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Big Bag& Octabin
SOLUTIONS for
FILLING
Powder Handling Solut ions
550
800
min
550
01
I 02
FlowMatic® 01
FlowMatic® 02 06
FlowMatic® 03 08
FlowMatic® 04
FlowMatic® 05 TE (Lifting Table)
FlowMatic® 05 VH (Hydraulic Cylinder)
FlowMatic® 06
FlowMatic® 07
FlowMatic® 08 20
FlowMatic® 09 22
FlowMatic® 10 Hygienic
Customized big bag filling system 26
I 28
I 32
FlowMatic® Octabin Standard 32
FlowMatic® Octabin Velocity
FlowMatic® Octabin Automatic High Velocity 36
I 38
CONTENT
in the design of the facilities listed in this commercial documentation
Means that the equipment is availablefor testing at PALAMATIC PROCESS
Means that the equipment can beinstalled in ATEX zone
EXISTESUR
MESURE
Means that design and options can be customised
Packaging flow rate (the highest flow rate may vary accor-ding to the volume of big bags and the available flow rate)
10 - 20 10 - 20 10 - 20 20 - 40 30 - 6010 - 30 20 - 3010 - 30 20 - 40
FlowMatic® 01 FlowMatic® 02 FlowMatic® 03 FlowMatic® 04
40 - 60 30 - 50
FlowMatic® 05-TE FlowMatic® 05-VH FlowMatic® 06 FlowMatic® 07 FlowMatic® 08 FlowMatic® 09 FlowMatic® 10
Big bag with 4 handles
Big bag with 1 handle
Gross weighing
Net weighing
Width adjustment
Inflatable seal
Tension cylinder
Automatic hooks
Rotating head (ergonomic big bag implementation)Big bag pre-forming
Vibrating table
Big bag ground wire and clamp
Roller conveyor
Pallet unstacker
Mat laying
Access platform
Internal bag welder
Mobile station
Big bag cover
x
xx
x
xxx
x
x
xxx
xx
x
x
xxxx
xx
xx
x
x
xxxxxxxx
x
3
x
8,7
x
6
600
x x
x x
x xx x
Lift table xx
x x
3
x
2
6
CAPTION: Option
6 6
0,2 0,2
2,9
x
x
0,9
300 300
x
x
xx
Hydraulic cylinder
3
x
x
6
0,2
2,9
300
xx
x
7
3
x
3
x
6
0,3
300
xx
x
x
xx
x
23
x x
9
x x
3
x
7,8
x x
6 6
3,8
600 300
Input TOR
Output TOR
Load cells
Installed power (kW)
Power supply voltage
Service pressure (bar)
Average power consumption (kW)
Compressed air consumption (Nm³/hr.)
Dust collecting rate (m³/hr.)
0
0,2
6
0
2
0,2
6
0,9
300300
6
6
8,7
6 6
0,2
0,9 6,8
300 300
Big Bag Filling Stations
F Basic specifications for big bag filling systems and options
F Utilities
The flow rates can vary according to the handled material.
10 - 20 big bags/h.
Cost efficient & dust control
solution
FlowMatic® 01
10 - 20 big bags/h.
Efficient & ergo-nomic
FlowMatic® 02
10 - 20 big bags/h.Dosing &
adaptable to any powder type
FlowMatic® 03
20 - 40 big bags/h.High rate &
ergonomic filling station
FlowMatic® 04
10 - 30 big bags/h.
Suspended wei-ghing: hygienic
and operator friendly
10 - 30 big bags/h.Hygiene &
ergonomics of operators
FlowMatic® 05 - TE FlowMatic® 05 - VH
30 - 60 big bags/h.
Very high rate & ergonomic filling
station
FlowMatic® 06
20 - 30 big bags/h.
Mobile station & connexion under the truck loading
hose
FlowMatic® 07
20 - 40 big bags/h.
Big bag with 1 handle & condi-
tioning bulk products
FlowMatic® 08 FlowMatic®
40 - 60 big bags/h.
Very high flow rate for big bag
with a single loop
30 - 50 big bags/h.
Hygienic design suitable for white
rooms
FlowMatic® 09
Flow rate, ATEX, made from 316L,
inerting…
FlowMatic® 10
AVAILABLE
CUSTOMMADE
Page 04 Page 16Page 06 Page 18Page 08 Page 20Page 10 Page 22Page 12 Page 14 Page 24 Page 26
Big BagAVAILABLE
CUSTOM
MADE
- - - - -Download videos & layouts from our website06 03
Advantages
240
0
DN300 PN10
150
0 1
50
forks distance500 min - 1300 max
340
0
340
300
177
5
150
0
225
0
345
0
137
0
1930
154
0 1
10
1200
120
0
1650
1000 1550 max
1550 max
450
800
min
- 2
400
max
F Adjustable fork height for an optimal filling of all types of big bags
F Double envelope filling head
allows big bag degassing in condi-tioning procedure
F Hooking forks with adjus-
table height offer a maximum flexibility
F Big bag removal with forklift or pallet truck
I
Rate
Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power: 0.2 kWCompressed air consumption
Service pressure: 6 barsInput TOR: 0Output TOR
Dust collecting rate
Maximum dimensions of big bags:
Length x width x height
“ U ” version forks: allows big bag removal with straps (optional)
I
1. The big bag is placed on the filling station2. The big bag inlet is connected to the filling head by an inflatable gasket ensuring the sealing 3
4. When the big bag filling sequence is completed, the big bag can then be removed using either a forklift or a pallet truck
FlowMatic® 01Rate:
Weight capacity: 2 tons/big bagOjectives: cost efficient & dust containment01
adjustment
Round forks with adjustable width
for complete containment
Supporting structure
Double envelope filling head
Options
See all our options
on page 28
Big bag pre-forming
fan
Big bag tension cylinder
04 05- -
- - - -01Download videos & layouts from our website
AVAILABLE
CUSTOM
MADE
Flow
Mat
ic® 0
1
F Hooking forks width
adjustment allows conditioning of all types of big bags
F Inflating seal to insure dust containment for a clean work area
F Big bag removal with fork or pallet truck
Advantages
F Tension cylinder insures a perfect big bag filling and handling stability
I
Flow rate
Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power: 0.2 kWCompressed air consumption
Service pressure: 6 barsInput TOR: 0Output TOR: 2Dust collecting rate
Maximum dimensions of big bags:
Length x width x height
“ U ” version forks: allows big bag removal with straps (optional)
I
1. The big bag is placed on the filling station2. The big bag inlet is connected to the filling head by an inflatable gasket ensuring the sealing3. The height of the filling spout is adjusted by pneumatic cylinder according to the size of the big bag4.
5.
6.
stability during handling process) 7. When the big bag filling sequence is completed, the sea-ling gasket is deflated. The big bag is ready to be removed.8. The big bag can be removed using either a forklift or a pallet truck
Rate:
Weight capacity: 2 tons/big bagObjectives: ergonomic and dust containment
Height adjustment of the forks
Tension cylinder
Support framework
Options
See all our options
on page 28
Weighing system
integrated on big bag
filling station
Automatic big bag release
FlowMatic® 02
02
06 07
dust tight connexion
Round version forks with
adjustable width
envelope
150
forks distance530 min - 1300 max
DN300 PN10
240
0
1010
340
Ø450
380
0
150
0
177
5
150
0
227
0
pneumatic cylinderstroke : 300mm
153
0
1930
110
1000 1200
120
0
1650
1550 max 1550 max
Ø450
800
min
- 24
00 m
ax
AVAILABLE
CUSTOM
MADE
- -- - - -02
Download videos & layouts from our website
Flow
Mat
ic® 0
2
F Dosing and weighing
enable business transactions for your products
F Fan and tension cylinder
ensure big bag pre-forming and internal shaping
F “U” shaped forks to remove big bag with straps
F Vibrating table provides a com-pacted material by means of vibration ensuring a maximum of volume reduc-tion of the material in the big bag
I
Flow rate
Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power
Average power consumption: 0.2 kWCompressed air consumption
Service pressure: 6 barsInput 4 - 20 mA
Input TOR: 6Output TOR: 6Weighing precision
Dust collecting rate
Maximum dimensions of big bags:
Lenght x width x height
“ U ” version forks: allows big bag removal with straps (optional)
I
1. The big bag is placed on the filling station2. The big bag inlet is connected to the filling head by an infla-table gasket ensuring the sealing3. The height of the filling spout is adjusted by pneumatic cy-linder according to the size of the big bag4. A fan inflates and shapes the big bag5. Another fan is used to exhaust the air through a reverse jet filter6.
7. The big bag is laying on the pallet: bottom shaping (big bag stability during handling process) 8. The vibrating table provides material densification (operated by sequence during the filling process) 9. Weighing control: low filling flow rate to adjust final dosing10. When the big bag filling sequence is completed, the sea-ling gasket is deflated. The big bag is ready to be removed11. The big bag can be removed using either a forklift or a pallet truck
Rate:
Weight capacity: 2 tons/big bagOjectives: dosing & flexibility depending on powder characteristics
“U” forks with adjustable width
Vibrating table for densification
a double envelope
The whole adjustable structure provides flexibility to accommodate a range of bag sizes. The filling head is designed with a double envelope to ensure volume balan-cing and avoid dust contamination of the workplace. The tension cylinder, fan and vibrating table gives an optimal shape to the big bags. Vibrating table provides material densification with low density. Handling filled big bag is safe and without any tipping risk.
Support framework
for a complete sealing
Load cells
See all our options
on page 28
Mobile station
Rotating head
FlowMatic® 03
03
08 09
465
444
0
forks distance530 min - 800 max
DN300 PN10
340
410
175
5
150
0 5
55
141
0 7
0 3
90
2060
1000 1200
1850
187
0
1550 max 1550 max
450
800
min
2400
max
pneumatic cylinderstroke : 300mm
Options
AVAILABLE
CUSTOM
MADE
- -- - - -03
Download videos & layouts from our website
Advantages
Flow
Mat
ic® 0
3
F Conveyor and dynamic
buffer storage: high flow rate and flexible implantation
F Dosing and weighing: automation and ergonomics of filling station
F Pallet unstacker
multi-format pallets
Advantages
F Automatic big bag release:
process time optimization
I
Flow rate
Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power: 8.7 kWAverage power consumption
Compressed air consumption
Service pressure: 6 barsInput 4 - 20 mA
Input TOR
Output TOR
Weighing precision
Dust collecting rate
Maximum dimensions of big bags:
Length x width x height
I
1. The empty pallets are automatically placed on a conveyor 2. The big bag is placed on the filling station3. The big bag inlet is connected to the rotating filling head by an inflatable gasket ensuring the sealing4. The height of the filling spout is adjusted by pneumatic cylin-der according to the size of the big bag5. A fan inflates and shapes the big bag6. Another fan is used to exhaust the air through a reverse jet filter7.
8. The big bag is laying on the pallet: bottom shaping (big bag stability during handling process) 9. The vibrating table provides material densification (operated by sequence during the filling process) 10. Weighing control: low filling flow rate to adjust final dosing11. When the big bag filling sequence is completed, the sealing gasket is deflated and the big bag is automatically released12. Automatic big bag removal towards storage area (big bag stac-ker conveyor)
Rate:
Weight capacity: 2 tons/big bagObjectives: high fow rate & ergo-nomics of the filling station
See all our options
on page 28
Welder for inner liner
Big bag covering
with gross weighing (dosing / packaging / conveying). This model is designed for
all the options necessary for big bag filling with minimal human intervention.
Motorized conveyor
Cyclo-filter or feeding hopper (option)
Clean room (option)
unstacker
FlowMatic® 04
04
10 11
Vibrating table for material densification
2315 290
408
0
301
0
1350
600
450
4510
600
1810
230
149
0
5060
12375
6430
3910
381
5
lenght 5400capacity 4 Big-Bag max
1200 max 1200 max
Ø450
800
min
2400
max
Options
AVAILABLE
CUSTOM
MADE
- -- - - -04
Download videos & layouts from our website
Flow
Mat
ic® 0
4
F Automatic release: process time optimization
F Suspended structure facili-tates floor cleaning
F Inflatable seal to ensure dust containment for a clean workplace
Advantages
I
Flow rate
Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power
Average power consumption: 0.2 kWCompressed air consumption
Service pressure: 6 barsInput 4 - 20 mA:
Input TOR: 3Output TOR
Weighing precision
Dust collecting rate
Maximum dimensions of big bags:
Length x width x height
I
1. The big bag is placed on the filling station2. The big bag inlet is connected to the filling head by an inflatable gasket ensuring the sealing3. A fan inflates and shapes the big bag4. Another fan is used to exhaust the air through a reverse jet filter5.
6. Weighing control: low filling flow rate to adjust final do-sing7. When the big bag filling sequence is completed, the lifting table is raised, the sealing gasket is deflated and the big bag is automatically released8. Lowering the lifting table9. Use a forklift to transport the pallet containing the big bag
Rate:
Weight capacity: 2 tons/big bagOjectives: hygienic & ergonomical system for operators
See all our options
on page 28
Operator access
plateform
packaging that are subject to strong hygiene constraints: the weighing system is implanted on the filling head which reduces retention areas on the ground. The big bag can be lowered with a lifting table and automatic hooks.
Weighted filling with suspende bag
pre-forming fan
FlowMatic® 05 - LT
05
13
Automatic release
for complete sealing
Lifting table for big bag evacuation
*
* Lifting Table
12
F Filling head with double
envelope enables big bag air discharging through degassing line during the filling
Vibrating table
Options
AVAILABLE
CUSTOM
MADE
- -- - - -05
Download videos & layouts from our website
Flow
Mat
ic® 0
5 -
TE
F Big bags stacking for space optimization
F Inflatable seal to ensure dust containment for a clean workplace
Advantages
F Hygienic design: the low ground coverage facilitates the cleaning process
I
Flow rate
Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power
Average power consumption: 0.2 kWCompressed air consumption
Service pressure: 6 barsInput 4 - 20 mA
Input TOR: 3Output TOR
Weighing precision
Dust collecting rate
Maximum dimensions of big bags:
Length x width x height
I
1. The big bag is placed on the filling station2. The big bag inlet is connected to the filling head by an inflatable gasket ensuring the sealing3. The big bag is raised4. A fan inflates and shapes the big bag5. Another fan is used to exhaust the air through a reverse jet filter6.
7. Weighing control: low filling flow rate to adjust final do-sing8. When the big bag filling sequence is completed, the hydraulic cylinder is lowered, the sealing gasket is defla-ted and the big bag is automatically released9. The big bag can be removed using either a forklift or a pallet truck
Rate:
Weight capacity: 2 tons/big bagObjectives: hygiene & ergonomics for the operators
See all our options
on page 28
kaging that are subject to strong hygiene constraints: the weighing system is incorporated in the filling head which reduces retention areas on the ground. The big bag is designed to be actuated by a hydraulic cylinder.
FlowMatic® 05 - HC
05
14 15
telescopic tube
structure for handles
for a complete sealing
*
* Hydraulic Cylinder
Supporting structure
pre-forming fan
Hydraulic cylinder
Hydraulic group
Load cells for suspended weighing
Automatic big bag
release
F Big bag removal with pallet truck or lift truck
Magnetic detector
Options
AVAILABLE
CUSTOM
MADE
- -- - - -05
Download videos & layouts from our website
Flow
Mat
ic® 0
5 -
VH
F Motorized conveyor for high production rates
F Pallet unloader can handle F Big bag removal by lift
truck
Avantages
F Net weighing hopper for customized filling
I
Flow rate: 30 to 60 big bags/hr. Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power: 8.7 kWAverage power consumption
Compressed air consumption
Service pressure: 6 barInput 4 - 20 mA
Input TOR
Output TOR
Weighing precision
Dust collecting rate
Maximum dimensions of big bags:
Length x width x height
I
1. The empty pallets are automatically placed on a conveyor2. The big bag is placed on the fillin station3. The big bag inlet is connected to the rotating filling head by an inflatable gasket ensuring the sealing4. !the height of the filling spout is adjusted by pneumatic cylinder5. A fan inflates and shapes the big bag6. Another fan is used to exhaust the air through a reverse jet filter7.
8. Start the preparation of another dose (hidden time)9. The vibrating table provides material densification10. When the big bag filling sequence is completed, the big bag is automatically released11. Automatic big bag removal by motorized conveyor
Rate: 30 to 60 big bags/hr. Weight capacity: 2 tons/big bagObjectives: very high flow rate & loading station ergonomics
Welding system
Big bag covering
ging (dosing / packaging / conveying). This model is designed for a continuous operation with
designed with all the options necessary for conditioning with minimal human intervention: pre-dosing weighed hopper, containment inflatable seal, big bag rotating head hooking, automatic release, height adjustable structure via a controlled pneumatic cylinder, commercial weighing, vibrating table for densification, pallet unstacker, handling conveyor...
FlowMatic® 06
06
16 17
Tension cylinder
pre-forming fan
Weighing hopper
Load cells
Automatic release
Motorized conveyors
Vibrating table for de-aeration
See all our options
on page 28
600
2315
415
600
727
5
420
5
817
0
875
0
1400
1645
2100
149
0
5060
448
0
12375
4125
260
0
635
5
length 5420capacity 4 Big Bag max
450
1200 max 1200 max
800
min
2400
max
20 palletscapacity
Options
AVAILABLE
CUSTOM
MADE
- -- - - -06
Download videos & layouts from our website
Flow
Mat
ic® 0
6
F Load cells for dosing and commercial weighing
F Connection to the trade
loading spout
F Unloading cone F Mobile station (wheels, forklift)
I
Flow rate: 20 to 30 big bags/hr. Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power
Average power consumption: 0.2 kWCompressed air consumption
Service pressure: 6 barsInput 4 - 20 mA
Input TOR: 2Output TOR: 6Weighing precision
Dust collecting rate
Maximum dimensions of big bags:
Length x width x height
Round forks or « U » version (to remove big bag with the straps)
has developed a complete range of big bag filling sta-
effective and flexible solution for simple packaging of bulk materials under
feeding points that require complete cleaning.
Rate: 20 to 30 big bags/hr.Weight capacity: 2 tons/big bagObjectives: mobile station & connection to trade loading spout
Support framework
Unloading cone
Stabilization
feet
Handling frame
Load cells
Vibrating table
Removable access platform
complete dust containment
Advantages
Automatic release
Clamping ring
FlowMatic® 07
07
18 19
adjustable width
See all our options
on page 28
1000
300
450
550
870
1230
401
0
800 400
150
0
413
0
2270
240
0
160
1550 max 1550 max
800
min
2400
max
450
Options
AVAILABLE
CUSTOM
MADE
- -- - - -07
Download videos & layouts from our website
Flow
Mat
ic® 0
7
F Commercial weighing F Loading from the storage
of bulk materials area
F Holding hook for big bag and feeding tube
Advantages
F The fan inflates and shapes the big bag
I
Flow rate
Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power
Average power consumption : 0.3 kWService pressure: 6 barsInput 4 - 20 mA
Input TOR: 7Output TOR: 3Weighing precision
Dust collecting rate
Maximum dimensions of big bags:
Length x width x height:
Rate:
Weight capacity: 2 tons/big bagObjectives: big bag with single handle &loading from the bulk products storage
See all our options
on page 28
Belt conveyor
has designed a complete range of big bag filling stations to meet diverse needs
of bulk materials with important tonnage, mainly dedicated to quarries, grain or fertilizer industries.
Hydraulic tensioncylinder
Load cells
Loading hopper
Support framework
FlowMatic® 08
08
20 21
Big bag
pre-forming fan
697
3
562
0
337
1
624
0
800
loading hopper : 12m3
341
5
2400
800
min
- 24
00 m
ax
800
Options
AVAILABLE
CUSTOM
MADE
- -- - - -08
Download videos & layouts from our website
Flow
Mat
ic® 0
8
F Tension hook implanted on a hydraulic actuator
F Commercial weighing with
net weight (time optimization) F Conveyor and automation
Advantages
F Station with pre-dosing
hopper (optional)
I
Flow rate
Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power: 7.8 kWAverage power consumption
Compressed air consumption
Service pressure: 6 barsInput 4 - 20 mA
Input TOR
Output TOR: 9Weighing precision
Dust collecting rate
Maximum dimensions of big bags
Lenght x width x height
Rate:
Weight capacity: 2 tons/big bagObjectives: very high flow rate &single handle big bag
Vibrating table
Grounding clamp
ler is equipped with all the necessary options for packaging with minimum human intervention: pre-dosing weighing hopper, containment inflatable seal, automatic cluster removal, height adjustable structure via a controlled pneumatic cylinder, big bag pre-forming fan, optional commercial weighing, vibrating table for densification, pallet unstacker, handling conveyor...
Shaping cylinder
Load cells
Hydraulic tension cylinder
Handling hook
FlowMatic® 09
09
22 23
2000
1105
631
0
403
0
550
600
3280 2065
500
584
0
1400
204
5
246
0
2100
7600
11765
2650
363
5 534
5
761
0
171
5
800
See all our options
on page 28
Options
AVAILABLE
CUSTOM
MADE
- -- - - -09
Download videos & layouts from our website
Flow
Mat
ic® 0
9
F Commercial weighing with
net weight (save time) F Conveyor and automation
Advantages
F Station with pre-dosing
hopper (optional)
I
Flow rate
Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power
Average power consumption: 3.8 kWCompressed air consumption
Service pressure: 6 barsInput 4 - 20 mA
Input TOR: 23Output TOR
Weighing precision
Dust collecting rate
Maximum dimensions of big bags:
Length x width x height:
Rate:
Weight capacity: 2 tons/big bagObjectives: high flow rate & maxi-mal hygiene
Mat laying
Grounding clamp
big bags in white room and extract them towards the storage area. A compartment (grey area) closed by two sealed doors can make the link between the two areas and prevents the pallets from being introduced into the sensitive area. The commercial weighing associated to feeding pallets and big bag extraction line allows the preparation of big volume ready to ship with little intervention from operator.
Storage area
Conveyor on-board on lifting table
Weighed frame
White room: maximum hygiene
Unstacker
Suspended trolley for big bag removal
compartment with sliding door and fast lifting door
FlowMatic® 10
10
25
Vibrating lifting table
Hygienic
24
F Automatic big bag release:
process time optimization
See all our options
on page 28
Options
AVAILABLE
CUSTOM
MADE
- -- - - -10
Download videos & layouts from our website
Flow
Mat
ic® 1
0
Painted steel manufacturing
SS 304L, SS 316L
Filling system
engineering office offers custom-made solutions for your filling station with different types of flexible or rigid contai-ners: big bag, octabins, cardboards, drums, buckets... depending on your implementation restrictions and your flow rate. We define together the customized solution after visiting your site and according to your de-tailed specifications.
26
I
Containment adapted to your powders
Extraction of extremely difficult products (vibration, massage…)
Reduced installation height
Ergonomic station
Hygienic system
CIP/NEP integrated
Conditioning station for flexible or rigid containers: big bags, drums, cardboards, octabins, buckets...
Nitrogen (N ): controlled atmosphere packaging area with continuous flow extraction or by breaking the
vacuum
Custom Made
27
²
AVAILABLE
CUSTOM
MADE
- - - - -Download videos & layouts from our website
Cus
tom
ized
OPTIONS
F To control the filling flow and ensures final dosing.
Commercial weighing: yesDeformation measurement with Wheatstone bridge
Communication: profibus, modbus, ethernetCompatible with vibrating tables
Weighing label printing with trackingOur partners:
F To facilitate access to the upper part of the conditioning unit to close a filling
spout of the flexible container. Steel and inox manufacturingSpecific certificationsAccess improved with retractable projection
F The handling forks can be fitted to the packaging system, which allows the safe
displacement of the entire station with a fork lift or a pellet truck.These mobile big bag conditioning units allow to fill big bags under multiple separated fedding points or lorry loading spouts.The versions with rails and wheels are also standard models at .
F Ground clamps are fitted on the whole station. A rapid connection allows big bag
grounding for an equipotential bonding of the entire unit.
F Filling system for FIBC with one loop. The technology involves bags that are filled,
weighed and transported while hanging, and assures bag stability for transport
by forklift.
its turn is connected to the suspension eyelet of the weigher load cell.Loading capacity: 2,000 kgLifting: with a hydraulic tension cylinderMamimum pressure: 230 bars
Big Bag Filling Unit
28
F Very fluidisable materials make big bags unstable and dangerous to handle. The
vibrating table enables the product to be de-aerated and compacted by means of
vibration ensuring maximum volume reduction as well as stable shape.
Loading capacity: 2,000 kg
Oscillation by counterbalance
F The fan, fitted on the main structure, shapes the big bag.
lic line for degassing fines, captured by the double envelope tube during the conditioning phase.
Rotation speed: 3,000 tr./min.
F Automatic hooks with latch spring for easy big bag handles hooking
Service pressure: 6 bar
F Automation of the big bag packaging station for automatic stacking/unstacking
and pallets positionning.The stacked pallets are stored in the storehouse and then placed one by one on the packaging line via a motorized conveyor.
pins)
F It enables the big bag removal on pallet through a motorized roller conveyor for
process time optimization.Loading capacity: 2,000 kg/m²Drive train: chain braceletMotorization by sectionAccumulation sensor: by roller-feelerConveying speed: 9 m/min.
29- - - - -Download videos & layouts from our website
F The thermo-welding system enables to seal the big bag. After welding, there is the possibility to put a big bag under vacuum by a nitrogen conditioning.
F System allowing an ergonomic positioning of the big bag with a high resistance
bearing.
his workstation. The automatic handles release, once the big bag filled, completes the system and makes it a perfect equipment, particularly suitable for high conditioning cadences. The big bag pre-forming fan is fitted to the casing of the whole system, enabling use in harsh environments subject to strong hygiene constraints.Loading capacity: 2,000 kg
Hooks: automatic with linear pneumatic cylinder
F A post for mat laying is located between the unstacker and the big bag filling unit.
post is necessary for a maximum big bag hygiene for meeting the quality standard of many industries. Mat: roller or precutStaple: optional
F For environments particularly binding in terms of hygiene, we adapt all compo-nents of the conditioning system:
Welded conception adapted (tube on the field, closing pipes or open profile, minimizing congestion on the ground and bolted systems) All equipment is removable for an easy cleaning. We pay special attention to the weight of detachable equip-ment and to the ergonomic access for the operator.
F At the output of big bag filling unit, an automatic coverer provides the final containment of big bag on its pallet.The feeding of the big bag is performed by a motorized conveyor.
OPTIONS Big Bag Filling Unit
30
F Controlled atmosphere packaging with continuous flow or by vacuum breaker. The conditioning with nitrogen involves introduction of specific big bag and an internal bag closing by welding.
F CIP (Clean in Place):
integrates washing nozzles to ensure a perfect hygiene at the end of the usage period.
F Facilitate big bag format change.The hoist enables the filling station adjustment in height in order to raise or lower the big bag supporting structure.Leverage capacity: 270 kgSystem: self-lockingCable length: 6 m of galvanized cable
F The big bag filling unit integrates on the back of its structure a pneumatic cylinder
to adjust big bag tension.During the conditioning process, the pneumatic cylinder compression ensures big bag laying on the handling pallet (or vibrating table) in order to ensure big bag stability. The cylinder position can be modified to adapt to different heights of the big bag.
Service pressure: 3 bars and adjustable valve
F Positioned around inflatable seal, the clamping ring permits the connection of different diameters of big bag cuffs. It is removable.
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F Dosing and weighing to control business transaction of your products
F Automatic adjustment of
covering plate adaptable to several octabin sizes
Advantages
F Fan for internal bag pre-forming
I
Flow rate
Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power
Average power consumption: 0.2 kWCompressed air consumption
Service pressure: 6 barsInput 4 - 20 mA
Input TOR: 2Output TOR
Weighing precision
Dust collecting rate
Maximum dimensions of octabin:
Length x width x height:
Welding for inner liner
Magnetic detector
for a semi-automatic conditioning with gross weighing for octabins (dosing/conditioning/conveying). This model ensures containment, safety and commercial weighing.
Flow
Mat
ic® O
ctab
in
FlowMatic® Octabin
33
(optional)
Vibrating table for material densifica-tion
32
Support framework
Retractable access platform
StandardRate:
Weight capacity: 2 tons/octabinObjectives: efficient & ergonomical station
See all our options
on page 28
Options
AVAILABLE
CUSTOM
MADE
- -- - - - -
Download videos & layouts from our website
F Vibrating table provides a com-pacted material by means of vibration ensuring a maximum of volume reduc-tion of the material in octabin
F Dosing and weighing for commercial dosing of your materials
Advantages
I
Flow rate
Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power
Average power consumption
Compressed air consumption
Service pressure: 6 barsInput 4 - 20 mA
Input TOR
Output TOR
Weighing precision
Dust collecting rate
Maximum dimensions of octabin:
Length x width x height:
Rate:
Weight capacity: 2 tons/octabinObjectives: efficient & ergonomical station
Welding for inner liner
Octabin covering
your octabins. The pallet unstacker associated to the conveying line and to net weighing sys-tem allows the conditioning of large ready to sell quantities. The access platform and overall ergonomics simplify and optimize operator process.
FlowMatic® Octabin
35
Densification with vibrating table
34
plate
liner
Access platform
Roller conveyor
High velocity
Automatic pallet unstacker
F Conveyor for high rates
Flow
Mat
ic® O
ctab
in
See all our options
on page 28
Options
AVAILABLE
CUSTOM
MADE
- -- - - - - -
Download videos & layouts from our website
F Vibrating table provides a com-pacted material by means of vibration ensuring a maximum of volume reduc-tion of the material in octabin
F Motorized conveyor for high production rates
F Dosing and weighing for commercial dosing of your materials
Advantages
F Adaptable conception
depending on your octabin dimensions
I
Flow rate: 30 to 60 octabins/h. Manufacturing materials
Finishes: RAL 9006, micro-blasted, electropolishingInstalled power
Average power consumption
Compressed air consumption
Service pressure: 6 barsInput 4 - 20 mA
Input TOR
Output TOR
Weighing precision
Dust collecting rate
Maximum dimensions of octabin:
Length x width x height:
Rate: 30 to 60 octabins/hr. Weight capacity: 2 tons/octabinObjectives: efficient & ergonomical station
Welding for inner liner
Octabin covering
installation is designed for a continuous use with high flow rate: it includes automatic covering plates, conveying, filling and weighing, closing and wrap-ping of octabins.
FlowMatic® Octabin
3736
Automatic high velocity
Loading empty octa-bins with forklift Automatic
covering plate
Octabins transfer
Manual closing
Automatic wrapping
Removal of filled octabins with forklift
Automatic filling process
F Conveying and dynamic
buffer storage: high flow rates and flexible implementation
Flow
Mat
ic® O
ctab
in
See all our options
on page 28
Options
AVAILABLE
CUSTOM
MADE
- -- - - - - - -
Download videos & layouts from our website
F Vibrating table provides a com-pacted material by means of vibration ensuring a maximum of volume reduc-tion of the material in octabin
AUTOMATION & ELECTRICITY
Equipments and programs:
As the designer of specific equipments, associates pro-
engineers of review the raw material feeding, the batches traceability, operators identification and dosings database. Thanks to continuous exchanges, during the step of project realization, between production team and our engineering office, screens of packaging lines control offer ergonomic and easy use with unique personalization.
integrates commercial weighing systems to its filling unit. Compliant
partners recognized organisations.
sell. Associated with our customizable labels printing systems, these realiable sys-tems represent a perfect solution to distribute your powders in large quantities with minimum human intervention.
®
38 39- - - - - -Download videos & layouts from our website
Con
trol
cab
inet
500
40
F Cleaning products F F Chemical components
F MineralsF Wiring
F See our big bag filling unit in video on
www.youtube.com/user/Palamaticpro-cess
F Control cabinet
+ 500 installations
of big bag filling unit in
and ABROAD
F
41
EXAMPLES OF OUR PRIOR INSTALLATIONS
F Cacao F F Animal food
F F Aromas
F CosmeticsF Milk powderF Veterinary products
F
- - - - -Download videos & layouts from our website
Our expertise:FILLING SOLUTIONS FOR BIG BAG AND OCTABINTo fill
EMPTYING SOLUTIONS FOR BIG BAG AND OCTABINTo empty, compact and massage
SACK, DRUM AND CARDBOARD FILLING SOLUTIONSTo fill, package, handle
SACK AND DRUM EMTYING SOLUTIONSTo empty, compact, handle, discharge
SOLUTIONS FOR PNEUMATIC CONVEYINGVacuum, pressure
SOLUTIONS FOR MECHANICAL CONVEYINGTo transfer with screw, belt conveyor, bucket elevator, aeromechanical or vibratory conveyor,truck loading spout
CRUMBLING AND GRINDING EQUIPMENTTo granulate, crumble, grind, pound, micronise, disagglomerate
SIFTING EQUIPMENTTo sift, segregate, sieve, protect
CONTAINERS AND STORAGE SOLUTIONSTo fill, charge, empty, contain
DOSING EQUIPMENTTo control, regulate, empty, extract
MIXING EQUIPMENTTo homogenise, incorporate, fluidify, stir, mix
FLOW AND CONNECTIONTo vibrate, fluidise, unclog, drain, facilitate extraction, control the descent,prevent stacks and vaults, connect
INDUSTRIAL DUST COLLECTING EQUIPMENTTo filter, clean, confine, secure
[email protected] Department: +33 (0)2 22 93 63 08
The know-how of our teams the energy of a group