sp500-T8H-A8N-TVd430

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    SMT assembly line

    ((((SP500+ T8H +A8N+TV430)))) 

    From: Beijing Torch Co,.Ltd (北京中科同志科技有限公司)

    Contact: Ms Molly

    Add: 12i Factory Building, No 15, Jingsheng South 4th Street, Jinqiao Science and Technology

    Industrial Base, Zhongguancun High-Tech Park, Tongzhou District, Beijing

    Tel:86-010-60509015-889  Fax: 86-010-51662451-8001

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    1. Automatic stencil printer SP500

    SUMMARY:

    1.  New image recognition system- geometric match

    2.  high-precision servo drive system

    3.  PCB positioning system

    4.  Many kinds of snap-off

    5.  Torch special manual/automatic adjusted plate

    6.  Smart stencil structure clamping

    7.  Automatic and effective stencil cleaning

    8.  Easy to maintain the electrical separate structure

    9.  2D solder paste printing quality inspection and analysis

    10. Easy to use user-friendly Chinese/English operate interface

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    Technology parameters

    Min Size 737X300mm

    Max Size 737X737mmScreen Frames

    Thickness 25~30mm

    PCB Min Size 50X50mm

    PCB Max Size 400X300mm

    PCB Thickness 0.4~6mm

    PCB Warpage 11mm including PCB Thickness

    Transport Height 910±50mm

    Transport Direction Left-Right; Right-Left; Left-Left;Right-Right

    Transport Speed Max 1000mm/s Programmable

    Support System Magnetic Pin Automatic Up-down tableBoard Location

    Clamping SystemPatented over the top clamping, side

    clamping, vacuum nozzle

    Print head Integrated drive system

    Squeegee Speed 0~300mm/sec

    Squeegee Pressure 0.3~0.6MPa

    Squeegee Angle 60°/45°

    Squeegee Type Stainless steel(Standard), plastic

    Stencil Separation Speed 0.1~20mm/sec

    Cleaning System Dry、、、、Wet、、、、Vacuum (Programmable)

    Table Adjustment ranges X:±10mm;Y:±10mm;θ:±5°

    Repeat Position Accuracy ±0.01mm

    Printing Accuracy ±0.025mm

    Cycle Time

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    2.Mounting king in SMT industry ————T8H

    Introduction:::: 

    1. What is T8H? The homophonic of T8H is Post Hegemony. It is the real” Patch Overlord”in SMT industry in the future.

    2. T8H is also the eighth mounting products of TERMWAY with model T8H.

    3. The min mounting component is 01005.

    4. The max mounting size: 120mm*90mm components (Optional)

    5. T8H can mount up to 144 kinds of components.

    6. It can pick and place QFP, and the Max PCB size is :48*48mm.

    7. Through the modular design, it can easily go upstairs by the elevator without smashing

    the bricks and windows.

    Technical Parameter:

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    MODEL T8H

    1 Mounter head 8 heads

    The max move

    range

    600*450MM

    2 PCB board size 400*350MM

    3 Z axis max move

    range

    20mm

    4 Typical speed 8000-15000CPH

    5 Theoretical Maxmount speed

    18000CPH

    6 Moving System XY Panasonic servo motor drive + high precision

    industrial +grating ruler

    7 X.Y axis

    precision

    ±0.0015mm

    8 Repeat Precision ±0.0015mm

    9 Component

    available

    Minimum 01005-38*38*8.5mm (48*48 Optional)

    10 Programme

    method

    Automatic data input/Video learning/Keyboard input

    11 Type of

    component

    MAX 104 pcs GFTA-08S feeder +4 pcs IC

    12 Feeder NO. If place GF type feeder, at the same time it can place

    72 pcb feeders GF-8MM GFTA-8S;

    If place the DF type feeder, it can work with 144

    kinds of components at the same time.

    If place CF type feeder ,it can place 80 pcs Feeder atsame time.

    13 IC tray NO. The Maximum Number 2pcs (When place 2 pcs IC,

    the max PCB size is 340*240mm)

    14 Operation system WINDOWS 7

    15 Compressed air 80psi(0.5Mpa,gas flue 80L/M

    16 Power 220v,50Hz,4kw

    17 Weight 860 kg

    18 Dimension 1200(L)×1860(W)×1530(H)

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    Function Introduction

    1.With super high precision moving platform

    technology

    which is made by integrated design of Natural granite.

    Make sure T8 can get to use for more than10 years

    without any effect on moving precision. Meanwhile,

    integrated structure ensures a very excellent function in

    shock resistance.

    2.World-class top speed motion systems: ImportEuropean original magnetic levitation high-precision

    linear motors and encoders, to minimize mechanical

    wear and ensure X-axis with high-precision and

    high-speed performance for long-term use.High-speed

    performance reach 4M / S.

    3.The patented technology of non-stop scanning and

    keep taking photos to make high-speed placement

    come true. Maximum vision mounting speeds up to

    8000-15000CPH and the actual placement speeds up to 18000CPH

    4.Configured with SMART feeder which is the real electric intelligent feeder.The machine

    can

    automatically recognize feeder wherever it comes, make sure the plug and play, save the

    programming time of picking components. Probe contactless smart feeders can make you

    more easy to loading and unloading the component.

    5.Industry leading vision system: Taking advantage of Germany industrial digital

    cameras and high quality lenses, make sure the highquality and high accuracy.

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    6.Intelligent board transmission system can automatically adjust the width and plywood.

    Completeyour automated intelligent production.

    7.Configurable stick feeder, IC tray and special components bulk trays can meet your all

    kinds

    of specific needs.

    8. Multi-mount head can be installed seamless, and easy to change according to different

    requirements. Can be equipped with multi-functional mount head( Model:TH62),High

    speed mount head(Model:TH61) and high speed multi-functional mount head

    (Model:TH64)

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    9.The factories of Termway around the world have set up the quality management system

    and environmental management system, and achieved international authentication of

    ISO9001: 2008 and ISO14001: 2008

    3.  Large-size lead-free Reflow Oven withEight heating-zones A8N with Nitrogen

    protection

    Product Description: 

    The mainly component is adopted international brand one. Temperature can warm up quickly and keep

    stable, High effective can save Electronic It is adopted in jointing the BGA and CSP component.

    Special oven inner design has a heat insulation system, The electronic cost is the lowest of this filed. (A

    common one will cost 15KW/Hour.Our A8 just 8.5W/Hour).That will save 40%; If the equipment works

    for 24 hours, that will save 50 thousand CNY per year.

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    Technique parameter:

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    【Introduction】: 

    Parameter: 

    Heating -zones 8 heating-zones,16 heating, 4 cooling

    Heating length 2950mm

    controlling area room temperature to 360℃ 

    Controlling accuracy ±1℃ 

    difference in temperature ±2℃ 

    cooling way compulsion cooling air(can choose water cooling)PCB size 50-400mm

    PCB transportation height 900±20mm

    transportation way Chain and net tape to transport

    transportation direction L-R (can choose R-L)

    transportation speed 0-2000mm/min

    Chain’s wide range 70-500mm

    net tape width 520mm

    power off protection Ups for Conveyor & PC

    power supply AC 380V 50Hz

    normal/start power 8.5/33kw

    mm dimension 5500L*1500W*1600H

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    net Weight 2200kg

    Nitrogen protection Yes

    O2 density - 

    cost of Nitrogen - 

    A Mainly configuration listing

    controlling systemSIEMENS CPV,SIMA temperature controlling panel.(Also can choose

    the Torch researched )

    software researched by Torchcomputer IPC or 15 inch LED screen.

    without-electricity switch French Schneider

    solid-state relay CARLO GAVAAZZI

    intermediate relay Japanese Omron

    fuse? French Schneider

    single without-electricity

    operatesFrench Schneider

    transportation motor PANASONIC

    circulation? motor Taiwan Sanyue

    heater LONG SHENQ ELECTRONIC,shelf life is 100 thousand hours.

    transportation motor ?PANASONIC

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    UPS Taiwan APCUPS

    transducer Taiwan Motor

    wire high temperature international standard wire

    temperature test sense organ

    and connectorOMEGA USA OMEGA

    photoelectricity switch YAMATAKE

    Guideway adjusted motor PANASONIC

    A series specialty:

    The mainly component is adopted international brand one. Temperature can warm up quickly and keep

    stable, High effective can save Electronic It is adopted in jointing the BGA and CSP component.

    Special oven inner design has a heat insulation system, The electronic cost is the lowest of this filed. (A

    common one will cost 15KW/Hour.Our A8 just 8.5W/Hour).That will save 40%; If the equipment

    works for 24 hours, that will save 50 thousand CNY per year.

    Our own research software system has strong functions and work at a stable situation. It is to be said the

    best software in this industrial. The PCB board is supervised, and the result will be analyzed and

    recorded.

    Controlling the room by PID independently, can check the temperature and analysis the data, and then

    transfer the result to type.

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    Warm up quickly, from room temperature to work temperature only need 20min。.?

    Imported high quality motor which can bear high temperature and high speed. The wind is calm and the

    sound is small.

    The Guideway is made from good aluminum alloy, It has high hardness and can’t transfiguration easily.

    When the power off, this machine can still transport PCB board out and can make no damage to it.

    The oven inner is stainless to keep the PCB board clear when soldering it.

    Auto supervision to show the working situation ;

    Special wind wheel design to make the wind speed stable.

    Pump air cooling system area is wide and the cooling effect is perfect.

    Circle water cooling speed is quickly and the tin ball is bright.

    Nitrogen content calculator can tell you the flux at any moment. 

    4. Automatic optical inspection TV430 

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    1. Higher speed

    2. Intelligent study

    3. Can be used for wave solder machine inspection

    4. Marble platform

    5. Four color light source

    Product introduction :

    Automatic optical detector TV350 includes five parts: three-axis servo drive system,

    hardware control systems, optical automatic identification systems, high-precision optical

    inspection system which is made up of industrial-grade optical camera and the body. The

    high precision lead rail and screw rod which are from Japan THK are applied in three-axis

    drive system; effective guarantee of delivery accuracy. Automatic optical inspector can

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    make sure high transmission accuracy; it is suitable for inspecting unqualified components,

    independent parts, chips and so on. It improves production efficiency and quality.

    Features:

    1. Stable transportation system

    With AC servo motor system, guide rail and screw rod are THK products from Japan.

    2. Position automatically without CAD data.

    The software can find components and program according chosen ways without CAD data

    of PCB.

    3. Special light technology

    LED 4 colors 4 angles light source (4 colors can be chosen)

    4. Strong study function automatically

    All kinds of specification components don’t be disposal specially, they can be study withincomponents frame. SRT-VT-100 software can disposal automatically according to different

    components. Solder tin study and IC welding feet study are finished automatically. It will

    take less than 20 minutes.

    5. Simple manufacture environment requirement

    Don’t need set special components software, encapsulation software and others, only need

    X,Y coordinates and BOM of PCB are OK. The studied board is allowed error , have no

    influence in programming

    6. Intelligent study

    The system not only can get location parameter of IC feet, but also modify parameters in

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    the program automatically, making testing data more general. It can reduce unjustice and

    improve accuracy

    7: Marble platform, make sure high stability work

    Technical Parameter :

    mode TV350 

    max size of PCB

    board20*20mm-330×430mm 

    Board thickness  0.5-4mm 

    height of max

    component 40mm

    mix component  0201 (custom measurable 01005) 

    Conveyor method

    serve Motor +rolling ball screen screw 

    Max inspection

    speed 14cm2/s-20cm2/s 

    width adjustment  by hand 

    inspection item 

    components missing , dislocation, reverse, damage, polarity error,

    wrong components,not enough weld, over-welding, connective welding ,OCR, bar code. 

    Light kind and

    angle Four-point three color LED light source 

    Communication  SMEMA standard or tailor-made 

    Line off-land

    height890-1020mm

    rotational cover of

    components0-360°

    resolving rate Min 15 micron/Pixel

    Identifiable bar

    codeCode39 Code128 Inter leaved20 f5EAN12 PDF-417Data Matrix

    operation system WindowsXPWindows2000

    power supply AC220V, 50Hz

    environment

    temperature5--39

    environment

    humidity5%--90%

    Net weight 320kg

    optional

    componentMaintenance working station testing printing machine SPC module

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    Local service 

    TERMWAY (Beijing)

    Contact :Molly Yao

    Mobile: +86 159-3107-0703

    !one: +86 60509015 ext 889

    E"ail: [email protected]

    #$y%e: Baixiaobai841

    A&&ress: No 15, Jinshen !o"th 4th !t#eet, Jin$iao !cience an% &echno'o( )n%"st#ia' Base,

    *hon"anc"n ih-&ech a#, &onzho"

    ist#ict, Bei/in, hina

    'o"e%age: .te#ma(.com .to#chsmt.com