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Due to a policy of continuous product improvement, AL-KO reserves the right to change technical specifications.Part No. 359007 D Rev 11/09
SPARE WHEEL CARRIERCARE AND MAINTENANCE FOR YOUR AL-KO SPARE WHEEL CARRIER
DIAgRAMS 1
SPARE WHEEL CARRIER TYPE EH ExIT A-E 3
INSTRUCTIONS 4
EngLiSh 4
gERMAn 6
FREnCh 8
iTALiAn 10
SPAniSh 12
DuTCh 14
DAniSh 16
nORWEgiAn 18
SWEDiSh 20
FinniSh 22
COMPLEMENTARY PRODUCTS 24
CONTENTS
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ContentS - Manufacturer’scertificate - Maintenanceandcleaning- Introduction - Spareparts- Safetyinstructions - Troubleshootingplan- Controls
introduCtion Dear Customer,TheinstructionscontainedinthismanualaretheretohelpyouinstallandoperatetheSpareWheelCarriereasily.Pleasetaketimetoreadthroughalltheinstructionscarefullybeforeinstallingthecarrierandcomplywiththetechnicalinformation.Itisadvisabletokeeptheoperatinginstructionswiththeothervehiclemanualssuppliedwiththecaravan
SAfety inStruCtionS - Installthesparewheelcarriersothatthesparewheelcanbetakenofffromthepavementsideoftheroad(nearside).
- Afterfitting,checkthatthecarrierissecurelyfixedandworkingproperly.- Beforesettingoffonajourney,ensurethatthestarhandleissecuredinplacewiththesecuringhook.
- Fittingthesparewheelcarriersadds6kgtotheunladenweightofthecaravanandby7.8kgiftheholdingplates(ptno294284)arefitted.Thereforethepayloadofthecaravanwillbeaffectedbythisweightaddition.
- Theoperationofotherequipmentshouldnotbeimpairedbythefittingofthesparewheelcarrier.
operAtinG inStruCtionS for tHe eH 359 007
ASSembly Assembly of the tubular carrier frame Thetwotelescopictubes(fig.1/1)areheldinplacebytheconnectionbracket(fig.1/5)andtheendplate(fig.2/4).Securetheconnectionbracketinplacewith2clampbrackets(fig.1/6),4hexagonheadscrewsM6x12(fig.1/22)and4hexagonnuts(fig.1/23).Thespacefromtheendplateshouldbeapprox400mm(payattentiontothesizeofthetyre).Screwtheendplate(fig.2/4)tothetelescopictubeswithhexagonheadscrewsM6x30(fig.2/21)and4hexagonnuts(fig.2/23).Insertthelockingscrew(fig.2/9)fromtheinsideoutthroughtheborehole(dia13mm).Tightenitwiththehexagonnuts(fig.2/15).Inserttheslidingpartontotheframefollowingtheassemblyofthetelescopictubes.Screwonthestargrip(fig.2/8)andhangonthesecuringchain(fig.2/10).
Assembly of the telescopic tubes to chassis members Inserttherubbergrommets(fig.3/12)intothepre-punchedholesonthelefthandpartofthechassismember.Threadawasher(21)(fig.3/17)ontoeachtelescopictubeandinsertthetubesthroughtherubbergrommets.Insertanotherwasher(21)(fig.3/17)andthelugtypebushingontotheendsofthetubes.Securethetelescopictubesontothechassisbyfixingthemeithersidewith2off5x30splitpins(fig.3/20).
Securing the Spare wheel in place AhexagonheadscrewM12(fig.6/14)issecuredinplaceinthemiddle pre-punchedholeontheconnectionbracketwithtwowashers(fig.6/16)andahexagonnut(fig.6/18).Dependingonthediameteroftheholeofthewheel,ahexagonheadscrewM12(fig.6/14)issecuredinplaceintheelongatedholeoftheconnectionbracketwithtwowashers(fig.6/16)andahexagonnut(fig.6/18).
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Thespacebetweenthewheelrimandtheconnectionbracket(fig.6/5)isalsosetwithaself-lockingnut(fig.8/19).Thesparewheelistightenedonceinthemiddlewiththetaperclampingsleeve(fig.6/7)andontheholecirclewiththetaperednut(fig.6/13).N.B.Onlytightenthetaperedclampandthetaperednuttothepointwherethesparewheelsitssecurelyonthesparewheelholder.Excessivetighteningcanleadtodamagetothewheel(pressurepoints).Thetwoself-lockingnuts(fig.6/19),whicharesetinaccordancewiththeheightofthewheelrim,serveasalimitstopforthetaperclampingsleeve(fig.6/7)andtaperednut(fig.6/13).
Assembly of the add-on kit, part no. 294284 Thespacebetweentheholdingplatesandtheaxleshouldbeapprox.700mm.Drilltwoholes(Ø12.5mm),275mmapart,inthetwopartsoftheframe.Theholesmustbedrilledinthemiddleofthestay(neutralzone).Securethetwoholdingplates(fig.4/24)withtwohexagonheadscrewsM12x25(fig.4/25)andselflockinghexagonnutsM12(fig.4/26).Insertthelockingscrew(fig.4/9)fromtheinsideoutthroughtheprepunchedhole(Ø13)intherightholdingplate.TightenthehexagonnutsM12(fig.4/18).
important note: Ifthisisaddedwithtwoadditionalholdingplates,theownerofthevehiclemust(re)submitthevehicleforanMOTinspection,submittingacertificateconfirmingthatthevehiclemeetsregulations(inaccordancewith§19oftheMotorVehicleSafetyOrdinance(StVZO).
mAintenAnCe Inordertoensurethatthesparewheelholderisworkingproperly,thetelescopictubesmustbecleanedandgreasedwhentheyareextended.
SpAre pArtS Sparepartsaresafetyparts.IfpartsotherthanoriginalAL-KOsparesareused,thiswillinvalidatethewarrantyandproductliability,i.e.we,asmanufacturers,willnolongerassumeliabilityforanyfaultsandconsequenceswhichoccur.Donotunderestimatetheconsequentialdamageswhichcanoccurintraffic,includinginjuriestopeople!Ifrepairsarerequired,weoperateaEurope-widenetworkofAL-KOServiceCentres.Ifyourequireadirectoryofservicestations,thisisavailabledirectlyfromus.N.B.RepairsandsettingworkmayonlybecarriedoutbyAL-KOApprovedServiceCentres.Inordertoclearlyidentifyspareparts,ServiceCentresrequirethesparepartsidentificationnumber(ETI).Thisisimprintedontheendplate.Consequently,havebothcodestohandbeforecallingus..
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ComplementAry produCtS
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Al-ko SeCureTheAL-KOSecureWheelLockisthemostsecureanti-theftdeviceavailableforanycaravanwithanAL-KOchassiswithalloywheels.TheSoldSecureDiamondStandardwheellockprovidesthehighestlevelofprotectiontoensurethatthecaravanremainssafeandsecureonsite,athomeorinstorage.
Withover33,000securitycombinations,a9pinanti-pickradiallockmechanismandaregisteredkeymanagementsystem,AL-KOSecureisthemosteffectiveantitheftdeterrentavailable forcaravans.
LeadinginsurancecompaniesoffersignificantdiscountswhereAL-KOSecureisfittedandwhencombinedwithotherAL-KOSecurityDevicesevengreaterreductionscanbeachieved.
Al-ko AkS 3004TheAKS3004Stabiliserefficientlyandeffectivelysuppressestheinitialsignsofvehicleinstabilityandsnakingmovementsofthecaravanortrailer.
Madefromlow-wearmaterial,fourspeciallyengineeredfrictionpadssurroundthetowballandcontinuetoensureoptimumfrictiondamping.
FitmentoftheAKS3004stabilisersignificantlyimprovesthesmoothnessofajourneyandprovidesthedriverwiththeconfidenceandcontrolrequiredtohandlecriticaldrivingsituationssuchashighcrosswindsandovertakingHGV’smoreeffectively.
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premium joCkey wHeelAL-KOJockeyWheelsaredesignedforstability,durability,easeofoperationandlongservicelife.Theyareavailableinavarietyofmodels,witharangeofinnovativefeaturestosuityourpersonalcaravanningneeds.
ThePremiumJockeyWheel(shown)isdesignedforusewithmotorisedcaravanmoversandfeaturesextrawide,groovedrubbertyres,swingarmsuspensionandanintegratedloadindicatortogaugethenoseweightofthecaravan.Thissavestimeandeffortpreparingforyourjourney.
Al-ko AtCAL-KOAutomaticTrailerControlistheawardwinningelectronicbrakingsystemforcaravans.ATCmonitorsandappliesthecaravanbrakesshouldthevehicleexperienceunexpectedinstabilityduetohighwinds,overtakingHGV’sorduringevasivemanoeuvres.
ATCcanberetro-fittedtoanycaravanrunningonanAL-KOchassisandrunsoffeitherthe12volt7-pinsupplementarysocketoralternativelyoff13-pinelectrics.
TheAL-KOATCtrailercontrolsystemprovidestheassurancetodriversthat,eveninthemostdifficultofdrivingscenarios,thestabilityoftheircaravanandcarismonitored,providinganunparalleledlevelofsafetyduringthejourney.
CALL US NOW ON 01926 818500 EMAIL US [email protected] OR VISIT WWW.AL-KO.CO.UK TO PLACE YOUR ORDER.
FOR THE FULL RANGE OF AL-KO ACCESSORIES, AND ADVICE ON HOW TO FIT AND USE THEM, VISIT WWW.AL-KO.CO.UK
WHEELS AND TYRES JOCKEY WHEELS Prop stands/Clamps and Fixing Kits Heavy duty, Standard and Special.
STABILISERS AND SECURITY DEVICES
SHOCK ABSORBERS
ATC ANTI SNAKE BRAKING SYSTEM,
COUPLING HEADS Unbraked or Braked
OVERRUN DEVICES Delta or Square
AL-KO BIKE RACK
SPARE WHEEL CARRIER
LIGHTING/ELECTRICAL EQUIPMENT Reflectors, Lights and Fog Lamps
MUDGUARDS Plastic or Galvanised Steel in different sizes, Single or Tandem
MUDFLAPS Plastic Moulded Winches,
CABLES & STRAPS Load Reverse Braked Winches, Compact Winches,
Unbraked Winches
JACKS Side Lift and Scissor Jacks
WHEEL CHOCKS AND CARRIERS Plastic or Galvanised Steel
CORNER STEADIES Electric, Universal and Swivel Foot Corner Steadies
CORNER STEADY COMFORT KIT
A-FRAME CHASSIS
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