As conclusion, the method should be of a great use for site survey, waste discharge treatment efficiency evaluation or screening of any hydrocarbon contaminated solid waste (ref4). Furthermore, this technique could be easily included in the monitoring of the mud (on line), and does not require the carriage of samples in a specialized laboratory. Acknowledgements Our special thanks to OLEON for providing esters, to IFREMER and TFE for providing cuttings. Thanks to P. Le Minter and I. Focquenoey for performing these experiments and availability. References. 1. S. Saintpere, A. Morillon-Jeanmaire: "Measuring very

    low oil content on cuttings: A challenging approach of the Zero OPF discharge option", SPE 61096,Norway 26-28 June 2000

    2. J.Ducreux & Al: "Utilisation de la mthode Rock-Eval pour lvaluation des sols contamins par des composs hydrocarbons", Analusis Magasine, 1997, V. 25, N9-10.

    3. D.Blanchet, R.Camps, C.Damazzone, E.Dutrieux, J.Durrieu, E.His, P.Le Minter, J.Seria, F.Galgani,

    "Toxicity and recolonization of drill cuttings- A french experiment.", SPE 77471, to be presented at SPE ATCE San Antonio 2002.

    4. J.Espitali, IFP: "Mthode rapide danalyse gochimique des dblais en suivi deforage",Ptrole et Techniques N 283- Octobre 1981.

  • SPE 77472 POLLUT-EVAL: A NOVEL TOOL FOR DIRECT HYDROCARBON ANALYSIS IN CONTAMINATED SOILS 9

    PYROLYSIS PROFILE OF PURE HYDROCARBON CUTS USED IN DRILLING MUD

    Pyrolysis profile of the Paraffinic cut (Ref1)

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  • 10 YVES BENOIT SPE 77472

    Pyrolysis profile of the Mixture composed of a Paraffinic cut and an Ester

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    Pyrolysis profile of a diesel oil cut (Ref 6)

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  • SPE 77472 POLLUT-EVAL: A NOVEL TOOL FOR DIRECT HYDROCARBON ANALYSIS IN CONTAMINATED SOILS 11

    PYROLYSIS PROFILE OF DRILLING MUD CONTAINIG INDUSTRIAL HYDROCARBON CUT

    DRILLING MUD FORMULATED WITH PARAFFINIC HYDROCARBON CUT (Ref 1)

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  • 12 YVES BENOIT SPE 77472

    PYROLYSIS PROFIL OF CONTAMINATED

    DRILLING CUTTINGS

    DRILLING MUD A FORMULATED WITH N-PARAFFINIC HYDROCARBON CUT (ref 1)

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