Solids control equipments

www.apmudequipment.com


Main Products

1. HDD Mud Recycling System 17. Jet Mud Mixer

2. Petroleum Drilling Solids Control 18. Cyclone Mud Mixer

3. Hunter-M Shale Shaker 19. Drilling Fluid Shearing Pump

4. Hunter-D Shale Shaker 20. Submersible Slurry Pump

5. Hunter-C Shale Shaker 21. Horizontal Slurry Pump

6. Hunter Mud Cleaner 22. Screw Pump

7. Desander 23. Vertical Poor Boy Degasser

8. Desilter 24. Horizontal Poor Boy Degasser

9. Middle Speed Decanter Centrifuge 25. Electrical Flare Ignitor

10. High Speed Decanter Centrifuge 26. Mud Gun

11. Vertical Vacuum Degasser 27. Mud Tank

12. Horizontal Vacuum Degasser 27. Water Tank

13. Horizontal Centrifugal Pump 27. Oil Tank

14. Vertical Centrifugal Pump 28. Rig Mattings

15. Horizontal Mud Agitator 28. Shaker Screen

16. Vertical Mud Agitator 28. Usual Solids Control Spare Parts


1. Mud System

Mainly for onshore and offshore oil and gas drilling, CBM exploration, the no dig or HDD, etc. It can

be applied in all well drillings


3. Hunter-M Shale Shaker

A special design with more flexibility

Aipu designed the Hunter-M shale shaker with 3 panels or 4 panels screen. It is a special model by now. The Hunter-M shaker can be linear motion or BEM shaker. Furthermore, the shale shaker can be dual tandem or triple tandem style according to

actual demand

Easily adjust deck angle

Considering users preference and operator convenience Hunter-M shaker adopted easy adjustment device to change the

shaker deck angle according to different drilling condition and fluid type. The deck angle is from -1~ +5

Composite frame screen benefits

The screens for Hunter-M series shaker are composite frame one. The composite screens will be longer life and better

performance than common screen. Furthermore, the screen area is upto 2.5~3.37sq.m


Hunter-M series shale shaker parameter

Model Hunter-M3 Hunter-M4

Vibration Mode Linear Motion Or BEM

Motor Power 1.72KWx2 1.94KWx2

Vibrating Strength >6 G >6.5 G

Double Amplitude 56mm

Treating Capacity 110m3/h 483GPM

130m/h 572GPM

Deck Angle Adjustment -1~5

Power System 380V/50HZ, 460V/60HZ

Shaker screen 76011003 76011004

Decibels 85db

Weight 1600KG 1800KG

Dimension 2800X1600X1500 3500X1600X1500

Remark Dual tandem or triple tandem shakers available


4. Hunter-D Shale Shaker

Hunter-D series shale shaker is designed as hook strap screen. This caters for different users preference.

The shaker screens area is 2.27~3.02sq.m (Flat type). The general design is similar with Derrick FLC2000 series

shaker.

Furthermore, the screens can be flat type or corrugated type according to different clients demand. The compact design

and classic configuration is very popular with major users.

(more information)


Hunter-D series shale shaker parameter

Model Hunter-D3 Hunter-D4 Hunter-D3B

Vibration Mode Linear Motion BEM

Motor Power 1.72KWx2 1.94KWx2 1.0+1.94KW

Vibrating Strength >6G >6.5G >6.5G

Double Amplitude 56mm

Treating Capacity 120m/h 528GPM

140m/h 616GPM

140m/h 616GPM

Deck Angle Adjustment -15

Power System 380V/50HZ, or 460V/60HZ

Shaker screen 72010503 72010504 72010503

Decibels 85db

Weight 1600KG 1800KG 1950KG

Dimension 2800X1600X1500 3500X1600X1500 2800X1600X1500

Remark Dual tandem or triple tandem shakers available


5. Hunter-C Shale Shaker Hunter-C series shale shaker is developed from former AZS63 series shale shaker. The main features are as following Large treating capacity Achieved by large effective screen area. Large filtration area provide large flow rate and efficiency. Compact design Compared with similar capacity shaker Hunter-C series are more compact with small foot-print. It will be adaptable on almost tank on drilling site. Even we fit 4 panels screen. The screen deck designed as dual layer to save some space but with same large screen area Operator-friendly design The baffle box bottom will be fit with gate valve. If any problem lead inadequate process of drilling fluid we can open the valve get fluids divided to avoid further failures Composite screen configuration The Hunter-C shale shaker adopted pre-tensioned screen clamped with wedge block. The composite frame screen give users better performance on filtration efficiency, and longer service life. The screen weight is much decreased for better shaker performance


Hunter-C shale shaker parameter

Model Hunter-C3 Hunter-C4

Vibration Mode Linear or BEM

Motor 1.72x2 1.92x2

Vibration Strength >6.0G >6.5G

Amplitude 5~6mm 5~6mm

Treating Capacity 120m/h 150m/h

Deck Angle Adjustment -1~5 -1~5

Power System 380V/50HZ,460V/60HZ 380V/50HZ,460V/60HZ

Shaker screen 630x1250mmx3 630x1250mmx4

Decibels


6. Hunter Mud Cleaner

Aipu produce a line of mud cleaners employed two stages separation process for the drilling fluid recovery

or process. Hunter mud cleaner combined with desander cones and desilter cones mounted over the bottom

shaker.

Aipu mud cleaners are designed to handle the cuttings and other solids while retaining premium base fluid. They are equally

effective for both weighted and un-weighted drilling mud

We trust you will get effective separation and lower the drilling cost by using Hunter mud cleaners


Hunter series mud cleaner parameter

Model Hunter50 Hunter90 Hunter120 Hunter200 Hunter240 Hunter320

Treating capacity 50m/h 90m/h 120m/h 200m/h 240m/h 320m/h

Desilter cone 1004 1006 1008 10010 10012 10016

Desander cone 2002 2501 2501 2502 2502 2503

Working pressure 0.25~0.45 MPa

Separation point 15m74m

Bottom shaker Hunter-D Series shaker, Hunter-M Series shaker, Hunter-C Series shaker

Vibration track Linear or balanced elliptical

Vibrator motor speed 1500rpm or 1800rpm

Dimension 150012001900 150012001900 150012001900 230017002200 230017002200 260018002200

Weight 1100kg 1600kg 1650kg 2100kg 2200kg 2350kg

Remark Hydrocyclones configuration can be customized according to actual demand and clients requirement


7. Desander

Desanders are designed to 47~76m particles. The cones can be 8, 10, and 12. According to customers treating capacity requirements, choose different quantity, different size cones. Please find following features on Aipu desanders

Environmentally efficient

The most particles sized 74 microns will be removed. The cuttings removing helps meet environmental regulations by minimizing waste generated disposal cost

High processing rate

Based on proper design the desander capacity is sufficient. The bottom shaker will definitely play an important role. Please inform us if you need the bottom shaker or not. What type shaker do you prefer

Long service life

Desander will helps maintenance, repair and replacement of downstream equipment.

Lower operating cost

Reduces sand-size particles and saves liquid, thus reducing pump wear and mud cost


APCS series desander parameter

Model APCS60 APCS90 APCS120 APCS200 APCS240 APCS320


Cones 200X2 250X1 250X1 250X2 250X2 250X3

Working pressure 0.25~0.45MPa

Separation point 44~74m

Bottom shaker Small shaker, Hunter-M series shaker, Hunter-D series shaker, Or Hunter-C series shaker

Vibration track Linear or BEM


Dimension 1500x1200x1900 2300x1700x2200 2600X1800X2200

Weight 850kg 860KG 860KG 960KG 960KG 1050KG

Remark 8 cone =30~35m3/h,10 cone=90~120m3/h

According to clients demand configure cones


8. Desilter

Desilter usually will be deigned with 4 cones. The popular cones are usually polyurethane material. When desander and desilter operated separately the desilter will be set behind desander. Remove the cuttings larger than 15 microns.

Desilter maintained desander general features and the difference is separation point. Please find pictures for more reference


APCN series desilter parameter

Model APCN60 APCN90 APCN120 APCN200 APCN240 APCN320


Cones 4x4 4x6 4x8 4x10 4x12 4x16

Working pressure 0.25~0.45MPa


Bottom shaker Small shaker, Hunter-M series shaker, Hunter-D series shaker, Or Hunter-C series shaker

Vibration track Linear or BEM


Dimension 1500x1200x1900mm 2300x1700x2200mm 2600x1800x2200mm

Weight 750KG 800KG 850KG 900KG 950KG 1050KG

Remark 4 cone =12~15m3/h

According to clients demand configure cones


9. Middle Speed Decanter Centrifuge

Aipu produce middle speed, high speed, and VFD centrifuge specifically for drilling fluid process. They can be used on both weighted and un-weighted drilling mud. The centrifuge operation will significantly reduce the operators cost in total as well as less waste disposal

1. Drum and screw are made of high quality 304 or 316L lead centrifuge a long usable life

2. The discharge output welded by tungsten as anti-corrosive layer assure more durability

3. Screw will be welded with tungsten also extends equipment life

4. Bearings are world famous FAG or SKF ensure user high quality and high performance

5. Longer drum and higher capacity

6. Electric components will be SIEMENS and Schneider brand

7. Easy to operate and maintain


LW Middle speed decanting centrifuge parameter

Model LW450x842N LW450x1000N LW600x1019N

Drum diameter 450mm 450mm 600mm

Drum length 842mm 1000mm 1019mm

Lambda ratio 1.9 2.2 1.7

Drum shape Conical

Speed 1800rpm 2200rpm 1500rpm

Main motor 22KW 30KW 55KW

Accessorial motor 5.5KW 7.5KW 11KW

Max. treating capacity 40m/h 50m/h 60m/h


Separation factor 815G 1215G 705G

Feeding pump power 4KW(Submersible) 5.5KW(Submersible) 7.5KW(Submersible)

Dimension 260015501650 275015501700 290016001700

Weight 2200kg 2800kg 3500kg


10. High Speed Decanter Centrifuge

High speed decanting centrifuge maintains middle speed centrifuge features and provide better precision, finer separation, higher speed, etc. Aipu designed special high speed centrifuge with larger drum for larger treating capacity

Aipu high speed centrifuge is cost-efficient with great treating performance. Please come to us for more detail.

GLW High speed decanting centrifuge parameter

Model GLW355x1258D-N GLW450x1258D-N GLW530x1320D-N

Drum diameter 355mm 450mm 530mm

Drum length 1258mm 1258mm 1320mm

Lambda ratio 3.5 2.8 2.5

Drum shape Conical

Speed 3200rpm 3000rpm 2800rpm

Main motor 30KW 37KW 55KW

Accessorial motor 7.5KW 11KW 11KW

Max. treating capacity 35m/h 60m/h 65m/h


Separation factor 2035G 2250G 1817G

Feeding pump power 7.5KW(Submersible) 7.5KW(Submersible) 7.5KW(Submersible)

Dimension 290014801650 290015501650 330017001750



11. Vertical Vacuum Degasser

Vacuum degasser is a special equipment to get rid of invaded gas soon. Aipu have both vertical and horizontal

vacuum degasser. Please find following features on vertical vacuum degasser

1. Compact construction. Small footprint more easy to handle and install

2. High efficiency. Complete clearance on invaded gas

3. Internal impellers. Easy to get rid of bubbles also the even property of

drilling fluid

4. Without feeding pump, saving more space, more cost and easy to operate


ZCQ series vacuum degasser parameter

Model ZCQ240 ZCQ270 ZCQ300 ZCQ360

Main diameter 700mm 800mm 900mm 1000mm

Capacity 240m3/h 270m3/h 300m3/h 360m3/h

Vacuum 0.030~0.045Mpa 0.030~0.050Mpa 0.030~0.055Mpa 0.040~0.065Mpa

Ratio 1.68 1.68 1.68 1.72

Efficiency 95%

Motor power 15KW 22KW 30KW 37KW

Vacuum Power 2.2KW 3KW 4KW 5.5KW

Rotary speed 860 rpm 870 rpm 876 rpm 880 rpm

Dimension 17509001510mm 195010101680mm 225012351650mm 240015001900mm

Weight 1200kg 1450kg 1960kg 2510kg


13. Horizontal Centrifugal Pump

Centrifugal pump is important equipment during the drilling fluid process. It provides the power for hydrocyclone feeding as well as the power for jet mud mixer. Aipu centrifugal pump have following features

Durable enough

Adopted with high quality mechanical seal made of hard alloy. The drilling mud with cuttings will abrade wet part much. The high quality hard alloy seal will definitely decrease abrasion and provide longer service life

Stable quality

World famous bearing will lead stable quality and performance. Also provide high universality and convenience for users. They can replace the wearing parts easily by part number

Interchangeable with famous brand pumps

Aipu mainly provide 2 types horizontal centrifugal pump. One type is the interchangeable with NOV MISSION pump. Another type is also world popular one made by Western petroleum.

Lower operation and maintenance cost

Aipu pumps request few spare parts. Also since the stable quality and performance its easy to operate and maintain. Well provide guidance and regulations on the operation and maintenance for users convenience


SB series horizontal centrifugal pump parameter

Model Capacity Head Motor Speed Efficiency

SB8x6-14 320 m3/h 40 m 75KW 1480 rpm 65%

SB8x6-13 240 m3/h 33 m 55KW 1480 rpm 64%

SB8x6-12 200 m3/h 33m 45KW 1480 rpm 64%

SB6x5-13 180 m3/h 34 m 45KW 1470 rpm 60%

SB6x5-12 160 m3/h 30 m 37KW 1470 rpm 60%

SB6x5-11 120 m3/h 21 m 30KW 1470 rpm 62%

SB5x4-12 90 m3/h 30 m 22KW 1460 rpm 56%

SB4x3-13 50 m3/h 40 m 15KW 1460 rpm 48%

SB4x3-12 45 m3/h 30 m 11KW 1460 rpm 47%

SB3x2-12 23 m3/h 29 m 7.5KW 1450 rpm 39%

Aipu centrifugal pump parameters under 50HZ input


Model Capacity Head Motor Speed Efficiency

SB8x6-12 335 m3/h 43 m 75KW 1780 rpm 66%

SB6x5-13 240 m3/h 48 m 75KW 1780 rpm 61%

SB6x5-12 196 m3/h 48 m 55KW 1780 rpm 61%

SB5x4-14 149 m3/h 61 m 45KW 1760 rpm 58%

SB5x4-12 120 m3/h 40 m 37KW 1760 rpm 56%

SB5x4-11 112 m3/h 45 m 30KW 1760 rpm 58%

SB5x4-10 105 m3/h 30 m 22KW 1750 rpm 57%

SB4x3-13 80 m3/h 45 m 22KW 1750 rpm 50%

SB4x3-11 55 m3/h 45 m 15KW 1750 rpm 37%

SB3x2-12 28 m3/h 45 m 11KW 1750 rpm 40%

SB3x2-11 25 m3/h 35 m 7.5KW 1750 rpm 41%

Aipu centrifugal pump parameters under 60HZ input

SB series horizontal centrifugal pump parameter


14. Vertical Centrifugal Pump

Compared with horizontal centrifugal pump, the vertical type will save much space and provide more convenience when there is submersible working condition. Furthermore, vertical pump usually used to transfer drilling mud to decanter center centrifuge or other special equipment. The fluids will be more abrasive with large quantity solids.


Model Flow rate(m3/h) Head(m) Efficiency(%) Power(KW)

Shaft motor Motor

LSB86-14 320 40 65 53.63 75

LSB86-12 270 28 64 32 45

LSB65-14 200 40 62 35.1 55

LSB65-13 180 34 60 27.8 45

LSB65-12 160 30 60 22 30

LSB54-14 120 40 56 23.3 37

LSB54-11 90 24 56 10.5 18.5

LSB54-9 80 19.5 54 7.9 15

LSB43-12 45 30 47 7.8 15

LSB43-11 45 24 46 6.4 11

LSB32-13 25 35 40 5.9 11

LSB32-11 20 23 39 3.2 5.5

LSB32-8 40 10 55 2.4 5.5

LSB series vertical centrifugal pump parameters


15. Horizontal Mud Agitator

Mud agitators can be horizontal and vertical type. High quality mud agitator will benefit much on drilling mud process during the well drillings. In every drilling fluid solids control system well find the mud agitators. Almost are the horizontal type. Please find following features on Aipu mud agitator

Reliable operation

Gear box is the worm and worm gear style. This provide better connection and reliable performance.

Stable operation

Motor and gear box connected via coupler but not the belt. The agitation speed will be stable and even

Better performance

Higher agitation strength, larger agitation space, better efficiency

Lower cost

Aipu mud agitator is reasonable price and lower maintenance cost. Easy to operate and maintain.


JBQ series horizontal mud agitator parameter

Model JBQ5.5 JBQ7.5 JBQ11 JBQ15

Motor power 5.5KW(7.5hp) 7.5KW(10hp) 11KW(15hp) 15KW(20hp)

Impeller speed 60/72rpm 60/72rpm 60/72rpm 60/72rpm

Standard impeller diameter

(Single layer) 850mm 950mm 1050mm 1100mm

Standard impeller diameter

(Double layer) N/A higher:800mm lower:800mm

higher:850mm lower:850mm

higher:950mm lower:950mm

Ratio 25:1 25:1 25:1 25:1

Dimension 1070x610x590 1160x680x610 1300x690x690 1470x890x750


Shaft length According to tank internal height

Frequency 380V/50HZ or 460V/60HZ or customizable

Remark Explosion proof motor/ shaft stabilizer optional. Customized impeller and shaft are available


16. Vertical Mud Agitator

The vertical mud agitator maintains features of horizontal agitator. Besides that, the vertical ones will be more compact. They request little space with vertical connection with motor. Please find picture for more info


LN series horizontal mud agitator parameter

Model LN3 LN5.5 LN7.5 LN11

Motor 3KW(4hp) 5.5KW(7.5hp) 7.5KW(10hp) 11KW(15hp)

Impeller speed 60/72rpm 60/72rpm 60/72rpm 60/72rpm

Standard single layer impeller 850mm 950mm 1050mm 1150mm

Standard double layer impeller N/A

Higher:850mm Higher:800mm Higher:850mm

Lower:750mm Lower:800mm Lower:850mm

Ratio 25:1 25:1 25:1 25:1

Dimension 400x400x750mm 500x500x800mm 500x500x830mm 550x550x950mm


Shaft length According to internal height

Electrical system 380V/50HZ or 460V/60HZ, or Customized

Remark Explosion proof motor/ shaft stabilizer optional. Customized impeller and shaft are available


17. Jet Mud Mixer

Jet mud mixer also refers to mud mixing pump. It combined with Venturi hopper and centrifugal pump. It is effective device to configure or mix drilling fluid during well drilling. The main features are as following

High efficiency

The centrifugal pump will provide powerful flow source and the Venturi hopper produce large pressure

Better compounding

According to practical experience, jet mud mixer lead better configuration on drilling fluid materials. Provide the

better property drilling fluid under Aipu jet mud mixer compounding.

Easy operation and maintenance

The classical design and structure is easy to operate request few spare parts. Save your time and cost


SLH Jet mud mixer parameters

Model SLH15050 SLH15045 SLH15035

Centrifugal pump SB8X6J-1355kW SB6X5J-1245kW SB5X4J-1330kW

Flow rate 240m3h/1056GPM 200m3h/881GPM 180m3h/792GPM

Working pressure 0.25~0.40Mpa 0.25~0.40Mpa 0.25~0.40Mpa

Feed inlet DN150mm6in DN150mm6in DN150mm6in

Nozzle Dia. 50mm 42mm 35mm

Hopper size 600 X600mm 600 X600mm 600 X600mm

Compounding speed 100kg /min 80kg /min 60kg /min

Drilling fluid density 2.8g/cm 2.4g/cm 2.0g/cm

Drilling fluid viscosity 120s 120s 80s

Dimension 220017001200mm 220017001200mm 200016501100mm



18. Hydraulic mud mixer

Hydraulic mud mixer is another mud mixing equipment for drilling fluid system. It combined with hydraulic hopper and centrifugal pump as well. The difference with jet mud mixer is the hopper.

The hydraulic mud mixer can configure drilling fluid with additives swiftly. Including the bentonite, barite, etc.. To meet different complicated drilling condition. Aipu XL mud mixer provide better performance, faster compounding speed, wide application and easy to operate features.


XL Hydraulic mud mixer parameter

Model XL200 XL150

Centrifugal pump SB8X6-1355kW SB6X5-1245kW

Flow rate 240300m/h 150200m/h

Working pressure 0.25~0.40Mpa 0.25~0.40Mpa

Feed Inlet DN200mm8in DN150mm6in

Hopper size 600 X600mm 600 X600mm

Compounding speed 100kg /min 80kg /min

Fluid density 2.8g/cm 2.4g/cm

Fluid viscosity 120s 120s

Dimension 220017001200mm 220017001200mm

Weight 1700kg 1450kg


1. Aipu shearing pump adopted comprehensive mechanical seal

2. New and chicly designed lead equipment more durable for long service life

3. Make the bentonite hydration easier also save bentonite over 30%

4. Strong power for polymer hydration provide high property drilling mud

5. Decrease mud plate and fluids lose

19. Shear pump

The shearing pump is the equipment provide better hydration on the drilling fluid materials. Enhance the drilling fluid property and performance for both well drilling and environmental conservation. Please find below features of Aipu shearing pump


JQB series shear pump parameter

Model JQB6545 JQB6535

Capacity 120 m3/h 100 m3/h

Head 45 m 35 m

Motor power 55 KW 45 KW

Weight 980 KG 800 KG

Dimension 115011001500 115011001250


20. Submersible Slurry Pump

Aipu submersible slurry pump are popular since followings:

1. Vertical type save much space

2. Bearing base supporting base and connection hose combine pump wet parts

3. Our YZ pumps impeller designed with blade

4. Submersible part is the pump shaft holding sufficient stiffness

5. No bearings between impeller and shell neither sealing adaptable for transferring fluids

with large particles


YZ series submersible slurry pump parameter

Model Capacity

Head (m) Speed (rpm) Efficiency (%) Power (KW) m3/h l/s

50YZ20-18 20 5.6 18 1430 42 3

50YZ25-12 30 8.3 11 1430 38.2 3

50YZ50-20 40 11 22 1440 41 7.5

65YZ50-12 50 13.8 12 1440 55.9 5.5

80YZ80-20 80 22.2 21 1460 55 11

80YZ80-20A 90 25 15.6 1460 51 11

100YZ100-30A 110 30.6 24 1470 54 18.5

100YZ100-30 120 33.3 28 1470 56 22

100YZ160-38 160 44.4 39 1480 52 45

150YZ250-40B 200 55.6 25 1480 49 37

150YZ250-40A 240 66.7 31 1480 50 45


Aipu provide both submersible slurry pump and horizontal slurry pump. Horizontal slurry pump perform well even under hazardous condition including transfer corrosive fluids. Furthermore, there are other features on such pump:

1.GMZ pump wet parts made of high stiffness material

2.Adaptable for transferring heavy fluid with large particles

3.Flexible on operating numbers of GMZ pump at the same time

4.Interchangeable wet parts

5.Material is strong enough but also high flexibility

21. Horizontal slurry pump


Model Capacity (m3/h) Head (m) Speed (rpm) Efficiency (%) Motor power (KW)

GMZ40-10-15 15 10 1430 48 3

GMZ65-20-40 40 22 1430 59 15

GMZ80-20-110 60 26 1470 64.8 18.5

GMZ80-30-80 80 34 1470 55 18.5

GMZ100-24-120 120 24 980 62 30

GMZ100-30-140 160 33 1470 56 30

GMZ100-30-200 200 30 1480 64 37

GMZ100-30-200 240 28 1480 63 37

GMZ100-35-250 300 28 1480 71 55

GMZ150-32-400 400 36.8 980 75 75

GMZ150-25-500 500 25 980 55 55

GMZ

GMZ series slurry pump parameter


22. Screw pump

The G series pump is progressive screw pump. Compact design, easy to operate and install, adaptable for large quantity hard solid. The G screw pump produce stable pressure with even flow rate.

It is widely used in many different industries. In the oilfield drilling, G series screw pump mostly used to supply drilling fluid for decanter centrifuge. Please come to Aipu get the cost-efficient solutions now!


Screw pump parameter

Model Speed Flow rate Pressure Head Power NPSH Input flange Output flange Particle size Fiber length

RPM m3/h Mpa m KW m mm mm mm mm

G10-1

960

0.1 0.8 80 0.55

4

25 25 0.8 15 G10-2 0.1 1.6 160 0.55 25 25 0.8 15 G13-1 0.4 0.6 60 0.55 25 25 0.8 15 G13-2 0.4 1.2 120 0.55 25 25 0.8 15 G15-1 0.8 0.6 60 0.75 25 25 1 20 G15-2 0.8 1.2 120 0.75 25 25 1 20 G20-1 1.2 0.6 60 0.75 25 25 1.5 25 G20-2 1.2 1.2 120 1.1 25 25 1.5 25 G25-1 2 0.6 60 1.5 32 25 2 30 G25-2 2 1.2 120 2.2 32 25 2 30 G30-1 5 0.6 60 2.2 50 40 2.5 35 G30-2 5 1.2 120 3 50 40 2.5 35 G35-1 8 0.6 60 3 65 50 3 40 G35-2 8 1.2 120 4 65 50 3 40 G40-1 12 0.6 60 4 80 65 3.8 45 G40-2 12 1.2 120 5.5 80 65 3.8 45 G50-1 20 0.6 60 5.5 4.5 100 80 5 50 G50-2 20 1.2 120 7.5 4.5 100 80 5 50 G60-1 30 0.6 60 11

5

125 100 6 60 G60-2 30 1.2 120 15 125 100 6 60 G70-1

720

45 0.6 60 11 150 125 8 70 G70-2 45 1.2 120 15 150 125 8 70 G85-1 65 0.6 60 15 150 150 10 80 G85-2 65 1.2 120 18.5 150 150 10 80

G105-1 145 0.6 60 22 200 200 15 110 G105-2 145 1.2 120 30 200 200 15 110 G135-1 350 0.6 60 37 250 250 20 150 G135-2 350 1.2 120 45 250 250 20 150


23. Vertical mud gas separator

Aipu mud gas separator will be designed as vertical and horizontal types. And as per clients demand

there can be degasser with adjustable base

1. High quality raw material ensure qualified products

2. Internal baffle design increase degassing efficiency

3. Main body diameter customizable

4. Enough long mud leg for good performance

5. Lay down legs design for easy transportation or handling



MGS series mud gas separator

Model MGS800 MGS1000 MGS1200

Main body diameter 800mm 1000mm 1200mm

Capcacity 200~260m3/h 240~300m3/h 280~360m3/h

Inlet pipe 5" 5" 5"

Output pipe 8" 8" 10"

Gas discharge pipe 8" 8" 8"


Dimension 190019005700 200020005860 220022006634

Remark Body diameter can be customized according to users demand


24. Horizontal mud gas separator

1. More adaptable for special working condition

2. The oil and water level console can control the level well

3. Flexible configuration on internal structure and some parts

4. Including common pressure, middle pressure and high pressure types

5. Different capacity optional

6. Effective among oil, liquid, and gas mixture


25. Flare ignition device

AFI series ignition device is an environment-friendly electric device for igniting gas

discharged from mud gas separator.


2. Competitive price give you high cost-efficient solution

Model AFI-20/3

Torch Diameter DN200mm

Burner Height 2.5~3m

Power Supply DC and AC

AC Input Voltage 220V

Ignition Voltage 16KV

Ignition Frequency 1001000times/minute

Battery Type JP-HSE-5-6

AFI series flare ignition device parameter


26. Mud Gun

NJQ series mud gun will give great performance with following features

1. Optional high pressure and common pressure

2. Swiveling type and fixed type. Rotation degree up to 360mix mud complete without blind angle

3. Simple design and compact

4. Adapts better according to certain working condition

5. 1 or 3 nozzles for option

6. Easy to operate and maintain. Low cost

Model NJQ50 NJQ80

Diameter 250 380

Valve ID & pressure 50mm/1.0~6.4MPa 80mm/1.0~6.4MPa

Interface Size 2 3

Nozzle Number 3 3

Rotation Angle 120 120

Remarks Manual rotation is optional


27. Mud Tank, Water Tank, Oil Tank

We can design and manufacture mud tank, water tank and oil tank according to the customers

requirements. The tank body is structured of walkway and stairs is made of skid-proof steel sheet

and galvanized steel sheet produced by professional manufacturers; the guard rail is made of

square tube, with Barrier-free and folding structure, stable inserting and connecting. We can make

standard sand proof and rain-proof shed ,and we can set heater pipe line in the tank.


28. Spare Parts

Including Hydrocyclones, unions, rig mats, etc. Any spare parts you need just contact us freely. Aipu promise you lower cost with high quality items in shortest lead time

Fast and cost-effecient solutions is right here

2. Cuttings dryer

1. Drying shale shaker

3. VFD decanter centrifuge

4. Pressure filter

5. Chemical feeding unit

CONTENTS

6. Screw conveyor

7. Drilling waste management proposal

The drying shaker can be used to process both oil and water based

drilling mud decrease the liquids content below 10% by weight. It

decreases waste disposal cost significantly, especially when manage

the oil based mud cuttings

Drying shale shaker is the latest shaker developed from Aipu

existing shakers. It is the primary classifying equipment among

drilling waste management

Drying shale shaker

Model ASGS2800

Capacity (m/h) 140

Vibration force (G) 8.5

Motor (kw) 1.94x2

Adjustment () 0~6

Screen (mm) 585x1165x4

Overall dimension (mm) 3200x1650x1600

Brief

Feature

Specification

1. Excellent environment-conservation High efficiency separation on drilling fluid. Minimize drilling cuttings content in drilling fluids. The cutting dryer decrease disposal percentage benefit much on 0 disposal application 2. Enhance drilling fluid recovery

Separate drilling mud recycled by solids

control system effectively. Recycle the

lost mud caused by equipment failure, etc 3. Easy maintenance The common spare parts are easy to be replaced from device top. The wolfram carbide alloy knives on cones are changeable also minimize the whole device failure

Cuttings dryer

APVCD-900 cutting dryer designed

according to centrifugal separation principle.

After processed by it the colloidal-size

particles can be removed meet the

environmental demand Model APVCD-900

Capacity (T/h) 3050

Efficiency OOC5%

Screen dia. (mm) 900

Screen opening (mm) 0.250.5

Speed (rpm) 900

Separation factor (G) 408

Main motor (kw) 55

Weight (kg) 6000

Overall dia. (mm) 280021501850

Specification Brief

Feature

Brief

Feature

Specification

High speed decanter centrifuge of Aipu

can get rid of 2~5 microns solid. For the

drilling waste management, it is

adaptable for different drilling fluids.

The result can satisfy job site

requirements definitely

1.Optimized discharging and output design.

Large power with large torque can process

the fluid with high volume solids

2.Special structure design minimize the

solid content in output and discharging

liquid

3.New feeding system decrease the broken

rating during transferring liquid enhanced

efficiency

VFD Decanter centrifuge

Model GLW 355-1257VFD

Drum dia. (mm) 355

Drum length (mm) 1257

Ratio 3.5

Speed (rpm) 0-3200

Motor (kw) 30

Aux. motor (kw) 7.5

Max. capacity (m/h) 35

Weight (kg) 3000

Overall dimension (mm) 2900x1480x1650

Brief

Feature

Specification

The pressure filter used to process water

based drilling waste operated after drying

shaker. The efficiency is rather significant

Simple structure, easy to operate and stable

performance is its main feature. The

filtration area is flexible, the foot print is

small but with large pushing forces. The

pressed solid cake contains little water. This

pressure filter is adaptable for various of

fluids

Pressure filter

Model XMZ100/1000-UB

Filtration area (m) 100

Filtration room vol. (L) 1500

The cake thickness (mm) 30

Hydraulic working pressure (Mpa) 20

Filtration pressure (Mpa) 1.0

Motor (kw) 3

Pressure method Automatic remain

Operation weight (T) 9.17

Overall dimension (mm) 573014401450

Brief

Features

Consist

To get better processing effect and make sure

effluent can be discharged safely we will add

some chemicals. Such as the flocculant and

coagulant

1. Benefit much on fluid separation efficiency

2. Decrease the water consumption

3. Decrease the chemicals consumption

Chemicals feeding

Mixing tank, feeding pump, agitator, feeding pump, etc.

Brief

Feature

Aipu screw conveyor can be widely used

in various industries. No matter the fluid

to be processed is water based or oil

based you will find obvious benefits

Safety: All conveyors will be with metal cover to ensure or enhance

safety during operation

Easy to operate: Request simple and little man power

Easy to repair: The whole equipment is rather easy to repair with

few spare parts

Flexibility: According to clients demand to make different size

conveyors

Low cost: It is low energy consumption equipment

Continuous conveying: It can transfer the products continuously

with high efficiency

Screw conveyor

Drilling waste managementOil based drilling mud

Status

Result

Oil based mud also refers to oil based drilling fluid. Basic content is oil, water, organic clay and some oil soluble chemicals. Oil based mud is anti-high temperature, anti-corrosive to calcium citrate. It benefit much to keep well wall stable. It has good lubrication feature but has little damage to oil and gas layer. It is widely used in onshore and offshore well drilling. However, the base oil diesel will produce poisonous aromatic hydrocarbons the poison level will increase according to aromatic hydrocarbons percentage The environmental regulations are more and more strict especially the limit of disposal poisonous content of offshore drilling . Former oil based mud process system can not meet new regulations anymore. Although solids control equipment can recover the barite and some useful liquid the metal and chemicals (oil content is 12%~18%) . If we dispose these products freely the plant and ground will be polluted deeply. Human beings will be punished via worse environment and health

Aipu now has designed the oil based drilling waste management unit. The design is from years practice on oil well drilling. The APVCD-900 is key equipment processing oil based drilling waste. The solid disposed contains oil is about 4% by weight meet the new standard and cut down the disposal as well as cost.

Target The oil content is lower 5% by weight meet the requirements of China and abroad

Main procedure

Fluids with cutting discharged from shaker will be transferred to cutting dryer via screw conveyor. When the products

arrive in cuttings dryer the adjustable knives will push fluid to screen. Under the centrifugal force of large cones the

process fluid will be separated as clean mud and dry cuttings. The cutting solid will be disposed via output while the

clean fluid will flow out via fluid effluent exit. Recovered fluid will be collected together and transferred to high speed

decanter centrifuge via screw pump. The fluid processed by centrifuge will return to drilling mud system for reuse.

Cuttings after processed by dryer can be delivered away for further drying. If we dont reuse the fluid discharged from

centrifuge we can add some chemicals do further process then the fluids can be disposed safely.

Benefit Excellent environment conservation High separation efficiency minimize the cuttings content in drilling fluid. Enhanced efficiency decrease discard

Improve drilling fluid recovery

This unit can separate and recycle useful drilling fluid. Overcome the drilling mud lost caused by shaker or other equipment failures.

Practical

Large capacity can meet the demand of continuous well drilling. Separated adjustable knives coated with tungsten

carbon alloy decrease the abrasion during operation. The common spare parts are easy to be replaced from device top.

The wolfram carbide alloy knives on cones are changeable also minimize the whole device failure

Configuration Equipment Model Quantity Remark

Cuttings dryer APVCD-900 1 set

High speed centrifuge GLW 355-1257 (VFD) 1 set

Screw pump G50-2 2 sets

Chemical feeding unit 1 set

Screw conveyor Depends As per practical demand

Cuttings collection box Depends As per practical demand

Drilling waste management water based drilling mud

Status

Problem

So long time we drill well mainly use the water based drilling mud. The drilling waste management technology developed more than oil based ones. On shore drilling the process is local solidification or harmless process. Its cost is rather low but usually only suitable for big basin drilling site. However, well drilling will be processed at environmental sensitive region the traditional process can not meet the new requirement or regulations anymore. New harmless management technology should be developed urgently

The drilling waste has been dedicated onDangerous waste listwith strict rules. The effluent liquid must conform to GB8978-1996Sewage discard standard. Presently, in China the general environment process level is low since little investment. The effect and technology is poor as well. The drilling waste harmless management also limit our oil and gas exploration in some degree

Target After processing, the liquid effluent in water based drilling waste must be conform with GB8978-1996 Sewage discard standard (Grade II)

Progress

Features

Aipu has designed a water based drilling waste management unit. Including the cuttings collection, imparting stability, separation, flocculation, fine filtration, etc. procedure will remove cuttings, almost solid, as well as the harmful chemicals

1. Discharged water can be returned to drilling rig or discharge directly if meet the standard 2. Cuttings after processed by the unit effectively will be solidified and get rid of sticky harmful content meet the environmental requirement 3. Whole system is easy to install and uninstall, convenient to handle and its rather portable

Procedure

Solids control equipment High frequency drying shaker

Pressure filter

High speed centrifuge

Chemicals feeding

Reuse or discharge

Reuse or hold-up High speed centrifuge

Sketch as reference

1. Screw pump 2. Submersible slurry pump 3. High speed VFD centrifuge 4. Settle tank 5. Mud agitator 6. Pill tank 7. Pressure filter 8. Screw conveyor 9. Compounding tank 10. Drilling mud to be processed 11. Feeding inlet 12. Discharged solids 13. Clean fluid 14. Storage tank

Configuration

Equipment Model Quantity Remark

Drying shale shaker APGS2800 1 set

High speed centrifuge GLW355-1257VFD 2 set

Screw pump G50-2 3 set

Pressure filter XMZ100/1000-UB 1

Screw conveyor Depends As per practical demand

Chemicals feeding 1 set

Mud tank 1 PC With mud agitator

Cuttings collection box Depends As per practical demand

We may not inform users if any change on above specifications

Aipu Shaker Screen

www.appshakerscreen.com

About Aipu Shaker Screen

Http://www.appshakerscreen.com

All Shaker Screen Solutions For You

Aipu shaker screen is a professional manufacturer on shaker screens. We focus on producing high quality shale shaker screens according to API 13C standard. We combine develop, produce, and marketing together. Aipu shaker screens focus on overseas market. How does Aipu make high quality shaker screen? All shaker screens are made according to API 13C standard. Including mesh size, cut point, non-blanked area, etc. We adopt high quality stainless steel wire as wire mesh raw material. Weave wire mesh by international advanced machines to keep surface even and plain. The frame and other parts are also top quality material. The baffle painting is electrostatic spray painting to make better appearance and longer service life. Professional shaker screen engineer and techniques are Aipu core superiority. Aipu shaker screen have experienced people, advanced technology, and excellent creativity. Please feel free to contact us if any interest. We promise users high quality shaker screens at very cost-efficient price. Well provide free screen samples for your test. Aipu Shaker screen welcome OEM&ODM business

Aipu Shaker Screens

According to tensioning way Soft hook strap screen Hard hook strap screen Wedge block clamped screen


According to brand /model Derrick FLC500 & FLC2000 NOV Brandt Cobra & LCM 3D NOV Brandt VSM300 D380 Series Screen M-I Swaco Mongoose M-I Swaco ALS M-I Swaco BEM650 Kem-Tron KTL48 More

According to appearance Flat type-PWP Corrugated type-PMD

According to material Steel frame screen Composite frame screen Polyurethane shaker screen

Aipu Shaker Screen mesh size

Aipu screen available mesh size for all listed screen replacement


Shaker you may operate Aipu screen size

Derrick FLC500 & FLC2000 NOV Brandt King Cobra series

& LCM 2D series NOV Brandt VSM300 series

NOV D380 series & 285P SWACO Mongoose series

SWACO ALS series KEMTRON KPT series

FSI Black thunder series & 2L, 20L, 50, 50/500, 500, 500/5000,

5000, 6000

APAXC20 APAXC30/38

APAXC45 APAXC50 APAXC60 APAXC80

APAXC100 APAXC120 APAXC140 APAXC160 APAXC180 APAXC200 APAXC230 APAXC300


Aipu shaker screens conform to API RP13C

Other mesh sizes will be tested soon

AP5 series screen replaces for Derrick FLC500 screen

AP5 series screen

Mesh API20---API450

Dimension Length: 1050mm (41 3/10)

Width: 695mm (27 2/5)

Weight PWP: 6.0kg (13.2lb)

PMD: 7.5kg (16.5lb)

Screen layer 2 or 3 Layers

Wire mesh material S.S304, S.S316, S.S316L (Customizable)

Frame material Carbon steel


AP2 series screen for Derrick FLC2000 series screen

AP2 series screen

Mesh API20---API450


Width: 697mm (27 2/5)

Weight PWP: 4.2kg (9.24lb)

PMD: 5.8kg (12.76lb)

Screen layer 2 or 3 Layers




APU series screen for Derrick Polyurethane shaker screen

APU Polyurethane screen

Opening 0.075mm~0.43mm


Width: 700mm (27 1/2)

Weight 2kg

Screen layer 1 Layer

Material Polyurethane

Remark More openings will be available in near future


APC series screen for NOV Brandt Cobra series screen

APC series screen

Mesh API20---API450

Dimension Length: 1251mm(49 1/4)

Width: 635mm (25)

Weight Flat type: 12.5kg (27.5lb)

Pyramid type: 14kg (31lb)

Layer 2 or 3 Layers



Remark The composite frame one will be available soon


APV series screen for NOV Brandt VSM300 series screen

APV series screen

Mesh API20---API450

Dimension

Scalping deck Primary deck Secondary deck

Length: 676mm (26 5/8) Length: 889mm (35) Length: 203mm (8)

Width: 940mm (37) Width: 686mm (27) Width: 686mm (27)

Weight 13.6kg (30lb) Steel frame: 12.5kg (27.5lb) Composite: 9kg(19.8lb) 4kg (8.8lb)

Layer 2 or 3 Layers


Frame material Carbon steel / Composite


APM series screen for Swaco Mongoose screen

APM series screen

Mesh API20---API450


Width: 585mm (23)

Weight Steel frame 13kg (28.6lb)

Composite frame 12kg (26.4lb)

Layer 2 or 3 Layers


Frame material Carbon steel, or Composite frame


APA series screen for M-I Swaco ALS series screen

APA series screen

Mesh API20---API450


Width: 902mm (23)

Weight 8 kg (17.6lb)

Layer 2 or 3 Layers




APK series screen for Kem-Tron KTL 48 series screen

APK series screen

Mesh API20---API450

Dimension

Primary deck Secondary deck

Length: 1245mm (49 1/5) Length: 1245mm (49 1/5)

Width: 1150mm (45 3/10) Width: 717mm (28 1/5)

Weight 17kg (37.4lb) 19kg (41.8lb)

Layer 2 or 3 Layers




Screens for Chinese brand shale shaker

Chinese brand shaker screens replacement

Mesh API20---API450

Dimension 700*1165mm 1186*1280mm 830*1080mm 700*1050mm 750*900mm 700*1250mm 850*1250mm

Weight (Approximate) 4.6kg 9.2kg 6kg 5kg 10kg 14kg 15kg

Screen type Hard hook strap Steel frame

Layer 2 or 3 Layers


Remark Pyramid panels are available for some items


APHW series hammer wedge block

APHW wedge block

Material Polyurethane / Urethane

Dimension 380x140x52mm

Thickness 28mm

Weight (Approximate) 3kg

Application Clamp pre-tensioned / frame shaker screen

Colour Blue or customizable

Remark Customized sizes available


APRP series screen plug

APRP Shaker screen plug

Material Polyurethane/rubber material

Dimension Depends on screens

Weight (Approximate) 45g

Application Repair pre-tensioned shaker screen

Colour Black or customizable

Shape Rectangle or hexagon

Remark Customized shape available


More shaker screens in AIPU

NOV Brandt LCM-2D Fluids System shaker screen More ODM/OEM screen

You required screen not here? Please advise:

Shaker screen detail dimension Screen tension typeHook strip or steel frame? Screen appearanceFlat or pyramid? Mesh size, API number, or cut point Screen picture if possible Other special requirements

Why Aipu shaker screen?

Professional manufacturer on shaker screen Excellent quality wire mesh and raw material Mesh size according to API RP 13C standard High opening percentage Efficient filtration performance Quality painting after sand-blasting OEM/ODM service available Clients oriented improvement High appreciate from users Most reasonable price for clients cost-efficient solution



Aipu care detail issues same as user

Edge polishing for safe handling Accurate miter welding As More punched hole as

possible for larger usable area

and filtration efficiency

Customizable colours Convenient package with details

Aipu screen popularity and feedback

Aipu shaker screen has sold over 6000 panels screen from Jan. 2015 till now. Including replacement for Derrick screen, NOV Brandt screen, MI-SWACO screens, other brand ones. Among them, there are over 3000panels Derrick FLC series screen about 1000panels NOV Brandt screens over 1500panels MI-SWACO screens about 500panels other brand screens Over 5000panels shaker screen are repeat orders.

Our clients almost gave us oral feedback as below:

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Tel: +86-29-86261664 63611979 Fax: +86-29-86213700 Mob: +86-13519171051 Email: [email protected] Website: www.appshakerscreen.com www.apmudequipment.com www.aipusolidcontrol.com


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Remark: 1. All screens are right fit replacement 2. Derrick, FLC, PWP,PMD, are registered trademarks of Derrick Equipment Company 3. Mongoose,ALS,BEM are trademarks of M-I SWACO, a Schlumberger company 4. VSM300, Cobra and King Cobra, LCM are trademarks of NOV 5. KTL-48,KPT, Kem-Tron are trade marks of KEMTRON Technologies

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AIPU Solids Control CatalogueAipu drilling waste management15'7 Aipu Shaker ScreenHDD Mud Recycling System

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