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SERVICE MANUAL Version Date Subject 1.0 4/2011 Original manual issue. 2.0 5/2011 Add Missing Screw Part Number Information. LCD Digital Color TV 9-888-441-02 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: ORIGINAL MANUAL ISSUE DATE: 4/2011 AZ2EK CHASSIS Segment: P-2F KDL-26/32/37/40BX320,321,420 (AEP/UK) S/N range 6,000,001-6,999,999 (WS)

Sony Kdl-40bx420 Chassis Az2ek

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Page 1: Sony Kdl-40bx420 Chassis Az2ek

SERVICE MANUAL

Version Date Subject1.0 4/2011 Original manual issue.2.0 5/2011 Add Missing Screw Part Number Information.

LCD Digital Color TV

9-888-441-02

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

ORIGINAL MANUAL ISSUE DATE: 4/2011AZ2EK CHASSIS

Segment: P-2F

KDL-26/32/37/40BX320,321,420 (AEP/UK)S/N range 6,000,001-6,999,999 (WS)

Page 2: Sony Kdl-40bx420 Chassis Az2ek

SERVICE MANUAL

LCD Digital Color TV

AZ2EK CHASSISSegment: P-2F

9-888-441-02

Page 3: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 3

MODEL LIST

MODEL COLOR COMMANDER DEST.MODEL COLOR COMMANDER DEST.KDL-26BX320 Black RM-ED046 AEP/UKKDL-26BX321 Black RM-ED046 AEP/UK

KDL-32BX320 Black RM-ED046 AEP/UKKDL-32BX321 Black RM-ED046 AEP/UKKDL-32BX420 Black RM-ED046 AEP

KDL-37BX420 Black RM-ED046 AEP

KDL-40BX420 Black RM-ED046 AEP/UK

Page 4: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 4

WARNINGS AND CAUTIONS - ENGLISH

CAUTIONThese servicing instructions are for use by qualified service personnel only.To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TVBe sure to follow these guidelines to protect your property and avoid causing serious injury.• Carry the TV with an adequate number of people; larger size TVs require two or more people.• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

Page 5: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 5

WARNINGS AND CAUTIONS - FRENCH

ATTENTION!!Ces instructions de service sont à l’usage du personnel de service qualifi é seulement. Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.

WARNING!!Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.

POUR TRANSPORTER LE TÉLÉVISEURTenez compte de ce qui suit pendant l’installation du téléviseur :• Débranchez tous les câbles avant de transporter le téléviseur.• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

ALERTE!!Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est directement raccorde a l’alimentation du secteur.

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

Page 6: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 6

WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANELWhen repairing the LCD panel, be sure you are grounded by using a wrist band.When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.2) Do not scratch or press on the panel with any sharp objects.3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.4) Do not expose the LCD panel to direct sunlight.5) Avoid contact with water. It may cause a short circuit within the module.6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)7) Always clean the LCD panel with a soft cloth material.8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

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KDL-26/32/37/40BX320,321,420(AEP/UK) 7

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

Page 8: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 8

SAFETY CHECK-OUT

Leakage TestThe AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The

“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly allbattery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth GroundA cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground.If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

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KDL-26/32/37/40BX320,321,420(AEP/UK) 9

SELF DIAGNOSIS FUNCTION

DIAGNOSTIC TEST INDICATORSWhen an error occurs, the STANDBY LED will flash a set number of times to indicate the possible cause of the problem.If there is more than one error, the LED will identify the first of the problem areas.Result for all of the following diagnostic items are displayed on screen.If the screen displays a “0”, no error has occurred .

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.The number of times the LED flashes translates to a probable source of the problem.A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

STBY LEDFlash time

Service menu Itemname

(Screen Display)Diagnostic Item Description

2 MAIN_POWE Main Power Over Voltage ProtectionDC_ALERT1 DC_ALERTAUDIO_PROT Audio Abnorm al Detection

4 BALANCER_ERR Not usedTCON_ERR Not used

PANEL_ID__NVM_ERR Panel ID NVM Error6 BACKLITE_ERR Back Light Error (Panel Inverter)7 TEMP_ERR Therm al Error8 - Not used9 - Not used10 - Not used11 - Not used12 - Not used

3

5

0.50.5

3

DISPLAY OF STANDBY LED FLASH COUNT

SELF-DIAGNOSTIC SCREEN DISPLAYFor errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen:

[To Bring Up Screen Test]In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

5

* : Note that this differs from entering the service mode (volume +)

*

Info TV POWERChannel Volume

Page 10: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 10

SELF CHECK

BACK <<002 MAIN_POWER 000003 DC_ALERT1    000003 AUDIO_PROT    000004 BALANCER_ERR    000005 TCON_ERR    000005 PANEL_ID_NVM_ERR    000006 BACKLITE_ERR    000007 TEMP_ERR    000

12345‐67891‐23456[Home] Exit

SELF DIAGNOSIS FUNCTION

[SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY]

Error count

Item name

STBY LED flash time

Total operation time by hour

Boot count

Panel operation time by hour

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List1. Error history and Error count : Press the Channel 8 => Channel 0 .2. Panel operation time : Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screenTo exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

Page 11: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 11

• Items with no part number and no description are not stocked because they are seldom required for roution service.• The construction parts of an assembled part are indicated with a collation number in the remark colum.• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

SEC 1. DISASSEMBLY AND PARTS LIST

IMPORTANT: When replacing LCD Panel or Circuit Boards ensure that all Radiation Sheets and Insulation Sheets are in their

correct positions in the TV set.

Page 12: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 12

REF. No. PART No. DESCRIPTION REMARK

1 WS0020401 REAR COVER (GW26)2 WS0018201 COVER, NECK (M3B)3 WS0018101 NECK (M3B)

4 WS0017601 BASE (M3B) ASSY BX320

WS0017701 BASE (M5B) ASSY BX321

WS0030801 SCREW +BVTP2 4X16

WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3

WS0002901 SCREW, +PSW M5X16WS0018001 SCREW, +PSW M4X10

1-1. KDL-26BX320/321

1-1-1. REAR COVER ASSY AND STAND BLOCK

1-1-2. NECK COVER, NECK AND BASE ASSY

3

4

DISASSEMBLY AND PARTS LIST

2

1

Page 13: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 13

REF. No. PART No. DESCRIPTION REMARK

11 WS0016001 SWITCH UNIT12 WS0015801 STATIC CONVERTER (TV)-G1313 WS0020001 BRACKET, VESA (GW26)14 WS0019701 CONNECTOR ASSY 26 FFC WXGA EU15 WS0016301 MOUNTED PWB A16 WS0017001 BRACKET, SIDE (EU) (GW)17 WS0020501 POWER SUPPLY CORD (WITH CORE)18 WS0018301 COVER, UNDER (GW26)19 WS0019601 LOUDSPEAKER (4X10CM)20 WS0020101 BRACKET, SP (GW26R)21 WS0020201 BRACKET, SP (GW26L)

WS0020701 SCREW, +PSW M3X8

WS0030801 SCREW +BVTP2 4X16

WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3

WS0018001 SCREW, +PSW M4X10

WS0030701 SCREW, +PSW M4X8

DISASSEMBLY AND PARTS LIST

1-1. KDL-26BX320/321

1-1-4. SPEAKER BRACKET AND SPEAKER

11

12

15

16

17

1-1-3. G13 BOARD, A BOARD, SWITCH UNIT, VESA BRACKET AND SIDE BRACKET

21

19

20

18

BOTTOM FRAME

13 14

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KDL-26/32/37/40BX320,321,420(AEP/UK) 14

REF. No. PART No. DESCRIPTION REMARK

31 WS0016901 PANEL SUPPORT (A)32 1-811-375-11 LCD PANEL (A26V7)33 WS0020301 BEZEL (GW26)34 WS0016501 MOUNTED PWB H

DISASSEMBLY AND PARTS LIST

1-1. KDL-26BX320/321

1-1-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY

34

33

32

31

Page 15: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 15

REF. No. PART No. DESCRIPTION REMARK

1 WS0018701 REAR COVER (GW32)2 WS0018801 BRACKET, VESA (M6) (GW)3 WS0018201 COVER, NECK (M3B)4 WS0018101 NECK (M3B)5 WS0017601 BASE (M3B) ASSY BX320,420

WS0017701 BASE (M5B) ASSY BX321

WS0030801 SCREW +BVTP2 4X16WS0031101 SCREW, M3X12LWS0010101 SCREW +BVTP 3X12 TYPE2 IT-3

WS0002901 SCREW, +PSW M5X16

WS0018001 SCREW, +PSW M4X10

1-2. KDL-32BX320/321, BX420

1-2-1. REAR COVER ASSY AND STAND BLOCK

1-2-2. VESA BRACKET, NECK COVER, NECK AND BASE ASSY

4

5

DISASSEMBLY AND PARTS LIST

3

2

1

Page 16: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 16

REF. No. PART No. DESCRIPTION REMARK

11 WS0016001 SWITCH UNIT12 WS0015801 STATIC CONVERTER (TV)-G1313 WS0016701 CONNECTOR ASSY 32 FFC WXGA EU BX320,321

WS0016801 CONNECTOR ASSY 32 FFC FHD EU BX42014 WS0016301 MOUNTED PWB A BX320,321

WS0016401 MOUNTED PWB A BX42015 WS0017001 BRACKET, SIDE (EU) (GW)16 WS0019301 POWER SUPPLY CORD (WITH CORE)17 WS0018301 COVER, UNDER (GW26)18 WS0017101 BRACKET, VESA (GW32)19 WS0016601 LOUDSPEAKER (4X10CM)20 WS0018401 BRACKET, SP (GW32R)21 WS0018501 BRACKET, SP (GW32L)

WS0020701 SCREW, +PSW M3X8

WS0030801 SCREW +BVTP2 4X16

WS0010101 SCREW +BVTP2 3X12

WS0030701 SCREW, +PSW M4X8

DISASSEMBLY AND PARTS LIST

1-2. KDL-32BX320/321, BX420

1-2-4. VESA BRACKET, BOTTOM FRAME AND H BOARD

11

13

1214

15

16

1-2-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET

20

19

21

17

BOTTOM FRAME

18 18

Page 17: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 17

REF. No. PART No. DESCRIPTION REMARK

31 WS0016901 PANEL SUPPORT (A)32 1-811-376-11 LCD PANEL (A32VE) BX320,321

1-811-377-11 LCD PANEL (A32VC) BX42033 WS0018601 BEZEL (GW32)34 WS0016501 MOUNTED PWB H

DISASSEMBLY AND PARTS LIST

1-2. KDL-32BX320/321, BX420

1-2-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY

34

33

32

31

Page 18: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 18

REF. No. PART No. DESCRIPTION REMARK

1 WS0023001 REAR COVER (GW37)2 WS0018801 BRACKET, VESA (M6) (GW)3 WS0022501 COVER, NECK (ML3B)4 WS0022401 NECK (ML3B)5 WS0022301 BASE STAND (ML3B)

WS0002901 SCREW, +PSW M5X16WS0030701 SCREW, +PSW M4X8WS0031201 SCREW, T4X25LWS0010101 SCREW, +BVTP2 3X12WS0018001 SCREW, +PSW M4X10

1-3. KDL-37BX420

1-3-1. REAR COVER ASSY AND STAND BLOCK

1-3-2. VESA BRACKET, NECK COVER, NECK AND BASE ASSY

45

DISASSEMBLY AND PARTS LIST

3

2

1

Page 19: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 19

REF. No. PART No. DESCRIPTION REMARK

11 WS0016001 SWITCH UNIT12 WS0022101 STATIC CONVERTER (TV)-G1413 WS0022201 CONNECTOR ASSY 37 FFC FHD14 WS0016401 MOUNTED PWB A15 WS0017001 BRACKET, SIDE (EU) (GW)16 WS0023101 POWER SUPPLY CORD (WITH CORE)17 WS0022601 COVER, UNDER (GW37)18 WS0022801 BRACKET, SP (GW37L)

19 WS0016601 LOUDSPEAKER (4X10CM)

20 WS0022701 BRACKET, SP (GW37R)

WS0020701 SCREW, +PSW M3X8WS0030801 SCREW, +BVTP2 4X16WS0010101 SCREW +BVTP2 3X12WS0030701 SCREW, +PSW M4X8WS0018001 SCREW, +PSW M4X10

DISASSEMBLY AND PARTS LIST

1-3. KDL-37BX420

1-3-4. BOTTOM FRAME AND SPEAKER

11

13

12

14

15

16

1-3-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET

19

17

18

20

Page 20: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 20

REF. No. PART No. DESCRIPTION REMARK

31 WS0016901 PANEL SUPPORT (A)32 1-811-374-11 LCD PANEL (C37H4-L01)33 WS0022901 BEZEL (GW37)34 WS0016501 MOUNTED PWB H

WS0030701 SCREW, +PSW M4X8WS0031201 SCREW, T4X25L

DISASSEMBLY AND PARTS LIST

1-3. KDL-37BX420

1-3-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY

3334

32

31

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KDL-26/32/37/40BX320,321,420(AEP/UK) 21

REF. No. PART No. DESCRIPTION REMARK

1 WS0024001 REAR COVER (GW40)2 WS0018801 BRACKET, VESA (M6) (GW)3 WS0022501 COVER, NECK (ML3B)4 WS0022401 NECK (ML3B)5 WS0022301 BASE STAND (ML3B)

WS0030801 SCREW +BVTP2 4X16WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3WS0002901 SCREW, +PSW M5X16WS0030701 SCREW, +PSW M4X8

1-4. KDL-40BX420

1-4-1. REAR COVER ASSY AND STAND BLOCK

1-4-2. VESA BRACKET, NECK COVER, NECK AND BASE ASSY

4

5

DISASSEMBLY AND PARTS LIST

3

2

1

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KDL-26/32/37/40BX320,321,420(AEP/UK) 22

REF. No. PART No. DESCRIPTION REMARK

11 WS0016001 SWITCH UNIT12 WS0022101 STATIC CONVERTER (TV)-G1413 WS0023301 CONNECTOR ASSY 40 FFC FHD14 WS0016401 MOUNTED PWB A15 WS0017001 BRACKET, SIDE (EU) (GW)16 WS0024101 POWER SUPPLY CORD (WITH CORE)17 WS0022601 COVER, UNDER (GW37)18 WS0023801 BRACKET, SP (GW40L)19 WS0016601 LOUDSPEAKER (4X10CM)20 WS0023701 BRACKET, SP (GW40R)

WS0020701 SCREW, +PSW M3X8

WS0030801 SCREW +BVTP2 4X16WS0010101 SCREW +BVTP2 3X12

WS0018001 SCREW, +PSW M4X10

DISASSEMBLY AND PARTS LIST

1-4. KDL-40BX420

1-4-4. BOTTOM FRAME AND SPEAKER

11

13

1214

15

16

1-4-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET

20

1918

17

BOTTOM FRAME

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KDL-26/32/37/40BX320,321,420(AEP/UK) 23

DISASSEMBLY AND PARTS LIST

1-4. KDL-40BX420

1-4-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY

34

33

32

31

REF. No. PART No. DESCRIPTION REMARK

31 WS0016901 PANEL SUPPORT (A)32 1-811-329-11 LCD PANEL (S40ESP)33 WS0023901 BEZEL (GW40)34 WS0016501 MOUNTED PWB H

WS0030801 SCREW +BVTP2 4X16

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KDL-26/32/37/40BX320,321,420(AEP/UK) 24

DISASSEMBLY AND PARTS LIST

1-5-1. MISCELLANEOUS

WS0030501 BAG ASSY, SCREW (B) - (Contains Screw Part Numbers: WS0002901(4 pcs) & WS0018001(3 pcs))

1-5-2. ACCESSORIES

* WS0019001 MANUAL, INSTRUCTION* WS0019101 MANUAL, INSTRUCTION* WS0019201 MANUAL, INSTRUCTION

WS0015901 REMOTE COMMANDER (RM-ED046)

1-5. OTHER PARTS

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KDL-26/32/37/40BX320,321,420(AEP/UK) 25

SEC 2. ADJUSTMENT

HOW TO ENTERING SERVICE MODE

1) Turn on the main power switch to place this set in standby mode.

2) Press the buttons on the remote commander as follows, and entering service mode.

3) Service mode display.

Service Mode

Status Information >>Self diagnosis history >>Panel Selection    <[ SONY_WXGA_32_2 ]>NO_SIGNAL_MUTE    <[ Off ]>TUNING SYSTEM <[ AUTO ]>LVDS Spectrum (%o) <[ 20 ]>Low of HPD <[ 5 ]>

[</>]Set[Home]Exit

5Info TV POWERChannel Volume

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KDL-26/32/37/40BX320,321,420(AEP/UK) 26

ADJUSTMENT

4) How to use the remote commander.

5) After entering service mode, then turn off the power switch.

<Info><5><Vol Up><Power>Service mode on

<Other> / <Power off + on>Service mode off

/

/

The flow of control

Data Value up / down

Adjustment Item up / down

Function

Page 27: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 27

SEC 3. DIAGRAMS

3-1. BLOCK DIAGRAM

3-1-1. BLOCK

HDMIReciever

Demod

AnalogVideo In

AnalogAudio In

HDMIContro

DRAMInterface

Nand FlashInterface

LVDS

AnalogVideo Out

CLK/Crystal

IIS

PWM Audio OutSPDIF

USBInterface

I2C

UART

Servo ADCGPIO

Power

DDR512Mbit

DDR512Mbit

Flash512Mbit

USB CurrentLimitter

RF

HDMI1

HDMI2

Video1Comp1

Video2(Side)

PC

SPDIF

AudioOut

USBUSB_DPUSB_DMUSB_PWR_EN0USB_PWR_ERR

AIN1_L/R_AADCAIN2_L/R_AADCAIN3_L/R_AADCAIN6_L/R_AADC

CVBS1CVBS3Y0P/PB0P/PR0P/SOY0Y1P/PB1P/PR1P/SOY1BP/GP/RP/VSYNC/HSYNC

RX0_0/1/2/CRX1_0/1/2/C

SAWFilter

ADCINN/P_DEMODTUNER_DATA/CLKIF_AGC

Crystal

RA*/RBA*/RDQRDQM*

PDD*/etc crystal incrystal out

Buffer

H?Board

IRLEDLightSensor

Key Pad

SpeakerOut

Panel

Control

T?Con

TCON_RDY

Tx even/oddLVDS_CTRL1LVDS_CTRL2

VSYNC

V_Sync

LVDS_SEL(FFC:0, othre:1)

PTSI_CLKOPCTRL0OPCTRL1OPCTRL2HDMI_HPD2HDMI_SDA2HDMI_SCL2

AOMCLKAOBCK

AOLRCKAODATA0

AudioAMP

AL0/AR0_PWMDACASPDIF

EEPROM128Kbit

WS

DDC_LUT1DDC_LUT0

DDC_LUT2

Mute

RESET_AMPAMP_MUTE

OSDA0/OSCL0

OSDA1/OSCL1

GPIO0GPIO1GPIO2GPIO3GPIO4GPIO5GPIO6GPIO7

TempSensor

AV_COMP_SEL

ADIN5_SRVADIN4_SRVADIN3_SRVADIN2_SRVADIN1 SR

KeyPad

KeyPad

12V_SWBalancer Error12V_AudioAudio AMP ErrorT-Con Error5V DetBackLight ErrorError

Detction

12V_SW

12V_A

MP

PANEL_SE

L

Balanc

erErr

PANEL_SEL

IR

PowerKey

Reset

OIRI

PTSI_CLKPTSI_VALIDPTSI_SYNCPTSI_D0 ? D7

Power /Inverter

POWER ON ENABLEAC OFF DET

LVDS POWR ONInverter Dimming

EEPROM

WC

RSTIC

Keep100msor more

3.3STBY

OSDA0/OSCL0

OSDA0/OSCL0

OSDA0/OSCL0

OSDA0/OSCL0

DD & LDO

AVDD12(1.2V)AVDD33(3.3V)VCCK(1.0V)VCC2IO(1.8V)VCC3IO(3.3V

HDMI_SDA0/SCL0HDMI_HPD0/1/2PWR5V_0/1/2HDMI_CEC

Page 28: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 28

3-1. BLOCK DIAGRAM

3-1-2. RESET/I2C & UART

DIAGRAMS

HDMI2

HDMI_SCL1/HDMI_SDA1

D-SUB15For Debug

U0TXU0RX

Tuner

HDMI1

OSDA0/OSCL0

OSDA1/OSCL1

TUNER_CLK/TUNER_DATA

HDMI_SCL0/HDMI_SDA0

Audio AMP

T-ConEEPROMTemp

SensorLight

Sensor

3V3_SW

5V_TUNER

3V3_SW

3V3_SW

UART

I2C

3V3_SW

MT5388

Reset IC

Flash512Mbit

AudioAMP

EEPROM WS#

WP

ORESET#

USBOCP

ENUSB_PWR_EN

RESET_AMPGPIO_7

MT5388

Page 29: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 29

DIAGRAMS

3-2-1. KDL-26BX320/321

T-CON BoardPanel

CN1CN202

CN8156

CN13

CN17

CN9101 IR board

Key Pad board

CN6401

G13

Power BoardInverter

CN6402

Main board

3-2. CONNECTOR DIAGRAM

Page 30: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 30

DIAGRAMS

3-2-2. KDL-32BX320/321

T-CON BoardPanel

CN1CN202

CN8156

CN13

CN17

CN9101 IR board

Key Pad board

CN6401

G13

Power BoardInverter

CN6402

Main board

Page 31: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 31

DIAGRAMS

3-2-3. KDL-32BX420

T-CON BoardPanel

CN2CN202

CN8156

CN13

CN17

CN9101 IR board

Key Pad board

CN6401

G13

Power BoardInverter

CN6402

Main board

Page 32: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 32

DIAGRAMS

3-2-4. KDL-37/40BX420

T-CON BoardPanel

CN2CN202

CN8156

CN13

CN17

CN9101 IR board

Key Pad board

CN6401

G14

Power BoardInverter

CN6402

Main board

Page 33: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 33

DIAGRAMS

3-3. CIRCUIT BOARDS LOCATION

Switch Unit

Switch Unit

KDL-26BX320/321 KDL-32BX320/321/420

KDL-40BX420

A Board

A Board

H Board

G13 Board

G14Board

H Board

A Board

Switch Unit

G13 Board

H Board

KDL-37BX420

G14Board A Board

Switch UnitH Board

Page 34: Sony Kdl-40bx420 Chassis Az2ek

KDL-26/32/37/40BX320,321,420(AEP/UK) 34

END

9-888-441-02

English11EP7100-1Made in U.K.

© 2011. 05

Sony CorporationSony UK

Service Promotions Dept.