SPARE PART LIST LIFTKET

Issue January 2014

SPARE PART LIST LIFTKET Version B13

SP-Code Description Description of spare part section Page

AA Lifting gear 01: Hoist body 4-5

02: Clutch – Brake 6-8

03: Stator 9-10

04: Gear 11-13

05: Chain 14

AC Low voltage control 15-16

AE Control pendant 17

AF Electric limit switch 18

AG Suspension eye 01: Single hole suspension eye 19

02: Suspension eye 20

AH Hook block 21

AJ Hook tackle 22

AK Lift limiter 23

AL Chain box 24-25

AM Hook suspension 26

BC Electric trolley 27-29

BE Low voltage control for electric trolley 30

2

3

Order form for spare parts

Customer–No.: Address:

Telephone: Fax: Delivery date: Serial number of the electric chain hoist LIFTKET

Pieces / Metre

Order number Description Version Power supply Price / item Total price

Example for order No.: Piece Description Order -No.: B 13/00X

1 1 Cap for gear cover complete consisting of:

01 9 00X 002/1 1 cape for gear cover 1 gasket 01 0 00X 039/0 18 hex. socket cap screws M8x50 DIN 912 18 spring lock washers 8,1 DIN 7980

Serial number of the electric chain hoist LIFTKET

Piece / Metre Order number Description Version Power supply Price / item Total price

700001 1 01 9 00X 002/1 gear cover, complete B13/00X 400 V, 3 ph

HOFFMANN Fördertechnik GmbH Dresdener Straße 64-68 04808 Wurzen Telephone: (0 34 25) 89 24 0 Fax: (0 34 25) 89 24 99

Order no. 01 9 00X 002/1 for cap for gear cover complete (with gasket and fastening set) Order no. 01 0 00X 039/0 only gasket

4

Spare part list AA – Lifting gear Section 01: Hoist body

No. 1 Gear cover complete consisting of:

Gear cover, gasket, fastening set No. 2 Oil filling screw No. 3 Set of bolts complete consisting of:

bolts, washers, self locking nuts No. 4 Cap for low voltage control consisting of:

cap, gasket, fastening set No. 5 Oil draining screw No. 6 hoist body complete consisting of:

hoist body, bearings No. 7 Chain guide complete consisting of:

chai guide, fastening set No. 8 Hold down No. 9 Chain suspension complete consisting of:

chain suspension, axle support and bolts for chain suspension

5

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AA - Lifting gear Section 01: Hoist body No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

1 1 Gear cover complete consisting of:

01 9 00X 002/1 1 gear cover 1 gasket 01 0 00X 039/0 18 hex. socket cap screws M8x50 DIN 912 18 spring lock washers 8,1 DIN 7980

2 1 Oil filling screw complete consisting of:

01 9 00A 200/0 1 hexagon head screw M8x10 DIN 933 1 tooth lock washer A8,2 DIN 6797 1 sealing ring A8x12x2 Cu DIN 7603

3 1 Set of bolts complete consisting of:

01 9 00X 065/1 2 bolts 2 washers 23 DIN 125 A 2 self-locking nuts M22x1,5 DIN 985

4 1 Cap for low voltage control complete consisting of:

01 9 00X 005/0 1 cap for low voltage control 1 gasket 01 0 00X 038/0 4 hex. socket cap screws M6x80 DIN 912 4 spring lock washers 6,1 DIN 7980

5 1 Oil draining screw complete consisting of:

01 9 00A 201/0 1 hexagon head screw M8x10 DIN 933 1 sealing ring A8x12 AL DIN 7603

6 1 Hoist body complete consisting of:

01 9 00X 001/1 1 hoist body 1 grooved ball bearing 6208 RS 1 grooved ball bearing 6004 1 cylindrical roller bearing NJ 206 1 cylindrical roller bearing NJ 209 1 grooved ball bearing 6217 2Z

01 9 50X 001/1 1 hoist body 1 grooved ball bearing 6208 RS 1 grooved ball bearing 6206 1 cylindrical roller bearing NJ 209 1 grooved ball bearing 6217 2Z

7 1 Chain guide complete consisting of:

01 9 00X 008/1 1 chain guide 2 hex. socket cap screws M16x120 DIN 912 2 sealing rings A 16 x 20 DIN 7603

01 9 50X 008/0 2 chain guide halves 1 centre bar 2 hex. socket cap screws M16x120 DIN 912 2 sealing rings A 16 x 20 DIN 7603 6 hex. socket cap screws M 12x40 DIN 912 6 spring lock washers 12,2 DIN 7980

8 1 Hold down 01 0 00X 029/1 1 hold down

01 0 50X 029/1 1 hold down

9 1 Chain suspension complete consisting of:

01 9 00X 006/0 1 chain suspension 2 bolts 1 axle support 2 hex. socket cap screws M6x20 DIN 912 2 spring lock washers 6,1 DIN 7980

- only single fall version -

Example for order: 01 9 00X 008/0 chain guide complete version B13/00X

6

Spare part list AA – Lifting gear Section 02: Clutch - Brake

No. 1 Clutch - Brake module complete consisting of:

Pos. 2-11 No. 2 Rotor complete consisting of:

rotor, bushes, parallel pins No. 3 Bearing shield complete consisting of:

B-bearing shield, tension rod, grooved ball bearing, shim ring, retaining ring, support shim

No. 4 Clutch hub complete consisting of: clutch hub, clutch lining, clutch disc, parallel key

No. 5 Fan complete consisting of: fan, parallel key, threaded bush for fan, hexagon head screw

No. 6 Motor shaft complete consisting of: motor shaft, motor pinion, parallel keys, shaft seal, grooved ball bearing, shim, support shim, retaining ring

No. 7 Brake complete consisting of: brake disc with vulcanised linings, brake with dust protection ring, O-ring, parallel key

No. 8 Distance bush consisting of: distance bush, retaining ring

No. 9 Pressure spring No. 10 Pressure bush No. 11 Pressure bolt complete consisting of:

pressure bolt, pressure piece 1, pressure piece 2 No. 12 Retrofit kit for manual release (not shown) No. 13 Cap for fan complete consisting of:

cap for fan with fastening set (optional for manual release)

Remark: The mains voltage and frequency have to be specified by

ordering spare parts concerning rotor or brake.

7

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AA - Lifting gear Section 02: Clutch - brake No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 Order -No.: B13/00X 5000/1-5,6/1,4 10000/2-2,8/0,7

Order -No.: B13/00X 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

1 1 Clutch - brake module complete consisting of Pos. 2-11

01 2 00X42 400/0 1 clutch- brake module

2 1 Rotor complete consisting of:

01 2 00X42 004/0 1 rotor 2 bushes 38x44x25 4 parallel pins A6m6x10 DIN 7

3 1 Bearing shield complete consisting of:

01 9 00X42 220/0 1 B-bearing shield 4 tension rods M6x259 1 grooved ball bearing 6307 2Z 1 shim ring 63x80x2,0 DIN 988 1 retaining ring 80x2,5 DIN 472 1 support shim SS 35x45x2,5

4 2 Clutch hub complete consisting of:

01 9 00X42 021/0 1 clutch hub 01 0 00X42 021/0 1 clutch lining 01 0 00L 023/0 1 clutch disc 01 0 00X42 019/0 1 parallel key B6x6x20 DIN 6885 23 B0606 00200

5 1 Fan complete consisting of:

01 9 00X42 022/0 1 fan 1 parallel key A8x7x22 DIN 6885 1 threaded bush for fan 1 thin hexagon nut M 20x1,5 DIN 936

6 1 Motor shaft 01 9 00X42 001/0 1 motor shaft 01 0 00X42 002 1 parallel key A 8x7x22 DIN 6885 23 A0807 00220 2 parallel keys B 6x6x20 DIN 6885 23 B0606 00200 1 retaining ring 40 x 1,75 DIN 471 64 00471 00040 1 shaft seal A 40x52x7 DIN 3760 64 10040 05207 1 grooved ball bearing 6307 2Z C3 96 06307 2Z0C3 1 support shim SS 35x45x2,5 70 00988 S3525 1 grooved ball bearing 6208 RS C3 96 06208 RS000 1 shim 71x79x0,6x3,6

7 1 Brake complete consisting of:

01 9 00X42 200/0 1 brake disc with two glued on brake linings 01 9 00X42 013/0 1 brake complete with 3 fastening screws 1 parallel key A8x7x22 DIN 6885 1 O-ring 43x1,5 DIN 3601

8 1 Distance bush 01 9 00X42 014/0 1 distance bush 1 retaining ring 25 DIN 471

8

No.: Piece Description Order -No.: B13/00X 4000/1-5,6/1,4 8000/2-2,8/0,7

Order -No.: B13/00X 5000/1-5,6/1,4 10000/2-2,8/0,7

Order -No.: B13/00X 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

9 1 Pressure spring AA 02 23 00405 03205 1 pressure spring 4,5x32,5x3,5 DIN 2095

AA 02 23 00500 032V2A 1 pressure spring 5x32x51 V2A DIN 2098

AA 02 23 00500 03200 1 pressure spring 5x32x51 DIN 2098

AA 02 23 00500 032V2A 1 pressure spring 5x32x51 V2A DIN 2098

10 1 Pressure bush 01 0 00X42 023/0

11 1 Pressure bolt complete consisting of:

01 9 00X42 026/0 1 pressure bolt 1 pressure piece 1 1 pressure piece2 1 O-ring 6x1 DIN 3601

12 1 Retrofit kit for manual release 55 6ZFB0 40003 1 retrofit kit for manual release

13 1 Cap for fan complete consisting of:

01 9 00X42 221/0 1 cap for fan 4 hexagon head screws M6x8 DIN 933 3 spring lock washers 6,1 DIN 7980 1 tooth lock washer A6,4 DIN 6797

1 Cap for fan complete (for manual release) consisting of:

01 9 00X42 221/0 HL 1 slotted cap for fan 4 hexagon head screws M6x8 DIN 933 4 washers 6,4 DIN 125-A 4 spring lock washers 6,1 DIN 7980

Example for order: 01 9 00X42 022/0 fan complete - version B13/00X

9

Spare part list AA – Lifting gear Section 03: Stator

No. 1 Stator complete consisting of:

Pos. 2-7, without cap of fan No. 2 Stator complete consisting of:

motor body with stator, tension rod, pressure piece for tension rod No. 3 Terminal box complete consisting of:

terminal box, gasket, fastening set No. 4 Top hat rail complete with screws No. 5 Set of terminal blocks No. 6 Connecting cable assembled No. 7 Fastening element complete consisting of:

fastening element, screws Remarks: The mains voltage and frequency have to be specified by

ordering the stator.

10

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AA - Lifting gear Section 03: Stator No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

1 1 Stator complete consisting of Pos. 2-7

01 9 00X42 008/0 1 stator complete

2 1 Stator 01 9 00X42 219/0 1 motor body with stator 2 tension rods M6x259 2 pressure pieces for tension rods 1 earth screw

3 1 Terminal box complete consisting of:

01 9 00X42 039/0 1 terminal box complete 1 cover 1 gasket 8 hex. socket cap screws M5x10 DIN 912 1 screwed cable gland M25x1,5

4 1 Top hat rail complete consisting of:

11 9 00X42 500/0 1 top hat rail TS 35 2 hex. socket cap screws M5x10 DIN 84

5 1 Set of terminal blocks TS 35 11 9 050 50 500/0 13 two-conductor through terminal blocks 4 four-conductor through terminal blocks 2 end plates 1 earth conductor

6 1 Connecting cable 11 9 00X42 501/0 1.75m connecting cable 12x1,5 mm² assembled

7 2 Fastening element for cable complete consisting of:

11 9 00X42 502/0 1 fastening element 1 fastening screw M6x10 DIN 84

Example for order: 01 9 00X42 039/0 terminal box complete - version B13/00X

11

Spare part list AA – Lifting gear Section 04: Gear

No. 1 Motor shaft complete consisting of:

motor shaft, motor pinion, parallel keys, shaft seal, grooved ball bearing, shim, support shim, retaining ring

No. 2 Wheel II complete consisting of: wheel II, parallel key, shim ring

No. 3 Pinion shaft III complete consisting of: pinion shaft III, parallel key, shim ring, grooved ball bearing

No. 4 Wheel IV complete consisting of: wheel IV, retaining ring, parallel key

No. 5 Pinion shaft V complete consisting of: pinion shaft V, retaining ring, parallel key, cylindrical roller bearing

No. 6 Wheel VI complete consisting of: wheel VI, distance washer, parallel keys

No. 7 Pinion shaft VII complete consisting of: pinion shaft VII, distance washer, parallel keys, grooved ball bearing

No. 8 Wheel VIII complete consisting of: wheel VII, retaining ring, parallel key

No. 9 Sprocket wheel complete consisting of: sprocket wheel with shaft seal, parallel key, retaining ring, grooved ball bearing

Attention: Gear parts will be delivered only to ret ailers with a correspond-

ing qualification!

12

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AA - Lifting gear Section 04: Gear No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

1 1 Motor shaft complete consisting of:

01 9 00X42 001/0 1 motor shaft 01 0 00X42 002 1 parallel key A 8x7x22 DIN 6885 23 A0807 00220 2 parallel keys B 6x6x20 DIN 6885 23 B0606 00200 1 retaining ring 40 x 1,75 DIN 471 64 00471 00040 1 shaft seal A 40x52x7 DIN 3760 64 10040 05207 1 grooved ball bearing 6307 2Z C3 96 06307 2Z0C3 1 support shim SS 35x45x2,5 70 00988 S3525 1 grooved ball bearing 6208 RS C3 96 06208 RS000 1 shim 71x79x0,6x3,6

01 9 00X42 001/0 1 motor shaft 01 0 00X42 002 1 parallel key A 8x7x22 DIN 6885 23 A0807 00220 2 parallel keys B 6x6x20 DIN 6885 23 B0606 00200 1 retaining ring 40 x 1,75 DIN 471 64 00471 00040 1 shaft seal A 40x52x7 DIN 3760 64 10040 05207 1 grooved ball bearing 6307 2Z C3 96 06307 2Z0C3 1 support shim SS 35x45x2,5 70 00988 S3525 1 grooved ball bearing 6208 RS C3 96 06208 RS000 1 shim 71x79x0,6x3,6

2 1 Wheel II complete consisting of:

01 9 00X 012/1 1 wheel II 01 0 00X 012/1 1 shim ring 20x1x28 DIN 988 70 00988 20010 1 parallel key B8x7x16 DIN 6885 23 B0807 00160

01 9 50X 012/2 1 wheel II 01 0 50X 012/2 1 parallel key B8x7x16 DIN 6885 23 B0807 00160

3 1 Pinion shaft III complete consisting of:

01 9 00X 011/1 1 pinion shaft III 01 0 00X 011/1 1 shim ring 20x1x28 DIN 988 70 00988 20010 1 parallel key B 8x7x16 DIN 6885 23 B0807 00160 1 grooved ball bearing 6004 96 06004 00000 1 grooved ball bearing 6205 96 06205 00000

-

4 1 Wheel IV complete consisting of:

01 9 00X 027/1 1 wheel IV 01 0 00X 027/1 1 retaining ring 50 DIN 471 64 00471 00050 1 parallel key B 14x9x20 DIN 6885 23 B1409 00200

-

5 1 Pinion shaft V complete consisting of:

01 9 00X 025/1 1 pinion shaft V 01 0 00X 025/1 1 retaining ring 50 DIN 471 AA 04 64 00471 00050 1 parallel key B 14x9x20 DIN 6885 23 B1409 00020 2 cylindrical roller bearings NJ 206 96 NI000 00206

01 9 50X 025/2 1 pinion shaft V 01 0 50X 025/2 1 retaining ring 50 DIN 471 64 00471 00050 1 parallel key AB 10x8x20 DIN 6885 23 AB100 80200 2 grooved ball bearings 6206 96 06206 00000

13

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AA - Lifting gear Section 04: Gear No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

6 1 Wheel VI complete consisting of:

01 9 00X 028/1 1 wheel VI 01 0 00X 028/1 1 distance washer 01 0 00X 015/0 2 parallel keys B 20x12x28 DIN 6885 23 B2012 00280

01 9 00X 028/1 1 wheel VI 01 0 00X 028/1 1 distance washer 01 0 00X 015/0 2 parallel keys B 20x12x28 DIN 6885 23 B2012 00280

7 1 Pinion shaft VII complete consisting of:

01 9 00X 013/1 1 pinion shaft VII 01 0 00X 013/1 1 distance washer 01 0 00X 015/0 2 parallel keys B 20x12x28 DIN 6885 23 B2012 00280 2 cylindrical roller bearing NJ 209 96 NI000 00209

01 9 00X 013/1 1 pinion shaft VII 01 0 00X 013/1 1 distance washer 01 0 00X 015/0 2 parallel keys B 20x12x28 DIN 6885 23 B2012 00280 2 cylindrical roller bearing NJ 209 96 NI000 00209

8 1 Wheel VIII complete consisting of:

01 9 00X 014/1 1 wheel VIII 01 0 00X 014/1 1 retaining ring 130 DIN 471 64 00471 00130 1 parallel key B 32x18x45 DIN 6885 23 B3218 00450

01 9 00X 014/1 1 wheel VIII 01 0 00X 014/1 1 retaining ring 130 DIN 471 64 00471 00130 1 parallel key B 32x18x45 DIN 6885 23 B3218 00450

9 1 Sprocket wheel complete consisting of:

01 9 00X 026/2 1 sprocket wheel 01 0 00X 026/2 1 shaft seal A 135x170x12 DIN 3760 64 10135 17012 1 parallel key B 32x18x45 DIN 6885 23 B3218 00450 1 retaining ring 130 DIN 471 64 00471 00130 1 cylindrical roller bearing NJ 209 96 NI000 00209 1 grooved ball bearing 6217 – 2Z 96 06217 2Z000

01 9 50X 026/0 1 sprocket wheel 01 0 50X 026/0 1 shaft seal A 135x170x12 DIN 3760 64 10135 17012 1 parallel key B 32x18x45 DIN 6885 23 B3218 00450 1 retaining ring 130 DIN 471 64 00471 00130 1 cylindrical roller bearing NJ 209 96 NI000 00209 1 grooved ball bearing 6217 – 2Z 96 06217 2Z000

Example for order: 01 9 00X 027/1 wheel IV complete with retaining ring and parallel key for version 13/00X

14

Spare part list AA – Lifting gear Section 05: Chain

Remark: The change of the chain guide and the hold down would be recommended,

when the replacement of the chain is necessary. On this see spare part list AA – Lifting gear, Section 01: Hoist body

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AA - Lifting gear Section 05: Chain Metre Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

... m Round steel link chains acc. to EN 818 -7, DAT 47 16045 00003 round steel link chains 16 x 45 mm

... m Round steel link chains acc. to EN 818 -7, T 47 09027 RT000 round steel link chains 9 x 27 mm

Example for order: 3 m 47 16045 00003 - 3 m round steel link chains 16 x 45 mm for version B13/00X

15

Spare part list AC – Low voltage control

No. 1 Low voltage control with emergency stop compl ete No. 2 Low voltage control without emergency stop co mplete No. 3 Console with top hat rail and fastening set c omplete consisting of:

Console for low voltage control with rivetted top hat rails, hex. socket cap screws, tooth lock washers

No. 4 Contactor for emergency stop K1 No. 5 Contactor for lifting / lowering K2, K3 No. 6 Contactor for 2nd lifting speed K4 No. 7 Interlock K2, K3 No. 8 Transformer No. 9 Primary fuse with cartridge consisting of:

fuse holder, micro fuse No. 10 Secondary fuse with fuse holder consisting of:

fuse holder, micro fuse No. 11 Set of terminal blocks No. 12 Rectifier complete consisting of:

rectifier, bracket for rectifier, fastening set Remark: The mains voltage and the desired voltage of the control have to be

specified for ordering spare parts concerning the low voltage control.

16

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AC - Low voltage control No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

1 1 Low voltage control with emergency stop complete (without cap) consisting of:

11 9 00X 000/0 Pos. 3-12

2 1 Low voltage control without emergency stop complete (without cap) consisting of:

11 9 00X 000/0 O Pos. 3, 5-12

3 1 Console with top hat rails and fastening set complete consisting of:

11 9 00X 001/0 1 console for low voltage control with riveted top hat rails 3 hex. socket cap screws M5x12 DIN 912 3 tooth lock washers A 5,3

4 1 Contactor for emergency stop K1 74 3LC1D 18024

5 2 Contactor for lifting / lowering K2, K3

74 3LC1D 18024

6 1 Contactor for 2. lifting speed K4 74 3LC1D 12024

7 1 Interlock K2, K3 74 3LA9D 09020

8 1 Transformer 88 00400 EI024 1 transformer

9 1 Primary fuse with cartridge 20 00060 00080 fuse holder 20 00060 00082 micro fuse

10 1 Secondary fuse with fuse holder 20 00060 00081 fuse holder 20 00060 00082 micro fuse

11 1 Set of terminal blocks 11 9 00X 500/0 2 earth conductor 25 two-conductor through terminal blocks 1 end plate

12 1 Rectifier complete consisting of:

11 9 00X 018/0 1 rectifier conductor board equipped 20 00040 00040M 1 bracket for rectifier 11 0 00X 018/0 2 slotted cheese head screws M3x8 DIN 84

Example for order: 74 3LC1D 18024 contactor K2/K3 for lifting / lowering for version B13/00X

17

Spare part list AE – Control pendant Spare parts No. 1 control pendant and No. 2 control cable Order -No. control pendant No. of buttons Switching functions Control cable Order -No. control cable

81 A0200 00000 2 lifting / lowering 2- steps 5G1,5 45 0H070 05G15

81 A0200 000NH 3 lifting / lowering 2- steps with emergency stop 7G1,5 45 0YMH0 07G15

81 A0201 00000 4 lifting / lowering 2- steps travelling left / right 1 - step 12G1,5 45 0H070 12G15

81 A0201 000NH 5 lifting / lowering 2- steps travelling left / right 1 - step with emergency stop 12G1,5 45 0H070 12G15

81 A0202 00000 4 lifting / lowering 2- steps travelling left / right 2 - steps 12G1,5 45 0H070 12G15

81 A0202 000NH 5 lifting / lowering 2- steps travelling left / right 2 - steps with emergency stop 12G1,5 45 0H070 12G15 Example for order: AE 01 81 A0200 000NH control pendant for low voltage complete with switching functions lifting/lowering 2-steps with emergency stop Remark: Due to the different wiring diagrams in the respective production periods the spare part pen-

dants will be delivered non-wired. The wiring diagram will be enclosed. Single spare parts for control pendant Order -No. Switching functions

81 ZB2BE 00102

contactor blocks

emergency stop

81 XEN0G 01191 2 - steps (lifting / lowering or travelling)

81 ZB2BE 00101 1 - step (lifting, lowering, travelling)

81 ZB2BE 00201 2. step (lifting or lowering)

74 3LA9D 09020 mechanical interlock

81 ZA2BS 00834 emergency stop - button

81 XAC0B 09111 rubber spare parts for buttons for 1-step function

white

81 XAC0B 09112 black

81 XAC0B 09211 rubber spare parts for buttons for 2-step function

white

81 XAC0B 09212 black

Single spare parts for strainer clamp No. Piece Description Order-No. 3 Length in Metre *) wire 18 03055 02000 4 2 sheet metal for strainer clamp 45 0 00A 001/0 5 2 insulating tube 42 00000 00012

*) remark: The necessary length of the wire of strainer clamp results from the length of the control cable plus 0,5 m.

18

Spare part list AF – Electric limit switches

No. 1 Module electric limit switch complete consisting of:

Pos. 2 and 3 No. 2 Shaft for electric limit switches complete consisting of:

shaft and leg spring, actuators for lifting / lowering, hex. socket cap screws, self-locking nuts, retaining ring, O- ring, washers

No. 3 Electric limit switch complete consisting of: position switch, hexagon socket cap screws, tooth lock washers

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AF - Electric limit switches No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

1 1 Modul electric limit switch complete consisting of no. 2 and 3:

46 9 00X 000/0

46 9 50X 000/0

2 1 Shaft for electric limit switches complete consisting of:

01 9 00X 017/0 1 shaft (welded assembly) 01 2 00X 017/0 1 leg spring 23 00002 18023 2 actuators for lifting / lowering 01 0 00X 022/0 2 hex. socket cap screws M5x45 DIN 912 2 self-locking nuts M5 DIN 985 1 retaining ring 18 DIN 471 1 O- ring 12 x 3 DIN 3601 6 washers 19 DIN 125 - A 1 hexagon head bolt M10x80 DIN 931 1 hexagon nut M10 DIN 934

01 9 50X 017/0 1 shaft (welded assembly) 01 2 50X 017/0 1 leg spring 23 00002 18023 1 actuator for lowering 01 0 50X 021/0 1 actuator for lifting 01 0 50X 022/0 2 hex. socket cap screws M5x45 DIN 912 2 self-locking nuts M5 DIN 985 1 retaining ring 18 DIN 471 1 O- ring 12 x 3 DIN 3601 6 washers 19 DIN 125 - A 1 hexagon head bolt M10x80 DIN 931 1 hexagon nut M10 DIN 934

3 2 Electric limit switch complete consisting of:

01 9 00X 217/0 1 position switch 2 hex. socket cap screws M4x30 DIN 84 2 tooth lock washers A4,3 DIN 6797

Example for order: 01 0 00X 023/0 leg spring for limit stop version B13/00X

19

Spare part list AG – Suspension eye Section 01: Single hole suspension eye

No. 1 Single hole suspension eye

No. 2 Set of bolts complete consisting of:

2 bolts, 2 washers and 2 self-locking nuts

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AG - Suspension eye Section 0 1: Single hole suspension eye No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

1 1 Single hole suspension eye 55 2 00X 002/0

---


01 9 00X 065/1 2 bolts 2 washers 23 DIN 125 2 self-locking nuts M22x1,5 DIN 985

20

Spare part list AG – Suspension eye Section 02: Suspension eye with two bore holes

No. 1 Suspension eye

No. 2 Set of bolts complete consisting of:

2 bolts, 2 washers and 2 self-locking nuts

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AG - Suspension eye Section 0 2: Suspension eye No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

1 1 Suspension eye 55 0 00X 001/0 55 2 50X 001/0




21

Spare part list AH – Hook block Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AH - Hook block No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

No. 1 Hook block complete consisting of: Pos. 2 - 5

No. 2 casing for hook block complete consisting of: casings and fastening set

No. 3 Sprocket wheel complete No. 4 Load hook complete No. 5 Safety latch

1 1 Hook block complete consisting of:

20 2 00X 000/1 1 hook block complete

- only single fall version -

2 1 Casing of the hook block complete consisting of:

20 9 00X 001/1 2 casings for hook block 4 hex. socket cap screws M12x50 DIN 912 4 spring lock washers 12,2 DIN 7980

3 1 Sprocket wheel complete consisting of:

20 9 00X 005/2 1 sprocket wheel with 2 DX - bearings 45x50x30 20 2 00X 005/2 1 bolt for plain bearing 20 0 00X 007/0 1 parallel pin 8x20 DIN 7 2 shim rings 40x1,5 DIN 988

4 1 Load hook complete consisting of:

20 9 00X 002/0 1 load hook GSN 4 with safety latch 1 hook nut GSN 4 1 shim 1 thrust ball bearing 51210 1 locking pin 10x80 DIN 1481

5 1 Safety latch complete consisting of:

production until 2000: Single delivery of the safety latch is not possible any more. In this case should be ordered the complete load hook with safety latch (pos. 4)

production since ca. 2000: 30 00300 04001 1 safety latch 2.5 and 4 complete

22

Spare part list AJ – Hook tackle Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AJ - Hook tackle No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5 (without drawing)

No. 1 Hook tackle complete No. 2 Casing for hook tackle complete consisting of:

casing, cover for casing and fastening set No. 3 Load hook complete No. 4 Safety latch complete No. 5 Spring actuator complete (not shown)

1 1 Hook tackle complete consisting of:

15 2 00X 000/0 1 hook tackle complete

15 9 50X 000/0 Pos. 4 and 5, and 1 casing 1 cover for casing 2 hex. socket cap screws M12x30 DIN 912 2 spring lock washers 12,1 DIN 7980 1 load hook RSN 05-V 1 hook nut RSN 05 1 grooved pin 4x8 DIN 1471 1 thrust ball bearing 51104 1 washers 20 DIN 7728

2 1 Casing of the hook tackle complete consisting of:

15 9 00X 001/0 1 casing 1 cover for casing 4 hex. socket cap screws M12x60 DIN 912 4 spring lock washers 12,2 DIN 7980

-


15 2 00X 002/0 1 load hook RSN 2,5 with safety latch 1 hook nut RSN 2,5 1 shim 40 DIN 1440 1 thrust ball bearing 51108 1 split pin 8x60 DIN 1481

-

4 1 Safety latch complete consisting of:

production until 2000: Single delivery of the safety latch is not possible any more. In this case should be ordered the complete load hook with safety latch (pos. 3)

20 9 070 50 003/1 1 safety latch for RSN 05 1 tension spring for RSN 05 1 semi tubular rivet 4x25 DIN 6791


5 1 Spring actuator complete consisting of:

- 53 2 50X 001/0 1 cap 1 pressure spring C2,8x39,2x3,3; Lo=67,1

23

Spare part list AK – Lift limiter Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AK - Lift limiter No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X (without drawing) 1000/1-26/6,5

1 1 Lift limiter complete consisting of:

01 2 00X 010/0 2 casings of lift limiter 2 hex. socket cap screws M12x55 DIN 912 2 self-locking nuts M12 DIN 985

01 9 50X 010/0 2 casings of lift limiter 1 hex. socket cap screw M8x40 DIN 912 1 self-locking nut M8 DIN 985

2 1 Spring trigger complete consisting of:

- 53 2 50X 002/0 1 pressure piece 1 pressure spring C2,8x39,2x3,3; Lo=67,1

24

Spare part list AL – Chain box

No. 1 Chain box complete No. 2 Suspension block complete consisting of:

suspension block and fastening set No. 3 Suspension chain complete

suspension chain 7x22 mm, fastening set

remark:

For oversized chain boxes (types 16/50 and 16/63) applies: For stationary use with hook suspension or single hole suspension eye a suspension point for fastening of the suspension chain is to be foreseen by customer. During the mounting of the electric chain hoist the length of the suspension chain should be adjusted to the local conditions. It has to be taken care that the chain box hangs nearly ver-tical and do not extend into the hook way. If the electric chain hoist is mounted on a trolley the suspension point should be realized by an additional tandem trolley.

25

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AL - Chain box chain box type

storage volume maximum

Order -No. chain box complete: (length of suspension chain)

16/10 10 m 29 2 10X 000/0 (45 chain links)

16/16 16 m 29 2 20X 000/0 (45 chain links)

16/25 25 m 29 2 30X 000/0 (45 chain links)

16/40 40 m 29 2 40X 000/0 (45 chain links)

16/50 50 m 29 2 50X 000/0 (45 chain links)

16/63 63 m 29 2 60X 000/0 (45 chain links)

No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

2 1 Suspension block complete consisting of:

29 9 00X 009/0 2 suspension blocks 4 hex. socket cap screws M12 x 55 DIN 912 4 spring lock washers 12,2 DIN 7980 1 hexagon head bolts M20x180 DIN 931 1 self-locking nuts M20 DIN 985

3 1 Suspension chain complete for chain box consisting of:

29 9 00X 011/0 1 suspension chain 7x22mm, length 45 chain links 1 hexagon head screws M8x30 DIN 933 1 washer 8,4 DIN 125 1 hexagon head bolts M8x35 DIN 931 1 self-locking nuts M8 DIN 985

26

Spare part list AM – Hook suspension

No. 1 Hook suspension complete consisting of:

pos. 2-5 No. 2 Traverse No. 3 Load hook complete consisting of:

load hook with safety latch, hook nut, thrust ball bearing, split pin

No. 4 Safety latch complete No. 5 Set of bolts complete consisting of:

bolts, washers, self-locking nuts

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list AM - Hook suspension No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

Order -No.: B13/50X 1000/1-26/6,5

1 1 Hook suspension complete consisting of:

56 2 00X 000/0 1 traverse 1 load hook GSN 4 with safety latch 1 hook nut GSN 4 1 thrust ball bearing 51210 1 split pin 10x80 DIN 1481

-

2 1 Traverse 56 0 00X 001/0


56 2 00X 002/0 1 load hook GSN 4 with safety latch 1 hook nut GSN 4 1 thrust ball bearing 51210 1 split pin 10x80 DIN 1481

4 1 Safety latch production until 2000: Single delivery of the safety latch is not possible any more. In this case should be ordered the complete load hook with safety latch (pos. 3)


5 1 Set of bolts complete 01 9 00X 065/1 2 bolts 2 washers 23 DIN 125 2 self-locking nuts M22x1,5 DIN 985

27

Spare part list BC – Electric trolley

No. 1 Motor side plate complete consisting of:

motor side plate with wheel emergency bracket, bolts for wheel, wheels, rubber buffer

No. 2 Rod with fastening set No. 3 Side plate complete consisting of:

side plate with wheel emergency bracket, bolts for wheels, wheel, rubber buffer No. 4 Rubber buffer complete consisting of:

rubber buffer, fastening set No. 5 Geared wheel complete consisting of:

wheel, grooved ball bearing, retaining ring No. 6 Ungeared wheel complete consisting of:

wheel, grooved ball bearing, retaining ring

No. 7 Set of suspension bolts complete consisting of: bolts, distance tubes, distance washers, washers, hexagon nuts

No. 8 Travelling motor complete consisting of: motor with brake, rectifier, pinion, end plate and fastening set

No. 9 Pinion complete consisting of: pinion, end plate, hexagon nut, spring lock washer, close tolerance grooved pin

No. 10 Rectifier (without drawing) No. 11 Fan (without drawing) No. 12 Cap for fan Remark: The suspension eye is not part of the spare part list BC - Electric trolley

(On this see spare part list AG – Suspension eye)

28

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list BC - Electric trolley No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

flange width N (140 -230 mm) flange width S1 (220-310 mm)

1 1 Motor side plate complete consisting of:

39 9 00X 002/1 1 side plate with wheel emergency bracket 2 bolts for wheel 2 wheels 2 grooved ball bearings 6309 2RSR 4 retaining rings 100 DIN 472 2 retaining rings 45 DIN 471 2 rubber buffers 35 00040 NO000 2 hexagon nuts M8 DIN 934 2 spring lock washers 8,1 DIN 7980

2 1 Rod flange width N 39 9 00X 036/1 1 rod 2 thin hexagon nut M16x1,5 DIN 936

1 Rod flange width S1 39 9 00X 036.1/1 1 rod 2 thin hexagon nut M16x1,5 DIN 936

3 1 Side plate (ungeared) complete consisting of:

39 9 00X 001/1 1 side plate with wheel emergency bracket 2 bolts for wheel 2 wheels 2 grooved ball bearings 6309 2RSR 4 retaining rings 100 DIN 472 2 retaining rings 45 DIN 471 2 rubber buffers 35 00040 NO000 2 hexagon nuts M8 DIN 934 2 spring lock washers 8,1 DIN 7980

4 1 Rubber buffer complete consisting of:

39 9 00X 100/0 1 rubber buffer 2 hexagon nuts M8 DIN 934 2 spring lock washers 8,1 DIN 7980

5 2 Geared wheel complete (for all flange widthes) consisting of:

39 9 00X 011/0 1 wheel 1 grooved ball bearing 6309 2RSR 2 retaining rings 100 DIN 472 1 retaining ring 45 DIN 471

6 2 Ungeared wheel complete (for all flange widthes) consisting of:

39 9 00X 010/0 1 wheel 1 grooved ball bearing 6309 2RSR 2 retaining rings 100 DIN 472 1 retaining ring 45 DIN 471

29

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list BC - Electric trolley No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7

flange width N (140 -230 mm) flange width S1 (220-310 mm)

7 1 Set of suspension bolts N complete consisting of:

39 9 00X 014/0 2 suspension bolts N 4 distance tubes N 4 distance washers 46 24 washers 46 DIN 125 4 washers 37 DIN 125 4 hexagon nuts M36x1,5 DIN 934 4 hexagon nuts M36x1,5 DIN 936 4 hex. socket cap screws M12x25 DIN 912

1 Set of suspension bolts S1 complete consisting of:

39 9 00X 014.1/0 2 suspension bolts S1 4 distance tubes S1 4 distance washers 46 24 washers 46 DIN 125 4 washers 37 DIN 125 4 hexagon nuts M36x1,5 DIN 934 4 hexagon nuts M36x1,5 DIN 936 4 hex. socket cap screws M12x25 DIN 912

8 1 Travelling motor complete (for all flange widthes) consisting of:

39 9 00X 221/1 1 motor complete with: 1 rectifier 1 pinion complete 4 hexagon head screw M8x25 DIN 933 4 spring lock washers 8,1 DIN 7980

9 1 Pinion complete consisting of:

39 9 00X 013/0 1 pinion 1 end plate 1 hexagon head screw M6x16 DIN 933 1 spring ring 6,1 DIN 7980 1 close tolerance grooved pin 2x6 DIN 1472

10 1 Rectifier 20 00040 000E2 1 rectifier

11 1 Fan 55 6EFB2 00005 1 fan

12 1 Cap for fan 55 6EFB2 00006 1 cap for fan

Example for order: 39 9 00X 221/1 travelling motor complete with two travelling speeds for trolley 12500 kg for version B13/00X

30

Spare part list BE – Low voltage control for electr ic trolley

Electric trolleys with one/two travelling speeds No. 1 Terminal box complete consisting of:

terminal box, base plate, contctors, cables, screwed cable gland, fastening set

No. 2 Contactor for travelling left/ right No. 3 Contactor for travelling fast speed No. 4 Screwed cable gland with counter nut No. 5 Cable LIFT – low voltage control No. 6 Cable low voltage control – motor

Electric chain hoist 400 V, 3 ph ~ version LIFTKET B13 Spare part list BE - Low voltage control for e lectric trolley No.: Piece Description Order -No.: B13/00X

4000/1-5,6/1,4 8000/2-2,8/0,7 5000/1-5,6/1,4 10000/2-2,8/0,7 6300/1-5,6/1,4 12500/2-2,8/0,7 EF 12500 4+16 m/min

1 1 Terminal box complete consisting of:

41 2 00X 000/0 1 terminal box 1 base plate 1 contactor for travelling left/right 1 contactor for fast speed 2 screwed cable glands M20x1,5 with counter nuts cable LIFT – low voltage control cable low voltage control – motor

2 1 Contactor K5, K6 74 3LC2K 91024

3 1 Contactor for fast speed K7 74 3LC1K 98024

4 2 Screwed cable gland with counter nut 50 00100 M2015G 50 00300 20002G

5 1,4m Cable LIFT – low voltage control 45 NYSLY 12010

6 1,5m Cable low voltage control - motor 45 NYSLY 07015

Example for order: 41 2 00X 000/0 terminal box complete for B13/00X

Documents

SPARE PART LIST LIFTKET