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Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011

Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

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Page 1: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

Solid

-Sta

te L

ight

Sou

rces

for

DLP

®ba

sed

Dis

play

Pro

duct

s

Sajja

d Kh

an

6/13

/201

1

Page 2: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l –N

DA

Res

trict

ions

Age

nda

1.W

hat i

s th

e ri

ght L

ED o

r RG

B LE

D

com

bina

tion

for

a ce

rtai

n D

LP c

hip?

2.W

hat a

re th

e m

ajor

diff

eren

ces

betw

een

Lase

r an

d LE

D b

ased

sys

tem

s?

3. H

ow a

typi

cal L

ED b

ased

DLP

sys

tem

wor

ks?

4.Ch

oice

of D

LP C

hip

5.Sy

stem

s Ch

alle

nges

that

nee

d to

be

addr

esse

d

Page 3: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l –N

DA

Res

trict

ions

DLP

Chi

pset

s an

d th

eir

appl

icat

ions

(a fe

w e

xam

ples

onl

y)

.55"

XG

A

.3"

WVG

A

DC

4K

Dig

ital C

inem

aLa

mp

Bas

edFr

ont P

roje

ctio

nLa

mp

Bas

edPi

co P

roje

ctor

sLE

D B

ased

Page 4: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l –N

DA

Res

trict

ions

Why

sol

id-s

tate

and

DLP

®te

chno

logi

es T

oget

her?

Two

tech

nolo

gies

fam

ous

for

thei

r D

urab

ility

, DLP

®&

sol

id-s

tate

lig

ht s

ourc

es, c

ombi

ne fo

r th

e ul

tim

ate

in P

erfo

rman

ce!

Not

pol

ariz

edN

o ex

tra

loss

es a

s in

3LC

DRe

liabi

lity >1

00,0

00 h

rs a

nd c

ount

ing

No

lam

p re

plac

emen

ts

Tota

l Cos

t of

Ow

ners

hip

Fast

res

pons

e ti

mes

Inst

ant

On/

Off

, no

mot

ion

blur

unlik

e 3L

CD, b

oth

tech

nolo

gies

(DLP

®an

d LE

Ds/

LDs)

hav

e m

icro

seco

nd

resp

onse

tim

esCo

lor

satu

rati

onun

mat

ched

Imag

e Q

ualit

y, a

nd w

ide

colo

r ga

mut

Perc

eive

d Br

ight

ness

Boo

stH

elm

holt

z-Ko

hlra

usch

effe

ct (i

n so

me

case

s)

100%

3k~6

k H

rs.

6k~1

2k h

rs.

Lam

p Ch

ange

LED

LED

50%

Lam

p Ch

ange

Lam

p Ch

ange

12k~

24k

hrs.

(Tim

e)

(Lig

ht O

utpu

t)

Page 5: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l –N

DA

Res

trict

ions

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0 40

042

044

046

048

050

052

054

056

058

060

062

064

066

068

070

0

Wav

elen

gth

[nm

]

Radiometric intensity [a.u.]

Red

LED

Gre

en L

ED

Blue

LED

CIE

1931

(2 d

eg)

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

00.

10.

20.

30.

40.

50.

60.

70.

8

x

y

Rec.

709

(xy)

LED

Mod

el

How

a t

ypic

al L

ED b

ased

DLP

sys

tem

wor

ks…

Col

or o

verla

pC

olor

ove

rlap

LED

LED

On

time

On

time

Out

put

Out

put

Col

orC

olor

Page 6: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l –N

DA

Res

trict

ions

LED

B

LED

G

LED

R

LED

Illu

min

atio

n A

ppro

ache

s

Con

vent

iona

l 3

Cha

nnel

App

roac

h

LED

B

LED

GLE

DR

Dic

hroi

cC

ross

A

ppro

ach

Ben

efits

:•I

n-lin

e sy

stem

•Diff

eren

t cha

nnel

s ha

ve d

iffer

ent e

ffici

ency

•Non

45

degr

ee in

cide

nce

allo

wed

•Sim

pler

coo

ling

solu

tion

•1 c

hann

el h

as h

ighe

r effi

cien

cy

Dra

wba

cks:

•Lar

ger f

orm

fact

or•2

cha

nnel

s ha

ve lo

wer

effi

cien

cy th

an th

e 3rd

chan

nel

Ben

efits

:•C

ompa

ct s

yste

m fo

rm fa

ctor

•All

chan

nels

hav

e al

mos

t the

sam

e ef

ficie

ncy

Dra

wba

cks:

•Diff

icul

t coo

ling

solu

tion

•Non

45

degr

ee in

cide

nce

NO

T al

low

ed

Page 7: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l –N

DA

Res

trict

ions

Spec

tral

ove

rlap

0.0E

+00

2.5E

-03

5.0E

-03

7.5E

-03

1.0E

-02

1.3E

-02

1.5E

-02 40

042

044

046

048

050

052

054

056

058

060

062

064

066

068

070

0

Wav

elen

gth

[nm

]

Radiometric intensity [a.u.] Not

es:

•Cho

ice

of c

olor

filte

r is

criti

cal f

or m

ax e

ffici

ency

•Ene

rgy

in c

yan

band

is lo

st d

ue to

dic

hroi

cfil

ter s

lope

•Cho

ice

of g

reen

LED

is im

port

ant t

o m

inim

ize

this

spe

ctra

l ove

rlap

regi

on•D

iffer

ent v

endo

rs h

ave

diffe

rent

cen

ter w

avel

engt

h fo

r Gre

en

Page 8: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l –N

DA

Res

trict

ions

A w

ord

on L

ED c

olor

gam

ut

CIE

1931

(2 d

eg)

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

00.

10.

20.

30.

40.

50.

60.

70.

8

x

y

Spec

trum

Loc

us

Rec.

709

(xy)

D-Il

lum

inat

e (x

y)

•Rec

709

gam

ut is

clip

ped

here

.•Y

ello

ws

are

not v

ery

good

look

ing

•Mee

ts R

ec70

9 ga

mut

sta

ndar

d•Y

ello

ws

are

good

look

ing

Not

e:•T

hese

are

onl

y tw

o ex

ampl

e LE

Ds

•Diff

eren

t LED

sfr

om d

iffer

ent v

endo

rs b

ehav

e di

ffere

ntly

•The

rmal

sol

utio

n al

so im

pact

s co

lor g

amut

CIE

1931

(2 d

eg)

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

00.

10.

20.

30.

40.

50.

60.

70.

8

x

y

Spec

trum

Loc

us

Rec.

709

(xy)

D-Il

lum

inat

e (x

y)

Page 9: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l –N

DA

Res

trict

ions

Colle

ctor

Opt

ics

for

LED

•A

two

lens

ele

men

t col

limat

or o

ptic

col

lect

s lig

ht fr

om th

e LE

D•

Colli

mat

ors

colle

ct u

p to

160

deg

ree

of e

mitt

ed L

ED li

ght

•Ea

ch c

olor

is r

ecom

bine

d us

ing

dich

roic

bea

msp

litte

rpl

ates

(X d

ichr

oic

show

n)•

A s

ingl

e co

nden

ser

lens

cre

ates

an

imag

e of

the

LED

sur

face

at t

he li

ght t

unne

l in

put

Colli

mat

or o

ptic

s

Cond

ense

r op

tic

Whi

te L

ight

Out

put t

o Ill

umin

atio

n op

tics

And

DM

D

Ligh

t tun

nel

Coup

ling

effic

ienc

y is

a fu

nctio

n of

LED

are

a an

d co

llim

ator

col

lect

ion

angl

e

F/1

tele

cent

ric

illum

inat

ion

(typ

ical

)

Page 10: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l –N

DA

Res

trict

ions

()

()(

)columns

rows

tilt

tilt

VH

nd#

#2

22

cos

sin

×θ

θπ

DLP

Chi

p et

endu

e:

LED

ete

ndue

:

()2

__

sin

n_angle

_collectio

collimator

height

LED

width

LED

hnw

θπ

×

Eten

due

mat

chin

g

For

max

imum

ligh

t cou

plin

g ef

ficie

ncy:

LED

ete

ndue

= D

LP C

hip

eten

due

Whe

re n

is r

efra

ctiv

e in

dex

of a

n op

tical

mat

eria

l, d

is m

icro

mir

ror

pitc

h, a

nd H

and

V

are

the

num

ber

of p

ixel

s in

a r

ow a

nd a

col

umn

for

a ce

rtai

n re

solu

tion

disp

lay

(e.g

.: 64

0 X

480

for

VGA

res

olut

ion)

.

Page 11: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l –N

DA

Res

trict

ions

How

to

sele

ct a

n LE

D fo

r a

DLP

Chi

p…

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

00.

10.

20.

30.

40.

50.

60.

70.

80.

91

DLP

Chi

p Di

agon

al [i

nch]

One side dimension for square LED [mm]

Cla

ssic

al F

ront

Pro

ject

ion

Em

ergi

ng/P

ico

•LED

die

are

a ne

eded

for

a ce

rtai

n ap

plic

atio

n de

pend

s up

on

DLP

-chi

p ch

osen

, and

opt

ical

des

ign

(F/#

of o

ptic

s)

•In

gene

ral,

the

bigg

er th

e D

LP-c

hip,

the

mor

e th

e LE

D d

ie a

rea

need

ed to

opt

imiz

e br

ight

ness

Page 12: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l –N

DA

Res

trict

ions

AlIn

GaP

Red

LED

(lm

v/s

Cur

rent

)

0

0.2

0.4

0.6

0.81

1.2

00.

20.

40.

60.

81

i [A

]

Intensity [a.u.]

05101520253035

lm/W

Inte

nsity

lm/W

020406080100

120

140

160

180

200

02

46

810

RTH

[o C/W

]

LED Drive Power [W]

Ther

mal

Cha

lleng

esD

roo

p:

Rate

of r

etu

rn is

dyn

am

icIt

de

pe

nds

upo

n:Fo

rwa

rd c

urre

nt, I

fTh

erm

al s

olu

tion,

Rth

A m

ore

line

ar L

I re

spo

nse

is d

esi

red Heatsink

FF

Thj

TI

VR

T+

=*

*

LED

The

rma

l Re

sist

anc

e (

Rth)

:LE

D p

ac

kag

ing

is v

ery

imp

orta

ntLo

we

r the

rma

l re

sist

anc

e p

ac

kag

e a

llow

s fo

r driv

ing

the

LED

sha

rde

rm

ore

lum

ens

out

Low

er T

j

Syst

em

The

rma

l Re

sist

anc

e (

Rth)

:Tj

line

arly

de

pe

nds

upo

n sy

ste

mRt

h.Sy

ste

m R

thd

ete

rmin

es

pea

k a

llow

ed

If

Page 13: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l -N

DA

Res

tric

tions

Solid

-Sta

te Il

lum

inat

ion

Upd

ate

Page 14: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l -N

DA

Res

tric

tions

Arr

ay L

ED

sol

utio

n

Arra

yed

LED

Arra

yed

LED

■A

chie

ved

perf

orm

ance

:–

Brig

htne

ss: 1

800

lm (1

000l

m in

200

9)–

Pow

er: 3

60 W

(ful

l ON

whi

te s

cree

n)

Avg

. pow

er <

250W

(dep

ends

upo

n im

age

cont

ent)

–C

olor

: Wid

er th

an R

ec.7

09 (b

ette

r th

an fl

at L

CD

s)■

Issu

es in

wor

k:–

LED

relia

bilit

y: S

pec

is 6

am

ps @

50%

D

C –

Dem

o 7

amps

82%

DC

–te

stin

g is

ong

oing

Siz

e re

duct

ion

activ

ities

. Onc

e ne

w

boar

ds p

erfo

rman

ce q

uant

ified

, will

ac

cord

ingl

y pu

rsue

new

pap

er d

esig

ns,

if ne

eded

.

1800

lm18

00 lm

360

Wat

ts36

0 W

atts

Page 15: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l -N

DA

Res

tric

tionsTe

chno

logy

Com

pari

son

Lam

pLE

DB

right

ness

22

00 lm

1800

lmC

olor

Goo

dB

est

Pow

er c

onsu

mpt

ion

250W

360W

Effic

ienc

y8.

8 lm

/W5

lm/W

Ligh

t sou

rce

Life

time

2-5k

hrs

~20k

hrs

Ligh

t sou

rce

type

Gas

/Pla

sma

Sol

id-s

tate

Rel

iabi

lity

issu

esLa

mp

bulb

and

col

or

whe

elN

one

Eco-

frie

ndly

Mer

cury

Gre

enIn

stan

t On/

Off

No

Yes

Tota

l Cos

t of o

wne

rshi

p2x

1x

: Goo

d /

Bett

er: N

eed

impr

ovem

ent

Page 16: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l -N

DA

Res

tric

tions

It’s

amaz

ing.

It’s

the

mirr

ors.

TM

Than

k Yo

u

Con

tact

Info

:Sa

jjad

Kha

n Sa

jjad.

Kha

n@ti.

com

Page 17: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l -N

DA

Res

tric

tions

Bac

kup

Page 18: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l -N

DA

Res

tric

tions

LED

-bas

ed D

LP D

ispl

ay B

lock

Dia

gram

RLE

D

GLE

D

BLE

D

Col

or

Com

bini

ng(D

ichr

oic

Filte

rs)

Illum

inat

ion

Uni

form

ity(In

tegr

ator

Rod

/Tun

nel,

Fly'

s E

ye L

ensl

etar

rays

)D

LP C

hip

Pro

ject

ion

Lens

Scr

een

Ligh

t So

urce

sC

onve

rting

m

ultip

le li

ght

beam

s in

to

one

collin

ear

beam

Mak

ing

sure

that

th

e lig

ht b

eam

has

un

iform

inte

nsity

on

the

scre

en

Mak

ing

digi

tal

imag

e to

be

disp

laye

d on

sc

reen

Mag

nify

ing

th

e im

age

pres

ent o

n th

e D

LP c

hip

on to

th

e sc

reen

View

ing

surfa

ce

Goa

ls a

re to

:M

inim

ize

cost

Incr

ease

effi

cien

cyIn

crea

se b

right

ness

Min

imiz

e #

of c

ompo

nent

sM

inim

ize

syst

em s

ize

(vol

ume)

Page 19: Solid-State Light Sources for DLP® based Display Products · Solid-State Light Sources for DLP® based Display Products Sajjad Khan 6/13/2011. TI Confidential – NDA Restrictions

TI C

onfid

entia

l -N

DA

Res

tric

tions

Des

irab

le L

ED C

hara

cter

isti

cs fo

r pr

ojec

tion

•M

ore

lum

ens,

AN

D fe

wer

Wat

ts (H

igh

lm/W

)

•M

ore

lum

ens

in a

sm

alle

r Are

a (H

igh

lm/m

m2 )

•Lo

w th

erm

al re

sist

ance

LE

D p

acka

ge

•H

ighe

r Jun

ctio

n Te

mp

limit

•H

ighe

r ext

ract

ion

effic

ienc

y