ABB Automation

ABB InstrumentationSOLUTIONS PORTFOLIO

Theexperience

stronger asone.makes us

of many

32

Introducing

Bailey. Fischer & Porter. Hartmann &Braun. Kent. Sensycon. Taylor Instrument.TBI and K-Flow. Some of the mostrespected names in worldwide processinstrumentation now have one veryimportant thing in common.

They’re all part of the powerful, globalABB Instrumentation team. A team focusedon complete customer satisfaction anddedicated to combining world classproducts with unmatched applicationexpertise and industry knowledge. ABB Instrumentation offers one of themost extensive portfolios of HART®,FOUNDATION Fieldbus and PROFIBUScompatible field and control room instrumentation.

In recent years, ABB Instrumentation has proudly integrated the products and process knowledge of these industryleaders with our own, to create one of the world’s largest application focusedinstrument manufacturers of pressure andtemperature transmitters, controllers andrecorders, magnetic, differential pressureand coriolis flowmeters, analyticalproducts and control valves. Our companyis also a leading provider of PC-based distributed control solutions,including multi-loop controllers, I/Oproducts and application software used forcontinuous and sequential control.

At ABB, leadership isn’t just about getting bigger...it’s about getting better, a commitment to our customers that is embodied in a concept we call The Next Way of Thinking.

The Next Way of Thinking reflects ABB’s ability to be incredibly customerfocused by anticipating our customer’sbusiness and process needs, rather thanreacting to them.

And that takes a special combination ofprocess knowledge and technologicalinnovation that separates us from even ourmost worthy competitors.

From chemical and petrochemicalprocessing to food, dairy andbeverage...from pulp & paper to metals &mining...from pharmaceutical processing towastewater treatment - there’s an ABBInstrumentation solution that can helpensure process integrity, product qualityand manufacturing productivity. Put TheNext Way of Thinking to work for you.

The Next Way of Thinking.

No matter how challenging your flowapplication, ABB has an efficient andeffective solution to meet yourmeasurement needs.

ABB manufactures the world’s largest and best selection ofelectromagneticflowmeters includingMAGMASTER™ models forhygienic/sanitary and

hazardous applications. MAGMASTER’sunmatched accuracy of +/- 0.15% providesthe highest level of confidence in flowmonitoring and control.

Specialized flowmeters can be ordered toovercome the measurement limitations thatoften cripple standard magneticmeasurement devices.

For example, MAG-SM delivers superiorperformance in handling heavy slurriesassociated with pulp and paper and miningapplications. MAG-CM provides highlyaccurate measurements of low-conductivityfluids, providing a maintenance-freesolution in applications where the producttends to coat a pipe. COPA-XT™ 2-wiremagnetic flowmeters dramatically reducewiring requirements to lower installationcosts by as much as $4,000 per meter.

While FILL-MAG™ is a maintenance-freereplacement for high-speed mechanicalfilling machines.

In addition, PARTI-MAG™

outperforms existing technologies, such asflumes and weirs for partially filled pipes,while our stainless steel DM 21 flowmeteris designed to withstand the causticwashdowns found in the pharmaceuticaland food and beverage industries.

ABB Flow Products. Always the best choice.

Flow

ElectromagneticFlowmeters

Variable AreaFlowmeters

Turbine Flowmeters

Vortex SheddingFlowmeters

Swirl Flowmeters

Mass Flowmeters

Wedge Flowmeters

▲▲

▲▲

▲▲

▲

4

▲▲

▲▲

▲▲

▲

5

ABB’s WEDGEMASTER™ flowmeter is theonly device that can make accurate, stableflow measurements for viscous fluids andslurries with Reynolds numbers as low as500. No other flow device can make thisclaim. (In the delayed coker process, forexample, high temperatures and pressures,combined with high viscosity and theplugging characteristics of the fluid,eliminate all other measurementtechnologies.) The WEDGEMASTER isvirtually maintenance-free, features nocritical surface dimensions to wear out, andis supported by an industry-best, seven-year warranty.

Compact and affordableABB MASSMETERSfeature faster responsetimes and a provenrecord of success in fast-filling and batchingapplications. Three-

sensor design helps eliminate unstable zerocaused by pipeline vibration. By balancingthe phase shift of the coils, improved zeroenhances performance while providingtighter process controls.

For applications suitable for vortextechnology, ABB’s unique VORTEX METERdesign places the sensor behind theshedder bar to significantly decrease theeffects of water hammer. In addition, theuse of four balanced piezo crystals limitsthe consequences of outside vibration,which interfere with the flow signal.

ABB’s innovative and industry-exclusiveSWIRLMETERS solve upstream anddownstream piping problems oftenassociated with vortex meters. Higheraccuracy and increased rangeability makeSWIRLMETERS extremely effective forsteam and natural gas measurement.

As the pioneer of modern variable area flowmeter technology, ABB Instrumentation’s brand ofROTAMETERS provides a highlyeconomical solution to a wide range of low-flow liquid, gas and steamapplications. Our glass tube technology isuniquely capable of handling very lowflows to less than 50 scc/m air or less than0.5 cc/m water. Today, more ABBInstrumentation ROTAMETERS are still inoperation than any other brand.

Temperature

ABB Temperature Transmitters aredesigned for intended purposes, includingextreme applications within a wide rangeof industries, such as power and utilities,chemical and petrochemical, glass andceramics, food and beverage, HVAC andautomotive. Other units are tailored forengine, bearings and surface temperaturemeasurements. For the automotiveindustry, ABB provides sensors fortemperature measurement of catalysts,

the only manufacturer who can meet thischallenging requirement.

Our highly accurate, compact designs lastlonger and are easy to maintain – just whatyou would expect from the world’s largestsupplier of temperature products. Newlydesigned sensors cut mounting time in half,featuring quick-fit connectors and ABB’spatented Quick-On system.

Going to the extreme in performance and selection.

Flow

TemperatureTransmitters

Temperature Sensors

Handheld Infrared

Interfaced I/O Modules

Configuration Software

▲▲

▲▲

▲ABB Flow Products. Sometimes the only choice.

6

▲▲

▲▲

▲

7

8

ABB Smart Pressure Transmitters offer an unmatched combination of stability,reliability, accuracy and value. Design and performance superiority is especiallyevident in high vacuum and hightemperature severe-service applications,and in any applications where silicone fill fluids are not permitted.

Unlike competitive units, all 600TTransmitters share the same electronicmodules. The “hockey puck” can bechanged in the field in just five minutes to help you protect your initial investment,without altering the performance of theinstrument. No recalibration is necessary.Plus, GeminiConfig™ enables you to retainyour application-specific configuration. In addition, our transmitters allow you to adjust zero, span, damping and square root function locally, without a hand terminal.

Three-tier performance is available in a choice of base accuracies, including0.075%, 0.1% and 0.2%. Units feature 0.05%12-month stability and a three-year stability guarantee.

ABB Smart Pressure Transmitters let youchoose among HART, FOUNDATIONFieldbus or PROFIBUS. They also give youthe option to communicate with the ABBhand-held communicator, HART model 275universal communicator, PCs using ABB’sSmart Configuration Program or any host interface supporting the HART protocol. Transmitters can be easily upgraded to PROFIBUS andFOUNDATION Fieldbus at your site.

Dual seal containment between the processand conduit connection reduces installationcosts. All-welded remote seals offersuperior reliability in a wide range of diaphragm materials and fill fluids.

Pressure

The world’s #1 supplier of severe-service smart pressure transmitters.

Smart Transmitters

Pneumatic Transmitters

Liquid Level

Differential Pressure

Liquid Interface

High Static Differential Pressure

Gauge Pressure

Absolute Pressure

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

9

10

Recording and Control

ABB COMMANDER™ Series processcontrollers and recorders offer unmatchedfunctionality to meet the requirements of awide range of applications, withoutrequiring you to pay extra for options thatcome standard on our units. In addition, our field upgradeable design helps protectyour recording and control investment,simplifies modifications, and eliminates theneed to keep multiple units on hand.

Intuitive, easy-to-useWindows-basedsoftware packageenables rapidconfiguration via a PC, and is ideal for ISOrequirements and

maintenance records. The COMMANDERPC configuration package permits bothuploading and downloading ofconfiguration data, while incorporatingstorage and report functions.

Application-specific models for retorts,pasteurizers and motorized valves featurecustomized displays that help operatorseasily adjust the process response.Universal models provide superiorflexibility and can be customized within minutes to meet your specificcontrol needs.

The COMMANDER range, with its openindustry standard communication, is anintegral component of ABB’s single-source total loop solution linking control andmeasurement elements to plantwidesystems. In addition, ABB is one of the fewremaining sources for a completepneumatic solution as part of our long-standing tradition of leadership inpneumatic measurement and control withthe FULSCOPE series of products.

Discover how COMMANDER and FULSCOPE controllers and recorders can meet your most challenging applicationrequirements.

Field upgradeable designplus more standard featuresput you in control.

Single Loop Control

Profile Control

Circular ChartRecorders

Strip Chart Recorders

Level Indicators

Power Indicators

Power Transducers

Paperless Recorders

Process Indicators

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

11

12

Advanced Control

From engineering to operations toinformation integration, ABB’s AdvancedControllers have the tools and features tohelp you obtain energy savings, reducematerial costs, and achieve consistentquality in food processing, industrialboilers, chemical manufacture, water/wastetreatment, and a host of other applications.

Operations EfficiencyFlexible, high-visibility front panels provideapplication-dependent displays with theinformation an operator needs to react quickly to changing processconditions, including control loops, batch sequences, and discrete devices, as well as complete and comprehensivealarm information.

Control FlexibilityAn unbeatable combination of on-board,modular and remote I/O allows you to fitthe controller to the process…instead offitting your budget to the controller. And powerful control algorithms providePID, sequence, and logic control, as well ascalculations and lookup tables for cost-effective unit control strategies.

Process, Personnel and Profit ProtectionBuilt-in features such as cut-wire and short-circuit detection, and per-point powerrecovery and failsafe settings alertoperators before a situation gets out of

control, permit the process to come backon line quickly and safely after a poweroutage, and reduce overall downtime. A Portable Memory Module stores thecontroller configurations and is updatedevery 50 milliseconds with current processdata, reducing downtime and helpingprevent loss of product.

Engineering SimplicityReduce overall configuration andcommissioning time with powerful, easy-to-use Windows NT® programmingtools. From Flexible Control Strategies for single and multiloop PID applications touser-defined, function-block basedprograms for sequencing, batch functions,and advanced control, online debug andsimulation capabilities, dynamic processsymbols and embedded tuning windowsfurther simplify the engineering process.Custom PROMs can be created to storeproprietary algorithms developed by users,consultants and OEMs.

Maximum ConnectivityCommunications options include Modbus®

RTU, peer-to-peer networks, a HARTinterface option for analog or multidropcommunications, and a PLC/Printerinterface option for direct connection tomany common Programmable LogicControllers. OPC (OLE for Process Control)servers provide connection to any client package, eliminating the need for custom drivers.

Advanced Control

Advanced profit protection.Multiloop Controllers

Advanced ControlAlgorithms

Sequential Control

Flexible ControlStrategies

▲▲

▲▲

▲▲

▲▲

▲▲

13

14

Analytical

For over half a century, ABB Water &Industrial Analysis has developed,manufactured, marketed and installedanalyzers for process, environmental,steam and power industries. Today, we’re an industry leader providing theworld’s best selection of measurement,monitoring and analytical solutions to meetthe exacting quality requirements of ourcustomers. (In fact, one of the leadingmanufacturers of SO2 scrubbers for thepower industry will not guarantee theperformance of its products unless ABB pHequipment is part of the system design).Innovative technologies, coupled with fullon-site serviceability, help make ouranalyzers the most reliable, cost effectiveand flexible units available. In particular,ABB pH/ORP sensors featuring NEXT STEPand NEXT STEP ADVANTAGE technologiessignificantly outperform the competition inthe most challenging high pressure, hightemperature and high solids applications.

Process IndustriesABB’s unique sensing technologies providesuperior performance in measuring pH,ORP, and Conductivity for the mostchallenging processes. Systems for pHutilize patented sensor technologies whichaccommodate the widest range of processconditions, including high temperaturesand pressures. Conductivity sensors areavailable in two or four electrode andtoroidal designs. In addition, allmeasurement loops are supported by a wide selection of instrumentation

that meets all hazardous and generalpurpose approvals.

Water & Waste Water ABB’s robust product offeringencompasses the complete hydrologicalcycle, delivering the highest quality andefficiency. Instruments are available tomeasure ammonia, conductivity, dissolvedoxygen, fluoride, nitrate, turbidity,phosphate, pH, and dissolved organics.Well-proven sensor technologies anddesigns are combined with flexiblemicroprocessor instruments and samplehandling systems.

Steam and PowerABB’s extensive portfolio of water and gas analysis solutions includes an in-situ oxygen analyzer, as well as a close coupled, extractive oxygen andcombustibles analyzers for stack gasmonitoring and combustion control. Our hydrogen purity analyzer providessuperior control on hydrogen cooled generators.

ABB is the only company that can provide a complete boiler feedwater and water analysis package that reflectsover 35 years of application and design experience. In addition, ourextensive selection of water analyzersincludes pH, ORP, conductivity, dissolvedoxygen, hydrazine, phosphate, ammonia,silica and sodium.

No matter how youanalyze it, no companygives you more than ABB.

Conductivity Analyzers

Dissolved OxygenAnalyzers

Silica, Sodium, Low Level DissolvedOxygen and Hydrazine Analyzers

pH/ORP ConductivityAnalyzers

Zirconia OxideAnalyzers

Hydrogen PurityAnalyzers

pH/ORP ConductivityTransmitters

ph/ORP ConductivitySensors

Ammonia, Flouride,Nitrate and PhosphateAnalyzers

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

15

16

The ABB Valve Automation productoffering includes I/Ps, digital positioners, pneumatic actuators, digital based electrical modulating and ON/OFF actuators.

In vibration applications, ABB I/Ps featureour patented low-mass flapper nozzlesystem that’s inherently insensitive toshock and vibration. Plus, we offer theworld’s largest selection of intrinsicallysafe, non-incendive and explosion proofmodels, not to mention the industry’s only stainless steel I/P.

The family of ABB positioners includes a full range of conventional and digitaldevices featuring the TZID-C - the digitalsolution at a conventional price. The TZID-C standard offering, with mechanicalposition indicator and LCD display, can be specified for both linear and rotaryapplications in single and double actingmodes, in either fail-safe or fail-in-placedesigns. Integral position feedback optionscan be easily upgraded in the field. TheTZID-C can be completely configured byuse of local keys and can be set-up andcalibrated utilizing the Autostroke functionin less than three minutes. All units areHART compatible and can also bemonitored by either a hand-held terminal or PC.

All ABB positioners feature field-provenSENSYCON I/P technology. TZID modelsincorporate a non-contact position sensorthat make them the ideal choice for severeservice, high vibration applications. Inaddition, all are HART compatible. Thehigh-gain version of our AV positionerdelivers 28 SCFM air throughput for largevolume applications, eliminating the need for air volume boosters required on competitive units. Our conventionalTZIM positioner offers a cost-effectivesolution for basic applications.

Within our TZID series, external localoperator keys and “bullet proof” glass forviewing the LCD indicator are standard onthe explosion proof unit. The TZID seriesalso includes the industry’s only stainlesssteel digital positioner. Solutions for linear,rotary, single or double acting units andfail-safe or fail-in-place are available withintegral position feedback options,diagnostics and enhanced digital controland communications. The new TZID-Fprovides fieldbus solutions now existingfor PROFIBUS and soon to be releasedFOUNDATION Fieldbus.

Set-up algorithms determine both the sizeof the valve assembly and the best controlparameters for operations. Configurableparameters include a 22-point transfercharacteristic in both the x- and y-axis.

ABB’s CONTRAC Electric ModulatingActuators are simply the most technicallyadvanced devices of their kind, featuringdigital control, diagnostics, data logging,and digital communications. For high-torque applications, an extended rangefrom 75 ft/lb to nearly 12,000 ft/lb faroutdistances competitive specs that oftenfail to exceed 5,600 ft/lb. CONTRACactuators have proven to be a vital system component in meeting EPA NOXreduction program mandates in damperdrive applications.

The ABB UP pneumatic drive units havebeen the standard for pneumatic andelectro-pneumatic damper drives. UPdrives are now available with digitalcontrol and communication capabilitiesutilizing the TZID positioners.

Models of performance.

Valve Automation

Actuators

Positioners

I/Ps and P/Is

▲▲

▲▲

▲▲

17

1918

Control Valves

ABB offers a unique combination of theworld’s best selection of control valves andresponsive technical support in 50countries to ensure compliance with localregulations, as well as global industrystandards. ABB’s WorldValve modulardesign and the industry’s largestcomplement of body styles, trim types and materials lets you select the trim, body and end connection to match specificprocess conditions.

Control valve products from ABB areavailable to meet a broad range of industryand project applications. This selectionincludes Severe Duty Globe models forlow-noise and anticavitation petrochemicalapplications; Rotary model foranticavitation liquid applications;Desuperheaters for temperature andpressure reduction of steam; and SevereDuty Choke Valves for oil and gasproduction, among others.

Our AB1000 GENERAL DUTY family of products features one of the widestranges of trim designs and body sizes for standard applications, including low-noise and anti-cavitation solutions –applications that other standard duty valvescan’t handle.

AB2000 HIGH DUTY valves includeadditional sizes, designs and materialswhich are suitable for virtually anyindustrial application, while AB3000 HIGH DUTY POWER valves areengineered to operate at the high levels of energy common in advanced powerapplications, such as feedpumprecirculation, boiler blow down andminimum flow recirculation.

AB7000 CHOKE DUTY family of valves include unique solutions for oil exploration, meeting stringentperformance requirements at 5000 feet below sea level.

AB5000 DESUPERHEATING and AB6000STEAM CONDITIONING valves include theindustry’s widest range of solutions,combining superior design technology and the latest advancements in metallurgy.

The self-contained AB5100 provides the efficiency of steam control and theautomation of a control valve in a singlepackage, while the AB6500 incorporatesmodular construction with advancedmaterial selection, such as ASTM A182 F91,to meet the reduced footprint requirementsof today’s turbine bypass systems, as well as the increasingtemperature and rangeability demands of high-efficiency power plants.

When you partner with ABB, you have the added assurance of knowing our high-quality products are supported byfactory-trained ABB Service Engineers who will install and configure yourinstrumentation to optimize yourapplication. We’ll also train your staff to maintain instrument accuracy andperformance. And if problems do arise, werespond faster than anyone to keepdowntime to a minimum.

Here’s how ABB is better:

• On-site customer training

• ISO validation services

• Demand & maintenance service agreements

• 24/7 emergency service support through a single toll-free number

• Installation, commissioning and start-up

• Instrumentation and systems upgrades

• Configuration services

• Extended warranty programs

• ISO 9001 and NIST-certified technicians and equipment

• Factory and on-site product calibrations, evaluations and service

• NIST-certified flow calibration laboratory

Service

Dedicated to defeating your downtime in the following ways.

The number-one choice for compliance and performance.

ABB Automation Inc.Instrumentation Division

125 East County Line RoadWarminsterPA 18974 USA

Tel: +1 215-674-6000Tel: +1 800-922-2475Fax: +1 215-674-7183E-mail: Instrumentation@

us.abb.com

HART is a registered trademark of the HART Communication Foundation. Windows NT is a registered trademark of the Microsoft Corporation. MAGMASTER, COMMANDER, COPA-XT, FILL-MAG, PARTI-MAG, WEDGEMASTER and GeminiConfig are trademarks of ABB Automation.

The Company's policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice.

© ABB, 2000.

ABB Instrumentation Ltd.

St. NeotsCambs.EnglandPE19 3EU

Tel: +44 (0) 1480 475321Fax: +44 (0) 1480 217948

ABB Automation Products GmbH

Hoseler Platz 2D 42579 HelligenhausGermany

Tel: +49 (0) 2056 120Fax: +49 (0) 2056 12 5060

ABB Kent-Taylor SpA

22016 LennoComoItaly

Tel: +39 (0) 344 58111Fax: +39 (0) 344 58278

3BU

S 0

9500

0 R

0001

The Next Way of Thinking is now on the web.