82
MP3 500 ETR7000US1 SPARE PARTS CATALOGUE MP3 500 2007-2009 (USA) Chassis prefix: ZAPM610X Engine prefix: M612M

SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

  • Upload
    others

  • View
    3

  • Download
    0

Embed Size (px)

Citation preview

Page 1: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500 ETR7000US1

SPARE PARTS CATALOGUE

MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

Page 2: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 2 / 82

Index

Finished products........................................................................................................................................................................... 4

Alphanumeric index....................................................................................................................................................................... 5

Engine........................................................................................................................................................................................... 12

Table 01.02 - Engine, assembly..............................................................................................................................................12

Table 01.05 - Crankcase..........................................................................................................................................................13

Table 01.06 - Crankshaft.........................................................................................................................................................15

Table 01.07 - Cylinder-piston-wrist pin unit...........................................................................................................................16

Table 01.10 - Head unit - Valve..............................................................................................................................................17

Table 01.11 - Rocking levers support unit............................................................................................................................. 18

Table 01.12 - Cylinder head cover......................................................................................................................................... 19

Table 01.13 - Driving pulley................................................................................................................................................... 20

Table 01.14 - Driven pulley.................................................................................................................................................... 21

Table 01.15 - Crankcase cover - Crankcase cooling............................................................................................................... 22

Table 01.18 - Oil pump...........................................................................................................................................................23

Table 01.19 - Cooler pump.....................................................................................................................................................24

Table 01.20 - Stater - Electric starter..................................................................................................................................... 25

Table 01.21 - Flywheel magneto............................................................................................................................................ 26

Table 01.23 - Flywheel magneto cover - Oil filter................................................................................................................. 27

Table 01.25 - Reduction unit..................................................................................................................................................29

Table 01.36 - Throttle body - Injector - Union pipe...............................................................................................................30

Table 01.42 - Silencer............................................................................................................................................................. 31

Table 01.45 - Air filter............................................................................................................................................................ 33

Frame - Plastic parts - Coachwork...............................................................................................................................................34

Table 02.01 - Frame/bodywork.............................................................................................................................................. 34

Table 02.25 - Stand/s..............................................................................................................................................................36

Table 02.26 - Front shield...................................................................................................................................................... 37

Table 02.30 - Front glove-box - Knee-guard panel.................................................................................................................39

Table 02.31 - Central cover - Footrests..................................................................................................................................40

Table 02.32 - Side cover - Spoiler.......................................................................................................................................... 43

Table 02.33 - Wheel huosing - Mudguard............................................................................................................................. 46

Table 02.34 - Helmet huosing - Undersaddle........................................................................................................................ 48

Table 02.37 - Rear cover - Splash guard................................................................................................................................ 49

Table 02.38 - Plates - Emblems..............................................................................................................................................50

Table 02.39 - Saddle/seats - Tool roll.....................................................................................................................................51

Table 02.45 - Driving mirror/s................................................................................................................................................ 52

Table 02.46 - Locks................................................................................................................................................................. 53

Table 02.47 - Fuel tank...........................................................................................................................................................54

Table 02.55 - Cooling system................................................................................................................................................. 55

Table 02.61 - Anti-percolation system................................................................................................................................... 57

Handlebars/Steering.....................................................................................................................................................................58

Table 03.01 - Handlebars coverages...................................................................................................................................... 58

Table 03.02 - Meter combination - Cruscotto........................................................................................................................59

Table 03.06 - Handlebars - Master cil....................................................................................................................................60

Page 3: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 3 / 82

Suspensions - Wheels.................................................................................................................................................................. 61

Table 04.01 - Swinging arm....................................................................................................................................................61

Table 04.02 - Fork/steering tube - Steering bearing unit...................................................................................................... 62

Table 04.07 - Componenti della forcella (Mingxing)..............................................................................................................64

Table 04.10 - Rear suspension - Shock absorber/s................................................................................................................ 67

Table 04.11 - Front wheel...................................................................................................................................................... 68

Table 04.12 - Rear wheel....................................................................................................................................................... 70

Braking system - Transmissions................................................................................................................................................... 71

Table 05.01 - Brakes pipes - Calipers..................................................................................................................................... 71

Table 05.03 - Transmissions....................................................................................................................................................75

Electrical system...........................................................................................................................................................................76

Table 06.01 - Selectors - Switches - Buttons..........................................................................................................................76

Table 06.03 - Front headlamps - Turn signal lamps...............................................................................................................77

Table 06.04 - Rear headlamps - Turn signal lamps................................................................................................................ 78

Table 06.05 - Remote control switches - Battery - Horn....................................................................................................... 79

Table 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil......................................................................... 80

Table 06.08 - Main cable harness.......................................................................................................................................... 82

Page 4: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 4 / 82

Finished products

Code ValidityETR7000US1ETR7EVCUS1 Vehicle colour:Mid grey metallic[713/B]ETR7NGCUS1 Vehicle colour:BLACK[94/A]ETR7RPCUS1 Vehicle colour:Red[830/A]

Page 5: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 5 / 82

Code No. table Pos.000097 01.21 6000267 01.06 4000267 06.06 23000674 01.05 2002440 02.25 4002440 04.01 13002440 04.01 8002440 04.10 11003038 02.01 10003038 02.01 14003038 02.01 18003038 02.01 25003038 04.02 7003054 06.04 16003056 01.45 19003056 02.01 22003058 01.42 23003058 04.07 16003058 04.07 46003751 04.02 18006032 04.02 6006408 04.02 4006412 06.06 6006414 06.06 9006420 04.01 20006422 04.07 18006422 04.07 48006628 04.02 3006632 06.06 11006635 04.02 21006635 04.02 26006635 04.11 25006635 04.11 8006647 04.02 23006647 04.02 28006647 04.10 3006652 01.05 3006731 04.07 3006731 04.07 33006966 05.01 16006966 06.06 28006976 04.07 15006976 04.07 45006976 05.01 69006976 05.01 73006976 05.01 76006976 06.06 21007608 01.42 21011109 04.02 19011109 04.02 40011109 04.02 42012138 02.47 5012528 06.08 18012532 01.20 5012533 01.45 20012533 02.01 21012533 02.01 29012533 02.01 33012535 04.07 25012535 04.07 55012535 06.03 15012535 06.04 12012535 06.04 6012540 02.01 13012540 02.01 17012540 02.01 24012540 02.01 9

Code No. table Pos.012543 03.06 4012789 04.11 16012789 04.11 31012789 04.12 8013763 02.37 15013861 04.02 14013880 02.01 30013880 02.01 34013880 02.01 6013880 02.61 6013950 02.32 35013950 05.01 17013950 05.01 44013958 02.25 9013963 02.32 43015330 03.06 5015341 01.42 25015650 05.01 31015761 01.45 21015935 01.20 7015994 02.31 23016404 02.37 16016404 05.01 66016406 02.01 5016406 06.06 36016604 05.01 80016626 05.01 28016626 06.03 16016626 06.04 11016626 06.04 5016670 01.45 22016686 06.06 46018509 02.47 13018536 06.01 10018538 01.11 19018591 02.37 14018639 02.01 32018639 04.11 12018639 06.06 25018639 06.06 31018640 01.45 23020004 05.01 32020006 02.34 16020008 01.42 24020008 02.25 10020008 04.10 5020104 02.37 17020108 04.07 10020108 04.07 40020208 01.42 22020208 05.03 3021114 04.11 14021114 04.11 29021210 04.07 28021210 04.07 58021210 06.03 14021210 06.04 13021210 06.04 7021214 01.06 5030076 05.01 86030113 04.02 30031086 02.01 20031087 05.01 77031088 02.01 4031089 06.06 35031091 02.01 32031091 04.11 10

Code No. table Pos.031091 04.11 12031091 04.11 27031117 02.01 12031119 02.01 16031119 02.01 23031122 02.01 8063435 01.10 18071633 02.34 20080341 06.06 56085508 01.15 13090958 02.47 23092517 04.07 23092517 04.07 53119219 04.07 2119219 04.07 32122637 01.21 3127927 05.01 13127927 05.01 30127927 05.01 41136916 05.01 34145298 02.55 33145298 02.61 16145298 05.01 55145298 05.03 13145298 06.04 26145298 06.08 13145298 06.08 5149104 04.11 33167016 04.02 10167018 04.02 9174085 04.07 24174085 04.07 54174088 04.07 27174088 04.07 57174874 04.07 26174874 04.07 56174968 02.32 44177408 04.07 19177408 04.07 49177414 04.07 20177414 04.07 50177436 04.07 37177436 04.07 7177442 04.11 23177442 04.11 6177443 04.11 26177443 04.11 9177445 04.07 21177445 04.07 51177451 04.07 35177451 04.07 5177494 04.07 38177494 04.07 8177521 04.07 22177521 04.07 52177609 04.11 15177609 04.11 30177610 04.11 24177610 04.11 7178790 01.10 13178790 03.06 3178790 04.02 31178790 04.10 9181351 02.30 14181351 02.32 48181746 06.04 2194423 04.12 9

Page 6: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 6 / 82

Code No. table Pos.198513 04.07 34198513 04.07 4199190 02.30 9199190 02.34 8199190 02.37 23199190 03.02 13217163 06.06 45217164 06.06 44217280 02.61 21223605 03.06 2224202 04.02 49227983 02.37 8230359 02.26 13230359 02.26 19230359 02.26 30230359 02.31 19230359 02.32 12230359 02.32 9230359 02.37 6230359 02.55 28231027 02.47 4231370 04.01 8231590 05.03 8232108 02.25 4232108 04.01 13232108 04.10 11237553 01.23 20239388 01.05 25239388 01.05 27239388 01.05 4241936 05.01 18241936 05.01 45241936 06.06 39241937 06.06 47246976 04.12 15252945 06.08 4253293 01.42 28254485 02.01 35254485 02.26 10254485 02.26 24254485 02.26 35254485 02.31 27254485 02.31 36254485 02.31 50254485 02.32 26254485 02.32 37254485 02.32 6254485 02.34 5254485 02.37 4254485 02.47 11254485 02.55 3254485 02.55 9254485 02.61 19254485 03.01 5254485 05.01 83254485 05.03 7254485 06.03 6254485 06.04 14254485 06.04 8254485 06.05 8257134 02.47 7257134 02.55 31257134 02.61 20257134 03.06 19257134 05.01 21257134 05.01 35257134 05.03 14

Code No. table Pos.257134 05.03 4257134 06.08 10257134 06.08 14258146 01.45 24258146 01.45 5258146 02.31 11258160 02.47 16258249 02.26 3258249 02.32 22258249 02.55 12258249 03.02 2258249 03.02 4258249 03.02 5258904 02.55 14258904 02.55 4259348 02.01 37259348 02.26 5259348 02.46 7259349 02.30 2259349 02.30 6259349 02.31 15259349 02.31 26259349 02.31 39259349 05.01 49259372 02.32 28259577 02.33 15259708 06.06 38259830 02.32 34259832 02.47 15260918 01.45 2265451 05.01 12265451 05.01 29265451 05.01 40266040 05.03 2267115 02.34 7267115 06.04 17267818 04.11 21267818 04.11 4268304 02.47 3268596 02.37 20269755 01.25 13270723 02.34 11270723 02.34 14270793 02.31 18270793 02.31 6270793 02.32 42270793 02.33 16270793 02.33 19270793 03.01 2270793 03.02 9270793 06.04 18271452 03.06 8271453 03.06 7271596 05.01 10271596 05.01 5271807 04.01 11272836 02.26 2272836 02.31 28272836 02.34 2272836 02.34 4272836 02.37 3272836 02.55 2272836 02.55 8272836 02.61 5272836 02.61 9272836 06.04 15272836 06.04 9

Code No. table Pos.274246 01.23 4274370 04.12 4274598 05.01 47277916 06.06 13285536 01.23 10285846 01.10 8288245 01.10 15288245 02.26 15288245 02.26 21288245 02.37 12288474 01.23 8289519 06.06 22289731 02.01 28289731 02.47 2289731 05.01 85289731 06.06 15289919 01.07 9290860 06.08 4291017 06.05 9292022 06.04 20292022 06.04 3292500 05.01 65292577 06.08 2293154 02.34 19293556 02.30 13293845 06.06 33294131 06.03 8294341 06.01 1294433 06.03 7294770 02.34 18294848 06.03 9296141 02.33 35296141 02.33 38296456 02.39 2297029 02.31 29297029 02.34 3297498 02.26 38297498 02.30 8297498 02.31 20297498 02.31 4297498 02.31 53297498 02.32 21297498 02.32 32297498 02.37 21297498 02.39 6299689 02.31 3319165 05.01 79319538 02.31 49319538 05.01 15319538 06.06 20411311 01.05 5411311 01.23 3414834 01.15 6414834 01.36 7414835 01.23 14414837 01.23 12414837 01.36 6414837 02.39 5414837 05.01 56414838 01.23 13430045 01.10 19430264 06.08 17433477 01.18 2433800 01.23 25434429 01.23 11434541 01.07 10434541 02.01 27

Page 7: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 7 / 82

Code No. table Pos.434541 02.47 10434541 02.61 18434541 05.01 74434541 05.01 84434541 05.03 6434541 06.05 7436438 01.10 5436788 06.06 55478115 01.05 6478533 01.15 12479515 01.21 9479882 02.26 12479882 02.26 18479882 02.26 29479882 02.30 15479882 02.32 11479882 02.32 49479882 02.32 8479882 02.55 27479986 01.23 30479986 01.23 6481032 06.06 27482290 05.01 14484034 01.05 7484123 01.20 4484819 01.11 3484819 01.11 6484993 01.05 8485703 01.25 14485912 01.05 9486075 01.23 26487948 01.25 15497343 03.06 15497527 01.02 2497528 01.02 3498431 05.01 48504681 01.36 156127R 04.01 10563728 04.12 1056394R 04.11 2256394R 04.11 556417R 04.02 1564257 04.02 1756431R 04.07 4156432R 04.07 11564606 02.33 11564606 02.33 5564611 04.01 7564878 04.02 34573918 02.61 17573918 06.08 7575249 01.15 19575249 01.15 2575249 02.26 8575249 02.30 4575249 02.31 47575249 02.33 23575249 06.03 5575329 02.34 13575604 02.31 8575819 02.30 5576189 02.26 25576189 02.26 31576189 02.26 9576189 02.31 16576189 02.31 51576189 02.32 27

Code No. table Pos.576189 02.32 3576189 02.32 40576189 02.33 14576189 02.33 20576189 02.37 22576189 02.55 29576189 03.02 12576452 02.47 24576454 02.61 3576468 02.61 1576546 02.47 20576626 02.31 7576668 02.37 11576702 02.38 5576704 02.38 6576708 02.38 7576793 02.34 17576836 03.06 12576953 02.38 8577128 02.46 9577492 02.39 3577594 06.08 15577620 02.46 1258033R 06.05 6580734 06.03 2580734 06.03 458086R 06.06 3758099R 06.05 1581061 06.03 17581061 06.08 358108R 01.21 258109R 01.21 1581142 06.08 19581411 06.01 4581424 01.20 3581440 06.05 3581440 06.08 458159R 06.06 26581957 03.01 13582058 02.32 50582058 02.37 18582163 06.01 5582690 06.05 2582930 06.08 4582990 02.46 8583161 02.25 5583162 02.25 6583480 02.25 2583575 05.01 67583575 06.01 11583921 02.61 23584121 02.46 11584124 02.30 16584124 02.32 51584125 02.30 12584125 02.32 47584332 06.03 11584332 06.03 13584332 06.04 24584332 06.04 25584520 06.08 6584715 02.55 5584815 01.36 2584826 06.01 9584877 02.37 19584884 02.37 1358517R 05.01 36

Code No. table Pos.58554R 05.01 1597080 04.01 4597317 04.01 22597317 04.01 3597374 04.01 2597528 04.12 11597565 04.12 5597679 04.11 17597679 04.11 32597679 04.12 7597774 04.01 6598074 04.12 2598415 04.12 2598654 04.11 20598654 04.11 3598795 02.47 9598795 05.03 5598833 05.01 87598838 04.10 8598919 03.01 8598921 05.01 59599208 01.42 13599208 05.01 62599391 01.42 17599392 01.42 18599553 01.42 16599735 02.37 7600475 03.06 17600478 03.06 18600750 04.02 45600750 04.02 46

6007705 04.02 396012735 04.07 31601345 04.02 22601345 04.02 27601467 04.02 24601467 04.02 29

6014745 04.07 1601568 04.07 39601568 04.07 9601727 04.07 44601740 05.01 7601741 05.01 38601742 05.01 2601743 05.01 37601781 05.01 39

6018835 04.07 366018905 04.07 6601907 04.07 14601910 04.07 41601911 04.07 11601917 04.02 48601970 05.01 19

620250000C 02.31 2620491 02.31 5621288 04.02 32621498 02.39 4621507 02.31 9622375 02.61 11622581 02.55 16622582 02.55 15622744 04.02 8622751 04.02 2

6227795 02.01 15623069 02.32 38

62306900EM 02.32 38623070 02.32 39

Page 8: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 8 / 82

Code No. table Pos.62307000EM 02.32 39623072000C 03.02 1

623110 02.32 36623187000C 03.02 11

623189 02.31 1623189000C 02.31 1

623250 03.02 10623254000C 02.31 37

623255 02.33 136234705 02.01 26234865 02.01 7623548 02.33 22623599 02.34 10623673 02.55 11623785 06.01 6623788 02.46 10

624194000C 02.30 1624441 02.46 1624444 02.31 13

624444000C 02.31 13624445 02.31 14

624445000C 02.31 14624450000C 02.32 30624451000C 02.32 31

624458 02.31 21624458000C 02.31 21

624459 02.31 22624459000C 02.31 22

624464 02.30 7624465 02.31 10624568 02.38 1624854 04.02 50624965 02.39 7624995 02.01 36624995 02.01 38624995 02.26 14624995 02.26 20624995 02.26 34624995 02.26 7624995 02.31 48624995 02.32 25624995 02.32 5624995 02.34 15624995 02.37 2624995 03.01 4638534 02.46 5638591 06.06 43638628 06.01 2638975 06.01 7638976 06.01 3639088 06.04 19639140 06.01 8639187 06.06 32639366 04.11 11639455 02.47 19639456 06.01 12639566 06.08 9639567 06.08 11639806 01.42 27639812 01.23 17639860 06.05 5640063 06.06 49640221 06.05 4640221 06.06 48640244 06.03 10640244 06.04 22640245 06.03 12

Code No. table Pos.640245 06.04 23640295 05.01 46640315 02.47 18640389 02.55 7640434 03.02 8640439 06.06 40640485 01.10 21640544 06.04 1640582 03.02 7640590 06.08 16640611 06.08 1640692 06.05 2640880 01.23 17640925 01.23 15640959 06.08 9640960 06.08 11640999 06.03 10641000 06.03 12641037 06.03 1641038 06.03 3641053 06.01 6641219 06.06 34641288 06.06 43641347 06.01 6646516 06.06 16646543 04.02 35646556 04.02 20646561 04.02 25646760 04.11 13646829 03.06 14646838 04.10 10647078 05.01 26

6471835 04.02 41647190 06.06 29647202 04.02 44647214 04.02 38647225 02.25 3647494 04.02 13647728 06.06 53647789 04.12 3647799 05.01 27647825 05.01 81647987 02.33 4648066 04.12 2648476 05.01 72648562 04.02 11648641 06.06 5648642 06.06 1648798 05.01 54648845 05.01 23648932 05.01 88648957 06.06 19649025 06.06 30649090 05.01 58649100 04.01 9649129 04.10 1649149 04.11 19649149 04.11 2649150 04.11 19649150 04.11 2649154 04.01 1649163 04.12 6649230 04.01 15649232 04.01 14649257 02.33 2649259 04.07 17649259 04.07 47

Code No. table Pos.649260 02.33 7649265 04.01 18649266 04.01 19649267 04.01 16649284 02.33 3649286 06.06 1649288 02.33 1649304 02.25 1649367 06.06 54649369 04.12 1649372 04.11 1649372 04.11 18649377 05.01 24649378 05.01 82649392 04.07 12649392 04.07 42649402 06.06 19649420 05.01 64649499 03.06 9649500 03.06 10649502 05.01 75649502 05.01 78649563 05.01 52649587 04.01 17649631 05.01 1649663 05.03 12649691 02.39 8649744 05.01 22649745 05.01 33649830 05.01 71650446 05.03 1650771 04.11 19650771 04.11 2650902 02.33 30650902 02.33 8650970 02.33 7650971 02.33 1651014 02.33 29651083 04.11 19651083 04.11 2651192 02.33 33651192 02.33 36651228 02.33 2651271 02.33 34651271 02.33 37651311 02.33 7651392 05.03 1652618 02.55 19652619 02.55 20652624 02.46 4652815 02.47 12653216 02.47 1

653287000C 02.31 38653293 02.32 33653294 02.01 11653414 02.26 1

653414000C 02.26 1653415000C 02.26 22

653416 02.26 276534160090 02.26 27

653417 02.26 28653418 02.26 33

65341800EV 02.26 3365341800NG 02.26 3365341800RP 02.26 33

653419 02.26 665341900EV 02.26 6

Page 9: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 9 / 82

Code No. table Pos.65341900NG 02.26 665341900RP 02.26 6

653420 02.26 1665342000EV 02.26 1665342000NG 02.26 1665342000RP 02.26 16

653421 02.26 11653422 02.26 17653423 02.01 26653426 02.31 31653427 02.31 32653428 02.34 21653429 02.32 24

653429000C 02.32 24653430 02.32 23

653430000C 02.32 23653431 02.32 2

65343100EV 02.32 265343100NG 02.32 265343100RP 02.32 2

653432 02.32 165343200EV 02.32 165343200NG 02.32 165343200RP 02.32 1

653433 02.01 31653434 02.32 19653435 02.32 20653436 02.32 17653437 02.32 18653442 02.34 1653443 02.34 9653447 02.37 1653448 02.39 1653453 02.32 10653454 02.32 7653455 02.01 19653463 02.55 10653468 02.55 1653469 02.37 5653470 02.01 1653478 02.31 34653479 02.31 35653668 02.01 3653697 02.26 36653698 02.26 37653699 02.32 14653700 02.32 13653701 06.04 10653702 06.04 4653707 02.34 12653709 02.55 26653716 02.32 16653717 02.32 15653718 02.46 2653720 02.46 1

65375900EQ 03.06 1653763 03.01 9653764 03.01 11653765 03.01 10653766 03.01 12

653767000C 03.01 3653768000C 03.01 1

653769 03.01 765376900EQ 03.01 7

654012 01.36 4654099 03.01 6654326 02.38 10

Code No. table Pos.654361000C 02.31 41654362000C 02.31 44654363000C 02.31 42654364000C 02.31 45

654365 02.31 43654366 02.31 46

654367000C 02.31 24654368000C 02.31 25

654445 02.32 45654445 02.32 46654446 02.37 9654507 02.26 23654507 02.31 33654507 02.32 4654515 03.06 11654688 02.30 17654689 02.30 18654729 02.47 6654823 02.61 7654824 02.61 4654825 02.61 8654829 02.33 18654840 02.37 10654945 03.01 6654958 02.38 3654996 02.38 4655129 02.38 2655187 02.38 9655250 02.61 10655554 03.06 2665506 02.33 1665508 02.33 3665588 05.01 61665963 02.33 4666221 02.33 7666414 02.33 1666533 06.06 1666574 05.01 4666574 05.01 9709047 02.33 12709047 02.33 6709047 04.02 37709047 04.07 30709047 04.07 60709047 04.11 34709047 04.12 14709047 05.01 11709047 05.01 57709047 05.01 6709047 05.01 60709047 05.01 63709099 05.01 68709141 02.47 14709646 04.02 33709646 04.07 13709646 04.07 43709674 02.46 3825176 01.14 16825232 06.06 14825232 06.06 3825233 01.05 10825237 01.14 10825238 01.05 11825239 01.14 8825382 01.14 3825384 01.14 13825385 01.14 15

Code No. table Pos.82545R 04.10 4825597 01.05 12825597 01.10 16825649 01.05 23825665 01.23 5825667 01.15 3825725 01.21 4825737 01.18 9825758 04.12 13825763 01.14 1782580R 01.23 31826027 01.11 4826028 01.11 1826033 01.23 7826103 01.10 6826165 01.23 9826256 01.10 482627R 01.14 5826298 04.07 29826298 04.07 5982656R 01.05 1382658R 01.23 2182659R 01.25 382660R 01.05 1582660R 01.25 582699R 01.20 1827018 01.10 9827085 01.05 22827116 01.14 20827116 01.21 5827116 04.01 2182737R 01.20 8827526 02.33 28827526 02.33 31827526 02.33 982778R 01.23 32827820 01.07 5827831 01.45 11827882 01.18 8827884 01.19 2827889 01.18 10827929 01.23 36827951 01.05 17827953 01.10 10827991 01.11 7828116 01.07 682817R 01.11 282817R 01.11 5828185 01.42 11828194 01.42 2682823R 01.23 9828321 01.10 2828322 01.10 3828396 01.10 7828662 04.02 4382883R 01.23 21828909 01.05 20828911 01.25 11828911 02.25 8828930 01.23 24828961 04.11 35828974 01.14 11828978 01.14 6828984 01.14 9829040 01.23 29829047 01.23 18829071 01.11 13

Page 10: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 10 / 82

Code No. table Pos.829097 01.11 14829122 01.23 3882914R 01.10 1829195 01.05 16829198 01.11 12829203 01.13 9829205 01.13 8829206 01.25 4829232 01.13 10829251 01.13 7829252 01.11 16829258 01.45 6829259 01.45 7829287 01.11 18829486 01.23 28829543 01.45 12829661 01.23 27829693 01.13 12829808 01.14 4829981 01.12 5830012 01.06 7830015 01.45 9830021 01.25 6830056 01.45 10830056 02.31 12830061 01.18 5830064 01.18 4830129 01.06 8830129 01.18 7830198 01.25 12830249 01.12 3830275 01.07 8830276 01.07 8830277 01.07 8830278 01.10 14830819 01.12 1830820 01.12 4830899 01.13 2830901 01.13 3831098 01.14 12

8311615 01.11 15831167 01.11 9831322 01.21 7

8315695 01.25 88320525 01.25 1832117 01.20 9832130 01.05 21832697 01.13 6832774 01.14 2832783 01.10 12833291 01.13 1833320 01.15 14833321 01.15 15833450 01.07 3833451 01.07 4833452 01.07 7833513 01.05 14833520 04.10 7833569 01.42 3833663 01.15 7833664 01.15 8833701 01.05 18833717 01.19 1833910 01.42 5833917 01.45 7833965 01.45 18834038 01.42 6

Code No. table Pos.834039 01.42 8834040 01.42 9834041 01.42 10834187 01.42 14

8342335 01.25 7834304 01.13 11834643 01.42 7834911 01.05 25834951 01.42 4840062 01.10 21840277 01.15 4840319 01.14 19840320 01.14 18840370 01.42 12840439 01.15 10840569 01.42 15840733 01.25 10840743 01.45 16840826 01.10 23840893 01.21 8840981 01.18 1841102 01.19 7841456 01.06 3842013 01.15 16842041 01.19 3842175 01.13 4842360 01.10 11842502 01.42 19842595 01.23 37843545 01.18 6843701 06.06 12844211 01.11 10844439 01.23 34844483 04.10 6845978 01.23 33846163 01.42 20846695 01.14 7846757 01.42 2846834 06.06 17

8468356 06.06 5846939 06.06 2846942 06.06 10846977 06.06 4846980 06.06 18846985 06.06 24847254 04.10 2847398 01.10 1847406 01.10 17847419 01.07 1847645 01.20 2847650 01.06 6847928 01.07 11847962 01.18 3847963 01.25 9848039 04.12 12848140 01.10 22848222 01.06 2849090 01.13 5849589 01.45 8849825 01.23 16871795 01.23 23872100 01.14 1872269 01.36 3872536 01.23 35872635 01.12 2872909 01.05 19872913 01.20 6

Code No. table Pos.872914 01.23 2

8729175 01.23 1873104 01.19 4873207 01.11 11873232 01.11 17873279 01.15 17873323 01.42 29873351 01.25 2873533 01.15 18

8736875 01.14 14873700 01.45 1

8737465 01.11 88737560001 01.06 18737560002 01.06 1

873773 01.06 38738110001 01.07 28738110002 01.07 28738110003 01.07 28738110004 01.07 2

873812 01.07 18738765 01.25 7873932 01.05 16873934 04.02 34

8741355 01.15 1874136 01.15 5874657 01.36 5

8747055 01.42 1874946 01.42 11874957 01.42 12875173 01.19 3876060 01.23 24965502 01.45 13967351 02.25 7967363 04.02 12967363 04.02 5969296 04.02 51969296 05.01 20969296 05.01 42969296 06.08 8975684 01.15 9975855 04.02 36

CM001901 05.01 53CM001903 02.55 17CM001904 01.19 8CM001904 02.55 18CM001907 01.45 15CM001907 02.55 21CM001908 01.19 6CM001908 02.55 22CM001913 01.45 3CM001914 02.61 12CM001914 02.61 14CM001914 02.61 15CM001915 01.10 20CM001915 02.55 23CM001917 01.19 5CM002901 01.23 22CM002905 05.01 51CM002907 05.01 53CM002908 01.45 4CM002910 01.45 14CM006902 02.55 24CM006903 02.55 25CM006910 02.47 8CM011904 02.47 21CM012824 05.03 10CM012825 05.03 16

Page 11: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 11 / 82

Code No. table Pos.CM012833 05.03 15CM012834 05.03 11CM013201 01.15 11CM013202 06.08 12CM013203 02.47 22CM013203 05.03 9CM017404 02.30 10CM017409 05.01 50CM017410 02.26 26CM017410 02.26 32CM017410 02.26 4CM017410 02.30 11CM017410 02.30 3CM017410 02.31 17CM017410 02.31 30CM017410 02.31 40CM017410 02.31 52CM017410 02.32 29CM017410 02.32 41CM017410 02.33 17CM017410 02.33 21CM017410 02.34 6CM017410 02.55 13CM017410 02.55 30CM017410 03.02 3CM017410 03.02 6CM017418 03.01 14CM017808 02.55 32CM023701 02.46 6CM024103 01.45 17CM025707 02.47 17CM028206 02.61 2CM061303 04.02 16CM065707 05.01 3CM065708 05.01 8CM067801 04.01 12CM067805 04.01 5CM068304 05.01 25CM076308 03.06 16CM077403 03.06 13CM077407 03.06 13CM078511 01.36 1CM079716 03.06 6CM084601 05.01 70

CM1500205 01.02 1CM1566025001 01.05 1CM1566025002 01.05 1CM1566025003 01.05 1CM1566025004 01.05 1

CM175013 02.45 2CM175014 02.45 1CM175502 02.01 2CM177910 02.61 10CM177920 02.61 22CM177929 02.61 10CM177929 02.61 13

D9004461193 05.01 43

Page 12: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 12 / 82

Group EngineCode 01.02

Description Engine, assemblyService 1

Pos. Code Description Qty Variants

1 CM1500205 Motore 500 4T/4V 12 497527 Cylinder gasket kit 13 497528 Kit guarnizioni completo 1

Page 13: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 13 / 82

Group EngineCode 01.05

Description CrankcaseService 1

Pos. Code Description Qty Variants

1 CM1566025001 Crankcase assembly Cat.1 11 CM1566025002 Crankcase assembly Cat.2 11 CM1566025003 Crankcase assembly Cat.4 11 CM1566025004 Crankcase assembly Cat.3 12 000674 Circlip 25x26.9x1.2 13 006652 Snap ring 14 239388 Pin 6,5x9,5x15 15 411311 Plug 26 478115 Locating dowel Ø11xØ8,1x10 47 484034 Nozzle 18 484993 Locating dowel 29 485912 Radial ball bearing 15x42x13 110 825233 Bearing 52x25x15 111 825238 Oil seal 25x40x7 112 825597 Pin 11,8X10 113 82656R Bearing 20x42x1 214 833513 Stud bolt M10X1,25X51 215 82660R Bearing D20x52x15 216 829195 Oil seal 35x47x7 116 873932 Gasket ring 35x47x7 117 827951 Stud bolt M10X1.25X166 418 833701 Radial ball bearing 20x47x14 119 872909 Half crankcase gasket 120 828909 Screw w/ flange M6x65 1421 832130 Complete oil level dipstick 122 827085 Gasket ring 14,43x9,19x2,62 123 825649 Nozzle 125 239388 Pin 6,5x9,5x15 2

Page 14: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 14 / 82

Group EngineCode 01.05

Description CrankcaseService 1

Pos. Code Description Qty Variants

25 834911 Bracket 127 239388 Pin 6,5x9,5x15 1

Page 15: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 15 / 82

Group EngineCode 01.06

Description CrankshaftService 1

Pos. Code Description Qty Variants

1 8737560001 Crankshaft cpl.,cat.1 11 8737560002 Crankshaft cpl.,cat.2 12 848222 Spacer 13 841456 Complete countershaft gear 13 873773 Balance shaft gear cpl. 14 000267 Transmission key 15 021214 Nut 16 847650 Spacer 17 830012 Thrust washer 18 830129 Screw 4

Page 16: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 16 / 82

Group EngineCode 01.07

Description Cylinder-piston-wrist pin unitService 1

Pos. Code Description Qty Variants

1 847419 Cylinder with piston 11 873812 Cylinder with piston 12 8738110001 Piston assy cat.1 12 8738110002 Piston assy cat.2 12 8738110003 Piston assy cat.3 12 8738110004 Piston assy cat.4 13 833450 Ring 14 833451 Oil scraper ring d.92 15 827820 Piston pin 16 828116 Stop ring 27 833452 Oil scraper ring 18 830275 Cylinder base gasket 0,8 18 830276 Cylinder base gasket 0,6 18 830277 Cylinder base gasket 0,4 19 289919 Chain tensioner 110 434541 Screw w/ flange M6x16 211 847928 Gasket 1

Page 17: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 17 / 82

Group EngineCode 01.10

Description Head unit - ValveService 1

Pos. Code Description Qty Variants

1 82914R Cylinder head assembly 11 847398 Cylinder head assy. 12 828321 Exhaust valve 23 828322 Intake valve 24 826256 Lower cup 45 436438 Valve gasket ring 46 826103 Valve spring 47 828396 Upper cup 48 285846 Valve half-cone 89 827018 Exhaust pipe stud bolt M8X3X46 210 827953 Stud bolt M6 211 842360 Plug M6x10 112 832783 Dado esagonale alto 413 178790 Flat washer 22x10,3x2,5 414 830278 screw 315 288245 Self locking nut M6 216 825597 Pin 11,8X10 217 847406 Cylinder head gasket 118 063435 Bleed valve cap 119 430045 Bleed screw 120 CM001915 Hose clamp 221 640485 Temperature gauge 121 840062 Bracket 122 848140 Thermostat 123 840826 Thermostat-head pipe 1

Page 18: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 18 / 82

Group EngineCode 01.11

Description Rocking levers support unitService 1

Pos. Code Description Qty Variants

1 826028 Rocker arm exhaust 12 82817R Adjuster screw 23 484819 Nut 24 826027 Rocker arm inlet 15 82817R Adjuster screw 26 484819 Nut 27 827991 Rocker shaft 28 8737465 Cam axle 19 831167 Plate 110 844211 Hex socket screw 311 873207 Washer 112 829198 Timing system gear 113 829071 Counterweight 114 829097 Gasket 115 8311615 Decompression ground 116 829252 Spring 117 873232 Drum 118 829287 Screw m8x1x45 119 018538 Hex socket screw M5x30 1

Page 19: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 19 / 82

Group EngineCode 01.12

Description Cylinder head coverService 1

Pos. Code Description Qty Variants

1 830819 Head cover 12 872635 Special screw 63 830249 Damper drift 64 830820 Head cover gasket 15 829981 Spark plug NGK R CR7EK 2

Page 20: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 20 / 82

Group EngineCode 01.13

Description Driving pulleyService 1

Pos. Code Description Qty Variants

1 833291 Complete roller housing 12 830899 Pin roller 83 830901 Roller contrast 14 842175 Sliding block 45 849090 V-belt 16 832697 Fixed driving half pulley 17 829251 Belleville spring 18 829205 Plain washer 18.1x42x3 19 829203 Flat washer 22.1x36x2 110 829232 Nut M18x1,5 111 834304 Damping pulley 112 829693 Special screw M8x25 1

Page 21: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 21 / 82

Group EngineCode 01.14

Description Driven pulleyService 1

Pos. Code Description Qty Variants

1 872100 Clutch driven pulley assy. 12 832774 Fixed driven half pulley 13 825382 Snap ring 14 829808 Roller cage 25x33x18 15 82627R Radial bearing 16 828978 Clutch bush pin 47 846695 Adjustable pulley, half 18 825239 Oil seal 50x57x5 29 828984 Gasket 110 825237 Gasket 111 828974 Cup 112 831098 Spring 113 825384 New cup type 114 8736875 Complete centrifugal clutch assembly 115 825385 Ring nut 44x1 116 825176 Complete clutch drum 117 825763 Spacer 26x17x3 118 840320 Washer 119 840319 Flat washer 120 827116 Nut M14x1,5 1

Page 22: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 22 / 82

Group EngineCode 01.15

Description Crankcase cover - Crankcase coolingService 1

Pos. Code Description Qty Variants

1 8741355 Complete transmission cover 12 575249 Screw with tang M6 23 825667 Circlip 14 840277 Radial bearing 15 874136 Baffle 16 414834 Screw w/ flange M6x40 77 833663 screw 28 833664 Screw m8x100 29 975684 Cooling grille cover 110 840439 Transmission cover 111 CM013201 Spring 112 478533 Self-tap screw 313 085508 Plate 214 833320 Soundproofing material 215 833321 Soundproofing material 216 842013 Transmission cover protection 117 873279 External cooling cover 118 873533 Transmission soundproofing cover 119 575249 Screw with tang M6 4

Page 23: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 23 / 82

Group EngineCode 01.18

Description Oil pumpService 1

Pos. Code Description Qty Variants

1 840981 Oil pump assembly 12 433477 Screw w/ flange 23 847962 Gasket 14 830064 Oil bulhead 15 830061 Screw w/ flange M5x16 26 843545 Chain tensioner rod 17 830129 Screw 18 827882 Chain tensioner sliding block 19 825737 Spacer 110 827889 Camshaft chain 1

Page 24: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 24 / 82

Group EngineCode 01.19

Description Cooler pumpService 1

Pos. Code Description Qty Variants

1 833717 Water pump cover 12 827884 O-ring 13 842041 screw 63 875173 Torx convex big end screw 64 873104 Pump-cylinder hose 15 CM001917 Hose clamp 16 CM001908 Hose clamp 17 841102 Pump-thermostat "by pass" pipe 18 CM001904 Hose clamp 2

Page 25: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 25 / 82

Group EngineCode 01.20

Description Stater - Electric starterService 1

Pos. Code Description Qty Variants

1 82699R Starter motor 12 847645 Screw w/ flange 23 581424 Ground cable 14 484123 Screw w/ flange 15 012532 Washer 5,3x10x0 26 872913 plate 17 015935 TBCIC Screw M5x12 38 82737R Starter motor gear 19 832117 Torque limiter 1

Page 26: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 26 / 82

Group EngineCode 01.21

Description Flywheel magnetoService 1

Pos. Code Description Qty Variants

1 58109R Rotor 12 58108R Backplate, assy (with 2 cable) 13 122637 Low head socket screw M6x30 34 825725 Flat washer 14.1x30x3 15 827116 Nut M14x1,5 16 000097 Transmission key 17 831322 Sprag clutch 18 840893 Hex socket screw M6x25 69 479515 Break washer 6

Page 27: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 27 / 82

Group EngineCode 01.23

Description Flywheel magneto cover - Oil filterService 1

Pos. Code Description Qty Variants

1 8729175 Complete flywheel cover 12 872914 Flywheel housing cover gasket 13 411311 Plug 14 274246 Flat washer 22x12,1x1 15 825665 Oil plug 16 479986 O-ring 17 826033 Oil filter 18 288474 O-ring 20,35x1,78 19 826165 Oil filter plug 19 82823R Oil filter plug 110 285536 O-ring 31,47x1,78 111 434429 Screw m6x70 112 414837 Screw w/ flange M6x25 313 414838 screw M6x35 914 414835 screw 115 640925 Spring 116 849825 Piping retainer clamp 117 639812 Flywheel cover fixing bracket 117 640880 Bracket 118 829047 Breather pipe 120 237553 O-ring 121 82658R Oil filter cpl. 121 82883R Oil filter 122 CM002901 Hose clamp 123 871795 Water outlet pipe 124 828930 Valve tightening plate with U.P. 124 876060 Valve tightening plate with U.P. 125 433800 screw M5x10 2

Page 28: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 28 / 82

Group EngineCode 01.23

Description Flywheel magneto cover - Oil filterService 1

Pos. Code Description Qty Variants

26 486075 Washer 10.5X16X2.5 127 829661 Oil pressure valve 128 829486 Spring 129 829040 Timing plug assembly 130 479986 O-ring 131 82580R Oil pressure sensor 132 82778R Reed valve support 133 845978 Hose clamp 134 844439 Gasket ring 135 872536 Water pump shaft assy. 136 827929 Water pump impeller cpl. 137 842595 Gasket ring 138 829122 Oil filter union 1

Page 29: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 29 / 82

Group EngineCode 01.25

Description Reduction unitService 1

Pos. Code Description Qty Variants

1 8320525 Complete reducer cover 12 873351 Oil seal 38x50x7 13 82659R Radial bearing 30x55x13 14 829206 Circlip 15 82660R Bearing D20x52x15 16 830021 Countershaft with u.p. 17 8342335 Driven pulley shaft 17 8738765 Driven pulley shaft 18 8315695 Wheel axle with U.P. 19 847963 Gasket 110 840733 Breather 111 828911 Screw w/ flange M8x35 312 830198 screw M8x50 413 269755 Hex socket screw M8x12 114 485703 Washer 8.2x12x1 115 487948 Hose clamp 3

Page 30: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 30 / 82

Group EngineCode 01.36

Description Throttle body - Injector - Union pipeService 1

Pos. Code Description Qty Variants

1 504681 Throttle body with E.C.U. 11 CM078511 Throttle body with E.C.U. 12 584815 Injector 13 872269 Screw w/ flange M5x8x20 14 654012 Clip plate 15 874657 Union 16 414837 Screw w/ flange M6x25 37 414834 Screw w/ flange M6x40 3

Page 31: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 31 / 82

Group EngineCode 01.42

Description SilencerService 1

Pos. Code Description Qty Variants

1 8747055 Muffler, assy. 12 846757 Heat guard support chassis 13 833569 screw 34 834951 Conical washer 35 833910 Guard 16 834038 Hex socket screw 37 834643 Stainless steel bowl washer 38 834039 Washer 39 834040 Spacer 310 834041 Spacer 311 828185 Bushing 111 874946 Graphite bushing 112 840370 Hose clamp 112 874957 Hose clamp 113 599208 Hex screw M8x30 114 834187 Spring washer 16x8,2x2,2 115 840569 Washer 116 599553 Silencer support band 117 599391 Pin 118 599392 Pin 119 842502 Hex socket screw M8X80 120 846163 Flat washer 221 007608 Belleville spring 422 020208 Nut M8 123 003058 Plain washer 15x8,4x1,5 124 020008 Nut M8 125 015341 Flanged nut 226 828194 Exhaust pipe gasket 1

Page 32: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 32 / 82

Group EngineCode 01.42

Description SilencerService 1

Pos. Code Description Qty Variants

27 639806 Lamda sensor 128 253293 Hose clamp 129 873323 Exhaust manifold 1

Page 33: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 33 / 82

Group EngineCode 01.45

Description Air filterService 1

Pos. Code Description Qty Variants

1 873700 Complete air cleaner box 12 260918 Hose clamp 13 CM001913 Hose clamp 14 CM002908 Hose clamp 15 258146 Self-tap screw M3x20 96 829258 Air filter 17 829259 Filter cover gasket 17 833917 Gasket 18 849589 Carburettor-air box hose 19 830015 Hose clip 35-33 110 830056 Knurled bushing 411 827831 Cap 112 829543 Air intake hose 113 965502 Spacer 114 CM002910 Hose clamp 115 CM001907 Hose clamp 216 840743 Oil breather pipe 117 CM024103 pipe Diametro 7x12 L.300 118 833965 Cover 119 003056 Flat washer 6,4x12x1 120 012533 Notched washer 6,6x11x0 221 015761 Screw m6x30 122 016670 Washer 4,5x12x1 123 018640 Special cap screw M6x50 124 258146 Self-tap screw M3x20 1

Page 34: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 34 / 82

Group Frame - Plastic parts - CoachworkCode 02.01

Description Frame/bodyworkService 1

Pos. Code Description Qty Variants

1 653470 Front bumper sub-chassis with U.P. 12 6234705 ***RH CROSS PIECE 12 CM175502 Footrest support with u.p. right cross pin 13 653668 Traversino SX per attuatore 14 031088 screw M6x16 75 016406 Spring washer 6,4x11,8x1 76 013880 Flat washer 16x6,5x1,5 77 6234865 Pipes connection cross pin 18 031122 Hex screw M8x30 29 012540 Notched washer 14x8,3x1,8 210 003038 Flat washer 8,4x18x2 211 653294 Small carrier connector front pipe 112 031117 Screw m8x18 zn 213 012540 Notched washer 14x8,3x1,8 214 003038 Flat washer 8,4x18x2 215 6227795 Front sub-chassis strut 116 031119 Hex screw M8x22 217 012540 Notched washer 14x8,3x1,8 218 003038 Flat washer 8,4x18x2 219 653455 Front sub-chassis with U.P. 120 031086 Screw m6x12 221 012533 Notched washer 6,6x11x0 222 003056 Flat washer 6,4x12x1 223 031119 Hex screw M8x22 224 012540 Notched washer 14x8,3x1,8 225 003038 Flat washer 8,4x18x2 226 653423 Front bumper sub-chassis with U.P. 127 434541 Screw w/ flange M6x16 2

Page 35: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 35 / 82

Group Frame - Plastic parts - CoachworkCode 02.01

Description Frame/bodyworkService 1

Pos. Code Description Qty Variants

28 289731 Screw w/ flange M6x30 229 012533 Notched washer 6,6x11x0 430 013880 Flat washer 16x6,5x1,5 431 653433 Rear sub-chassis with U.P. 132 018639 Hex screw M6x20 432 031091 Hex screw M6x22 433 012533 Notched washer 6,6x11x0 434 013880 Flat washer 16x6,5x1,5 435 254485 Spring plate M6 436 624995 screw M6x16 237 259348 Cap screw+shank 238 624995 screw M6x16 2

Page 36: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 36 / 82

Group Frame - Plastic parts - CoachworkCode 02.25

Description Stand/sService 1

Pos. Code Description Qty Variants

1 649304 Central stand assy. 12 583480 screw 23 647225 Bushing 34 002440 Self locking nut M10 24 232108 Self locking nut M10 25 583161 Spring 16 583162 Spring 17 967351 Pad 18 828911 Screw w/ flange M8x35 29 013958 Flat washer 210 020008 Nut M8 2

Page 37: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 37 / 82

Group Frame - Plastic parts - CoachworkCode 02.26

Description Front shieldService 1

Pos. Code Description Qty Variants

1 653414 Front shield 11 653414000C Front shield 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

2 272836 Screw M6x16 23 258249 screw 4,2x19 24 CM017410 Spring plate 25 259348 Cap screw+shank 26 653419 Left shield lateral cover 16 65341900EV Left shield lateral cover 1 Vehicle colour:Mid grey metallic[713/B]6 65341900NG Left shield lateral cover 1 Vehicle colour:BLACK[94/A]6 65341900RP Left shield lateral cover 1 Vehicle colour:Red[830/A]7 624995 screw M6x16 28 575249 Screw with tang M6 19 576189 Screw d4,2x16 110 254485 Spring plate M6 311 653421 Left shield lateral cover 112 479882 Spacer 313 230359 Spring plate 314 624995 screw M6x16 115 288245 Self locking nut M6 116 653420 Right shield lateral cover 116 65342000EV Right shield lateral cover 1 Vehicle colour:Mid grey metallic[713/B]16 65342000NG Right shield lateral cover 1 Vehicle colour:BLACK[94/A]16 65342000RP Right shield lateral cover 1 Vehicle colour:Red[830/A]17 653422 Right shield lateral grille 118 479882 Spacer 319 230359 Spring plate 3

Page 38: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 38 / 82

Group Frame - Plastic parts - CoachworkCode 02.26

Description Front shieldService 1

Pos. Code Description Qty Variants

20 624995 screw M6x16 121 288245 Self locking nut M6 122 653415000C Instrument panel rear cover 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

23 654507 Hex socket screw 424 254485 Spring plate M6 425 576189 Screw d4,2x16 126 CM017410 Spring plate 127 653416 Shield central cover 127 6534160090 Shield central cover 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

28 653417 Shield central grille 129 479882 Spacer 330 230359 Spring plate 331 576189 Screw d4,2x16 332 CM017410 Spring plate 333 653418 Shield lower closing 133 65341800EV Shield lower closing 1 Vehicle colour:Mid grey metallic[713/B]33 65341800NG Shield lower closing 1 Vehicle colour:BLACK[94/A]33 65341800RP Shield lower closing 1 Vehicle colour:Red[830/A]34 624995 screw M6x16 435 254485 Spring plate M6 436 653697 Left chromed protection 137 653698 Right chromed protection 138 297498 Self tapping screw M3,5x13 4

Page 39: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 39 / 82

Group Frame - Plastic parts - CoachworkCode 02.30

Description Front glove-box - Knee-guard panelService 1

Pos. Code Description Qty Variants

1 624194000C Complete leg shield back plate 1 Vehicle colour:Mid grey metallic[713/B]Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

2 259349 Screw M4,2x13 23 CM017410 Spring plate 24 575249 Screw with tang M6 15 575819 Bag holder hook 16 259349 Screw M4,2x13 27 624464 Parking lever gasket 18 297498 Self tapping screw M3,5x13 49 199190 Expansion plug 210 CM017404 Plate 211 CM017410 Spring plate 212 584125 Left rear lateral base plate 113 293556 Lateral reflector 214 181351 Spring plate 415 479882 Spacer 416 584124 Right rear lateral base plate 117 654688 Left leg shield back plate protection 118 654689 Right leg shield back plate protection 1

Page 40: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 40 / 82

Group Frame - Plastic parts - CoachworkCode 02.31

Description Central cover - FootrestsService 1

Pos. Code Description Qty Variants

1 623189 Complete central cover 11 623189000C Complete central cover 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

2 620250000C Fuel flap 1 Vehicle colour:Mid grey metallic[713/B]Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

3 299689 Square 14 297498 Self tapping screw M3,5x13 15 620491 Maintenance 16 270793 TBCIC Screw 3,8x16 47 576626 Cam lever 18 575604 Spring 19 621507 Spring 110 624465 Flap retainer plate 111 258146 Self-tap screw M3x20 212 830056 Knurled bushing 313 624444 Left central cover 113 624444000C Left central cover 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

14 624445 Right central cover 114 624445000C Right central cover 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

15 259349 Screw M4,2x13 216 576189 Screw d4,2x16 217 CM017410 Spring plate 418 270793 TBCIC Screw 3,8x16 119 230359 Spring plate 2

Page 41: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 41 / 82

Group Frame - Plastic parts - CoachworkCode 02.31

Description Central cover - FootrestsService 1

Pos. Code Description Qty Variants

20 297498 Self tapping screw M3,5x13 621 624458 Left fuse access flap 121 624458000C Left fuse access flap 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

22 624459 Right fuse access flap 122 624459000C Right fuse access flap 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

23 015994 Screw 3,5x19* 224 654367000C LH footrest 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

25 654368000C RH footrest 1 Vehicle colour:Mid grey metallic[713/B]Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

26 259349 Screw M4,2x13 227 254485 Spring plate M6 228 272836 Screw M6x16 229 297029 Washer 230 CM017410 Spring plate 231 653426 Lh mat 132 653427 Rh mat 133 654507 Hex socket screw 334 653478 Front retainer spacer 135 653479 Rear central retainer spacer 236 254485 Spring plate M6 337 623254000C Spark plug insp. door 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

38 653287000C Spark plug insp. door 1 Vehicle colour:Mid grey metallic[713/B]

Page 42: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 42 / 82

Group Frame - Plastic parts - CoachworkCode 02.31

Description Central cover - FootrestsService 1

Pos. Code Description Qty Variants

Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

39 259349 Screw M4,2x13 140 CM017410 Spring plate 141 654361000C Left upper passenger footrest 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

42 654363000C Left lower passenger footrest 1 Vehicle colour:Mid grey metallic[713/B]Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

43 654365 Left passenger mat 144 654362000C Right upper passenger footrest 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

45 654364000C Right lower passenger footrest 1 Vehicle colour:Mid grey metallic[713/B]Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

46 654366 Right passenger mat 147 575249 Screw with tang M6 448 624995 screw M6x16 449 319538 Hex socket screw M6x30 250 254485 Spring plate M6 1051 576189 Screw d4,2x16 452 CM017410 Spring plate 453 297498 Self tapping screw M3,5x13 2

Page 43: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 43 / 82

Group Frame - Plastic parts - CoachworkCode 02.32

Description Side cover - SpoilerService 1

Pos. Code Description Qty Variants

1 653432 Rear body side r.h. 11 65343200EV ***RIGHT REAR COVER 1 Vehicle colour:Mid grey metallic[713/B]1 65343200NG Rear body side r.h. 1 Vehicle colour:BLACK[94/A]1 65343200RP Rear body side r.h. 1 Vehicle colour:Red[830/A]2 653431 Rear body side l.h. 12 65343100EV ***LEFT REAR COVER 1 Vehicle colour:Mid grey metallic[713/B]2 65343100NG Rear body side l.h. 1 Vehicle colour:BLACK[94/A]2 65343100RP Rear body side l.h. 1 Vehicle colour:Red[830/A]3 576189 Screw d4,2x16 34 654507 Hex socket screw 15 624995 screw M6x16 16 254485 Spring plate M6 27 653454 Griglia fiancata dx 18 479882 Spacer 49 230359 Spring plate 410 653453 Griglia fiancata sx 111 479882 Spacer 412 230359 Spring plate 413 653700 ***RIGHT CARRIER COVER 114 653699 ***LEFT CARRIER COVER 115 653717 ***CENTRAL RIGHT REAR HOLDER COVER 116 653716 ***CENTRAL LEFT REAR HOLDER COVER 117 653436 ***EXTERNAL RIGHT FRONT HOLDER COVER 118 653437 ***INTERNAL RIGHT FRONT HOLDER COVER 119 653434 ***EXTERNAL LEFT FRONT HOLDER COVER 120 653435 ***INTERNAL LEFT FRONT HOLDER COVER 121 297498 Self tapping screw M3,5x13 622 258249 screw 4,2x19 2

Page 44: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 44 / 82

Group Frame - Plastic parts - CoachworkCode 02.32

Description Side cover - SpoilerService 1

Pos. Code Description Qty Variants

23 653430 ***RIGHT SIDE SPOILER CLOSURE 123 653430000C Right side spoiler closing 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

24 653429 ***LEFT SIDE SPOILER CLOSURE 124 653429000C ***LEFT SIDE SPOILER CLOSURE 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

25 624995 screw M6x16 126 254485 Spring plate M6 127 576189 Screw d4,2x16 128 259372 Self tapping screw M4,2x25 129 CM017410 Spring plate 230 624450000C Left spoiler closing 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

31 624451000C Right spoiler closing 1 Vehicle colour:Mid grey metallic[713/B]Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

32 297498 Self tapping screw M3,5x13 1033 653293 Lower spoiler closure 134 259830 Metric screw M6x20 335 013950 Washer 6,2x18x2 336 623110 Spacer 337 254485 Spring plate M6 338 623069 Left spoiler 138 62306900EM ***LEFT SPOILER 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

39 623070 Right spoiler 139 62307000EM Right spoiler 1 Vehicle colour:Mid grey metallic[713/B]

Page 45: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 45 / 82

Group Frame - Plastic parts - CoachworkCode 02.32

Description Side cover - SpoilerService 1

Pos. Code Description Qty Variants

Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

40 576189 Screw d4,2x16 841 CM017410 Spring plate 842 270793 TBCIC Screw 3,8x16 443 013963 Washer 244 174968 Pad 145 654445 Gasket 146 654445 Gasket 247 584125 Left rear lateral base plate 148 181351 Spring plate 849 479882 Spacer 850 582058 Rear retroreflector 251 584124 Right rear lateral base plate 1

Page 46: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 46 / 82

Group Frame - Plastic parts - CoachworkCode 02.33

Description Wheel huosing - MudguardService 1

Pos. Code Description Qty Variants

1 649288 Right front mudguard 11 650971 Right front mudguard 11 665506 Right front mudguard 11 666414 Right front mudguard 12 649257 Pipe for left mudguard with U.P. 12 651228 Left mudguard pipe with U.P. 13 649284 Pipe for right mudguard with U.P. 13 665508 Right mudguard pipe with U.P. 14 647987 Splash guard for mudguard 24 665963 Splash guard for mudguard 25 564606 Hex socket screw 26 709047 Spring washer 27 649260 Left front mudguard 17 650970 Left front mudguard 17 651311 Left front mudguard 17 666221 Left front mudguard 18 650902 Hex socket screw 49 827526 Flat washer 411 564606 Hex socket screw 212 709047 Spring washer 213 623255 Wheel compartment 114 576189 Screw d4,2x16 415 259577 screw 216 270793 TBCIC Screw 3,8x16 417 CM017410 Spring plate 418 654829 Wheel housing central closing 119 270793 TBCIC Screw 3,8x16 220 576189 Screw d4,2x16 2

Page 47: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 47 / 82

Group Frame - Plastic parts - CoachworkCode 02.33

Description Wheel huosing - MudguardService 1

Pos. Code Description Qty Variants

21 CM017410 Spring plate 222 623548 Wheel housing central part 123 575249 Screw with tang M6 128 827526 Flat washer 829 651014 Hex socket screw M5x10 830 650902 Hex socket screw 431 827526 Flat washer 433 651192 Front bracket 134 651271 Rear bracket 135 296141 Self tapping screw 836 651192 Front bracket 137 651271 Rear bracket 138 296141 Self tapping screw 8

Page 48: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 48 / 82

Group Frame - Plastic parts - CoachworkCode 02.34

Description Helmet huosing - UndersaddleService 1

Pos. Code Description Qty Variants

1 653442 Helmet holder assembly 12 272836 Screw M6x16 103 297029 Washer 64 272836 Screw M6x16 25 254485 Spring plate M6 86 CM017410 Spring plate 97 267115 Self tapping screw M4x16 88 199190 Expansion plug 49 653443 Upper part helmet compartment 110 623599 Injection unit access cover 111 270723 Self tapping screw 112 653707 Complete battery cover 113 575329 Pad 214 270723 Self tapping screw 215 624995 screw M6x16 316 020006 Nut 117 576793 Type-testing inspection door 118 294770 LV socket 12V 119 293154 Ceiling bowl 120 071633 Torpedo shaped lamp 12V-5W 121 653428 Protective buffer 2

Page 49: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 49 / 82

Group Frame - Plastic parts - CoachworkCode 02.37

Description Rear cover - Splash guardService 1

Pos. Code Description Qty Variants

1 653447 Rear protection 12 624995 screw M6x16 33 272836 Screw M6x16 24 254485 Spring plate M6 45 653469 Engine splash guard 16 230359 Spring plate 37 599735 Covers 18 227983 Screw d4x20 29 654446 Splash guard upper closing 110 654840 Number plate holder 111 576668 screw 312 288245 Self locking nut M6 313 584884 Number plate holder 114 018591 screw M4x14 315 013763 Flat washer 4,2x12x1 316 016404 Flat washer 4,2x7,6x0,9 317 020104 Nut M4 318 582058 Rear retroreflector 119 584877 Number-plate extension 220 268596 Self tapping screw D4x13 421 297498 Self tapping screw M3,5x13 222 576189 Screw d4,2x16 223 199190 Expansion plug 2

Page 50: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 50 / 82

Group Frame - Plastic parts - CoachworkCode 02.38

Description Plates - EmblemsService 1

Pos. Code Description Qty Variants

1 624568 Front cover "Gilera" 12 655129 ***PIAGGIO STICKER 23 654958 ***MP3 STICKER 24 654996 ***(500 i.e.) STICKER 25 576702 Battery decal 16 576704 "Safety" plate 17 576708 Accessories sticker 18 576953 Name plate "No pets" 19 655187 ***VEHICLE USE WARNING 110 654326 Targhetta "hot pressurized fluid" 1

Page 51: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 51 / 82

Group Frame - Plastic parts - CoachworkCode 02.39

Description Saddle/seats - Tool rollService 1

Pos. Code Description Qty Variants

1 653448 Saddle assembly 12 296456 Pad 23 577492 Pad 24 621498 Saddle guard cooling hood 15 414837 Screw w/ flange M6x25 36 297498 Self tapping screw M3,5x13 17 624965 Cable harness cover 18 649691 Tool set, standard l/jack 1

Page 52: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 52 / 82

Group Frame - Plastic parts - CoachworkCode 02.45

Description Driving mirror/sService 1

Pos. Code Description Qty Variants

1 CM175014 ***RIGHT REAR-VIEW MIRROR 12 CM175013 ***LEFT REAR-VIEW MIRROR 1

Page 53: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 53 / 82

Group Frame - Plastic parts - CoachworkCode 02.46

Description LocksService 1

Pos. Code Description Qty Variants

1 624441 ***KEYS AND LOCK 11 653720 Keys and switch kit 12 653718 Hewn key with transponder and switch 13 709674 Hex socket screw M6x20 24 652624 Complete tightening cover 15 638534 Immobilizer antenna 16 CM023701 Saddle lock 17 259348 Cap screw+shank 28 582990 Solenoid valve 19 577128 Joint 110 623788 Saddle tightening spring actuator 111 584121 Self tapping screw 212 577620 Self locking nut 2

Page 54: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 54 / 82

Group Frame - Plastic parts - CoachworkCode 02.47

Description Fuel tankService 1

Pos. Code Description Qty Variants

1 653216 Fuel tank 12 289731 Screw w/ flange M6x30 33 268304 Flat washer 6,5x21 34 231027 Spacer 35 012138 Nut 36 654729 Fuel tube 17 257134 Lock-strap L=277 18 CM006910 Molletta 19 598795 Hose clamp 110 434541 Screw w/ flange M6x16 111 254485 Spring plate M6 112 652815 Hose clamp 113 018509 screw 114 709141 Washer 115 259832 Tank cap 116 258160 Tank cover gasket 117 CM025707 Indicator fuel level 118 640315 Fuel pump 119 639455 Fuel filter 120 576546 Ring nut 121 CM011904 Tank breather pipe 122 CM013203 Sheet edge spring 123 090958 Fuel mixture valve plug 124 576452 Valve connection bracket 1

Page 55: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 55 / 82

Group Frame - Plastic parts - CoachworkCode 02.55

Description Cooling systemService 1

Pos. Code Description Qty Variants

1 653468 Water cooler 12 272836 Screw M6x16 13 254485 Spring plate M6 14 258904 Lower rubber 25 584715 Temperature gauge 17 640389 Complete electric fan 18 272836 Screw M6x16 39 254485 Spring plate M6 310 653463 Coolant tank 111 623673 Expansion tank plug 112 258249 screw 4,2x19 113 CM017410 Spring plate 114 258904 Lower rubber 215 622582 Cooler-expansion tank pipe 116 622581 Manifold-union breather pipe 117 CM001903 Hose clamp 318 CM001904 Hose clamp 119 652618 Pump-radiator pipe fitting 120 652619 Radiator-head pipe fitting link 121 CM001907 Hose clamp 222 CM001908 Hose clamp 123 CM001915 Hose clamp 124 CM006902 Non return spring 125 CM006903 Pipes/cables retainer spring 526 653709 Complete radiator frame 127 479882 Spacer 1028 230359 Spring plate 1029 576189 Screw d4,2x16 2

Page 56: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 56 / 82

Group Frame - Plastic parts - CoachworkCode 02.55

Description Cooling systemService 1

Pos. Code Description Qty Variants

30 CM017410 Spring plate 231 257134 Lock-strap L=277 132 CM017808 Non return spring 233 145298 Lock-strap L=180mm 2

Page 57: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 57 / 82

Group Frame - Plastic parts - CoachworkCode 02.61

Description Anti-percolation systemService 1

Pos. Code Description Qty Variants

1 576468 Carbon filter 12 CM028206 Volet 13 576454 Maintenance 14 654824 ***PLATE ROLL-OVER 15 272836 Screw M6x16 26 013880 Flat washer 16x6,5x1,5 17 654823 ***CANISTER FIXING PLATE 18 654825 ***CANISTER COVER 19 272836 Screw M6x16 210 655250 Complete vacuum pipe 110 CM177910 Sae j30 pipe R11-A O R12 1/4" L=920 110 CM177929 ***HOSE SAE J30 R11-A O R12 1/4" L=920 111 622375 Valve 112 CM001914 Hose clamp 113 CM177929 ***HOSE SAE J30 R11-A O R12 1/4" L=920 114 CM001914 Hose clamp 315 CM001914 Hose clamp 416 145298 Lock-strap L=180mm 517 573918 Hose clamp 118 434541 Screw w/ flange M6x16 119 254485 Spring plate M6 120 257134 Lock-strap L=277 521 217280 Hose clamp 122 CM177920 ***HOSE J30 R11-A OPPURE R12 1/4" 123 583921 Strip 1

Page 58: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 58 / 82

Group Handlebars/SteeringCode 03.01

Description Handlebars coveragesService 1

Pos. Code Description Qty Variants

1 653768000C Front handlebar cover 1 Vehicle colour:Mid grey metallic[713/B]Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

2 270793 TBCIC Screw 3,8x16 23 653767000C Handlebar rear cover 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

4 624995 screw M6x16 25 254485 Spring plate M6 26 654099 Rear stirrup 16 654945 Rear stirrup 17 653769 Upper handlebar cover 17 65376900EQ Upper handlebar cover 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

8 598919 screw 49 653763 Right switches support 110 653765 Right controls support closing 111 653764 Left switches support 112 653766 Left controls support closing 113 581957 Hex socket screw 614 CM017418 Plate 4

Page 59: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 59 / 82

Group Handlebars/SteeringCode 03.02

Description Meter combination - CruscottoService 1

Pos. Code Description Qty Variants

1 623072000C Dashboard 1 Vehicle colour:Mid grey metallic[713/B]Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

2 258249 screw 4,2x19 23 CM017410 Spring plate 24 258249 screw 4,2x19 25 258249 screw 4,2x19 26 CM017410 Spring plate 27 640582 Meter combination 18 640434 Glass cover complete with buttons 19 270793 TBCIC Screw 3,8x16 610 623250 Instrument frame 211 623187000C Cooling liquid inspection flap 1 Vehicle colour:Mid grey metallic[713/B]

Vehicle colour:BLACK[94/A]Vehicle colour:Red[830/A]

12 576189 Screw d4,2x16 113 199190 Expansion plug 1

Page 60: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 60 / 82

Group Handlebars/SteeringCode 03.06

Description Handlebars - Master cil.Service 1

Pos. Code Description Qty Variants

1 65375900EQ Handlebar with U.P. 1 Vehicle colour:Mid grey metallic[713/B]Vehicle colour:Red[830/A]Vehicle colour:BLACK[94/A]

2 223605 screw 12 655554 Hex socket screw M10x65 13 178790 Flat washer 22x10,3x2,5 14 012543 Flat elastic washer with internal toothing 17x10,3x2 15 015330 Nut M10 16 CM079716 Throttle control sleeve assembly 17 271453 Grip, r.h. 18 271452 Grip, l.h. 19 649499 Throttle opening transmission 110 649500 Throttle closing transmission 111 654515 End terminal 212 576836 screw 213 CM077403 Right brake hydraulic pump 113 CM077407 Right brake hydraulic pump 114 646829 Brake lever (Brembo) 115 497343 U-bolt (Brembo) 116 CM076308 Left brake hydraulic pump 117 600475 Brake lever (Heng Tong) 118 600478 U-bolt (Heng Tong) 119 257134 Lock-strap L=277 2

Page 61: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 61 / 82

Group Suspensions - WheelsCode 04.01

Description Swinging armService 1

Pos. Code Description Qty Variants

1 649154 Complete swinging arm on frame side 12 597374 Roller cage 23 597317 Bush 24 597080 Hex socket screw 15 CM067805 Spacer 16 597774 Bush 17 564611 Nut m22x2 h=8 18 002440 Self locking nut M10 18 231370 Self locking nut M10 19 649100 Swinging arm 110 56127R Roller cage 211 271807 Hex screw M10x202 112 CM067801 Spacer L=183 mm 113 002440 Self locking nut M10 113 232108 Self locking nut M10 114 649232 Right silent block support plate with u.p. 115 649230 Left silent block support plate with u.p. 116 649267 M14x1.5 spring 117 649587 End stop rod drift 218 649265 Spacer 119 649266 Spacer 120 006420 Snap ring 121 827116 Nut M14x1,5 122 597317 Bush 2

Page 62: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 62 / 82

Group Suspensions - WheelsCode 04.02

Description Fork/steering tube - Steering bearing unitService 1

Pos. Code Description Qty Variants

1 56417R Steering tube assembly with U.P. 12 622751 Steering tube control axis 13 006628 Snap ring 14 006408 Safety washer 15 967363 Nut M8x1,25 16 006032 Washer 17 003038 Flat washer 8,4x18x2 18 622744 Complete steering control tie rod. 19 167018 Gasket ring 210 167016 Roller cage 211 648562 Complete cardan joint 212 967363 Nut M8x1,25 413 647494 Washer 16.2x25x0.5 414 013861 Plain washer 8,2x20x2,5 416 CM061303 Upper thrust ring 117 564257 Ball cage 118 003751 Washer of the steering 119 011109 Steering tube ring nut 120 646556 Braccio sospensione ant. compl. inferiore 221 006635 Snap ring 222 601345 Ball bearing 223 006647 Circlip 124 601467 Ball bearing 125 646561 Braccio sospensione ant. compl. superiore 226 006635 Snap ring 227 601345 Ball bearing 228 006647 Circlip 129 601467 Ball bearing 1

Page 63: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 63 / 82

Group Suspensions - WheelsCode 04.02

Description Fork/steering tube - Steering bearing unitService 1

Pos. Code Description Qty Variants

30 030113 screw 831 178790 Flat washer 22x10,3x2,5 432 621288 Bushing 833 709646 Washer 1234 564878 Nut 834 873934 Gasket ring 135 646543 Suspension arm connection bracket 436 975855 screw 1637 709047 Spring washer 1638 647214 Lateral headstock with U.P. 239 6007705 Steering bearing assy. L.H. 140 011109 Steering tube ring nut 141 6471835 Steering bearing assy. R.H. 142 011109 Steering tube ring nut 143 828662 Screw M5x22 244 647202 Cardan joint small cover 245 600750 Upper thrust ring 146 600750 Upper thrust ring 148 601917 Central headstock bearing unit 149 224202 O-ring 8,73x1,78-viton 150 624854 Brake piping slider 251 969296 Screw w/ flange M6x10 2

Page 64: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 64 / 82

Group Suspensions - WheelsCode 04.07

Description Componenti della forcella (Mingxing)Service 1

Pos. Code Description Qty Variants

1 6014745 Right part complete steering tube 12 119219 Gasket ring 23 006731 Gasket 24 198513 Drawn cap 25 177451 Piston pin 16 6018905 Pin and shock absorber support DX 17 177436 Drawn cap 28 177494 Ring 19 601568 Pin 110 020108 Nut M8x6,5 111 56432R Complete right front shock absorber 111 601911 Complete front right shock absorber 112 649392 screw 113 709646 Washer 114 601907 Complete right brake for shock absorber 115 006976 Spring washer 12x6,4x0,5 216 003058 Plain washer 15x8,4x1,5 217 649259 Bracket with U.P. 118 006422 Ring 119 177408 O-ring 120 177414 Washer 121 177445 Washer 122 177521 Ring 123 092517 Cover 124 174085 Pad 125 012535 Washer 126 174874 Pad 127 174088 Washer 1

Page 65: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 65 / 82

Group Suspensions - WheelsCode 04.07

Description Componenti della forcella (Mingxing)Service 1

Pos. Code Description Qty Variants

28 021210 Nut 129 826298 Hex socket screw 230 709047 Spring washer 231 6012735 Tubo sterzo completo Sx 132 119219 Gasket ring 233 006731 Gasket 234 198513 Drawn cap 235 177451 Piston pin 136 6018835 Pin and shock absorber support SX 137 177436 Drawn cap 238 177494 Ring 139 601568 Pin 140 020108 Nut M8x6,5 141 56431R Complete left front shock absorber 141 601910 Ammortizzatore ant. compl. Sx 142 649392 screw 143 709646 Washer 144 601727 Complete left brake for shock absorber 145 006976 Spring washer 12x6,4x0,5 246 003058 Plain washer 15x8,4x1,5 247 649259 Bracket with U.P. 148 006422 Ring 149 177408 O-ring 150 177414 Washer 151 177445 Washer 152 177521 Ring 153 092517 Cover 154 174085 Pad 1

Page 66: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 66 / 82

Group Suspensions - WheelsCode 04.07

Description Componenti della forcella (Mingxing)Service 1

Pos. Code Description Qty Variants

55 012535 Washer 156 174874 Pad 157 174088 Washer 158 021210 Nut 159 826298 Hex socket screw 260 709047 Spring washer 2

Page 67: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 67 / 82

Group Suspensions - WheelsCode 04.10

Description Rear suspension - Shock absorber/sService 1

Pos. Code Description Qty Variants

1 649129 Complete rear shock absorber (KAYABA) 22 847254 Exaust pipe support 13 006647 Circlip 14 82545R Ball bearing 15 020008 Nut M8 46 844483 Hex socket screw M8x50 47 833520 Nut M10X1,25 6H 28 598838 Screw w/ flange 49 178790 Flat washer 22x10,3x2,5 210 646838 Rear shock absorber fixing bracket 211 002440 Self locking nut M10 311 232108 Self locking nut M10 3

Page 68: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 68 / 82

Group Suspensions - WheelsCode 04.11

Description Front wheelService 1

Pos. Code Description Qty Variants

1 649372 Ruota anteriore sx 12 649149 ***TYRE 120/70 - 12 PIRELLI 12 649150 (Michelin) Front tyre 120/70-12" 12 650771 (Dunlop) Front tyre 120/70-12" 12 651083 (Michelin) Front tyre 120/70-12" 13 598654 Hub 14 267818 Ring gear counts Km socket 15 56394R Front brake disk 16 177442 Cage à rouleaux 17 177610 Bearing 18 006635 Snap ring 19 177443 Gasket ring 110 031091 Hex screw M6x22 611 639366 Wheel speed sensor 212 018639 Hex screw M6x20 212 031091 Hex screw M6x22 213 646760 Distanziale per sensore di fase 414 021114 Nut 115 177609 Cap 116 012789 Split pin 117 597679 Tubeless valve 118 649372 Ruota anteriore sx 119 649149 ***TYRE 120/70 - 12 PIRELLI 119 649150 (Michelin) Front tyre 120/70-12" 119 650771 (Dunlop) Front tyre 120/70-12" 119 651083 (Michelin) Front tyre 120/70-12" 120 598654 Hub 121 267818 Ring gear counts Km socket 1

Page 69: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 69 / 82

Group Suspensions - WheelsCode 04.11

Description Front wheelService 1

Pos. Code Description Qty Variants

22 56394R Front brake disk 123 177442 Cage à rouleaux 124 177610 Bearing 125 006635 Snap ring 126 177443 Gasket ring 127 031091 Hex screw M6x22 629 021114 Nut 130 177609 Cap 131 012789 Split pin 132 597679 Tubeless valve 133 149104 Hex socket screw M8x40 534 709047 Spring washer 535 828961 Flat washer 8,2x17x2,5 5

Page 70: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 70 / 82

Group Suspensions - WheelsCode 04.12

Description Rear wheelService 1

Pos. Code Description Qty Variants

1 649369 Rear wheel 12 598074 Tyre (Dunlop) 140/70-14" 12 598415 (Michelin) Tyre 140/70-14" 12 648066 Tyre 140/70-14" Pirelli 13 647789 Rear wheel hub 14 274370 Bolt 55 597565 Self locking nut 56 649163 Brake disc 17 597679 Tubeless valve 18 012789 Split pin 19 194423 Cappellotto ferma dado 110 563728 Nut M16x13 111 597528 Spacer 112 848039 Wheel spacer 113 825758 screw M8x40 514 709047 Spring washer 515 246976 Washer 5

Page 71: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 71 / 82

Group Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersService 1

Pos. Code Description Qty Variants

1 58554R Rigid piping pump brake pip 11 649631 Rigid piping pump brake pip 12 601742 RH brake hose 13 CM065707 Brake caliper (Heng Tong) 14 666574 Brake pads torque (Heng Tong) 15 271596 screw 26 709047 Spring washer 27 601740 Left brake pipe 18 CM065708 Brake caliper (Heng Tong) 19 666574 Brake pads torque (Heng Tong) 110 271596 screw 211 709047 Spring washer 212 265451 Oil pipe screw M10x18 513 127927 Gasket 1014 482290 Hose clamp 215 319538 Hex socket screw M6x30 116 006966 Spring washer 6,4x11x0,5 117 013950 Washer 6,2x18x2 218 241936 Self locking nut M6 419 601970 Hose clamp 220 969296 Screw w/ flange M6x10 421 257134 Lock-strap L=277 122 649744 ***BRAKE HOSE LEFT(LINK-BRAKE CALIPER) 123 648845 Pin connection bracket 124 649377 Flexible front brake piping (LATO PINZA) 125 CM068304 Rear brake caliper 126 647078 Brake pads torque (Heng Tong) 127 647799 screw 2

Page 72: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 72 / 82

Group Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersService 1

Pos. Code Description Qty Variants

28 016626 Plain washer 10,4x18x2 229 265451 Oil pipe screw M10x18 230 127927 Gasket 431 015650 screw M4x12 132 020004 Nut M4 133 649745 ***PIPE FITTING 134 136916 Plate 235 257134 Lock-strap L=277 436 58517R Brake hose 137 601743 Right rigid brake pipe 138 601741 Left rigid brake pipe 139 601781 BREAK PIPES 140 265451 Oil pipe screw M10x18 541 127927 Gasket 1242 969296 Screw w/ flange M6x10 243 D9004461193 Hose clamp 244 013950 Washer 6,2x18x2 245 241936 Self locking nut M6 246 640295 Oil switch 147 274598 Brake oil tank 148 498431 Cover 149 259349 Screw M4,2x13 150 CM017409 Spring plate 151 CM002905 Hose clamp 152 649563 Anti-tilting oil-pump tank joint pipe 153 CM001901 Hose clamp 153 CM002907 Hose clamp 154 648798 Complete brake pump D.16 1

Page 73: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 73 / 82

Group Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersService 1

Pos. Code Description Qty Variants

55 145298 Lock-strap L=180mm 156 414837 Screw w/ flange M6x25 257 709047 Spring washer 258 649090 Mechanical brake pin 159 598921 screw 260 709047 Spring washer 261 665588 Anti-tilting disc 162 599208 Hex screw M8x30 463 709047 Spring washer 464 649420 Complete parking lever assembly. 165 292500 screw 166 016404 Flat washer 4,2x7,6x0,9 267 583575 stop Button 168 709099 Hex socket screw M6x16 469 006976 Spring washer 12x6,4x0,5 470 CM084601 Left parking brake pin 171 649830 Brake pads torque 172 648476 Brake pads torque 173 006976 Spring washer 12x6,4x0,5 174 434541 Screw w/ flange M6x16 175 649502 Fascetta con p.i. 176 006976 Spring washer 12x6,4x0,5 177 031087 screw 178 649502 Fascetta con p.i. 179 319165 screw 280 016604 Washer 281 647825 Bracket 182 649378 Hose clamp 2

Page 74: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 74 / 82

Group Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersService 1

Pos. Code Description Qty Variants

83 254485 Spring plate M6 584 434541 Screw w/ flange M6x16 285 289731 Screw w/ flange M6x30 186 030076 screw 287 598833 Spring washer 288 648932 Rigid rear brake pipe 1

Page 75: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 75 / 82

Group Braking system - TransmissionsCode 05.03

Description TransmissionsService 1

Pos. Code Description Qty Variants

1 650446 Parking brake lever complete transmission 11 651392 Parking brake lever complete transmission 12 266040 Bush 13 020208 Nut M8 14 257134 Lock-strap L=277 15 598795 Hose clamp 16 434541 Screw w/ flange M6x16 17 254485 Spring plate M6 18 231590 Elastic spring 19 CM013203 Sheet edge spring 110 CM012824 Benz. flap opening transmission 111 CM012834 Saddle cable 112 649663 Antirolling brake lever complete transmission 113 145298 Lock-strap L=180mm 114 257134 Lock-strap L=277 215 CM012833 Actuator-lever saddle transmission 116 CM012825 Complete parking brake transmission from block to

lever.1

Page 76: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 76 / 82

Group Electrical systemCode 06.01

Description Selectors - Switches - ButtonsService 1

Pos. Code Description Qty Variants

1 294341 Headlight selector 12 638628 Turn signal lamps switch 13 638976 Horn button 14 581411 Button Hazard 15 582163 Engine stop-start device 16 623785 Pulsante blocco/sblocco rollio 16 641053 Pulsante blocco/sblocco rollio 16 641347 Pulsante blocco/sblocco rollio 17 638975 Start pushbutton 18 639140 Pulsante Mode 19 584826 Button 110 018536 Self-tap screw 3,5x13 111 583575 stop Button 212 639456 Clamp support bracket 1

Page 77: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 77 / 82

Group Electrical systemCode 06.03

Description Front headlamps - Turn signal lampsService 1

Pos. Code Description Qty Variants

1 641037 Left front headlight 12 580734 Lamp 12V-35W H8 23 641038 Right rear headlight 14 580734 Lamp 12V-35W H8 25 575249 Screw with tang M6 106 254485 Spring plate M6 107 294433 Side light 18 294131 Lamp 12V-3W 19 294848 Lampholder 110 640244 Right rear and left front turn indicators 210 640999 Left rear and right front turn indicators 211 584332 Lamp 12V-10W 112 640245 Left rear and right front turn indicators 212 641000 Right rear and left front turn indicators 213 584332 Lamp 12V-10W 114 021210 Nut 215 012535 Washer 216 016626 Plain washer 10,4x18x2 217 581061 Cap 2

Page 78: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 78 / 82

Group Electrical systemCode 06.04

Description Rear headlamps - Turn signal lampsService 1

Pos. Code Description Qty Variants

1 640544 Taillight 12 181746 Lamp 12V-10W 23 292022 Lamp 12V-5W 24 653702 Right rear indicator base plate 15 016626 Plain washer 10,4x18x2 16 012535 Washer 17 021210 Nut 18 254485 Spring plate M6 19 272836 Screw M6x16 110 653701 Left rear indicator base plate 111 016626 Plain washer 10,4x18x2 112 012535 Washer 113 021210 Nut 114 254485 Spring plate M6 115 272836 Screw M6x16 116 003054 Washer 4,3x8x0,5 117 267115 Self tapping screw M4x16 118 270793 TBCIC Screw 3,8x16 319 639088 Rear licence plate light 120 292022 Lamp 12V-5W 122 640244 Right rear and left front turn indicators 123 640245 Left rear and right front turn indicators 124 584332 Lamp 12V-10W 125 584332 Lamp 12V-10W 126 145298 Lock-strap L=180mm 2

Page 79: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 79 / 82

Group Electrical systemCode 06.05

Description Remote control switches - Battery - HornService 1

Pos. Code Description Qty Variants

1 58099R Rem. control switch 12V-30A 52 582690 Starter relay 12 640692 Starter relay 13 581440 Fuse 30A 14 640221 Turn indicator control device with hazard 15 639860 Yuasa battery YTX16-BS 16 58033R Horn 17 434541 Screw w/ flange M6x16 18 254485 Spring plate M6 19 291017 Flexible support 1

Page 80: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 80 / 82

Group Electrical systemCode 06.06

Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1

Pos. Code Description Qty Variants

1 648642 Antirolling mechanical device 11 649286 Antirolling mechanical device 11 666533 Antirolling mechanical device 12 846939 Antirolling device box 13 825232 Bearing 14 846977 Radial ball bearing 15 648641 Complete spring unit 15 8468356 Complete spring unit 16 006412 Circlip 19 006414 Circlip 110 846942 Antirolling device cover with i.p. 111 006632 Snap ring 112 843701 Radial ball bearing 113 277916 Locating dowel 214 825232 Bearing 115 289731 Screw w/ flange M6x30 416 646516 Spacer 117 846834 Spacer 118 846980 Pinion rod 119 648957 Idle lever with i.p. 119 649402 Brake control lever with U.P. 120 319538 Hex socket screw M6x30 321 006976 Spring washer 12x6,4x0,5 322 289519 Flanged nut M10x1,25 123 000267 Transmission key 124 846985 Rotary sensor 125 018639 Hex screw M6x20 226 58159R Anti-roll electric motor 1

Page 81: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 81 / 82

Group Electrical systemCode 06.06

Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1

Pos. Code Description Qty Variants

27 481032 screw M6x75 328 006966 Spring washer 6,4x11x0,5 329 647190 Cover 130 649025 Brake transmission stop plate 131 018639 Hex screw M6x20 132 639187 Coil cpl. 133 293845 Screened cap 134 641219 Spark.plug protection clamp 135 031089 Hex screw M6x18 236 016406 Spring washer 6,4x11,8x1 237 58086R Voltage regulator 138 259708 Self tapping screw M6x35 239 241936 Self locking nut M6 240 640439 Parking electronic unit 143 638591 Electro-actuator control unit 143 641288 Electro-actuator control unit 144 217164 Spacer 245 217163 Pad 246 016686 Washer 247 241937 Self locking nut m5 248 640221 Turn indicator control device with hazard 149 640063 End of the stroke switch 153 647728 Tie with knob 154 649367 Rotary sensor gasket 155 436788 Screw w/ flange 456 080341 HT wire 1

Page 82: SPARE PARTS CATALOGUE - AF1 Racing01/10/2013 Page 6 / 82 Code No. table Pos. 198513 04.07 34 198513 04.07 4 199190 02.30 9 199190 02.34 8 199190 02.37 23 199190 03.02 13 217163 06.06

MP3 500ETR7000US1 - MP3 500 2007-2009 (USA)

Chassis prefix: ZAPM610XEngine prefix: M612M

01/10/2013 Page 82 / 82

Group Electrical systemCode 06.08

Description Main cable harnessService 1

Pos. Code Description Qty Variants

1 640611 Cable harness 12 292577 Cap 13 581061 Cap 14 252945 Fuse 7,5A 54 290860 Fuse 15A 34 581440 Fuse 30A 14 582930 Reed fuse 3a 15 145298 Lock-strap L=180mm 16 584520 Connector spring 17 573918 Hose clamp 48 969296 Screw w/ flange M6x10 49 639566 Right speed sensor cable assembly 19 640959 Right speed sensor cable assembly 110 257134 Lock-strap L=277 211 639567 Left speed sensor cable assembly 111 640960 Left speed sensor cable assembly 112 CM013202 Pipes/cables retainer spring 113 145298 Lock-strap L=180mm 1614 257134 Lock-strap L=277 1315 577594 Spring clamp 216 640590 Metallic clamp 117 430264 Self-tapping screw 118 012528 Washer 119 581142 Ambient temperature sensor 1