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Sonic 134D/DL Ultrasonic Thickness Gauge Operation Manual March 2006 PN 7720133 USER’S MANUAL

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  • Sonic 134D/DL Ultrasonic Thickness Gauge

    Operation ManualMarch 2006PN 7720133

    USERS MANUAL

  • In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment, this symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to your local Olympus distributor for return and/or collection systems available in your country.

    Copyright 2006 by Olympus NDT, Inc. All rights reserved.No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without the written permission of Olympus NDT, except where permitted by law. For information, contact: [email protected].

    Other product names mentioned in this document may be trademarks of their respective companies, and are mentioned for identification purposes only.

    Printed in the United States of America.

  • Warranty

    Warranty

    The Sonic 134D/DL Ultrasonic Thickness Gauge has been designed and manufactured as a high quality instrument.Inspect the unit thoroughly upon receipt for evidence of external or internal damage that may have occurred during shipment. Notify the carrier making the delivery immediately of any damage, since the carrier is normally liable for damage in shipment. Preserve packing materials, waybills, and other shipping documentation in order to establish damage claims. After notifying the carrier, contact Olympus NDTTM so that we may assist in the damage claims, and provide replacement equipment, if necessary. Olympus NDT guarantees the Sonic 134D/DL Ultrasonic Thickness Gauge to be free from defects in materials and workmanship for a period of one year (twelve months) from date of shipment. This warranty only covers equipment that has been used in a proper manner as described in this instruction manual and has not been subjected to excessive abuse, attempted unauthorized repair, or modification. DURING THIS WARRANTY PERIOD, Olympus NDT LIABILITY IS STRICTLY LIMITED TO REPAIR OR REPLACEMENT OF A DEFECTIVE UNIT AT ITS OPTION. Olympus NDT does not warrant the Sonic 134D/DL Ultrasonic Thickness Gauge to be suitable of intended use, or fitness for any particular application or purpose. Olympus NDT accepts no liability for consequential or incidental damages including damage to property and/or personal injury. In addition to our standard one year warranty, Olympus NDT also offers an optional two year warranty (call for further details).This warranty does not include transducers, transducer cables, or battery. The customer will pay shipping expense to the Olympus NDT plant for warranty repair; Olympus NDT will pay for the return of the repaired equipment. (For instruments not under warranty, the customer will pay shipping expenses both ways.)In this manual, we have attempted to teach the proper operation of the Sonic 134D/DL Ultrasonic Thickness Gauge consistent with accepted flaw detection techniques. We believe the procedures and examples given are accurate. However, the information contained herein is intended solely as a teaching aid and should not be used in any particular application without independent testing and/or verification by the operator or the supervisor. Such independent verification of procedures become more important as the criticality of the application increases.For these reasons, we make no warranty, expressed or implied, that the techniques, examples, or procedures described herein are consistent with industry standards nor that they will meet the requirements of any particular application. Olympus NDT expressly disclaims all implied warranties of merchantability and of fitness for any particular application.Olympus NDT reserves the right to modify all products without incurring the responsibility for modifying previously manufactured products. Olympus NDT does not assume any liability for the results of particular installations, as these circumstances are not within our control.THE WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES WHETHER STATUTORY, EXPRESS, OR IMPLIED (INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OR TRADE).

  • PowerLink Introduction

    The PowerLink feature enables the Sonic 134D instrument family to recognize Nortec PowerLink probes and scanners, configuring the instrument according to the parameters programmed into the ID chip.Each PowerLink probe is programmed at the factory to identify itself by model number, pre-selected operating frequency, and serial number.

    PowerLink Connection The PowerLink connection is automatically made when a PowerLink probe is connected into the Sonic 134D instrument. When the PowerLink probe is connected to the instrument, the screen displays:

    Part Number of Probe Last Operating Frequency Serial Number Operating Mode Cancel / Confirm Prompt

    To proceed without using the PowerLink feature, press the ENTER key followed by the MAIN key.To use the PowerLink feature, rotate the SmartKnob clockwise to change SET INST? from CANCEL to CONFIRM. Pressing the ENTER key will download the information from the ID chip to the instrument. A new screen displays:

    Probe Description Operating Frequency Serial Number Coil Type Operating Mode Date Pre-Stored Programs

    After the PowerLink screen appears, you can recall any program that has been saved in the program storage menu. By rotating the SmartKnob clockwise, the list of pre-stored programs and the date stored will appear at the bottom of the display.

    For every probe, PowerLink can be bypassed to allow the probe to be used for any applicable test.PowerLink is an additional capability when used on Eddy Current instruments.

  • PowerLink Introduction

    Note: Probe operation may be erratic if a probe is being driven at less than 1/10th ofits rated frequency in High Probe Drive. To avoid this problem, do NOTdrive a probe at less than 1/10th of its rated frequency.

  • Table of Contents

    Table of Contents

    Warranty

    1 Preparation for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91.1 Unpacking the Sonic 134D/DL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91.2 Sonic 134D/DL Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91.3 Sonic 134D/DL Optional Accessories/Compatible Transducers . . . . . . . . . . . . . . . . . 101.4 Initial Inspection Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.5 Sonic 134D/DL Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121.6 Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131.7 Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

    2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    3 Control Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193.1 Instrument Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193.2 Power Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203.3 MODE Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203.4 +/- Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203.5 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213.6 Basic Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223.7 134D Control Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223.8 134DL Control Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

    4 Sonic 134D/DL App Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394.1 Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394.2 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394.3 Elevated Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

    5 Sonic 134D/DL Computer Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415.1 Error Prompts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415.2 RS-232 Protocol and Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425.3 RS-232 Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

  • 6 Sonic 134D/DL Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

    7 GaugeMaster Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497.2 Minimum System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507.3 Installing GaugeMaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507.4 Starting GaugeMaster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507.5 GaugeMaster Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517.6 Quick Configuring the Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

  • Preparation for Operation

    9

    1 Preparation for Operation

    Whats in the section?

    1.1 Unpacking the Sonic 134D/DL1.2 Sonic 134D/DL Package1.3 Sonic 134D/DL Optional Accessories1.4 Initial Inspection Checklist1.5 Sonic 134D/DL Features1.6 Power Requirements1.7 Operating Environment

    1.1 Unpacking the Sonic 134D/DL

    All cartons should be opened and inspected upon receipt. The cartons and contents should be inspected for any signs of damage that may have occurred during shipment. If damage is noted, contact the carrier and retain the damaged shipping materials until an inspection can be performed by a representative of the carrier.

    With the exception of the external accessories, all Sonic 134D/DL options are installed before the unit is shipped. Check the contents of the carton or cartons against the Packing List to ensure that all accessories ordered have been received.

    1.2 Sonic 134D/DL Package

    A typical Sonic 134D/DL instrument consists of the following five (5) major components:

    1. Base Unit

    2. Battery Door Module 3. Batteries4. Transducer5. Tilt Bail

    The Battery Door module is attached in much the same way with a sturdy, but easily removable screw through the center of the module to the bottom of the Base unit. The

  • 10

    PowerLink transducers use the dual coax system on the top of the instrument. The Tilt Bail is attached to the back of the instrument, either in the up or down position.

    Note: For safety, do not attach a lanyard to the Tilt Bail to support the weight of theinstrument.

    1.3 Sonic 134D/DL Optional Accessories

    A variety of optional accessories are available for the Sonic134D/DL instrument. A list of some of these options follows. For specific needs not listed below, contact your sales representative.

  • Preparation for Operation

    11

    Note: Other transducers for special applications are available. Contact your salesrepresentative.

    1.4 Initial Inspection Checklist

    After the Sonic 134D/DL has been unpacked and the contents of the carton have been checked against the packing list, a visual inspection and a basic operation test should be performed.1. Cosmetic or structural damage?2. Instrument Power ON?3. Power ON Self Test?4. LCD Sign On Message display?

  • 12

    1.5 Sonic 134D/DL Features

    The Sonic134D thickness gauges are reliable, user-friendly, light weight, handheld ultrasonic gauges.

    The Sonic 134D model is the base thickness gauge featuring a large easy to read 0.5 inch custom numeric display, automatic V-path compensation, PowerLink transducer recognition, and a rugged case design.

    The Sonic 134D can be factory upgraded to a Sonic 134DL.

    The Sonic 134DL model adds to the feature set of the Sonic134D with 8000 data logging memory locations spread across (up to) 999 user files, printer support for report generation and extended serial communication commands to access data.

    Figure 1-1: Sonic 134D

    SONIC 134D

    THK CAL

    ALARM GAIN

    MODE

    ON/

    OFF

  • Preparation for Operation

    13

    Figure 1-2: Sonic 134DL

    1.6 Power Requirements

    As a fully portable inspection instrument, the Sonic 134D family of gauges rely on four (4) AA alkaline batteries as the primary source of power. Four alkaline batteries provide power up to 100 hours of continuous operation in the Sonic 134D, DL models.

    The battery compartment is located on the bottom of the unit and is conveniently accessed by loosening the quick release screw and removing the battery cover.

    Batteries are easily replaced, however, it should be noted that all four batteries need to be replaced as a group. It is equally important to compare the polarity of the batteries with the battery door module. If the batteries are installed incorrectly, the Sonic 134D instrument will not operate.

    The low battery icon on the Base Unit LCD will illuminate when the batteries require changing. When this indicator turns on there is approximately 30 minutes of battery life remaining and the instrument will automatically shut off in 20 minutes.

    SONIC 134DL

    THK CAL

    ALARM GAIN

    MODE

    ON/

    OFF

    FILE DATA

  • 14

    In order to extend battery life, the Sonic 134D instrument will automatically shut itself off after approximately 10 minutes of non-use (no key presses or thickness readings). If the instrument will be off for an extended period of time, remove the batteries to extend their storage life.

    Note: Internal memory batteries should be charged during calibration every twoyears.

    1.7 Operating Environment

    The Sonic 134D/DL is designed as a portable instrument and requires no special site preparation. When in operation, the instrument should be firmly supported to prevent damage due to a fall. The unit should be protected from water and chemical spills, and rapid temperature changes. The unit should be operated away from large electrical equipment that may interfere with the operation of internal circuitry.

  • Sonic 134D/DL Technical Data

    15

    2 Sonic 134D/DL Technical Data

    Whats in this section?

    2.1 Sonic 134D Specifications2.2 Sonic 134DL Specifications

    2.1 Sonic 134D Specifications

    2.1.1 Pulser

    Pulser Type Spike PulserPulse Voltage 130 Volts Damping Fixed 150 Ohms 5%Measurement Modes Dual, Initial Pulse to First Echo only

    2.1.2 Receiver

    Receiver Bandwidth 0.3 MHz to 13 MHzBandpass Filter Low (0.3 MHz to 4 MHz); High (3 MHz to 13 MHz)Gain Automatically set through PowerLink, manual +3 dB and -3 dB settings, 40 to 80 dB, accuracy better than 2dB

    2.1.3 Timebase

    Range 0.020" - 25.00"Velocity 0.060 to 0.600"/s (1.5 to 15.2 mm/s)Resolution 0.001" from 0.020" to 9.999" 0.01" from 10.00" to 25.00"Accuracy Measurement Accuracy (in steel)0.020-9.999" to 0.002": with custom V-Path programmed transducers.0.020-9.999" to 0.003", + 1 count: with standard V-Path programmed V-path transducers.10.00-25.00" to 0.004", + 1 count

    Repetition Rate Varies with thickness and resolution. Up to 1 kHz max.

  • 16

    Zero Adjustment Automatic

    V-Path Correction Microprocessor controlled

    2.1.4 General

    Instrument Shutoff Automatic-10 minutes with no usage or manual ON /OFF

    Measurement Selectable via GaugeMaster -hold last reading or blank display on uncoupled

    Alarm Limits Operator adjustable high and low set points with visual and operator controlled audible alarm

    Differential Mode Difference between operator entered value and actual value with visual and operator controlled audible alarms.

    Display Update Rate 4 Hz (20 Hz in fast scan mode)

    Thickness 4- Digit LCD

    Display Character Height - 0.5", LED Backlight with Manual ON/OFF

    Power Supply 4 each 1.5 V AA Alkaline cells

    Battery Life 100 hours with backlight on 1/3 of the time typical at 75F.

    Low Battery Front panel display, an icon indicates less than 1/2 hour operating time remaining.

    Dimensions 6.5" L x 3.1" W x 1.6" D

    Weight 13.5 oz with batteries

    Operating Temp +10F to 120F (-10C to 50C)

  • Sonic 134D/DL Technical Data

    17

    Operating Humidity 0% to 95% RH

    StorageTemp -4 to 156F (-20 to 70C)

    Outputs RS-232

    2.2 Sonic 134DL Specifications

    The Sonic 134DL specifications include all of the Sonic 134D specifications and the following to support the data logging functions:

    Data Logging Memory 8000 readings

    Data Files Up to 999 user selected

    Data Output Port RS-232 output only

  • 18

  • Control Descriptions

    19

    3 Control Descriptions

    Whats in this section?

    3.1 Instrument Controls3.2 Power Button3.3 MODE Key3.4 +/- Keys3.5 Display3.6 Basic Operations3.7 134D Control Descriptions3.8 134DL Control Descriptions

    3.1 Instrument Controls

    This section covers the operation al controls of the Sonic 134D/DL.

    Figure 3-1: Sonic 134D/DL Controls

    ThicknessDisplay

    +/- Keys

    Battery Compartment

    MODE Key

    POWER Key

    LOGLOG Key

    SONIC 134DL

    FILE DATA

    THK CAL

    ALARM GAIN

    MODE

    ON/

    OFF

  • 20

    Figure 3-1A: Attaching Probe

    3.2 Power Button

    The Power button toggles power ON/OFF. Immediately after power is turned ON, initialization begins and the instrument determines configuration, performs power-up diagnostics and calibration, and readies itself for operation.

    3.3 MODE Key

    The MODE key toggles the instrument menus and selects parameters for editing, depending on the test.

    3.4 +/- Keys

    The +/- keys are used adjust parameters and select test types.

    SONIC 134D

    THK CAL

    ALARM GAIN

    SONIC 134D

    THK CAL

    ALARM GAIN

    To attach probe:Align pins on probeplug with receptacleon 134D/DL, and push straight in.(do NOT force!)

  • Control Descriptions

    21

    3.5 Display

    3.2Power Button

    The Power button toggles instrument power on and off. Immediately after power is turned ON,an initialization routine is started. The instrument microprocessor determines the instrumentconfiguration, performs power up diagnostics and calibration, and readies the instrument foroperation.

    3.3MODE Key

    The MODE key toggles the instrument menus and selects parameters for editing, depending onthe particular test.

    3.4+/- Keys

    The +/- keys are used to adjust parameters and select test types.

    3.5DisplayImmediately after power is turned on, the LCD display will turn on the entire display to allow verification of the alphanumeric and iconic segments.

    After a few moments, the LCD display will change to display a numeric FPGA version code. At this point, pressing the ( + ) and ( - ) keys simultaneously will perform an instrument reset to factory default parameters. Following the FPGA code is the firmware version.

    Note: Placing the LCD display in direct sunlight results in temporary fade due tothe elevation of internal liquid temperature. Shade the display to avoid this.

  • 22

    3.6 Basic Operations

    The Base Unit ON/OFF key is used to turn the gauge on and off.

    With a transducer connected, the Sonic 134D instrument will display the transducer PowerLink ID number and perform an auto zero.

    Then, the instrument changes to the thickness measurement mode that is defined by the flashing indicator immediately below the THK text.

    From the fully ON display notice that there are several alphabetic and three (3) iconic symbols around the edge of the numeric display. These represent different modes or features that the instrument is capable of performing. Access these modes by using the MODE key.

    Pressing the MODE key once will step one feature at a time through the backlight, high calibration, low calibration, velocity calibration, and inch/mm selections. Use the ( + / - ) keys to make adjustments to the selected feature.

    To access the other menu functions (high/low alarm, etc.), the Sonic 134D/DL must be turned OFF and while holding the MODE key down, turned back ON (the MODE key only needs to be pressed until the software revision has been displayed). This will allow the Sonic134D/DL to access all of the control functions when the MODE button is pressed. The next time the Sonic 134D/DL is turned OFF and then back ON, the MODE key will access the short list of menu items described above.

    Indicators of features that are adjusted to be ON will remain ON when the instrument is returned to the Thickness Measurement mode. This provides the status of the instrument with just a quick glance at the numeric display.

    A limited number of the features provide extra information or adjustments when the LOG key is pressed. But, the typical use for the LOG key is to store thickness readings in the data logger on the Sonic 134DL. The following section describes all the features of the Sonic 134D and how these features are used and adjusted.

    3.7 134D Control Descriptions

    The Sonic 134D is the standard thickness gauge. It has a rugged case with a simple four key interface and ON/OFF key. The features include: 1 and 2 point calibration Low battery indicator

  • Control Descriptions

    23

    Inch/millimeter selection Tri-level gain adjustment Minimum capture mode Differential mode Adjustable high/low alarms

    The Sonic134D Thickness gauge is very flexible and can be factory upgraded to a data logger (134DL).

    3.7.1 Thickness Measurement Mode (THK)

    The triangle indicator under the THK text on the Base Unit display will illuminate when the instrument is in Thickness Measurement mode.

    Figure 3-1: Thickness Measurement ModeA flashing indicator signifies a transducer that is not in good contact with the test part (uncoupled condition) while a solidly ON indicator signifies that the transducer is in good contact with the test part (coupled condition). When uncoupled, the numeric display will either show a 1or will HOLD the last valid reading. When coupled, the numeric portion of the display will show the actual thickness or the differential thickness. Only in this Thickness Measurement mode can data be logged into the Sonic134DL.

    3.7.2 Low Battery

    The nearly empty battery icon is the low battery indicator. This indicator displays automatically when the instrument has approx. 30 min. of power remaining. In order to

  • 24

    safeguard the instrument memory, the Sonic 134D will automatically shutoff 20 min. after the low battery indicator displays. It is recommended that the batteries be replaced as soon as possible when the low battery indicator displays.

    3.7.3 Backlight

    The Backlight status is indicated by the lightbulb icon on the LCD display. When the backlight has been selected with the MODE key, the numeric display will show either ON/ OFF, or AUTO. The ( + ) and ( - ) keys change the setting. When set to ON, the backlight is ON continuously, indicated by the lightbulb staying on when in the THK mode. When set to AUTO, the backlight comes ON only when the instrument detects that it is coupled. This is indicated by the lightbulb being on continuously and AUTO is indicated when in this adjustment mode.

    Figure 3-3: Backlight StatusTo conserve on battery life, the Backlight automatically returns to the OFF setting when the gauge is turned off. When set to OFF, the backlight and lightbulb are off. To adjust another feature simply press the MODE key to move on. To return to the Thickness Measurement mode either wait 20-30 seconds and the instrument will automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    3.7.4 HLV - CALibration

    The Sonic 134D allows three modes of thickness measurement calibration: single point, two point, and velocity. We recommend that single point be used for steel only.

    Figure 3-4: Calibration Display

  • Control Descriptions

    25

    Note: Transducer wear causes gradual degradation of single point readingthickness accuracy. Use 2 pt calibration for best thickness accuracy results.

    3.7.5 Single Point Calibration (1-Pt)

    The Single Point Calibration mode uses the auto zero of the transducer and a single calibration point to provide the calibration of the instrument.

    This mode is accessed by pressing the MODE key until either 1-Pt or 2-Pt is shown on the numeric display. Using the ( + / - ) keys, select 1-Pt. Press the MODE key so that High under CAL is displayed on the Measurement Display. Calibration is performed using the thickest known sample.

    Couple the transducer to the test piece and using the ( + / - ) keys, match the displayed thickness value to the actual known thickness.

    If the transducer is uncoupled, the current calibration value is displayed. When the current calibration value matches the displayed value the instrument is calibrated and can be used to measure. To adjust another feature simply press the MODE key to move on.

    To return to the Thickness Measurement mode either wait and the instrument will automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    Figure 3-5: Single Point Calibration Mode

    Note: Calibration should be performed at the high end of the inspection range.

  • 26

    3.7.6 Two point Calibration (2 Pt)

    Figure 3-6: Two Point Calibration DisplaysTwo point calibration mode uses two distinct known thicknesses, a High calibration point and a Low calibration point to calibrate the instrument. The Two Point Calibration mode is accessed by pressing the MODE key until either 1-Pt or 2-Pt is shown on the numeric display. Using the ( + / - ) keys, select 2-Pt. Press the MODE key, so that, High under CAL is displayed on the Measurement Display.

    Couple the transducer to the thickest known test piece, and then use the ( + / - ) keys to match the displayed thickness value to the actual known thickness.

    When these match, press the MODE key again to turn on the Low under CAL. Couple the transducer to the thinnest known test piece, and then use the ( + / - ) keys to match the displayed thickness value to the actual known thickness.

    It is recommended that the High calibration point should be verified. If the transducer is uncoupled, the current calibration value is displayed. When the current calibration value matches the displayed value the instrument is calibrated and can be used to measure.

    To adjust another feature, simply press the MODE key to move on. To return to the Thickness Measurement mode, either wait 20-30 seconds for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

  • Control Descriptions

    27

    3.7.7 Velocity Cal (V)

    Figure 3-7: Velocity Calibration Mode Display

    To enter Velocity Calibration mode, press the Mode key until the V under CAL is displayed on the Measurement Display. Press either ( + / - ) keys until the correct velocity reading is displayed (either in/s or m/s) on the Measurement Display.

    To adjust another feature, simply press the MODE key to move on. To return to the Thickness Measurement mode either wait 20-30 seconds for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    If Two Point or Single Point Calibration mode is used to calibrate the thickness gauge, the sound velocity for that calibration can be viewed by pressing the Mode key until the V under CAL is displayed, and the current sound velocity is displayed.

    3.7.8 Units (in/mm)

    Figure 3-8: Units Display

    The Sonic 134D has the ability to switch between units of measure either in inches (in.) or millimeters (mm). The instrument default is in inches. However, the operator can change the units by pressing the MODE key until the indicator is pointing to either inch or mm displayed on the right hand side of the screen. The instrument will remember the last setting when powered off and will stay in that mode until changed.

  • 28

    To change the present setting, press the ( + ) key for inches or the ( - ) key for millimeters. To adjust for another feature, simply press the MODE key to move on. To return to the Thickness Measurement mode either wait 20-30 seconds for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    3.7.9 Gain (HML)

    Figure 3-9: Gain Select Display

    Three different operator controlled gain selections are available High, Medium, and Low. The instrument default is Medium, while High is +3 db, and Low is -3 db from the Medium setting. The true gain (of the Medium setting) is determined through the transducer being used and the PowerLink feature.

    The operator selects the gain by pressing the MODE key until the desired gain indicator is displayed. The Measurement Display will show either ON or OFF . If the gain setting is OFF, press the ( + ) key to turn ON the selected gain. Turning ON a gain setting automatically turns OFF all other gain settings. Only one gain mode may be ON at any given time.

    To adjust another feature, simply press the MODE key to move on. To return to the Thickness Measurement mode either wait 20-30 seconds for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    Note: When using the J3L (High Temp) transducer, the H, M, and L settings canalso be considered High (600 - 1000F), Medium (to 300 - 600F), and Low(to 300F) temperature settings.

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    3.7.10 Minimum Capture (MIN)

    Figure 3-10: Minimum Capture Displays

    Minimum capture allows the operator to set the instrument for displaying the minimum thickness reading that has been captured during a set time interval. During the capture time the instrument repetition rate is increased and the minimum thickness captured is displayed as soon as it is detected.

    The minimum value will continue to be displayed until a new minimum is found or until the end of the time interval. At the end of the time interval, if no new minimum has been found, the current thickness reading is displayed.

    To enter the Minimum Capture mode, press the MODE key until the MIN indicator is displayed. The numeric display will either show OFF or a numeric value from 1 to 15 indicating the number of seconds that the time interval has been set for. Using the ( + / - ) keys, the setting can be adjusted or turned off.

    To adjust another feature, simply press the MODE key to move on. To return to the Thickness Measurement mode either wait 20-30 seconds for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    3.7.11 Differential Measurement Mode (DIF)

    Figure 3-11: Differential Measurement Displays

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    Differential Measurement mode allows the operator to enter a given thickness and the instrument will display the difference between the preset thickness and the measured thickness.

    The operator selects the Differential Measurement mode by pressing the MODE key until the DIF indicator is displayed. The numeric display will show either OFF or ON to indicate the current state of the feature. Using the ( + / - ) keys, the DIF mode is turned either OFF or ON as desired.

    To change the preset thickness, press the LOG key. The numeric display will now show the current preset thickness. The ( + / - ) keys are used to adjust the current preset thickness. The LOG key may be used to return to the DIF state or the MODE key may be used to move on to other features.

    To return to the Thickness Measurement mode either wait for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    A few of the other features on the Sonic 134D and Sonic 134DL are affected when the instrument is in Differential Measurement mode. While DIF is ON, both the High and Low Alarm set points are converted to differential measurement values.

    3.7.12 Alarms (HI/LO)

    Figure 3-12: Alarm Displays The Sonic 134D has High and Low alarm set points, handy for indicating if the part thickness exceeds or is less than specification.

    During an Alarm condition, the HI or LO ALARM indicator flashes on the Measurement Display. The operator has the option of setting the horn to sound. (see Section HORN). The alarm level and ON/OFF status are adjusted independently.

    It is important to note that if Differential Measurement mode (DIF) is turned ON, the alarm set points are a difference value from the preset thickness (see Section DIF - Differential Measurement Mode).

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    3.7.13 Low Alarm Set Point (LO)

    Figure 3-13: Lo Alarm Setpoint DisplayThe operator selects the Low Alarm mode by pressing the MODE key until the LO indicator is displayed. The numeric display will show either OFF or ON to indicate the current state of the feature. Using the ( + / - ) keys, the LO mode can be turned either OFF or ON as desired.

    To change the Low Alarm Set Point, press the LOG key. The numeric display will show the current low alarm set point, and the ( + / - ) keys can now be used to adjust the low alarm set point.

    The LOG key is used for returning to the LO state or the MODE key may be used for moving on to other features, such as HI.

    To return to the Thickness Measurement mode, either wait for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    3.7.14 High Alarm Set Point (HI)

    Figure 3-14: Hi Alarm Setpoint DisplaySelect the High Alarm mode by pressing the MODE key until the HI indicator is displayed. The numeric display shows either OFF or ON to indicate the current state of the feature. Using the ( + / - ) keys, the HI mode is turned either OFF or ON as desired.

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    To change the High Alarm Set Point, press the LOG key. The numeric display shows the current high alarm set point, and the ( + / - ) keys are used to adjust the high alarm set point. The LOG key may be used to return to the HI state or the MODE key may be used to move on to other features. To return to the Thickness Measurement mode either wait for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    3.8 134DL Control Descriptions

    The Sonic 134DL Thickness gauge has all the features of the Sonic 134D, but adds a versatile data logger with 8000 data point (location) capacity. The operator can customize the file setup so those 8000 locations are divided evenly across a maximum 999 files (8 locations/file) or a minimum of 8 files (999 locations/file).

    Storing data in the Sonic 134DL is easy. When the instrument is in the THK mode (Thickness Measurement mode), press the LOG key to store the current thickness reading in the currently selected location and file. If E000 is shown, the current location is full. Select another location or erase the data.

    Note: If the transducer is uncoupled when the log key is pressed, the location ismarked as obstructed (obr).

    After logging a thickness reading into a location, the location number is automatically incremented and momentarily displayed. The gauge is immediately ready to log again.

    Note: We recommend that vital information be saved securely.

    The following sections contain the information required to understand the operation of the data logging features of the Sonic 134DL including a detailed description of all controls available.

    3.8.1 File (#EPS)

    The File features of the Sonic134DL allow the user to control and adjust the parameters relating to files that are in the data logger. These file features consist of File Set up, Change File Number, Erase File, and Print File.

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    Figure 3-15: File Display

    3.8.2 File Setup (S)

    File Setup allows the operator to customize the number of storage locations in each file. One thickness reading can be stored in each location. A file may have a maximum of 999 locations or a minimum of 8 locations. When the number of locations per file has been set, the Sonic 134DL instrument automatically calculates the available number of files.

    Figure 3-16: File Setup DisplayTo enter the File Setup mode, press the MODE key until S is displayed under the FILE text. The Measurement display will show the current number of locations available for storage in each file. For Example: if there are 15 locations per file, the display will show 15. To change the number of locations, press the ( + / - ) keys. Since changing the number of locations will alter the data logger setup, all of the files must be empty before the number of locations per file can be changed, or an error message (E001) will occur. This precaution helps to prevent accidental data loss.

    Press the LOG key while in the File Setup mode to display the number of files available with the specified number of locations. Again, press the LOG key to return to the number of locations per file. When the data logger is setup as desired, use the MODE key to move on to other features.

    To return to the Thickness Measurement mode either wait for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

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    3.8.3 Change File Number ( # )

    Change File Number mode is used to change from one data logging file to another. This will allow the operator to store thickness readings to other files. To enter the Change File Number mode, press the MODE key until the # icon under the FILE text is displayed. The Measurement Display will show the current file number, such as F001.

    Figure 3-17: Change File Number DisplayTo select different files, press the ( + or - ) keys. For Example: if the ( + ) key is pressed, the display will show file number 2 as F002. This file is now the active file where thickness readings will be stored during logging. A + will be displayed in front of the file number, if the file contains at least one location with stored data.

    When the file number is setup as desired, the MODE key may be used to move on to other features. To return to the Thickness Measurement mode, either wait for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    3.8.4 Erase File ( E )

    At times, erasing the thickness readings in a file will be necessary, so that, new thickness readings can be taken. Occasionally, erasing the data in all the files will be necessary, either to clean the slate or to allow the file sizes to be altered.

    Figure 3-18: Erase File DisplayTo enter the Erase File mode, press the MODE key until the E under the FILE text is displayed. The Measurement Display will indicate the current file for erasure, such as, F021 (this file number is independent of the current data logging file). The ( + or - ) keys are used to select a different file.

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    The + in front of the numeric display will be displayed if the file contains one or more thickness readings.

    To erase all the thickness readings in this file, press the LOG key. To erase the data in all the files use the ( + or - ) keys to adjust the file number to F001, and then press the ( - ) key once.

    The numeric display will show ALL indicating that all files will be erased when the LOG key is pressed. When the desired file or files have been erased, the MODE key may be used to move on to other features.

    To return to the Thickness Measurement mode, either wait for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    3.8.5 Print File ( P )

    The Print File mode is used to send file information either to a serial printer or to a personal computer using the RS-232 connector on the back of the instrument.

    Figure 3-19: Print File DisplayThe printed report can contain headers and/or statistics, as well as the transducer model number, serial number, frequency and diameter.

    Setup of printers, reports, headers and statistics are handled by the GaugeMaster software supplied with the 134D/DL.

    All printouts include the location numbers and the corresponding thickness reading for the entire file.

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    To print a file, press the MODE key until P is displayed under the FILE text. The Measurement Display will show the current file number for printing, such as, F121 on the display. A + on the display to the left of the file number indicates that there is at least one reading in that file. Press the LOG key at this point to print the indicated file.

    A different file number is selected by pressing the ( + / - ) keys until the desired file number has been reached. When the desired file or files have been printed, the MODE key may be used to move on to other features. To return to the thickness measurement mode either wait for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    3.8.6 Data ( #RE )

    The Data feature of the Sonic 134DL allows the user to control and adjust the parameters relating to individual data locations in the data logger. The three data features are independent of each other.

    Figure 3-20: Data Display

    3.8.7 Data Storage Location ( # )

    The Data Storage Location feature allows the operator to select a new location within the current data storage file.

    Figure 3-21: Data Storage Location DisplayTo change the current data storage location, press the MODE key until the # under DATA is displayed. The numeric display will show the current data storage location, such as 18 for location 18. A different location number is selected by pressing the ( + / - ) keys until the desired location number has been found. A + to the left of the location number

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    indicates that the location is already full. When the desired location has been set, the MODE key may be used to move on to other features.

    To return to the Thickness Measurement mode either wait for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached. Pressing the LOG key will now store a thickness reading at the selected location and automatically increment to the next location.

    3.8.8 Data Recall ( R )

    Data Recall allows the operator to examine the thickness reading stored in any location of the current data storage file (see Section Change File Number to change files).

    Figure 3-22: Data Recall DisplayTo view the stored thickness reading, press the MODE key until the R under the DATA text is displayed. The numeric display will show the current data recall location, such as, L134 for location 134. A different location number is selected by pressing the ( + / - ) keys until the desired location number has been found.

    A + to the left of the location number indicates that the location has a thickness reading. When the desired location has been set, pressing the LOG key will display the stored thickness measurement on the numeric display.

    In addition to numeric values, the following information may also be displayed when the LOG key is pressed (1 or obr.) Pressing the ( + / - ) keys will increment/decrement the Data Recall location.

    To return to the Thickness Measurement mode either wait for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

    3.8.9 Data Erase ( E )

    Data Erase allows the operator to erase the thickness reading stored in any location of the current data storage file (see Section Change File Number to change files).

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    Figure 3-23: Data Erase DisplayTo erase the stored thickness reading, press the MODE key until the E under the DATA text is displayed. The numeric display will show the current data erase location, such as, L008 for location 8.

    A different location number is selected by pressing the ( + / - ) keys until the desired location number has been reached. A + to the left of a location number indicates that the location has a thickness reading that can be erased. When the desired location has been set, pressing the LOG key will permanently erase the stored thickness measurement and increment to the next location. This allows a range of locations to be quickly erased without erasing the entire file.

    After erasing the desired thickness readings, the MODE key may be used to move on to other features. To return to the Thickness Measurement mode either wait for the instrument to automatically return to the THK mode or use the MODE key to continue around the display until the THK indicator is reached.

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    4 Sonic 134D/DL App Notes

    The Sonic 134D family of thickness gauges are reliable, user friendly instruments that produce consistent measurements when used correctly. Understanding some of the common factors that influence measurement reliability can help the operator get the most from the gauge.

    4.1 Surfaces

    Surface patterns such as machining, extrusion marks, or casting irregularities can cause false readings. Some of these readings can be corrected by rotating the transducer head or applying sufficient couplant, however, it may be necessary to smooth the surface further to eliminate the ill effects on the measurements.

    Curved surfaces can also pose difficulties. When measuring these types of surfaces be sure to use adequate couplant, keep the transducer stable and at right angles to the surface of the part under test. Typically, a smaller diameter transducer will minimize stability problems, but developing a steady technique is very important.

    4.2 Materials

    The material under test can also cause variations in the readings. The presence of material grain noise or a defect in the material, such as slag pockets, inclusions, voids or cracks may cause a false thickness reading.

    4.3 Elevated Temperatures

    The temperature of the material under test can also influence the readings on thickness gauges. Elevated temperatures typically cause two main effects: 1) material expansion, and 2) signal attenuation. Material expansion will cause the reading to increase as the temperature is increased. For maximum accuracy at high temperatures, calibration should be performed at the same temperature that measurements will be made.

    Signal attenuation can be compensated for by increasing the gain used during testing. Be sure that the temperature of the part under test does not exceed the temperature rating of either the transducer or couplant being used. Make measurements quickly and allow the transducer to cool between readings, as continuous exposure to high temperatures will degrade and eventually destroy the transducer.

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  • Sonic 134D/DL Computer Interface

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    5 Sonic 134D/DL Computer Interface

    Whats in this section?

    5.1 Introduction5.2 RS-232 Protocol and Pinout5.3 RS-232 Command Set

    5.1 Introduction

    Although the Sonic 134D family of gauges are designed as portable, hand held devices, they also have the capability to be controlled or monitored by an external computer or terminal. The RS-232 communication port allows an external device to send commands to or obtain information from the instrument. With the exception of a few controls, all operations available from the front panel are also available from the RS-232 interface.

    Serial communication is performed using an ASCII command string. In general, the command string consists of a three character command code, a command operator, a command value, and a carriage return (Enter).

    The command code is a three character code that identifies a unique instrument parameter (see Section Command Code List). The command operator is a one character code that indicates whether the command in question is a read command ?, a write command = or an execute command Enter.

    The command value is a sequence of characters, either numeric or alphabetic that has meaning for the specific command code. The carriage return or Enter is used to signify that the command is ready to process. The Sonic 134D family of gauges will not process a command string until the carriage return or Enter has been received. The 134D family also checks each incoming command string for errors. If an error is encountered an error prompt is returned to the external device.

    Two types of error prompts exist, one for invalid command strings (C?) and one for invalid command values (V?). For example, suppose you wish to set the gain 4 dB higher than the current setting. The command string sequence might read:

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    5.2 RS-232 Protocol and Pinout

    The RS-232 serial interface communicates with either a serial interface printer or an externally connected computer. The 9-pin D sub-miniature male connector connects to an industry standard serial port.

    Command String Instrument Response Description

    gain? C? Invalid Command Code

    gan? 63 Instrument response to read

    gan=95 V? Invalid Command, Value=80 maximum

    gan=67 > Valid write command, gain is now 67

    Table 1

    RS-232 Parameter Sonic 134D/DL Configuration

    Baud Rate Adjustable with program key, 9600 bps default

    Word Size 8

    Parity None

    Stop Bits 1

    Table 2 Configuration

    9-pin D Sub-miniature Male Connector

    Function Signal Name

    pin 2 output TXD

    pin 3 input RXD

    pin 4 input CTS

    pin 5 ground GND

    pin 8 output RTS

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    5.3 RS-232 Command Set

    Function RWX Code Range Description

    Alarm High State

    RW AHS OFF, ON Controls high value alarm checking.

    Alarm High Value

    RW AHV AlarmLoVal < value < maxRange

    Sets high alarm threshold

    Alarm Low State

    RW ALS Off, On Controls low value alarm checking

    Alarm Low Value

    RW ALV minRange Sets low alarm threshold

    Backlight RW LIT OFF, ON Controls LCD backlight

    Battery status R BAT OK, LOW Reports battery status

    Serial Baud Rate

    RW BPS 1200,2400, Sets or reports serial port baud rate

    Cal Hi Value RW CLH 0.0 - max range Sets or reports transducer hi cal point

    Cal Lo Value RW CLL minRange < + value

    Sets or reports transducer low cal point

    Calibration Mode

    RW CLM 1-pt 2-pt Sets or reports transducer calibrate mode

    Function RWX Code Range Description

    Differential mode

    RW DFS OFF, ON Sets or reports differential mode measurement state

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    Differential value

    RW DFV minRange < value < maxRange

    Sets or reports differential value for differential mode measurements

    Receiver filter RW FLT LOW HIGH Sets filter in receiver

    Gain setting RW GAN minGain

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    Horn RW HRN OFF ON Determines if horn sounds for alarms

    Language RW LAN ENG, FRCH, ESP, DEU, ITAL

    Sets language of reports.

    Parameter lock.RW LOK OFF ON Sets or gets parameter adjustment lock state

    Maximum gainRW MAG minGain+2

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    Function RWX Code Range Description

    Resolution RW RES OFF ON Determines if the high resolution mode is on or off

    Statistics State RW STS OFF ON Determine if statistics print

    Units RW UNT IN MM Sets or gets inches, mm units

    Velocity RW VEL 0.03 - 0.600 (in/us)

    Sets or reports velocity of material

    Version R VER Reports base software version

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    6 Error Codes

    The Sonic 134D family of gauges has several built-in self check procedures that can generate error codes to be displayed on the numeric display. In the event that you should see such a code, consult the following error code list and take appropriate action.

    E000Cause: Data location is full.Correction: Erase the data storage location or select a new data storage location.E001Cause: Data file is full.Correction: Erase the data storage file or select another data storage file.E002Cause: Error in the base memory.Correction: Restart the instrument. If error persists, return to service center for repair.E004Cause: Printer error.Correction: Be sure the printer is connected, turned on, and on line.E005Cause: Invalid data from the program key.Correction: Reconnect the program key and try again. If error persists, return to service center for repair.E006Cause: Could not auto zero the transducer.Correction: Be sure the transducer is not coupled and the lens does not have couplant on it.E007Cause: Power down due to inactivity or low battery time out.Correction: Turn the instrument back on and continue operation.E008Cause: Power down requested by the user.E009Cause: Power down caused by inappropriate configuration.Correction: Be sure the top bumper is correctly installed.E010Cause: Previous instrument configuration could not be recovered.

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    Correction: Reconfigure the instrument as needed. If the error persists, return to service center for repair.1.Cause: Measurement detected outside of transducer specified range.Correction: Select another transducer appropriate for thickness range under inspection.

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    7 GaugeMaster Software

    Whats in this section?

    7.1 Introduction7.2 Minimum System Requirements7.3 Installing GaugeMaster7.4 Starting GaugeMaster7.5 GaugeMaster Operation 7.6 Quick Configuring the System

    7.1 Introduction

    The GaugeMaster software application is designed to assist in personal computer (PC)- based acquisition on the Sonic 134DL thickness gauge. GaugeMaster is designed to operate under Windows 98, ME, NT, 2000 and XP operating systems.

    The GaugeMaster software will enable the users to achieve the following:

    Read thickness data from a disk or instrument Display thickness data on the PC screen Set threshold limits on thickness data in the PC Set colors on threshold limits Print the thickness data to a standard printer Quick Configure the instrument

    7.2 Minimum System Requirements

    The following minimum system requirements are recommended for acceptable performance of the GaugeMaster software:

    IBM-compatible computer 100 MHz microprocessor 30 MB hard disk space

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    Mouse Unused serial COMM port

    7.3 Installing GaugeMaster

    To install GaugeMaster, perform the following steps:

    1. If a previous version of GaugeMaster is installed on the Host computer system, It must be uninstalled and the old files removed from the disk. This is done by removing GaugeMaster from the system using Control Panel and deleting GaugeMaster files from the directory it was installed on.

    2. Double click on the Add/Remove Programs Icon. 3. Select GaugeMaster from the List Box and click the Remove button. Close programs

    running on Windows before installation.4. Insert the CD labeled GaugeMaster Installation in the appropriate CD drive and

    follow the screen prompts.5. If the installation does not automatically commence - Choose Run from Start menu at

    the bottom left of your screen; assuming your CD is drive d:, type in d:\setup.6. When prompted for the name of the directory where GaugeMaster is to be installed

    (the default directory is c:\ProgramFiles\GageMaster), you can either accept the default directory location for the program or enter the directory name of your choice.

    7. If you want to exit the installation program before installation is complete, click the Cancel button at any time. The setup program asks if you really want to exit. If you click the Yes button, the setup program quits.

    8. When the installation is complete, the setup program may restart Windows.

    7.4 Starting GaugeMaster

    The GaugeMaster application will typically be used with the Sonic134DL Thickness Gauge, since the primary purpose of the application is to upload data (instrument settings, thickness, programs, reports) from the instrument and download them from the computer. However, there may be circumstances where the user may wish to review the ultrasonic data stored in the computer without connecting to the instruments. The application has also been designed to operate under these special circumstances.

    For operation with the Sonic 134DL, Figure 7-1 shows how the instrument must be connected to the host PC. A straight-through RS-232 (9 to 9, or 9 to 25 pin) cable is

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    required for this connection, details of which are described in Section 6. Do not use a Null Modem cable.

    Figure 7-1: Connecting PC to Sonic 134DL

    7.5 GaugeMaster Operation

    This section covers how to upload thickness data in blocks or files from the Sonic 134DL instrument into GaugeMaster.

    In addition, it shows how to:

    Retrieve thickness data stored in the Sonic 134DL instrument Apply thresholds Export thickness data to office spreadsheet applications Save data to disk and Retrieve data from disk

    PRINTER

    SERIAL PORTS

    USB

    MOUSE

    KBD

    VGA

    RS-232

    COMPUTER

    Back ofInstrument

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    Quick Configure the instrument

    7.5.1 Basic Concepts

    Upon installation, the GaugeMaster application creates two sub-directories within the Main directory (c:\gaugemstr).

    Files: the default directory for storing thickness data uploaded from the Sonic DLinstrument.

    Settings: the default directory for storing instrument configurations.

    7.5.2 Main Window

    To start the program, double-click on the GaugeMaster icon in the Gagemstr folder. The GaugeMaster application contains four Main Menu fields:

    File: This menu is used to setup the default printer and to load standard thickness datafrom disk or from the Sonic 134 instrument.

    Configure: This menu is used to configure the COM port settings or to QuickConfigure the instrument settings.

    Help: This menu is about GaugeMaster.

    7.5.3 How to Setup the Default Printer

    The File menu, under the Main Window, is used to setup the default printer for printing from the GaugeMaster application. Like most Windows applications, you have the flexibility of choosing any local or network printer for printing use. To see the current default printer, click on Printer Setup under the File Menu.

    Click on Setup to see the printers that are available for use with your computer. Select a default printer using the Setup button, click on OK in both windows, and return to the Main Window.

    7.5.4 Preparation for Thickness Data Upload

    Please refer to Section 3 of this manual to see how blocks or files are created and thickness data is stored within the blocks or files.In order to perform a Thickness Data Upload with a Sonic 134DL instrument, you will need to collect thickness data from the Sonic 134DL instrument by defining the number of files and data locations, and storing thickness data within these files.

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    7.5.5 Uploading Thickness Data From the Instrument

    Click on From Instrument under the File menu.

    Sonic 134DL: A screen will show the file locations and status. Full (F) status is equivalent to partial or full data Empty (E) status is equivalent to no thickness data in that file. Click on any one of the files to view the data stored in that file.

    7.5.6 Saving Upload Thickness Data to Disk

    Thickness data uploaded from the Sonic instrument may be saved to disk by clicking on the To Disk under the File menu. A screen will appear asking you to enter a filename for storing the thickness data. Enter test1.blk for the filename.

    The default directory for storing the thickness data for the Sonic DL is c:\gaugemstr\files. However, the data can be stored on any network-accessible drive from the computer. Thickness data for a file is stored as files with a .blk extension.

    7.5.7 Exporting Thickness Data to a Spreadsheet Application

    Thickness data can also be exported directly from the spreadsheet to other spreadsheet software applications, such as Microsoft Excel.

    In order to export the data to other applications, use the left mouse button and click on the first cell you wish to export. Drag the mouse to the last cell. Click on Copy to copy this data to the clipboard. Minimize the GaugeMaster application and start Microsoft Excel. Click on Paste in the Edit menu of Microsoft Excel to copy this data into the spreadsheet.

    7.5.8 Printing the Thickness Data

    Click on the Print button to print the thickness data downloaded from the instrument or from the disk. The printouts will be in color if you have a color printer.

    7.5.9 Retrieving Thickness Data Stored on Disk

    Thickness data stored on the computer disk may be retrieved by clicking on From Disk under the file menu. A screen will appear so you can review thickness data stored in any of the blocks or files. Similar to features available from the instrument, you have the ability to apply thresholds, delete, and print thickness files. However, you cannot download thickness data into the Sonic134DL instrument.

    Note: The first time FROM DISK is selected, the root directory is displayed. Selectc:\gaugemstr\files and then select the appropriate file.

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    7.6 Quick Configuring the Instrument

    The instrument can be quickly configured and those configurations saved using the Quick Configure feature of GaugeMaster. Quick Configure is accessed under the Configure menu option. When selected, a screen will appear that is filled with gauge settings. To see the current gauge settings on screen, click the From Sonic button. This will bring in the setting from the attached gauge. To send the on screen settings to the gauge use the To Sonic button. To Save the on screen settings to disk, click the To Disk button. To bring settings from disk on to screen, click the From Disk button.

    S134_C.pdfs134_chapter1_C.pdf