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SPC - Safed Process Control. SPC - Safed Process Control. Data Recording. Heat Treatment Process Parameters. Receipt Management. Data Display Mode. Equipment Monitoring. Charge Data. Bar Code. Setting Process Values. SPC Safed Process Control. Quality Reports. Alarms. - PowerPoint PPT Presentation
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Adriano Prato Page 1 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC - Safed Process Control
Adriano Prato Page 2 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.
Data Display Mode
Equipment Monitoring
Data Recording
Alarms
Setting Process Values
Heat Treatment Process Parameters
Receipt Management
Atmosphere Monitoring
Quality Reports
Bar Code
SPC - Safed Process Control
Charge Data
SPC Safed Process Control
Adriano Prato Page 3 SAFED04.09.2006SPC Safed Process Control
Four Electrique Delémont S.A.SPC - Description
Equipment monitoring• Furnaces, automatic loader, quench tank, washing machine, drying device, atmosphere analyser, …• On/off position of motors, pumps, fans, heating• Gas lighter• Vibrations monitoring• …..
Process monitoring / Setting of Process parameters• Output / h• Temperatures• Carbon potential• Gas flows and gas pressures• Soaking time• Turbine speed• ….
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Four Electrique Delémont S.A.SPC - Description
Display mode of datas Heat treatment programs management References management Graphic follow up of the load Report of events and alarms
Display mode on a PC in a different location Recording of datas Printing of reports Analysis of recorded information
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Four Electrique Delémont S.A.SPC - Welcome Screen
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Four Electrique Delémont S.A.SPC - System Datas
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Four Electrique Delémont S.A.
Generally three levels of password and one display mode match customer requirements:• Operator• Maintenance• Administrator • Display mode (without password)
SPC - Password Management
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Four Electrique Delémont S.A.SPC – Alarms Management
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Four Electrique Delémont S.A.SPC – Furnace Monitoring
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Four Electrique Delémont S.A.SPC – Loading Device Monitoring
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Four Electrique Delémont S.A.SPC - SPC – Quenching Tank Monitoring
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Four Electrique Delémont S.A.SPC – Gas Management
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Four Electrique Delémont S.A.SPC – Energy Consumption
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Four Electrique Delémont S.A.SPC – Heat Treatment Parameters
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Four Electrique Delémont S.A.SPC – Furnace Passing Time Parameters
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Four Electrique Delémont S.A.SPC – Receipt Parameters
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Four Electrique Delémont S.A.SPC – Temperature Parameteres
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Four Electrique Delémont S.A.SPC – Furnace Heating up Parameter
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Four Electrique Delémont S.A.SPC – Salt Bath Pre-Heating
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Four Electrique Delémont S.A.SPC – Recording and Data Management
Data visualisation
Independent view for each heat treatment• Recorded Parameters• Recorded curves, zoom possibilities• Recorded alarms• Printing of any Datas• Datas recorded on PC hard disk easy export to any MS-Office programm• DVD writer is integreted and allow easy back-up
Selection choice:Furnace and/or day, several heat treatment parameters, alarms, …
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Four Electrique Delémont S.A.
Alarms visualisation :
SPC – Recording and Data Management
Date
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Four Electrique Delémont S.A.SPC – Recording and Data Management
With or without setting values
Global overview of the furnaces T30, quench
tank G25
This display gives an overview of one treatment line in real time.The details of the records and curves are available under the menu “Data”.
Furnace Choice
Past 4 hours curves
Alarms list
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Four Electrique Delémont S.A.SPC – Recording and Data Management
Global overview of the furnaces 12BdF20/8
This display gives an overview of one treatment line in real time.The details of the records and curves are available under the menu “Data”.
Past 4 hours curves
Alarms list
With or without setting valuesFurnace Choice
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Four Electrique Delémont S.A.SPC – Recording and Data Management
Temperatures T30 Furnace Day selection
Scale definition
Previous day Next day Hour start/end
Printing overview
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Four Electrique Delémont S.A.SPC – Recording and Data Management
Example with a single curve : Parameter choice Set point yes/no
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Four Electrique Delémont S.A.SPC – Recording and Data Management
Export to MS-Excel:
:
Any data concerning a displayed curve can be exported into an excel file on the hard disk
