SPC Wall Panel Turnkey Project - Starsplas

ADD: HuaChang Road, Science and Technology Zone Zhangjiagang, Jiangsu, CHINA Email: [email protected] Contact: Andy Fang Web: https://www.starsplas.com TEL: +86 512 56303759 FAX: +86 512 58535268 WhatsApp/Cell: +86 18913613799

Date: 09/02/2018

SPC Wall Panel Turnkey Project

---Mixing & Extrusion System

Part Ⅱ Equipment Details

1. Mixing System


P.S.: Layout of Mixing system option A

Specification of Mixing System

Vacuum Loading System

Bag Unloading Unit S.S.304 for all parts

Safety Grid To avoid any packaging or tools falling into the loader

Dust Collector

1.5kw Blower for dust free venting 2pcs Solenoid valve, Back flushing for self cleaning.;

3pcs Anti-static bag filter ( with PTFE coating )

Pipe lines and pipe supporter

All pipes and platform was included Materials Suction pipes ( according calculation design ) Air Suction pipes ( according calculation design ) Piping clamp ( Morris type ) Pipe materials S.S304 & Plastic flexible pipes

Discharging Rotary valve Speed controller with a VSD ( variable speed drive )

Slide gate valve Adjust air flow at inlet air suction pipe

Vacuum pressure gauge Monitor the pressure during the pneumatic transportation

Vacuum Blower 7.5kw equipped with a VSD ( variable speed drive )

Vacuum Hopper 600L for materials loading 3pcs Solenoid valve, Back flushing for self cleaning.; 4pcs Anti-static bag filter ( with PTFE coating )


Compress air for Solenoid valve supply with accumulator tank(supplied by contractor)

Mixing System

High speed Mixer

Total Volume 800L

Effective Volume 600L

Motor 110kw Siemens Motor

VSD ( variable speed drive ) INVT/Siemens Inverter

Thickness of the Wall 16mm(8mm S.S.304+8mmQ235A), Others only use 10mm

Thickness of the Base cone 25mm(1Cr18Ni9Ti), Others only use 14mm

Sealing method Oil sealing + Labyrinth Sealing

Type of mixing blade linear 3-layer, S.S.304

Max. Loading capacity 280~350kg/batch

Rotating speed 700rpm(Speed adjustable)

Lid opening method By pneumatic, and lid has safe Interlinked switch

Cooling Mixer

Total Volume 2500L

Effective Volume 1850L

Motor 22kw Siemens Motor


Thickness of the Wall 12mm(6mm S.S.304+6mmQ235A), Others only use 10mm

Thickness of the Side Plate 20mm(1Cr18Ni9Ti), Others only use 15mm

Type of mixing blade Detachable, S.S.304

Rotating speed 100-120 rpm

Cooling time 4-6min/batch


Cooling Method Circulating water in water jacket, with Chiller better

Discharging DN300, pneumatic butterfly valve

Electrical Cabinet


Main Electrical Spare parts Siemens/Schneider

Temperature Controller RKC

Screw Conveying System & Platform structure

P.S.: Layout of Mixing system option B

Option A Mixed compounds conveying silo(Same as the Layout of Mixing system option A)

Option B Platform with Buffer silo(Same as the Layout of Mixing system option B), it requires workshop height is more than 10 meters

Storage Silo for Mixed Silo 5Tons( Can service for two lines)

Screw loader 2.2kw/set

Platform Our team will come to measure and confirm the structure and Layout details

2. SPC Wall Panel Extrusion Line


Specification of Extrusion System

Item Technical parameters

1. Ф80/156 Extruder


Supplier of electric control cabinet Air switch: SIEMENS

Output capacity 350kg/h

Gears Carburized and ground, the material is 38CrMoLiA

Motor power Main motor: AC 75kw

Temperature control curve type Temperature fluctuating self-adjustment(PID type)

Temperature control meters RKC(Japan) temperature control system

Feeder type Planet-cycloid retarder, feeding screw and barrel

Rotation speed of feeding screw Synchronization regulation

Vacuum-pumping device Adjusting by plug valve

Total power 118.6kw

Loading Hopper

Feeding Power 1.5kw with VSD ( variable speed drive ) controll

er

Double screw feeder Better Performance is Stable Feeding


Level Sensor 2pcs, Linked with Alarm

Screw

Diameter 80mm

L/D 156:1

Quantity 2pcs

Material 38CrMoLiA, Nitrogen treatment

Depth of wear layer 1.5-5mm

Cooling method Core water cooling

Barrel

Heating method Electrical heater

Heating zones 5 zones

Total heating power 36kw

Temperature control Automatic

Temperature accuracy ≤±1℃

Material 38CrMoLiA, Nitrogen treatment

Cooling zones 4 zones

Cooling system 4*0.55kw

Cooling medium Air cooling

Screw and barrel manufacturer Zhejiang Machinery Co., Ltd

Heating power of core 2.3kw(approximate)

Motor and Gearbox


Main motor 110kw,

Gearbox Helical gears: 20CrMoTi

Bearing:NSK/NTN

PLC Electrical Control

Motor VSD ( variable speed drive ) ABB/SIEMENS

Main electric elements Schneider

Vacuum exhausting system


Type Monoblock and hydroseal vacuum pump

Motor power (kW) 4

Working method of the motor Three-phase asynchronous motor

Vacuum degree (Mpa) 0~-0.075

Quantity of vacuum pumps 1set

Extrusion T-Die Mould


Width 1350mm

Thickness adjustable 2~6mm

Mold center eight 1100±20 mm

Φ450*1400 three--roller Calendar System

Calendar Rack bracket jointing by carbon steel

Three-roller diameter Φ450mm

Roller width 1400mm

Driving power 3×1.5kw

Running/controlling of each roller Independent

Speed range 0.2～2M/min

Clearance adjustment of each roller Available

Adjust the distance 50mm The middle roller is fixed,the distance


between the middle roller and the upper and lower

roller is 50mm.

Reducer 0.75kw

Upper roller material High temperature resistant silicone rubber

Infrared heating tube power 6×1.5kw

Motor power 120kw

Roller Temperature Controller

Cooling medium Rolling machine cycle oil heating

Temperature range 90～110℃

Temperature accuracy ≤±1℃

Motor power 12kw

Cooling Rollers


Diameter Φ63mm

Quantity 36pcs

Width 1400mm

Cooling length 9.8meters

Haul-off Drawer

Diameter Φ220mm

Width 1400mm

Motor power 2.2kw

Roller haul-off synchronization Available

Linear speed 0.3-3m/min


Haul-off roller Bottom roller: driving, upper roller: driven

Opening and closing schedule 80mm

Center height 1100±20

Cutting System

Cutting method Cutting knife

Cutter material High quality high speed steels

Revolving gear Worm, worm gear

Shearing device QH11D precision shearing machine

Idler quantity 3pcs

Automatic Stacking System


Unloading rack Length 3200mm, roller

Transducer Controlled by Infrared ray

Sucker Qty 4pcs

3. UV Coating Machine

Specification of equipment


1. Dust cleaning machine


Power 1.66kw

Frame and brace material Steel channel

Conveying roller material 45# seamless steel tube and steel core (Hard

chrome plating on the surface)

Conveying belt thickness 3mm

Supporting panel material and thickness Cold rolled plate, 1.2mm

Chain wheel 45#steel

Conveying motor 0.75kw RV worm wheel speed reducer motor

Speed control Transducer

Dust cleaning wall panel material Q235

Brush roller material Horsehair

Wall panel motor 0.37kw RV worm speed reducer motor

Dust blower power 180w(3pcs)

2. Single roller coating machine


Base and supporting panel Rectangular steel tube

Frame, coating wall panel and component material Q235 steel panel

Conveying roller material 45# seamless steel tube steel core(surface has

hard chrome plating)

Belt thickness 3mm

UV roller material Steel core of 45# seamless steel tube(wrapped

with UV rubber)

Calculating roller material Steel core of seamless steel (surface has hard

chrome plating)

Calculating roller adjustment Use hand roller to connect or leave

Varnish running box and groove material 1.2mm thick cold plate

Conveying roller and UV roller control 1.5kw×2pc RV worm speed reducer

Calculating roller control 0.75kw×1pcs RV worm speed reducer

Transducer Individual transducer

Cover and shrouding type Cold rolled panel

Varnish supplier Diaphragm pump

3. Leveling machine


Frame type Steel channel and rectangular steel tube

Supporting panel Cold rolled plate

Conveying roller material Steel core of 45# seamless steel tube(surface

has hard chrome plating)

Belt thickness 3mm

Heating tunnel material 1.5mm thick cold rolled plate

Heating power 1kw*9pcs

Leveling machine 4 pcs

Temperature controller with

Chain wheel material 45# steel

Cycloidal-pin speed reducer power 1.5kw

4. 3 lamps UV drying






UV box material 1.5mm cold rolled plate

Blower 1.1kw×3pcs

UV lamp quantity 3pcs

Transformer quantity 3pcs

UV lamp and transformer total power 9.6kw

Chain wheel 45# steel

Motor 0.75kw RV worm wheel speed reducer


Cover material painted cold rolled plate

5. 5 lamps(6 lamps/7lamps)





UV box material 1.5mm cold rolled plate

Blower 1.1kw×5pcs

UV lamp quantity 3pcs

Transformer quantity 5pcs

UV lamp and transformer total power 9.6kw

Chain wheel 45# steel

Motor 0.75kw RV worm wheel speed reducer


Cover material painted cold rolled plate


6. Conveyor

Frame and brace material Steel channel

Conveying roller material 45# seamless steel tube and steel core (Hard

chrome plating on the surface)

Conveying belt thickness 3mm

Supporting panel material and thickness Cold rolled plate, 1.2mm

Chain wheel 45#steel

Conveying motor 0.75kw RV worm wheel speed reducer motor


Power supply: 380V/3P/50Hz

4. Recycling System

4.1 MF-600 High Speed PVC Pulverizer


Main parameter


Milling area 4280cm2

Storage tank volume 1m3

Small board specification(L×W×T) 1250×950×(125-200)mm

Stainless steel grade 202

Bearing grade NSK, 319Z, 3213Z

Internal diameter of milling compartment 600mm

Quantity of rotor 1

Quantity of blade 32 pieces

Power of fan 5.5kw

Motor power 55kw

Output capacity 220-300kg/h

Mesh size 40-160μm

Dimension 1,900x1,700x3,900mm

4.2 SWP630 Crusher


Main parameter


Model SWP630

Diameter of rotating blade 630mm

Quantity of fixed blade 9pcs

Rotating speed 480rpm

Quantity of fixed blade 4pcs

Diameter of screen sieve Φ6mm

Crushing capacity 700-850kg/h

Main motor power 44kw

Grinding chamber 610×820mm

Weight 5000kg

Dimension 2550×1100×1860mm(SWP630 crusher)

1500×1250×2500mm(Collector storage bin & Blower)

Electrical power 380V, 50Hz, 3P

1. The photos attached are just for reference.


2. All the technical data is supplied by Stars Union Equipment Technology (Jiangsu) CO.,

LTD. And it is confidential

Part Ⅲ Commercial Terms and Condition:

NO. Commodity Qty Unit Price ($) Total Price

($) Discount Price ($)

1

SRL-800/2500 Mixing System

(Included the Loading, Mixing and Platform)

1 72,000 72,000 65,000

2 1220mm WPC Wall Panel

Production Machine 1 150,000 150,000 145,000

3 UV Coating Machine 1 48,000

6 Recycling System(Crusher

& Pulverizer) 1 27,300

Amount FOB Shanghai Price $ 285,300$

SAYS U.S. DOLLAR TWO HUNDRED FIFTY-EIGHT THOUSAND AND THREE HUNDRED ONLY

OFFER VALIDITY : 30 days

DELIVERY TIME : 60 days (after down-payment)

TERMS OF PAYMENT:

50% of total price as down-payment, and the other 50% should be p

aid before delivery, both by T/T. The rate of penalty (for delay of the

manufacture and delay of payment) is charged at 1 % for every 5 d

ays, odd days less than 5 days should be counted as 5 days.

WARRANTY : Mechanical parts & Electrical parts

12 months from starting and anyhow no longer than 14 months from

the date of delivery for the parts considered by the manufacturer to b

e defective.

Parts of normal wear are excluded from warranty.

EXCLUSIONS : Civil works.

Electrical cables connecting the different machines forming the system

with the main electrical control panel.

Installation and starting on the purchaser’s premises.

Cranes, minor metalwork and equipment that may turn out to be nec

essary during installation and starting on site.

Whatever else not specified in this offer.

Documents

SPC Wall Panel Turnkey Project - Starsplas