2
Jerry (left) and Jonathan Soukup were so satisfied with the growth results they got with the first 30 LED bulbs they purchased that they bought an additional 70 bulbs. Southwest Perennials Improves Production, Shortens Crop Time With LEDs A father-and-son team find LEDs deliver a higher rooting rate for cuttings propagated under the lights. by DAVID KUACK J ERRY and Jonathan Soukup at Southwest Perennials in Dallas, Texas, are constantly looking for ways to maximize production of their starter plants. The father-son team produces more than 300 varieties of pri manly heat- and drought-tolerant plants. The plants, 80 percent of which are veg etatively propagated, are grown in 80,000 square feet of greenhouses at two differ- ent locations. One of the things that the Soukups have done to run a labor-efficient operation is to keep their cultural practices simple and repeatable. Southwest Perennials produces around 4 million starter plants annually in 72- and 128-cell trays. All of the young plants, including vegetative liners and seed plugs and stock plants, are grown in a Berger BM6 standard growing mix, to which RootShield is added. “We’ve been using the same growing mix for nearly 10 years,” Jerry says. “The only thing we add is a layer of vermiculite on the top of some seed-produced plug trays. The rest of the plants are grown in the straight mix.” LEDs Have A Major Impact On Propagation Jerry says the propagation system they have set up is simple, using poly-covered, 30-by-100-foot Quonset houses and overhead mist. One new element that the Soukups have added to their operation is installing Philips GreenPower LED Deep Red/White Flowering Lamps and GreenPower LED Deep Red/White/Far Red Flowering Lamps. “At the 2013 Ohio Short Course, Hort Americas and Philips Lighting were run- ning a show special: buy 20 bulbs get 10 bulbs free,” Jerry says. “We had heard and read about the benefits of LEDs, so we decided it was a relatively cheap invest- ment to see if the lights had any effect on our plants. We were on the skeptical ide. I told Jonathan that we would invest a couple thousand dollars on the lights, and we’d see if there is any difference with them.” Jerry says it didn’t take long to see the benefits of the LEDs on the plants. The bulbs were installed in mid- October, and the plants started to show the effects of the supple- mental light in three to four weeks. The Soukups were so pleased with the initial results that they purchased an addi tional 70 bulbs. “When we started in October, we were using 30 bulbs in two houses,” Jerry says. “By March we were using 100 bulbs in 10 houses. “There is nothing else currently on the market that could have as dramatic an ef fect on our production as these lights have had,” Jerry says. “This is for propagation. It may be a different situation for growers who are finishing the plants. What is ideal for us may not be ideal for another grower. For our situation, these bulbs delivered a response that we couldn’t have imagined.” Changing Production Methods The Soukups maintain three different temperature regimes in their greenhouses. Vegetative cuttings taken from lit stock plants rooted in an average of four weeks compared to cuttings from unlit stock plants that rooted in six weeks. Photo courtesy of Southwest Perennials. continued on page 40 38 Greenhouse Grower February 2015

Southwest Perennials Improves Production, Shortens Crop Time … · 2015. 4. 17. · Perennials markets most of its plants pri manly through brokers and distributors. “In 2013 our

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Page 1: Southwest Perennials Improves Production, Shortens Crop Time … · 2015. 4. 17. · Perennials markets most of its plants pri manly through brokers and distributors. “In 2013 our

Jerry (left) and Jonathan Soukup were so satisfied with thegrowth results they got with the first 30 LED bulbs theypurchased that they bought an additional 70 bulbs.

Southwest PerennialsImproves Production,Shortens Crop Time

With LEDsA father-and-son team find LEDs

deliver a higher rooting rate for

cuttings propagated under the lights.

by DAVID KUACK

JERRY and Jonathan Soukup atSouthwest Perennials in Dallas,Texas, are constantly looking for

ways to maximize production oftheir starter plants. The father-son teamproduces more than 300 varieties of primanly heat- and drought-tolerant plants.The plants, 80 percent of which are vegetatively propagated, are grown in 80,000square feet of greenhouses at two differ-ent locations. One of the things that theSoukups have done to run a labor-efficientoperation is to keep their cultural practicessimple and repeatable.

Southwest Perennials produces around

4 million starter plants annually in 72-and 128-cell trays. All of the young plants,including vegetative liners and seed plugsand stock plants, are grown in a BergerBM6 standard growing mix, to whichRootShield is added.

“We’ve been using the same growingmix for nearly 10 years,” Jerry says. “Theonly thing we add is a layer of vermiculite

on the top of some seed-produced plugtrays. The rest of the plants are grown inthe straight mix.”

LEDs Have A MajorImpact On Propagation

Jerry says the propagation system theyhave set up is simple, using poly-covered,

30-by-100-foot Quonset houses and

overhead mist. One new element that the

Soukups have added to their operation

is installing Philips GreenPower LEDDeep Red/White Flowering Lamps and

GreenPower LED Deep Red/White/Far

Red Flowering Lamps.“At the 2013 Ohio Short Course, Hort

Americas and Philips Lighting were run-

ning a show special: buy 20 bulbs get 10bulbs free,” Jerry says. “We had heard andread about the benefits of LEDs, so wedecided it was a relatively cheap invest-

ment to see if the lights had any effect on

our plants. We were on the skeptical ide.

I told Jonathan that we would invest a

couple thousand dollars on the lights, and

we’d see if there is anydifference with them.”

Jerry says it didn’ttake long to see the

benefits of the LEDs on

the plants. The bulbswere installed in mid-October, and the plants

started to show theeffects of the supple-mental light in three tofour weeks.

The Soukups were

so pleased with the

initial results that theypurchased an additional 70 bulbs.

“When we started in October, we were

using 30 bulbs in two houses,” Jerry says.

“By March we were using 100 bulbs in

10 houses.“There is nothing else currently on the

market that could have as dramatic an ef

fect on our production as these lights have

had,” Jerry says. “This is for propagation.

It may be a different situation for growers

who are finishing the plants. What is ideal

for us may not be ideal for another grower.

For our situation, these bulbs delivered a

response that we couldn’t have imagined.”

Changing Production MethodsThe Soukups maintain three different

temperature regimes in their greenhouses.

Vegetative cuttings taken from lit stock plants rooted in anaverage of four weeks compared to cuttings from unlit stockplants that rooted in six weeks.Photo courtesy of Southwest Perennials.

continued on page 40

38 Greenhouse Grower February 2015

Page 2: Southwest Perennials Improves Production, Shortens Crop Time … · 2015. 4. 17. · Perennials markets most of its plants pri manly through brokers and distributors. “In 2013 our

.- ...-

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,; dazideSame active ingredientas B-NlNE

Some of the most significant results from

the LEDs occurred when plants were

grown under the lights and temperatures

of 70°F to 72°F.

“Ceratostigma, lantana and Salvia greg-gi showed some of the greatest growth,”Jerry says. “ Some plants grew so quicklythat we had to move them out to the edgeof the greenhouse so they didn’t receiveas much light. Some plants were actually

: growing too vigorously under the warmertemperatures with lights and we had tomove them to cooler houses, where thetemperatures

were in the 40s and 50s.“Some of the results that we saw under

the lights we wouldn’t have gotten by applying more fertilizer or increasing thetemperatures. It was simply the lights thatwere causing the plants to grow.”

Jerry says it was the first time theydidn’t encounter any delays in pluggrowth because of cold temperatures andcloudy weather.

“Previously, there have been timesin the propagation area where cuttingproduction would lag by 10 to 14 days in

January, February and March,” Jerry says.“This is the time of year when we reallyneed to be shipping the plugs, but theyjust aren’t ready. Usually, the plants don’thave enough roots, but we didn’t see anykind of growth stall.

Jonathan says some of the plugs hadto be cut back because they were growingso vigorously.

“We were actually able to take cut-tings off of the cuttings,” Jonathan says.“Cuttings taken off stock plants thatweren’t under the lights and then were

placed under the lights did not root asquickly as the cuttings taken from stockplants that were lit.”

Cuttings taken from lit stock plantsrooted in an average of four weeks corn-pared to the cuttings from unlit stockplants that rooted in six weeks.

“We also had a much higher rootingrate for the cuttings propagated under thelights,” Jerry says. “With the lights, wehave the opportunity to turn a crop of cut-tings four to six times.”

Increased Market DemandJerry says 2014 was a good year for his

company, as well as his customers locatedin the 48 contiguous states. SouthwestPerennials markets most of its plants primanly through brokers and distributors.

“In 2013 our sales dropped off a little bitcompared to previous years,” Jerry says.“But we saw a major increase in sales in2014. Sales didn’t end in the spring; theycontinued into the summer. We shippedplants that we normally don’t ship at thattime of the year, receiving orders for delivery in November through March that wedidn’t get in the past.

“Some people I have talked with saythey think this is going to be a trend thatcontinues over the next four to five years,and potentially longer. The increase inconstruction is a major driver in the demand for ornamental plants.” GG

David Kuack ([email protected]) is a freelancetechnical writer in Fort Worth, Texas.

This article first appeared on HortAmericaswebsite (HortAmericas.com) and was reprintedwith permission.

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40 Greenhouse Grower February 2015