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www.kytola.com
Kytola Oval FlowOil Lubrication Monitoring System
SOLUTION CATALOG
Oval Gear Flow Meters and DisplaysOil Lubrication Flow
Monitoring Systems
Oil Analyzers
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Proper bearing and gear lubrication is essen-tial for reliable
operation of all machinery. The main purpose of oil circulation
lubrication is to lubricate and reduce friction in the target (to
form an oil film between the moving parts), to transfer heat and
contaminants (water and debris) away, and to protect the target
from corrosion.
It is estimated that 40 – 60% of bearing fail-ures are caused by
insufficient lubrication and lubricant contamination.
We have created a solution to avoid costly failures and downtime
by ensuring sufficient lubrication at all times.
• SR Oval gear flow meters
• Oval Min-E Local display units or Oval D2 Measuring stations
or both
• KVMControl monitoring software
• Installation panels with oil supply manifolds for the SR oval
gear meters
• Oilan Water in oil analyzer
• Oilcol Oil color analyzer
• Start-up assistance
• Maintenance & service agreement
Kytola Oval Flow Oil Lubrication
Monitoring Systems
24/7/365 Reliability
A complete Kytola Oval Flow lubrication monitoring system
consists of
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Oval Flow Applications
TYPICAL APPLICATIONSLubrication oil flow monitoring
Industrial flow monitoring
Process control
Steel rolling mills
Heating oils
Mineral insulating oils
Ship and oil rig propulsion systems
Mining
The Kytola® Oval Flow oil lubrication moni-toring systems are
widely used in process industries where optimized and highly
reli-able operation is essential at all times, in all
circumstances.
Below are some of the main applications where the entire product
range or some parts of it can be used.
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Kytola SR Oval Gear Flow Meters
STANDARD FEATURESSeveral flow ranges from 0.1–1 L/min up to 120
L/min
Multi-channel models for flow ranges of up to 6 L/min
Viscosity and temperature independent
Flow adjustment valve
Service valve
Fail-safe coil sensor
Low pressure drop
Secured lubrication in failure situation
The Kytola® Oval Gear Meter Model SR is designed and developed
for lubrication oil measurement in demanding industrial
environ-ments.
Kytola SR Oval Gear Flow Meters measure oil flow rates with 100%
reliability. The SR meter is a true positive displacement meter
that always shows the correct flow rate on the whole measurement
range, regardless of oil temperature and viscosity changes.
The SR Oval Gear Meters have a by-pass valve that enables
service on the run without need for downtime. They are superior in
continu-ously lubricating the bearing, even if gears jam.
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The SRV is especially designed and optimized for upgrading the
existing Kytola model V vari-able area flow meter. The upgrade is
easy and cost-effective since it does not require any changes to
the existing piping.
The Model SRV Oval Gear Meter is a positive displacement meter,
which always shows the correct flow rate regardless of oil
temperature or viscosity changes. It enables versatile flow and
flow alarm monitoring and connectivity to upper control
systems.
Kytola SRV Upgrade Block
STANDARD FEATURESViscosity range 30 - 1000 cSt
Max. pressure 10 bar (20 bar with a special construction)
Max. temperature +80 °C
Accuracy ±5% of reading
Kytola® SRV Oval Gear Meters offer a fast track to further
improve the user advantages of installed Kytola variable area flow
meters of model V.
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Kytola Oval D2 Measuring Station
Kytola® Oval D2 Measuring Station is designed to monitor oil
flow rates measured by Model SR oval gear meters in circulation
lubrication systems.
The Oval D2 measuring station operates as an independent
station, and it can be connected to Kytola KVMControl monitoring
software or to customer’s PLC or DCS via Modbus RTU protocol.
The state-of-art features make monitoring easy and reliable. The
measuring station is suitable for harshest conditions as the robust
enclosure protects from external wear.
STANDARD FEATURES16, 32, 48 or 64 measuring points
In excess of 100 measuring stations and thousands of measuring
points in one serial communication line
Modbus RTU (RS-485 or RS-422) communication
USB port for local configuration
Display for flow rate, set point, alarms, position number,
etc.
Multiple flow alarms (zero, very low, low, and high flow)
Four alarm relays, one for each alarm and one programmable
relay
Versatile alarm handling and disabling for each channel
Secured lubrication in failure situation
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Kytola Oval Min-E Local Display
The Kytola® Oval Min-E Local Display Unit is designed to monitor
and display flow rates and flow alarms measured by Kytola oval gear
meters or other flow meters with pulse out-puts.
Oval Min-E can operate as a local display or connected to Kytola
KVMControl monitoring software, or to customers’ PLC or DCS.
STANDARD FEATURESInstant and cumulative flow measurement
Single or multi-channel models
Modbus RTU (RS-485) communication
mA outputs
Multiple flow alarms (zero, very low, low, and high flow)
Clear, visual color indication of flow alarm type
Alarm relay
Versatile alarm handling and disabling for each channel
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Kytola Oval Flow Installation Panels and Cabinets
Oil Supply Manifold
The Oval Flow panels with Oval D2 measuring stations and SR oval
gear flow meters are ideal for oil flow monitoring in large
processes where hundreds, or even thousands, of lubrication points
are used. The panel has a sturdy stainless steel construction,
especially designed to with-stand the harsh conditions in process
industry.
STANDARD FEATURESStainless steel
With or without plexiglass door
Mounting on the hood wall or the floor mounting stand
STANDARD FEATURESStainless steel
Connections, shut-off valves, flushing etc., according to
customer’s requirements
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Kytola KVMControl Monitoring Software
STANDARD FEATURESIn excess of 100 measuring stations can be
connected to the host computer via a serial communication line.
All the data read by Oval D2 measuring stations is available in
KVMControl. In addition, the program displays- Alarm history- Flow
trend of all measuring points – momentary and history
OPC server available, enables connection to customer’s DCS.
The KVMControl monitoring program is an online application for
the Kytola oil lubrication monitoring system. It provides online
flow and alarm information from model SR oval gear flow meters. It
is easy to install and offers reliable user-friendly operation.
Typical applications are lubrication oil monitoring, industrial oil
flow monitoring and process control.
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Kytola Oilan A4 Water in Oil Analyzer
Kytola® Oilan A4 is an online oil water content analyzer which
instantly shows changes in the lubrication oil water content. It is
an excellent instrument for supporting preventative
main-tenance.Oilan A4 detects water leaks in their early stages and
helps to prevent expensive failures and downtime of the lubricated
machinery and equipment.
STANDARD FEATURESOnline measurement
Serial communication with upper level system
4–20 mA output
Alarm relay
Monitoring and calibration with Kytola KVM software
• Measures the absolute water content in oil (ppm)
• For mineral oils as well as some synthetic oils
• Ranges up to 5 000 ppm
• Accuracy ±30 ppm
• Easy to install by quick connect couplings
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Kytola Oilcol Oil Color Analyzer
Kytola® Oilcol Oil Color Analyzer is an online instrument based
on visible light absorbance (transmittance) to indicate the ASTM
D1500 color value of oil.
As the measurement is performed online, the response is
continuous and fast, which can be crucial in order to detect sudden
changes in oil quality and further to be able to react before any
failures of the oilusing equipment occur. Timeconsuming and
expensive sampling and laboratory analyses are also avoided.
• Online oil color analyzer
• ASTM D1500 scale from 0.5 to 8.0
• Display resolution 0.1
• Accuracy ±0.3 (as the ASTM scale step is 0.5)
• Online measurement with a response time of 4 s
• Easy to install
• Sturdy construction
• Serial connection (Modbus)
• 4 – 20 mA output
APPLICATIONSWide variety of liquid petroleum products:
Lubricating oils
Heating oils
Diesel fuel oils
Mineral insulating oils
Hydraulic oils
INDUSTRIESWhere it is essential to know the ASTM color of
oil:
Petrochemical industry
Offshore and marine
Pulp and paper
Steel mills
Mining
Power plants
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Sales office, GermanyKytölä Mess- und Regeltechnik
GmbHFrankfurter landstr. 52D-63452 HanauGermanyTel. +49 6181 983
575Fax +49 6181 983 578E-mail [email protected]
Sales office, CanadaKytola Instruments Ltd1321 Blanshard Street
Suite 301Victoria, BC V8W 0B6CanadaTel. +1 678 701 3569Fax +1 514
448 5151E-mail [email protected]
Sales office, SwedenKytölä Instrument ABRingborregatan 1S-72134
VästeråsSwedenTel. +46 21 304 340Fax +46 21 304 344E-mail
[email protected]
Global Headquarters, FinlandKytola Instruments OyOlli Kytölän
tie 1FI-40950 MuurameFinlandTel. +358 20 779 0690Fax +358 14 631
419E-mail [email protected]
Sales office, USKytola Instruments Inc900 Old Roswell Lakes
Parkway Suite 120Roswell, GA 30076USATel. +1 678 701 3569Fax +1 514
448 5151E-mail [email protected]
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Start-up AssistanceKytola offers a comprehensive commissioning
and start-up package with in-depth training to oper-ators.
Kytola assistance ensures a smooth start up and efficient use of
the Oval Flow lubrication monitor-ing system from the very first
moment.
Maintenance and Service AgreementKytola is dedicated to
contribute to the maximum runnability of its customer’s
machinery.
By signing a Maintenance and Service agreement with Kytola, one
ensures best possible operation of their Kytola products and
systems.
