Solid Carbide Drill Expansion WSTAR DrillSeries · Solid Carbide Drill Expansion Series 2007.11 Update ... aWavy cutting edge & special flute geometry to promote smooth ... During

Solid Carbide Drill

Series

Expansion

2007.11 Update

Innovative "Wave typecutting edge &

flute geometry"

Solid Carbide Drill for Deep Hole Drilling

General Use Solid Carbide Drill

Drilling depth 20-30xD!

WSTARSUPER LONG DRILLWSTAR DRILL

yDrill sizes available in 0.01mm increments from ø0.50 to ø0.99.


yDrill sizes available in 0.5mm increments from ø20.5 to ø25.0


Multi-purpose drill for cutting carbon and

alloy steels, stainless steels, cast iron and

difficult-to-cut materials.

80% cycle time reduction compared to conventional deep hole drilling

B110G

WSTAR Drill Series

1FyFx

30

20

10

0

-100 10 20 30 40 50

Fy

Fx

Fy

Fx

'1'1 '2'2

y

Solid Carbide Drill

aWavy cutting edge & special flute geometry to promote smooth chip evacuation

Wavy cutting edge

Small R geometry

Large R geometry

(Cutting edge shoulder cross section) (Mid flute cross section)

Flutes of top edge Flute geometryThe small R geometry generates initial curling of the chips and combines with the larger R geometry to promote smooth chip evacuation.

Large flute to prevent chip jamming.

Features

The centripetal top edge geometry with a small point angle and X-thinning promotes a self centering action for accurate hole positions ! ('1< '2)

a Centripetal top edge geometry

Conventional solid drill

a Machining accuracy (over size)

Competitor's drillCompetitor's drill

Cutting length (m)

Ove

r siz

e ( µ

m)

Start Through

Start Through

Top edge geometry

WSTAR DRILLWSTAR SUPER LONG DRILL

<Cutting conditions>WorkpieceDrill diameterCutting speed

: JIS S50C (150 -180HB): ø8 (External coolant): 80m/min

FeedCoolantOil pressure

: 0.2mm/rev: Emulsion 10%: 0.5MPa

Cutting edge shape Cross sectional shape

The wave edge design achieves a sharp peripheral edge cutting performance with a strong initial cutting point near the centre.

WSTAR Drill stays on centre and is highly wear resistant, helping to maintain hole size accuracy !

During the complete drilling cycle, components of the horizontal forces, Fx and Fy, remain low and stable.

WSTAR Drill

WSTAR Drill

WSTAR Drill

2

y

0.3

0.25

0.2

0.15

0.1

0.05

00 10 20 30 40 50

8

7

6

5

4

3

2

1

0

8

7

6

5

4

3

2

1

0

WSTAR

WSTAR

4

3

2

1

0100 150

400 302010

120 1500 9060300

0.2

0.4

0.6

0.8

1.0

0.35!m 0.27!m

2!m

2!m

(Al,Ti)N

Small brokenchips

Cutting length (m)

Flan

k w

ear V

B ( m

m)

<Cutting conditions>

Enlarged picture of the margin after 40m drilling length.Competitor's drill

Spalling ofthe coating

Machining can be continued

Tool life is reached

Competitor's drill

Cutting Performance of WSTAR DRILLaExcellent Chip Control

Pow

er c

onsu

mpt

ion

( kW

)

Pow

er c

onsu

mpt

ion

( kW

) Chip packing occurred just before breaking through.


Competitor's drill


aSmall diameter hole drilling

WSTAR Drill has high flank and margin wear resistance !

Competitor's drill

Continuouschips

aHigh Efficiency DrillingExcellent chip control, low cutting resistance and high rigidity characterise the Miracle Coated WSTAR Drill.

The WSTAR Drill more than doubled tool life compared to a competitor's drill at a feed rate of 0.4mm/rev.

Cutting performance of the specially designed WSTAR Drill.

Low resistance High rigidity

CAE analytical resultDeflection Resistance : 20% improvementRun Out : 10% improvement

Com

petit

or 1

Com

petit

or 2

Com

petit

or 1

Com

petit

or 2

Thru

st ( k

N)

Cutting speed (m/min)

Cutting length (m)

Competitor's drill2.3 times

Through hole

Start point

ExitPartly interrupted

cutting

aMaintaining drilling accuracy (Surface roughness)

Number of holes (piece)

EntryExit

Fini

shed

sur

face

roug

hnes

s ( µ

m)

<Cutting conditions>Workpiece : JIS S45C (180-220HB)Drill diameter : ø9.5mm (Internal coolant)Hole depth : 47mm (Through hole)W.S.O. (Internal coolant)

Cemented carbide

substrate

MIRACLE® coated VP15TF has a high welding resistance, making it suitable for machining a wide range of workpiece materials from mild steels and carbon steels, through to stainless steels and cast iron.

Features of VP15TF

Workpiece : JIS S50C (150-180HB)Drill diameter : ø8 (External coolant)Coolant : Emulsion 10%

Cutting speed : 80m/minFeed : 0.2mm/revHole depth : 25mm (Through hole)

aLong tool life MIRACLE® coated VP15TF

: JIS S50C (150-180HB): ø12 (Internal coolant): 60mm: 120m/min: 0.25mm/rev: W.S.O.: 0.5MPa

WorkpieceDrill diameterHole depthCutting speedFeedCoolantOil pressure

<Cutting conditions>Workpiece : JIS SCM440 (280HB)Drill diameter : ø12mmCutting speed : 120m/minFeed : 0.4mm/revHole depth : 54mm (Through hole)W.S.O. (Internal coolant)

<Cutting conditions>Workpiece : JIS SMn443 (280HB)Drill diameter : ø4mmCutting speed : 75.4m/minFeed : 0.1mm/revHole depth : 33mm (Through hole)W.S.O. (Internal coolant)

The required surface roughness is less than Ra 0.8.

Due largely to the centripetal force exerted by the cutting edge configuration, the WSTAR Drill shows its ability to generate an accurate and quality machined finish.

The stability of the WSTAR Drill is demonstrated by fully achieving the required accuracy of less than Ra: 0.8µm.

Specially designed

The

max

imum

lim

it of

re

quire

d ac

cura

cy

Note) Tool life of the competitor's drill after drilling 80 holes. (Surface roughness)

Workpiece : JIS SUS304Drill diameter : ø1mmCutting speed : 40m/minFeed : 0.03mm/revHole depth : 5mm (Through hole)W.S.O. (Internal coolant)

WSTAR Drill lowers the cutting resistance and power consumption. Chips are broken into a compact shape for excellent chip disposability to prevent jamming.

The WSTAR Drill gives superior chip control even for drilling of small diameter holes.

WSTAR Drill

WSTAR Drill

WSTAR Drill

WSTAR Drill

WSTAR Drill

Coated MIRACLE®

coating

3

00 1 2 3 4 5 6 7 8 9 10 (L/D)

1

2

3

-400.15 0.25

800.35 0.15 0.25

1000.35 0.15 0.25

1200.35

-20

0

20

40

60

80

0

25

35

30

40

20

15

10

5

00

5040302010

0.1

0.5

0.4

0.3

0.2

0 100 12080604020

100

150

a[y

Solid Carbide Drill

aStable power consumption (for 8 x D) aStable over size (for 8 x D)P

ower

con

sum

ptio

n ( k

W)

: MWS0800X8DB: Competitor 1: Competitor 2: Competitor 3

Sharply increased power consumption due to chip packing

Stable power consumption

Ove

r siz

e (!

m)

: MWS0800X8DB: Competitor 1: Competitor 2

Feed (mm/rev)Cutting speed (m/min)

CuttingedgeCuttingedgeCuttingedge

Workpiece

True rake angle Competitor's drill 1

Competitor's drill 2

CentreCutting edge position

Periphery

True

rake

ang

le (°

)

Flan

k w

ear (

mm

)

aReliable drilling performance when machining difficult-to-cut materials

aDrilling performance in Austenitic stainless steel (JIS SUS304)Application exampleworkpiece : Plate (JIS SUS 304)Tool : MWS0800MB

Cutting length (m)

Competitor's drill Tool life is reached

Welding

aDrilling performance in Titanium alloy (JIS Ti-6Al-4V)

Normal wearCompetitor's drill 1

Competitor's drill 2

Cut

ting

spee

d ( m

/min

)

FractureFractureFractureChippingChippingChipping

Number of holes (piece)

The WSTAR Drill prevents welding on the cutting edge.Further use of the drill is possible.

With a unique flute geometry and cutting edge rake angle, the WSTAR Drill improves drilling performance of difficult-to-cut materials.

<Cutting conditions>Workpiece : JIS S50C (Test workpiece)Drill diameter : ø8mmCutting speed : 100m/minFeed : 0.2mm/revHole depth : 64mm (Through hole)W.S.O. (Internal coolant)

<Cutting conditions>Workpiece : JIS S50C (Test workpiece)Drill diameter : ø8mmHole depth : 64mm (Through hole)W.S.O. (Internal coolant)

Frac

ture

Frac

ture

<Cutting conditions>Workpiece : JIS SUS304 (190-210HB)Drill diameter : ø8mmCutting speed : 120m/minFeed : 0.2mm/revHole depth : 25mm (Through hole)W.S.O. (Internal coolant)

<Cutting conditions>Workpiece : JIS Ti-6Al-4V (42-45HRC)Drill diameter : ø8mmCutting speed : 100m/min : 150m/minFeed : 0.05mm/revHole depth : 24mm (Blind hole)W.S.O. (Internal coolant)

The WSTAR Drill prevents fracturing and chipping.Further use of the drill is possible.

A small rake angle at the peripheral edge of the WSTAR Drill serves

to strengthen the cutting edge.

The WSTAR Drill resists built-up edges, a common failure mechanism when machining austenitic stainless steels, thus preventing edge chipping and drill fracture.

A large concave angle engineered into the cutting edge improves the WSTAR Drill drilling performance.

The WSTAR Drill resists deformation of the cutting edge when high cutting temperatures are generated due to the low thermal conductivity of the workpiece. Application example

workpiece : Plate (JIS Ti-6Al-4V)Tool : Specially designed

Specially designed

Machining canbe continued

Speciallydesigned

The WSTAR Drill enables continuous feed drilling of the 8xD deep hole.

The WSTAR Drill delivers stable machining accuracy over a wide range of cutting conditions due to the low resistance cutting edge, high tool rigidity and good chip control.

WSTAR Drill

WSTAR Drill

WSTAR Drill

WSTAR Drill

Specially designedWSTAR Drill

4

y

0 20 40 60 80 100 120 140

-5

0

5

10

15

20

25

12m 24m 36m 48m 60m 72m 73m

02468

10121416

ø5x100L

aHigh Efficiency Machining aExcellent Chip Discharge

aExcellent Chip Control aPrecise Cutting Performance

Machining time (second/hole)

High speed steel drill

Gun drill

super long drill

High speed steel drill(step feed)

vc =Cutting speed fr =feed/revolution

Tool: MWS600X30DB Hole depth: 180mm Pilot hole depth: 18mmCutting speed: 80m/min Feed per revolution: 0.15mm/revM.Q.L. : 0.8MPa Wet: 3MPa

Step feed time

ø6x150LMachining time per hole(Workpiece: JIS S50C)

Emission pressure : Requires only 1-3Mpa! Best for semi-dry machining!!

aMaterial technologyaLong tool life MIRACLE® coated VP15TF

MIRACLE® coated VP15TF has a high welding resistance, making it suitable for machining a wide range of workpiece materials from mild steels and carbon steels, through to stainless steels and cast iron.

Features of VP15TF

Stable chip formation over a wide application area!

W.S.O./3Mpa M.Q.L. machiningWorkpiece: Carbon Steel (JIS S50C), Tool: MWS0600X30DB

Cutting conditions

vc : 60m/minfr : 0.25mm/rev


10mm

Pow

er c

onsu

mpt

ion

( kW

)

At 50mm depth

At 30mm depth

Cutting length (m)

<Cutting conditions> Workpiece: JIS S50CTool: MWS0600X30DB Hole depth: 180mm Pilot hole depth: 18mmCutting speed: 60m/min Feed per revolution: 0.2mm/rev Coolant: M.Q.L.


* M.Q.L.: (Minimum quantity lubricant/semi-dry machining)

Cutting Performance of WSTAR SUPER LONG DRILL

Significantly reduced machining time. Up to 80% reduction.

Flank face Marginal portion

(Through hole)

Drilling length : 90m

Special machine High efficiency machining by general M/C

Excellent cutting performance & chip discharge No high pressure coolant required

Unsurpassed material technology Deep hole drilling with semi-dry machining

Cutting edge geometry of the WSTAR effectively prevents cutting edge wear.

Cemented carbide

substrate

Coated MIRACLE®

SCM440 M.Q.L. SCM440 Wet S50C M.Q.L. S50C Wet

vc =20m/minfr =0.1mm/rev



Ove

r siz

e (!

m)



1st hole

5

140°

øD1(

h8)

øD4

L1

L2

L3

140°

øD1(

h8)

øD4

L1

L2

L3

øD1

øD4

L1

L3

L2

D1

0 0 0 0-0.018

0-0.014

0-0.009 -0.022 -0.027 -0.033

0.50

0.51

0.52

0.53

0.54

0.55

0.56

0.57

0.58

0.59

0.60

0.61

0.62

0.63

0.64

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

MWS0050LBMWS0050XBMWS0051LBMWS0051XBMWS0052LBMWS0052XBMWS0053LBMWS0053XBMWS0054LBMWS0054XBMWS0055LBMWS0055XBMWS0056LBMWS0056XBMWS0057LBMWS0057XBMWS0058LBMWS0058XBMWS0059LBMWS0059XBMWS0060LBMWS0060XBMWS0061LBMWS0061XBMWS0062LBMWS0062XBMWS0063LBMWS0063XBMWS0064LBMWS0064XB

474747474747474747474747474747474747474747474747474747474747

132113211321132113211321132113211321122012201220122012201220

D1(mm) (l/d) VP

15TF

0.65

0.66

0.67

0.68

0.69

0.70

0.71

0.72

0.73

0.74

0.75

0.76

0.77

0.78

0.79

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

MWS0065LBMWS0065XBMWS0066LBMWS0066XBMWS0067LBMWS0067XBMWS0068LBMWS0068XBMWS0069LBMWS0069XBMWS0070LBMWS0070XBMWS0071LBMWS0071XBMWS0072LBMWS0072XBMWS0073LBMWS0073XBMWS0074LBMWS0074XBMWS0075LBMWS0075XBMWS0076LBMWS0076XBMWS0077LBMWS0077XBMWS0078LBMWS0078XBMWS0079LBMWS0079XB

3.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.0

474747474747474747474747505050505050505050505050505050505050

122012201220122012201220142414241424142414241424142414241424

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

816

816

816

816

816

816

816

816

816

816

816

816

816

816

816

L3

3.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.0

D4

816

816

816

816

816

816102010201020102010201020102010201020

L3

MWE

MWS a

10.0<D1<18.03.0<D1<6.0 6.0<D1<10.01.0<D1<3.0 18.0<D1<30.00.5<D1<1.0

Solid Carbide Drill

VP15TF (Straight)

VP15TF (Straight)

(External coolant)

(Internal coolant)

Tolerance

Note) MWS type with ø5.0 or larger diameter has a recess in the end face.

Note) Please contact Mitsubishi Carbide for any geometry that is not in the brochure (e.g. different diameter and length).

Stock

Order Number

Dimensions (mm)

Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.

Stock

Order Number

Dimensions (mm)


MWS-MB/LB/XB/X8DB type can be used for shrink fit holders.

WSTAR DRILLWSTAR DRILLWSTAR DRILLMWE/MWS

Coo

lant

Hole

Dep

th

: Inventory maintained.a : Non stock, produced to order only.r

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

6

P.21P.20

0.80

0.81

0.82

0.83

0.84

0.85

0.86

0.87

0.88

0.89

0.90

0.91

0.92

0.93

0.94

0.95

0.96

0.97

0.98

0.99

1.0 1.1 1.2

1.3

1.4

1.5

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

512

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

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a

MWS0080LBMWS0080XBMWS0081LBMWS0081XBMWS0082LBMWS0082XBMWS0083LBMWS0083XBMWS0084LBMWS0084XBMWS0085LBMWS0085XBMWS0086LBMWS0086XBMWS0087LBMWS0087XBMWS0088LBMWS0088XBMWS0089LBMWS0089XBMWS0090LBMWS0090XBMWS0091LBMWS0091XBMWS0092LBMWS0092XBMWS0093LBMWS0093XBMWS0094LBMWS0094XBMWS0095LBMWS0095XBMWS0096LBMWS0096XBMWS0097LBMWS0097XBMWS0098LBMWS0098XBMWS0099LBMWS0099XBMWS0100LBMWS0100XBMWS0110LBMWS0110XBMWS0120LBMWS0120XBMWS0130LBMWS0130XBMWS0140LBMWS0140XBMWS0150LBMWS0150XB

50505050505050505050505050505050505050505050505050505050505050505050505050505050555555555555555555555555

14241424142414241424142414241424142414241424142414241424142414241424142414241424152721272026202620262026

D1(mm) (l/d) VP

15TF

1.6

1.7

1.8

1.9

2.0

2.1

2.2

2.3

2.4

2.5

2.6

2.7

2.8

2.9

3.0

3.1

3.2

512

512

512

512

512

512

512

512

512

512

512

512

512

512

232335823233582323358

a

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a

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a

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r

r

a

a

a

a

a

r

r

a

a

a

MWS0160LBMWS0160XBMWS0170LBMWS0170XBMWS0180LBMWS0180XBMWS0190LBMWS0190XBMWS0200LBMWS0200XBMWS0210LBMWS0210XBMWS0220LBMWS0220XBMWS0230LBMWS0230XBMWS0240LBMWS0240XBMWS0250LBMWS0250XBMWS0260LBMWS0260XBMWS0270LBMWS0270XBMWS0280LBMWS0280XBMWS0290LBMWS0290XBMWE0300SAMWE0300MAMWE0300SBMWE0300MBMWS0300MBMWS0300LBMWS0300X8DBMWE0310SAMWE0310MAMWE0310SBMWE0310MBMWS0310MBMWS0310LBMWS0310X8DBMWE0320SAMWE0320MAMWE0320SBMWE0320MBMWS0320MBMWS0320LBMWS0320X8DB

3.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.13.14.04.04.04.04.03.23.24.04.04.04.04.0

68686868686868686868747474747474747474748181818181818181556055607281815560556076878755605560768787

25332432243224322432304029392939293929393345334533453345162116212433351824202628394118242026283941

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

10201020102010201020102010201020102010201020102010201020102010201020102010201020112317231723172317231723

L3

3.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.0

D4

22302230223022302230283828382838283828383345334533453345162116212433351824182428394118241824283941

L3

Stock

Order Number

Dimensions (mm)

Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.

Stock

Order Number

Dimensions (mm)

Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.

USAGE NOTECUTTING CONDITIONS

Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

7

140°

øD1(

h8)

øD4

L1

L2

L3

140°

øD1(

h8)

øD4

L1

L2

L3

3.3

3.4

3.5

3.6

3.7

23233582323358232335823233582323358

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MWE0330SAMWE0330MAMWE0330SBMWE0330MBMWS0330MBMWS0330LBMWS0330X8DBMWE0340SAMWE0340MAMWE0340SBMWE0340MBMWS0340MBMWS0340LBMWS0340X8DBMWE0350SAMWE0350MAMWE0350SBMWE0350MBMWS0350MBMWS0350LBMWS0350X8DBMWE0360SAMWE0360MAMWE0360SBMWE0360MBMWS0360MBMWS0360LBMWS0360X8DBMWE0370SAMWE0370MAMWE0370SBMWE0370MBMWS0370MBMWS0370LBMWS0370X8DB

5560556076878755605560768787556055607687875560556080929255605560809292

1824202628394120242026283941202420262839412027202732444620272027324446

D1(mm) (l/d) VP

15TF

3.8

3.9

4.0

4.1

4.2

23233582323358232335823233582323358

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3.83.84.04.04.04.04.03.93.94.04.04.04.04.04.04.04.04.04.04.04.04.14.15.05.05.05.05.04.24.25.05.05.05.05.0

5560556080929255605560809292556055608092925563626886

100100

5563626886

100100

2227202732444622272027324446222720273244462229243136505222292431365052

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

1824182428394120241824283941202418242839412027202732444620272027324446

L3

3.33.34.04.04.04.04.03.43.44.04.04.04.04.03.53.54.04.04.04.04.03.63.64.04.04.04.04.03.73.74.04.04.04.04.0

D4

2227202732444622272027324446222720273244462229222936505222292229365052

L3

D1

0 0 0 0-0.018

0-0.014 -0.022 -0.027 -0.033

MWE

MWS a

10.0<D1<18.03.0<D1<6.0 6.0<D1<10.0D1<3.0 18.0<D1<30.0

Solid Carbide Drill



Stock

Order Number

Dimensions (mm)

Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.

Stock

Order Number

Dimensions (mm)


VP15TF (Straight)

VP15TF (Straight)

(External coolant)

(Internal coolant)

Tolerance

MWS-MB/LB/X8DB type can be used for shrink fit holders.

MWE/MWSWSTAR DRILLWSTAR DRILLWSTAR DRILL


Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

8

P.21P.20

4.3

4.4

4.5

4.6

4.7

4.8

4.9

2323358232335823233582323358232335823233582323358

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

MWE0430SAMWE0430MAMWE0430SBMWE0430MBMWS0430MBMWS0430LBMWS0430X8DBMWE0440SAMWE0440MAMWE0440SBMWE0440MBMWS0440MBMWS0440LBMWS0440X8DBMWE0450SAMWE0450MAMWE0450SBMWE0450MBMWS0450MBMWS0450LBMWS0450X8DBMWE0460SAMWE0460MAMWE0460SBMWE0460MBMWS0460MBMWS0460LBMWS0460X8DBMWE0470SAMWE0470MAMWE0470SBMWE0470MBMWS0470MBMWS0470LBMWS0470X8DBMWE0480SAMWE0480MAMWE0480SBMWE0480MBMWS0480MBMWS0480LBMWS0480X8DBMWE0490SAMWE0490MAMWE0490SBMWE0490MBMWS0490MBMWS0490LBMWS0490X8DB

5863626886

100100

5863626886

100100

5863626886

100100

5868626890

105105

5868626890

105105

6268626890

105105

6268626890

105105

24292431365052242924313650522429243136505224322432405557243224324055572632243240555726322432405557

D1(mm) (l/d) VP

15TF

5.0

5.1

5.2

5.3

5.4

5.5

5.6

2323358232335823233582323358232335823233582323358

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

a

a

a

a

a

a

a

r

r

a

a

a


5.05.05.05.06.06.05.05.15.16.06.06.06.06.05.25.26.06.06.06.06.05.35.36.06.06.06.06.05.45.46.06.06.06.06.05.55.56.06.06.06.06.05.65.66.06.06.06.06.0

6268626882

100105

6272667482

100118

6272667482

100118

6272667482

100118

6672667482

100118

6672667482

100118

6674667482

100118

26322432304857263428363048662634283630486626342836304866283428363048662834283630486628362836304866

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

24292229365052242922293650522429222936505224322432405557243224324055572632243240555726322432405557

L3

4.34.35.05.05.05.05.04.44.45.05.05.05.05.04.54.55.05.05.05.05.04.64.65.05.05.05.05.04.74.75.05.05.05.05.04.84.85.05.05.05.05.04.94.95.05.05.05.05.0

D4

2632243227.544572634263427.544612634263427.544612634263427.544612834263427.544612834263427.5446128362836304866

L3

Stock

Order Number

Dimensions (mm)

Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.

Stock

Order Number

Dimensions (mm)



Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

9

140°

øD1(

h8)

øD4

L1

L2

L3

140°

øD1(

h8)

øD4

L1

L2

L3

5.7

5.8

5.9

6.0

6.1

23233582323358232335823233582323358

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a


6674667482

100118

6674667482

100118

6674667482

100118

6681667482

100118

7081748388

109130

2836283630486628362836304866283628363048662841283630486631413444355677

D1(mm) (l/d) VP

15TF

6.2

6.3

6.4

6.5

6.6

23233582323358232335823233582323358

a

a

a

a

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

a

a

a

a

a

a

a

r

r

a

a

a


6.26.27.07.07.07.07.06.36.37.07.07.07.07.06.46.47.07.07.07.07.06.56.57.07.07.07.07.06.66.67.07.07.07.07.0

7081748388

109130

7081748388

109130

7081748388

109130

7081748388

109130

7083748388

109130

3141344435567731413444355677314134443556773141344435567731433443355677

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

283628363048662836283630486628362836304866284128363048663141314132.55272

L3

5.75.76.06.06.06.06.05.85.86.06.06.06.06.05.95.96.06.06.06.06.06.06.06.06.06.06.06.06.16.17.07.07.07.07.0

D4

3141314132.552723141314132.552723141314132.552723141314132.5527231433443355677

L3

D1

0 0 0 0-0.018

0-0.014 -0.022 -0.027 -0.033

MWE

MWS a

10.0<D1<18.03.0<D1<6.0 6.0<D1<10.0D1<3.0 18.0<D1<30.0

Solid Carbide Drill



Stock

Order Number

Dimensions (mm)


Stock

Order Number

Dimensions (mm)


VP15TF (Straight)

VP15TF (Straight)

(External coolant)

(Internal coolant)

Tolerance




Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

10

P.21P.20

6.7

6.8

6.9

7.0

7.1

7.2

7.3

2323358232335823233582323358232335823233582323358

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a


7083748388

109130

7483748388

109130

7483748388

109130

7483748388

109130

7487799094

118142

7487799094

118142

7487799094

118142

31433443355677344334433556773443344335567734433443355677344537484064883445374840648834453748406488

D1(mm) (l/d) VP

15TF

7.4

7.5

7.6

7.7

7.8

7.9

8.0

2323358232335823233582323358232335823233582323358

a

a

r

r

a

a

a

a

a

a

a

a

a

a

a

a

r

r

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a


7.47.48.08.08.08.08.07.57.58.08.08.08.08.07.67.68.08.08.08.08.07.77.78.08.08.08.08.07.87.88.08.08.08.08.07.97.98.08.08.08.08.08.08.08.08.08.08.08.0

7487799094

118142

7487799094

118142

7990799094

118142

7990799094

118142

7990799094

118142

7990799094

118142

7990799094

118142

34453748406488344537484064883748374840648837483748406488374837484064883748374840648837483748406488

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

314334433556773443344335567734433443355677344334433556773445344537.560833445344537.560833445344537.56083

L3

6.76.77.07.07.07.07.06.86.87.07.07.07.07.06.96.97.07.07.07.07.07.07.07.07.07.07.07.07.17.18.08.08.08.08.07.27.28.08.08.08.08.07.37.38.08.08.08.08.0

D4

3445344537.560833445344537.560833748374840648837483748406488374837484064883748374840648837483748406488

L3

Stock

Order Number

Dimensions (mm)


Stock

Order Number

Dimensions (mm)



Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

11

140°

øD1(

h8)

øD4

L1

L2

L3

140°

øD1(

h8)

øD4

L1

L2

L3

8.1

8.2

8.3

8.4

8.5

23233582323358232335823233582323358

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a


79968498

100127154

79968498

100127154

79968498

100127154

79968498

100127154

79968498

100127154

3753405645729937534056457299375340564572993753405645729937534056457299

D1(mm) (l/d) VP

15TF

8.6

8.7

8.8

8.9

9.0

23233582323358232335823233582323358

a

a

a

a

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

a

a

a

a

a


8.68.69.09.09.09.09.08.78.79.09.09.09.09.08.88.89.09.09.09.09.08.98.99.09.09.09.09.09.09.09.09.09.09.09.0

84988498

100127154

84988498

100127154

84988498

100127154

84988498

100127154

84988498

100127154

4055405545729940554055457299405540554572994055405545729940554055457299

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

3753375342.568943753375342.568943753375342.568943753375342.568943753375342.56894

L3

8.18.19.09.09.09.09.08.28.29.09.09.09.09.08.38.39.09.09.09.09.08.48.49.09.09.09.09.08.58.59.09.09.09.09.0

D4

4055405545729940554055457299405540554572994055405545729940554055457299

L3

D1

0 0 0 0-0.018

0-0.014 -0.022 -0.027 -0.033

MWE

MWS a

10.0<D1<18.03.0<D1<6.0 6.0<D1<10.0D1<3.0 18.0<D1<30.0

Solid Carbide Drill



Stock

Order Number

Dimensions (mm)


Stock

Order Number

Dimensions (mm)


VP15TF (Straight)

VP15TF (Straight)

(External coolant)

(Internal coolant)

Tolerance




Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

12

P.21P.20

9.1

9.2

9.3

9.4

9.5

9.6

9.7

2323358232335823233582323358232335823233582323358

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

r

r

a

a

a


84102

89105106136166

84102

89105106136166

84102

89105106136166

84102

89105106136166

84102

89105106136166

89105

89105106136166

89105

89105106136166

405843615080

110405843615080

110405843615080

110405843615080

110405843615080

110436043605080

110436043605080

110

D1(mm) (l/d) VP

15TF

9.8

9.9

10.0

10.1

10.2

10.3

10.4

2323358232335823233582323358232335823233582323358

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

a

a

a

a

a

a

a

r

r

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a


9.89.8

10.010.010.010.010.0

9.99.9

10.010.010.010.010.010.010.010.010.010.010.010.010.110.111.011.011.011.011.010.210.211.011.011.011.011.010.310.311.011.011.011.011.010.410.411.011.011.011.011.0

89105

89105106136166

89105

89105106136166

89105

89105106136166

89112

95114116149182

89112

95114116149182

89112

95114116149182

89112

95114116149182

436043605080

110436043605080

110436043605080

110436646695588

121436646695588

121436646695588

121436646695588

121

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

40 58 40 58 47.5 76105 40 58 40 58 47.5 76105 40 58 40 58 47.5 76105 40 58 40 58 47.5 76105 40 58 40 58 47.5 76105 43 60 43 60 50 80110 43 60 43 60 50 80110

L3

9.19.1

10.010.010.010.010.0

9.29.2

10.010.010.010.010.0

9.39.3

10.010.010.010.010.0

9.49.4

10.010.010.010.010.0

9.59.5

10.010.010.010.010.0

9.69.6

10.010.010.010.010.0

9.79.7

10.010.010.010.010.0

D4

43 60 43 60 50 80110 43 60 43 60 50 80110 43 60 43 60 50 80110 43 66 43 66 52.5 84116 43 66 43 66 52.5 84116 43 66 43 66 52.5 84116 43 66 43 66 52.5 84116

L3

Stock

Order Number

Dimensions (mm)


Stock

Order Number

Dimensions (mm)



Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

13

140°

øD1(

h8)

øD4

L1

L2

L3

140°

øD1(

h8)

øD4

L1

L2

L3

10.5

10.6

10.7

10.8

10.9

23233582323358232335823233582323358

a

a

a

a

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a


89112

95114116149182

89114

95114116149182

95114

95114116149182

95114

95114116149182

95114

95114116149182

436646695588

121436847685588

121476847685588

121476847685588

121476847685588

121

D1(mm) (l/d) VP

15TF

11.0

11.1

11.2

11.3

11.4

23233582323358232335823233582323358

a

a

a

a

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a


11.011.011.011.011.011.011.011.111.112.012.012.012.012.011.211.212.012.012.012.012.011.311.312.012.012.012.012.011.411.412.012.012.012.012.0

95114

95114116149182

95118

95121122158194

95118

95121122158194

95118

95121122158194

95118

95121122158194

476847685588

121477150746096

132477150746096

132477150746096

132477150746096

132

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

43 66 43 66 52.5 84 116 43 68 47 68 55 88121 47 68 47 68 55 88121 47 68 47 68 55 88121 47 68 47 68 55 88121

L3

10.510.511.0 11.0 11.011.011.010.610.611.0 11.0 11.011.011.010.710.711.0 11.0 11.011.011.010.810.811.0 11.0 11.011.011.010.910.911.0 11.0 11.011.011.0

D4

47 68 47 68 55 88121 47 71 47 71 57.5 92127 47 71 47 71 57.5 92127 47 71 47 71 57.5 92127 47 71 47 71 57.5 92127

L3

D1

0 0 0 0-0.018

0-0.014 -0.022 -0.027 -0.033

MWE

MWS a

10.0<D1<18.03.0<D1<6.0 6.0<D1<10.0D1<3.0 18.0<D1<30.0

Drill

Dia.

Solid Carbide Drill



Stock

Order Number

Dimensions (mm)


Stock

Order Number

Dimensions (mm)


VP15TF (Straight)

VP15TF (Straight)

(External coolant)

(Internal coolant)

Tolerance




Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

14

P.21P.20

11.5

11.6

11.7

11.8

11.9

12.0

12.1

2323358232335823233582323358232335823233582323358

a

a

a

a

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

r

r

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

r


95118

95121122158194

95121

95121122158194

95121

95121122158194

95121

95121122158194102121

95121122158194102121

95121122158194102135102137128167206

477150746096

132477347736096

132477347736096

132477347736096

132517347736096

132517347736096

1325176547965

104143

D1(mm) (l/d) VP

15TF

12.2

12.3

12.4

12.5

12.6

12.7

12.8

2323358232335823233582323358232335823233582323358

a

a

r

r

a

a

r

a

a

r

r

a

a

r

a

a

r

r

a

a

r

a

a

a

a

a

a

a

a

a

r

r

a

a

r

a

a

r

r

a

a

r

a

a

r

r

a

a

r


12.212.213.013.013.013.013.012.312.313.013.013.013.013.012.412.413.013.013.013.013.012.512.513.013.013.013.013.012.612.613.013.013.013.013.012.712.713.013.013.013.013.012.812.813.013.013.013.013.0

102135102137128167206102135102137128167206102135102137128167206102135102137128167206102137102137128167206102137102137128167206102137102137128167206

5176547965

104143

5176547965

104143

5176547965

104143

5176547965

104143

5178517865

104143

5178517865

104143

5178517865

104143

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

47 71 47 71 57.5 92127 47 73 47 73 60 96132 47 73 47 73 60 96132 47 73 47 73 60 96132 51 73 47 73 60 96132 51 73 47 73 60 96132 51 76 51 76 62.5100138

L3

11.511.512.012.012.012.012.011.611.612.012.012.012.012.011.711.712.012.012.012.012.011.811.812.012.012.012.012.011.911.912.012.012.012.012.012.012.012.012.012.012.012.012.112.113.013.013.013.013.0

D4

51 76 51 76 62.5100138 51 76 51 76 62.5100138 51 76 51 76 62.5100138 51 76 51 76 62.5100138 51 78 51 78 65104143 51 78 51 78 65104143 51 78 51 78 65104143

L3

Stock

Order Number

Dimensions (mm)


Stock

Order Number

Dimensions (mm)



Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

15

140°

øD1(

h8)

øD4

L1

L2

L3

140°

øD1(

h8)

øD4

L1

L2

L3

12.9

13.0

13.1

13.2

13.3

23233582323358232335823233582323358

a

a

r

r

a

a

r

a

a

a

a

a

a

a

a

a

r

r

a

a

r

a

a

r

r

a

a

r

a

a

r

r

a

a

r


102137102137128167206102137102137128167206102144107147134176218102144107147134176218107144107147134176218

5178517865

104143

5178517865

104143

5184578770

112154

5184578770

112154

5484578770

112154

D1(mm) (l/d) VP

15TF

13.4

13.5

13.6

13.7

13.8

23233582323358232335823233582323358

a

a

r

r

a

a

r

a

a

a

a

a

a

a

a

a

r

r

a

a

r

a

a

r

r

a

a

r

a

a

r

r

a

a

r


13.413.414.014.014.014.014.013.513.514.014.014.014.014.013.613.614.014.014.014.014.013.713.714.014.014.014.014.013.813.814.014.014.014.014.0

107144107147134176218107144107147134176218107147107147134176218107147107147134176218107147107147134176218

5484578770

112154

5484578770

112154

5486548670

112154

5486548670

112154

5486548670

112154

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

51 78 51 78 65104143 51 78 51 78 65104143 51 84 54 84 67.5108149 51 84 54 84 67.5108149 54 84 54 84 67.5108149

L3

12.912.913.013.013.013.013.013.013.013.013.013.013.013.013.113.114.014.014.014.014.013.213.214.014.014.014.014.013.313.314.014.014.014.014.0

D4

54 84 54 84 67.5108149 54 84 54 84 67.5108149 54 86 54 86 70112154 54 86 54 86 70112154 54 86 54 86 70112154

L3

D1

0 0 0 0-0.018

0-0.014 -0.022 -0.027 -0.033

MWE

MWS a

10.0<D1<18.03.0<D1<6.0 6.0<D1<10.0D1<3.0 18.0<D1<30.0

Solid Carbide Drill



Stock

Order Number

Dimensions (mm)


Stock

Order Number

Dimensions (mm)


VP15TF (Straight)

VP15TF (Straight)

(External coolant)

(Internal coolant)

Tolerance




Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

16

P.21P.20

13.9

14.0

14.1

14.2

14.3

14.4

14.5

2323358232335823233582323358232335823233582323358

a

a

a

a

a

a

r

a

a

a

a

a

a

a

a

a

a

a

a

a

r

a

a

r

r

a

a

a

r

a

r

r

a

a

r

r

a

r

r

a

a

r

a

a

a

a

a

a

a


107147107147134176218107147107147134176218111151111153140185225111151111153140185225111151111153140185225111151111153140185225111151111153140185225

5486548670

112154

5486548670

112154

5689599275

120165

5689599275

120165

5689599275

120165

5689599275

120165

5689599275

120165

D1(mm) (l/d) VP

15TF

14.6

14.7

14.8

14.9

15.0

15.1

15.2

2323358232335823233582323358232335823233582323358

r

a

r

r

a

a

a

r

a

r

r

a

a

r

r

a

r

r

a

a

r

r

a

r

r

a

a

r

a

a

a

a

a

a

a

r

a

r

r

a

a

r

a

a

r

r

a

a

r


14.614.615.015.015.015.015.014.714.715.015.015.015.015.014.814.815.015.015.015.015.014.914.915.015.015.015.015.015.015.015.015.015.015.015.015.115.116.016.016.016.016.015.215.216.016.016.016.016.0

5691569175

120165

5691569175

120165

5691569175

120165

5691569175

120165

5691569175

120165

5894619780

128181

5894619780

128181

111153111153140185225111153111153140185225111153111153140185225111153111153140185225111153111153140185225115157115160145193241115157115160145193241

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

54 86 54 86 70112154 54 86 54 86 70112154 56 89 56 89 72.5116160 56 89 56 89 72.5116160 56 89 56 89 72.5116160 56 89 56 89 72.5116160 56 89 56 89 72.5116160

L3

13.913.914.014.014.014.014.014.014.014.014.014.014.014.014.114.115.015.015.015.015.014.214.215.015.015.015.015.014.314.315.015.015.015.015.014.414.415.015.015.015.015.014.514.515.015.015.015.015.0

D4

56 91 56 91 75120165 56 91 56 91 75120165 56 91 56 91 75120165 56 91 56 91 75120165 56 91 56 91 75120165 58 94 58 94 77.5124171 58 94 58 94 77.5124171

L3

Stock

Order Number

Dimensions (mm)


Stock

Order Number

Dimensions (mm)



Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

17

140°

øD1(

h8)

øD4

L1

L2

L3

140°

øD1(

h8)

øD4

L1

L2

L3

15.3

15.4

15.5

15.6

15.7

23233582323358232335823233582323358

r

a

r

r

a

a

r

r

a

a

a

a

a

r

a

a

a

a

a

a

a

r

a

a

a

a

a

r

r

a

r

r

a

a

r


115157115160145193241115157115160145193241115157115160145193241115160115160145193241115160115160145193241

5894619780

128181

5894619780

128181

5894619780

128181

5896589680

128181

5896589680

128181

D1(mm) (l/d) VP

15TF

15.8

15.9

16.0

16.1

16.2

16.3

232335823233582323358233523352335

r

a

r

r

a

a

r

r

a

r

r

a

a

r

a

a

a

a

a

a

a

a

r

r

r

a

r

r

r

a

r

r

r

MWE1580SAMWE1580MAMWE1580SBMWE1580MBMWS1580MBMWS1580LBMWS1580X8DBMWE1590SAMWE1590MAMWE1590SBMWE1590MBMWS1590MBMWS1590LBMWS1590X8DBMWE1600SAMWE1600MAMWE1600SBMWE1600MBMWS1600MBMWS1600LBMWS1600X8DBMWE1610SAMWE1610MAMWS1610MBMWS1610LBMWE1620SAMWE1620MAMWS1620MBMWS1620LBMWE1630SAMWE1630MAMWS1630MBMWS1630LB

15.815.816.016.016.016.016.015.915.916.016.016.016.016.016.016.016.016.016.016.016.016.116.117.017.016.216.217.017.016.316.317.017.0

115160115160145193241115160115160145193241115160115160145193241119167150201119167150201119167150201

5896589680

128181

5896589680

128181

5896589680

128181

60102

85136

60102

85136

60102

85136

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2

58 94 58 94 77.5124171 58 94 58 94 77.5124171 58 94 58 94 77.5124171 58 96 58 96 80128176 58 96 58 96 80128176

L3

15.315.316.016.016.016.016.015.415.416.016.016.016.016.015.515.516.016.016.016.016.0

5.615.616.016.016.016.016.015.715.716.016.016.016.016.0

D4

58 96 58 96 80128176 58 96 58 96 80128176 58 96 58 96 80128176 60102 82.5132 60102 82.5132 60102 82.5132

L3

D1

0 0 0 0-0.018

0-0.014 -0.022 -0.027 -0.033

MWE

MWS a

10.0<D1<18.03.0<D1<6.0 6.0<D1<10.0D1<3.0 18.0<D1<30.0

Solid Carbide Drill



Stock

Order Number

Dimensions (mm)


Stock

Order Number

Dimensions (mm)

Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Ext.Ext.Int.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.

VP15TF (Straight)

VP15TF (Straight)

(External coolant)

(Internal coolant)

Tolerance




Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

18

P.21P.20

17.6

17.7

17.8

17.9

18.0

18.1

18.2

18.3

18.4

18.5

18.6

18.7

233523352335233523352335233523352335233523352335

r

r

r

r

r

r

r

r

a

r

r

r

r

r

r

r

a

a

a

a

r

r

r

r

r

r

r

r

r

r

r

r

r

r

r

r

a

a

a

a

r

r

r

r

r

r

r

r

MWE1760SAMWE1760MAMWS1760MBMWS1760LBMWE1770SAMWE1770MAMWS1770MBMWS1770LBMWE1780SAMWE1780MAMWS1780MBMWS1780LBMWE1790SAMWE1790MAMWS1790MBMWS1790LBMWE1800SAMWE1800MAMWS1800MBMWS1800LBMWE1810SAMWE1810MAMWS1810MBMWS1810LBMWE1820SAMWE1820MAMWS1820MBMWS1820LBMWE1830SAMWE1830MAMWS1830MBMWS1830LBMWE1840SAMWE1840MAMWS1840MBMWS1840LBMWE1850SAMWE1850MAMWS1850MBMWS1850LBMWE1860SAMWE1860MAMWS1860MBMWS1860LBMWE1870SAMWE1870MAMWS1870MBMWS1870LB

17.617.618.018.017.717.718.018.017.817.818.018.017.917.918.018.018.018.018.018.018.118.119.019.018.218.219.019.018.318.319.019.018.418.419.019.018.518.519.019.018.618.619.019.018.718.719.019.0

62102

90144

62102

90144

62102

90144

62102

90144

62102

90144

64114

95152

64114

95152

64114

95152

64114

95152

64114

95152

64114

95152

64114

95152

62102 90144 62102 90144 62102 90144 62102 90144 62102 90144 64114 92.5148 64114 92.5148 64114 92.5148 64114 92.5148 64114 92.5148 64114 95152 64114 95152

123167155209123167155209123167155209123167155209123167155209127179160217127179160217127179160217127179160217127179160217127179160217127179160217

233523352335233523352335233523352335233523352335

r

r

r

r

a

a

a

a

r

r

r

r

r

r

r

r

r

r

r

r

r

r

r

r

a

a

a

a

r

r

r

r

r

r

r

r

r

r

r

r

r

r

r

r

a

a

a

a

MWE1640SAMWE1640MAMWS1640MBMWS1640LBMWE1650SAMWE1650MAMWS1650MBMWS1650LBMWE1660SAMWE1660MAMWS1660MBMWS1660LBMWE1670SAMWE1670MAMWS1670MBMWS1670LBMWE1680SAMWE1680MAMWS1680MBMWS1680LBMWE1690SAMWE1690MAMWS1690MBMWS1690LBMWE1700SAMWE1700MAMWS1700MBMWS1700LBMWE1710SAMWE1710MAMWS1710MBMWS1710LBMWE1720SAMWE1720MAMWS1720MBMWS1720LBMWE1730SAMWE1730MAMWS1730MBMWS1730LBMWE1740SAMWE1740MAMWS1740MBMWS1740LBMWE1750SAMWE1750MAMWS1750MBMWS1750LB

16.416.417.017.016.516.517.017.016.616.617.017.016.716.717.017.016.816.817.017.016.916.917.017.017.017.017.017.017.117.118.018.017.217.218.018.017.317.318.018.017.417.418.018.017.517.518.018.0

60102

85136

60102

85136

60102

85136

60102

85136

60102

85136

60102

85136

60102

85136

62102

90144

62102

90144

62102

90144

62102

90144

62102

90144

16.4

16.5

16.6

16.7

16.8

16.9

17.0

17.1

17.2

17.3

17.4

17.5

60102 82.5132 60102 82.5132 60102 85136 60102 85136 60102 85136 60102 85136 60102 85136 62102 87.5140 62102 87.5140 62102 87.5140 62102 87.5140 62102 87.5140

119167150201119167150201119167150201119167150201119167150201119167150201119167150201123167155209123167155209123167155209123167155209123167155209

D1(mm) (l/d) VP

15TF

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2L3 D4 L3

Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.

Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.

Stock

Order Number

Dimensions (mm) Stock

Order Number

Dimensions (mm)


Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

P.21

19

140°

øD1(

h8)

øD4

L1

L2

L3

140°

øD1(

h8)

øD4

L1

L2

L3

18.8

18.9

19.0

19.1

19.2

19.3

19.4

19.5

19.6

233523352335233523352335233523352335

r

r

r

r

r

r

r

r

a

a

a

a

r

r

r

r

r

r

r

r

r

r

r

r

r

r

r

r

a

a

a

a

r

r

r

r

MWE1880SAMWE1880MAMWS1880MBMWS1880LBMWE1890SAMWE1890MAMWS1890MBMWS1890LBMWE1900SAMWE1900MAMWS1900MBMWS1900LBMWE1910SAMWE1910MAMWS1910MBMWS1910LBMWE1920SAMWE1920MAMWS1920MBMWS1920LBMWE1930SAMWE1930MAMWS1930MBMWS1930LBMWE1940SAMWE1940MAMWS1940MBMWS1940LBMWE1950SAMWE1950MAMWS1950MBMWS1950LBMWE1960SAMWE1960MAMWS1960MBMWS1960LB

18.818.819.019.018.918.919.019.019.019.019.019.019.119.120.020.019.219.220.020.019.319.320.020.019.419.420.020.019.519.520.020.019.619.620.020.0

127179160217127179160217127179160217131179165225131179165225131179165225131179165225131179165225131179165225

64114 95152 64114 95152 64114 95152 66114 97.5156 66114 97.5156 66114 97.5156 66114 97.5156 66114 97.5156 66114100160

64114

95152

64114

95152

64114

95152

66114100160

66114100160

66114100160

66114100160

66114100160

66114100160

D1(mm) (l/d) VP

15TF

D1(mm) (l/d) VP

15TF

L1L2 D4L1L2L3 D4 L3

D1

0 0 0 0-0.018

0-0.014 -0.022 -0.027 -0.033

MWE

MWS a

19.7

19.8

19.9

20.0

20.5

21.0

21.5

22.0

22.5

23.0

23.5

24.0

24.5

25.0

66114100160 66114100160 66114100160 66114100160103166105168108174110176113182115184118190120192123198125200

66114100160

66114100160

66114100160

66114100160105168105168110176110176115184115184120192120192125200125200

233523352335233535353535353535353535

r

r

r

r

r

r

r

r

r

r

r

r

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

MWE1970SAMWE1970MAMWS1970MBMWS1970LBMWE1980SAMWE1980MAMWS1980MBMWS1980LBMWE1990SAMWE1990MAMWS1990MBMWS1990LBMWE2000SAMWE2000MAMWS2000MBMWS2000LBMWS2050MBMWS2050LBMWS2100MBMWS2100LBMWS2150MBMWS2150LBMWS2200MBMWS2200LBMWS2250MBMWS2250LBMWS2300MBMWS2300LBMWS2350MBMWS2350LBMWS2400MBMWS2400LBMWS2450MBMWS2450LBMWS2500MBMWS2500LB

131179165225131179165225131179165225131179165225176239176239182248182248188257188257194266194266200270200270

19.719.720.020.019.819.820.020.019.919.920.020.020.020.020.020.021.021.021.021.022.022.022.022.023.023.023.023.024.024.024.024.025.025.025.025.0

10.0<D1<18.03.0<D1<6.0 6.0<D1<10.0D1<3.0 18.0<D1<30.0

Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.

Solid Carbide Drill



Stock

Order Number

Dimensions (mm) Stock

Order Number

Dimensions (mm)

VP15TF (Straight)

VP15TF (Straight)

(External coolant)

(Internal coolant)

Tolerance


Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Ext.Ext.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.

MWE/MWS

USAGE NOTE

WSTAR DRILLWSTAR DRILLWSTAR DRILL


Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

20

0.15(0.10─0.20)

25(15─30)

0.20(0.10─0.25)

30(15─35)

0.12(0.05─0.15)

25(15─30)

0.10(0.05─0.15)

20(15─25)

H

0.25(0.15─0.40)

0.30(0.20─0.40)

0.25(0.20─0.40)

0.35(0.25─0.40)

0.25(0.20─0.40)

0.25(0.15─0.30)

0.15(0.10─0.20)

0.40(0.20─0.80)

110(70─130)

150(90─170)

90(50─110)

150(110─160)

130(80─140)

90(50─120)

25(15─30)

160(100─170)

0.010(0.005─0.015)

0.010(0.005─0.015)

0.010(0.005─0.015)

0.015(0.008─0.02)

0.010(0.005─0.015)

0.008(0.005─0.01)

0.006(0.004─0.008)

0.03(0.02─0.05)

50(40─60)

50(40─60)

30(20─40)

50(40─60)

50(40─60)

30(20─40)

10(5─15)

60(50─80)

0.25(0.15─0.30)

0.25(0.20─0.35)

0.20(0.15─0.30)

0.30(0.20─0.35)

0.25(0.20─0.35)

0.20(0.10─0.25)

0.12(0.05─0.15)

0.30(0.20─0.50)

130(80─140)

90(60─110)

70(40─90)

130(100─140)

110(70─120)

80(40─120)

25(15─30)

150(100─170)

0.20(0.15─0.25)

0.20(0.15─0.30)

0.20(0.15─0.25)

0.25(0.15─0.30)

0.20(0.15─0.25)

0.10(0.05─0.15)

0.10(0.05─0.15)

0.25(0.20─0.35)

110(50─120)

80(40─90)

60(30─80)

100(70─120)

90(50─100)

60(20─100)

20(10─25)

120(80─150)

P

M

N

S

K

0.25(0.15─0.30)

0.30(0.20─0.35)

0.30(0.20─0.35)

0.35(0.20─0.40)

0.30(0.15─0.35)

0.15(0.10─0.20)

0.15(0.10─0.20)

0.30(0.20─0.35)

85(55─115)

90(55─120)

75(45─90)

80(50─95)

90(60─130)

25(15─30)

25(15─30)

100(90─110)

0.30(0.20─0.35)

0.35(0.20─0.40)

0.35(0.20─0.40)

0.40(0.30─0.45)

0.35(0.20─0.40)

0.20(0.10─0.25)

0.20(0.10─0.25)

0.35(0.20─0.40)

85(55─115)

100(60─130)

80(50─90)

85(55─95)

90(60─130)

25(15─30)

30(25─35)

110(100─120)

0.20(0.15─0.25)

0.25(0.15─0.35)

0.25(0.15─0.30)

0.30(0.20─0.35)

0.25(0.15─0.35)

0.12(0.05─0.15)

0.12(0.05─0.15)

0.25(0.15─0.30)

85(45─120)

80(45─115)

70(45─85)

75(50─90)

90(50─120)

25(15─30)

25(15─30)

90(80─100)

0.20(0.15─0.30)

0.15(0.15─0.20)

0.20(0.15─0.25)

0.25(0.15─0.30)

0.20(0.15─0.30)

0.10(0.05─0.15)

0.10(0.05─0.15)

0.20(0.10─0.25)

85(35─100)

75(35─80)

65(35─80)

70(40─85)

80(40─95)

20(15─30)

20(10─25)

80(70─90)

P

M

N

S

K

0.30(0.20─0.40)

0.35(0.20─0.40)

0.30(0.20─0.40)

0.35(0.25─0.40)

0.30(0.20─0.40)

0.25(0.15─0.30)

0.20(0.10─0.25)

0.50(0.20─1.00)

120(90─140)

160(100─180)

100(60─110)

160(120─170)

140(100─150)

100(60─120)

30(25─35)

170(100─180)

P

M

N

S

K

MWS

MWE

&3.0─&6.0 &6.0─&10.0 &10.0─&14.0

&0.50─&0.70

0.02(0.01─0.03)

0.02(0.01─0.03)

0.02(0.01─0.03)

0.02(0.01─0.03)

0.02(0.01─0.03)

0.015(0.008─0.02)

0.01(0.005─0.02)

0.04(0.03─0.06)

50(40─60)

50(40─60)

30(20─40)

50(40─60)

50(40─60)

30(20─40)

10(5─15)

60(50─80)

&0.70─&0.85

0.03(0.02─0.05)

0.03(0.02─0.05)

0.03(0.02─0.05)

0.04(0.02─0.06)

0.03(0.02─0.05)

0.02(0.01─0.03)

0.01(0.005─0.02)

0.06(0.04─0.08)

50(40─60)

50(40─60)

30(20─40)

50(40─60)

50(40─60)

30(20─40)

10(5─15)

60(50─80)

&0.86─&0.99

0.08(0.04─0.12)

0.08(0.04─0.12)

0.06(0.02─0.10)

0.08(0.04─0.12)

0.08(0.04─0.12)

0.05(0.02─0.10)

0.03(0.01─0.05)

0.10(0.05─0.15)

50(40─60)

50(40─60)

30(20─40)

50(40─60)

50(40─60)

30(20─40)

10(5─15)

60(50─80)

&1.0─&3.0

&3.0─&6.0 &6.0─&10.0 &10.0─&14.0 &14.0─&20.0

40─60HRC

180─280HB

280─350HB

─

─

180─280HB

280─350HB

─

─

180─280HB

280─350HB

─

─

&14.0─&25.0

<200HB

<180HB

<200HB

<180HB

<200HB

<180HB

Recommended Cutting Conditions

Hardened Material

(Internal coolant)

(External coolant)

Tensile Strength<350MPa




Mild Steel

Carbon SteelAlloy Steel

Stainless Steel

Cast Iron

Ductile Cast Iron

Aluminum Alloy

Heat Resistant Alloy

Feed(mm/rev)

Cutting Speed(m/min)

Feed(mm/rev)


Feed(mm/rev)


Feed(mm/rev)


Feed(mm/rev)


Feed(mm/rev)


Feed(mm/rev)


Work MaterialDrill Diameter

ConditionsHardness

(Note 1) For drill diameter up to ø2, peck feed drilling is recommended according to cutting modes and conditions.(Note 2) Peck guide: 1 x D1 (drill diameter)(Note 3) Please refer to the next page for further information about the effective use of WSTAR drills.



Mild Steel


Stainless Steel

Cast Iron

Ductile Cast Iron

Aluminum Alloy


Feed(mm/rev)



ConditionsHardness

Mild Steel


Stainless Steel

Cast Iron

Ductile Cast Iron

Aluminum Alloy


Feed(mm/rev)


Feed(mm/rev)


Feed(mm/rev)


Feed(mm/rev)



ConditionsHardness

21

AøD1

1D1

y

y

Solid Carbide Drill

Operational Guidance

Caution in using the MWS (Drill diameter < ø3)a

a

Please use a fine mesh filter (mesh < 3µm) for coolant to prevent jamming in the oil hole.For deep drilling (l/d > 3), machining guiding hole is recommended. (Use MZEppppSB type for guiding hole.)

Drill holding Drill length Drill installation Installation tolerance

Coolant method (MWE) Coolant method (MWS) Small diameter drill application Coolant handling

Thin workpieces Interrupted cutting Stepped holes Burring and workpiece chipping

zLower the feed rate when breaking through.

xAdd a chamfer.cChange the point angle.

zDivide the machining into two processes.

xDrill the larger hole first.

*Tools for chamfering and spot facing can be produced to order.

< MWS type >

zWhen machining a prepared hole with the MZB-SB or other centre drills, set the depth to 1D1 (D1 = drill Diameter).

xUse the prepared hole as a guide. Depending on the cutting conditions, peck feed drilling is recommended.

Coolant pressure is approx.0.5-1MPa (<ø5 : 2-3MPa).Coolant volume is 1.5-4.0 l/min.

Two coolant positions, at the end and at the centre are ideal.

Runout < 0.03mmDo not clamp on the flutes.A : > D x 1.5Thrust bearing type collet chuckholds the drill securely.

Adj

ustin

g sc

rew

Through spindlecoolant type

Revolving coolantmachine type

One process

Requires priormachining

If bendingoccurs

Support theworkpiece

1) Dirt and dust particles in old coolant can clog the oil hole and prevent effective flow. Regular coolant exchange is recommended.

2) Small particles of swarf will jam in the oil hole. Use a filter as a preventative measure. When using small diameter drills, use a fine mesh filter.


zLower the feed when drilling the interrupted part.

zSpot face with an end mill prior to drilling.

P.29P.28

22

D1

-0.017-0.031

-0.025-0.043

-0.033-0.055

-0.041-0.068

3.0

1015202530

MWS 0300X10DB 0300X15DB 0300X20DB 0300X25DB 0300X30DB

a

a

a

a

a

(mm) (l/d)D1

VP15

TF

D4L1L2L3

3.1

1015202530

0310X10DB 0310X15DB 0310X20DB 0310X25DB 0310X30DB

a

a

a

a

a

3.2

1015202530


a

a

a

a

a

3.3

1015202530


a

a

a

a

a

3.4

1015202530


a

a

a

a

a

3.5

1015202530


a

a

a

a

a

3.6

1015202530


a

a

a

a

a

33333444444444444444444444444444444

90105120135150

97114132149167

97114132149167

97114132149167

97114132149167

97114132149167103123143163183

42577287

102496684

101119

496684

101119

496684

101119

496684

101119

496684

101119

557595

115135

395469849946638198

11646638198

11646638198

11646638198

11646638198

116527292

112132

3.7

1015202530


a

a

a

a

a

(mm) (l/d)D1

VP15

TF

D4L1L2L3

3.8

1015202530


a

a

a

a

a

3.9

1015202530


a

a

a

a

a

4.0

1015202530


a

a

a

a

a

4.1

1015202530


a

a

a

a

a

4.2

1015202530


a

a

a

a

a

4.3

1015202530


a

a

a

a

a

44444444444444444444555555555555555

103123143163183103123143163183103123143163183103123143163183112134157179202112134157179202112134157179202

557595

115135

557595

115135

557595

115135

557595

115135

6284

107129152

6284

107129152

6284

107129152

527292

112132

527292

112132

527292

112132

527292

112132

5981

104126149

5981

104126149

5981

104126149

3.0<D1<6.0 6.0<D1<10.0 10.0<D1<14.0D1<3.0

L3

L2

øD1

L1

øD4

( h6)

140°

MWSaaaDB

Tolerance

(Note 1) MWS-DB type can be used for shrink fit holder.(Note 2) MWS-DB type with ø5.0 or larger diameter has a recess in the end face.

Stock Dimensions (mm)

Int.Int.Int.Int.Int.

Order Number

Note) Please specify the following when ordering.zDrill name. xWorkpiece material, drilling depth and required accuracy.cDrilling mode (through hole, blind hole, cross hole...). vDrill dimensions (dimensions specified in the drawing above).Please contact us for inquiries.




Order Number



WSTAR SUPER LONG DRILLWSTAR SUPER LONG DRILLWSTAR SUPER LONG DRILL

: Inventory maintained.a

MWS-DB

Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

23

L3

L2

øD1

L1

øD4

( h6)

140°

D1

-0.017-0.031

-0.025-0.043

-0.033-0.055

-0.041-0.068

4.4

1015202530


a

a

a

a

a

(mm) (l/d)D1

VP15

TF

D4L1L2L3

4.5

1015202530


a

a

a

a

a

4.6

1015202530


a

a

a

a

a

4.7

1015202530


a

a

a

a

a

4.8

1015202530


a

a

a

a

a

4.9

1015202530


a

a

a

a

a

5.0

1015202530


a

a

a

a

a

55555555555555555555555555555555555

112134157179202112134157179202118143168193218118143168193218118143168193218118143168193218118143168193218

6284

107129152

6284

107129152

6893

118143168

6893

118143168

6893

118143168

6893

118143168

6893

118143168

5981

104126149

5981

104126149

6590

115140165

6590

115140165

6590

115140165

6590

115140165

6590

115140165

5.1

1015202530


a

a

a

a

a

(mm) (l/d)D1

VP15

TF

D4L1L2L3

5.2

1015202530


a

a

a

a

a

5.3

1015202530


a

a

a

a

a

5.4

1015202530


a

a

a

a

a

5.5

1015202530


a

a

a

a

a

5.6

1015202530


a

a

a

a

a

5.7

1015202530


a

a

a

a

a

66666666666666666666666666666666666

127154182209237127154182209237127154182209237127154182209237127154182209237133163193223253133163193223253

75102130157185

75102130157185

75102130157185

75102130157185

75102130157185

81111141171201

81111141171201

7299

127154182

7299

127154182

7299

127154182

7299

127154182

7299

127154182

78108138168198

78108138168198

3.0<D1<6.0 6.0<D1<10.0 10.0<D1<14.0D1<3.0

Solid Carbide Drill

MWSaaaDB

Tolerance




Order Number





Order Number




Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

P.29P.28

24

5.8

1015202530


a

a

a

a

a

(mm) (l/d)D1

VP15

TFD4L1L2L3

5.9

1015202530


a

a

a

a

a

6.0

1015202530


a

a

a

a

a

6.1

1015202530


a

a

a

a

a

6.2

1015202530


a

a

a

a

a

6.3

1015202530


a

a

a

a

a

6.4

1015202530


a

a

a

a

a

66666666666666677777777777777777777777777777777777

133163193223253133163193223253133163193223253141173206238271141173206238271141173206238271141173206238271

81111141171201

81111141171201

81111141171201

88120153185218

88120153185218

88120153185218

88120153185218

78108138168198

78108138168198

78108138168198

85117150182215

85117150182215

85117150182215

85117150182215

6.5

1015202530


a

a

a

a

a

141173206238271

88120153185218

85117150182215

6.6

1015202530


a

a

a

a

a

147182217252287

94129164199234

91126161196231

6.7

1015202530


a

a

a

a

a

147182217252287

94129164199234

91126161196231

6.8

1015202530


a

a

a

a

a

(mm) (l/d)D1

VP15

TF

D4L1L2L3

6.9

1015202530


a

a

a

a

a

7.0

1015202530


a

a

a

a

a

7.1

1015202530


a

a

a

a

a

7.2

1015202530


a

a

a

a

a

7.3

1015202530


a

a

a

a

a

7.4

1015202530


a

a

a

a

a

77777777777777788888888888888888888888888888888888

147182217252287147182217252287147182217252287155192230267305155192230267305155192230267305155192230267305

94129164199234

94129164199234

94129164199234101138176213251101138176213251101138176213251101138176213251

91126161196231

91126161196231

91126161196231

98135173210248

98135173210248

98135173210248

98135173210248

7.5

1015202530


a

a

a

a

a

155192230267305

101138176213251

98135173210248

7.6

1015202530


a

a

a

a

a

161201241281321

107147187227267

104144184224264

7.7

1015202530


a

a

a

a

a

161201241281321

107147187227267

104144184224264



Order Number

Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.



Order Number

Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.


Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

25

L3

L2

øD1

L1

øD4

( h6)

140°

D1

-0.017-0.031

-0.025-0.043

-0.033-0.055

-0.041-0.068

7.8

1015202530


a

a

a

a

a

(mm) (l/d)D1

VP15

TF

D4L1L2L3

7.9

1015202530


a

a

a

a

a

8.0

1015202530


8.1

1015202530


8.2

1015202530


8.3

1015202530


8.4


88888888888888899999999999999999999

161201241281321161201241281321161201241281321169211254296339169211254296339169211254296339169211254296339

107147187227267107147187227267107147187227267114156199241284114156199241284114156199241284114156199241284

104144184224264104144184224264104144184224264111153196238281111153196238281111153196238281111153196238281

1015202530

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

8.5

1015202530

MWS0850X10DB 0850X15DB 0850X20DB 0850X25DB 0850X30DB

a

a

a

a

a

(mm) (l/d)D1

VP15

TF

D4L1L2L3

8.6


a

a

a

a

a

8.7

8.8

8.9

9.0

9.1

99999

169211254296339

114156199241284

111153196238281

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

1015202530

99999

175220265310355

120165210255300

117162207252297


1015202530

99999

175220265310355

120165210255300

117162207252297


1015202530

99999

175220265310355

120165210255300

117162207252297


1015202530

99999

175220265310355

120165210255300

117162207252297


1015202530

99999

175220265310355

120165210255300

117162207252297


1015202530

1010101010

182229277324372

127174222269317

124171219266314

3.0<D1<6.0 6.0<D1<10.0 10.0<D1<14.0D1<3.0

Solid Carbide Drill

MWSaaaDB

Tolerance



Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.

Order Number



Order Number





Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

P.29P.28

26

a

a

a

a

11.3

10152025

a

a

a

a

11.2

10152025

a

a

a

a

11.1

10152025

a

a

a

a

11.0

10152025

a

a

a

a

10.9

10152025

a

a

a

a

10.8

10152025

a

a

a

a

10.7

10152025

a

a

a

a

10.6

10152025

a

a

a

a

10.5

10152025

a

a

a

a

10.4

10152025

a

a

a

a

10.3

1015202530


a

a

a

a

a

(mm) (l/d)D1

VP15

TFD4L1L2L3

1015202530


a

a

a

a

a

0940X10DB 0940X15DB 0940X20DB 0940X25DB 0940X30DB 0950X10DB 0950X15DB 0950X20DB 0950X25DB 0950X30DB 0960X10DB 0960X15DB 0960X20DB 0960X25DB 0960X30DB 0970X10DB 0970X15DB 0970X20DB 0970X25DB 0970X30DB

1010101010

182229277324372

127174222269317

124171219266314

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

1010101010

182229277324372

127174222269317

124171219266314

1015202530

1010101010

182229277324372

127174222269317

124171219266314

1015202530

1010101010

182229277324372

127174222269317

124171219266314

1015202530

130180230280330

1010101010

188238288338388

133183233283333

1015202530

1010101010

188238288338388

133183233283333

130180230280330

1015202530


1010101010

188238288338388

133183233283333

130180230280330

1015202530

a

a

a

a

a


1010101010

188238288338388

133183233283333

130180230280330

9.2

9.3

9.4

9.5

9.6

9.7

9.8

9.9

10.0

1015202530

a

a

a

a

a


1010101010

188238288338388

133183233283333

130180230280330

10.1

10152025

a

a

a

a

1010X10DB 1010X15DB 1010X20DB 1010X25DB

11111111

201253306358

140192245297

137189242294

10152025

a

a

a

a

(mm) (l/d)D1

VP15

TF

D4L1L2L3

10.2

10152025

1030X10DB 1030X15DB 1030X20DB 1030X25DB

11111111

201253306358

140192245297

137189242294

MWS1020X10DB 1020X15DB 1020X20DB 1020X25DB

11111111

201253306358

140192245297

137189242294

1040X10DB 1040X15DB 1040X20DB 1040X25DB

11111111

201253306358

140192245297

137189242294

1050X10DB 1050X15DB 1050X20DB 1050X25DB

11111111

201253306358

140192245297

137189242294

1060X10DB 1060X15DB 1060X20DB 1060X25DB

11111111

207262317372

146201256311

143198253308

1070X10DB 1070X15DB 1070X20DB 1070X25DB

11111111

207262317372

146201256311

143198253308

1080X10DB 1080X15DB 1080X20DB 1080X25DB

11111111

207262317372

146201256311

143198253308

1090X10DB 1090X15DB 1090X20DB 1090X25DB

11111111

207262317372

146201256311

143198253308

1100X10DB 1100X15DB 1100X20DB 1100X25DB

11111111

207262317372

146201256311

143198253308

1110X10DB 1110X15DB 1110X20DB 1110X25DB

12121212

215272330387

153210268325

150207265322

1120X10DB 1120X15DB 1120X20DB 1120X25DB

12121212

215272330387

153210268325

150207265322

1130X10DB 1130X15DB 1130X20DB 1130X25DB

12121212

215272330387

153210268325

150207265322

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.



Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.Int.

Order Number


Int.Int.Int.Int.

Order Number

Coo

lant

Hole

Dep

th

Coo

lant

Hole

Dep

th

Drill

Dia.

Drill

Dia.

27

L3

L2

øD1

L1

øD4

( h6)

140°

12.5101520

a

a

a

12.0

10152025

a

a

a

a

11.9

10152025

a

a

a

a

11.8

10152025

a

a

a

a

11.7

10152025

a

a

a

a

11.6

a

a

a

a

11.5

10152025

a

a

a

a

D1 3.0<D1<6.0 6.0<D1<10.0 10.0<D1<14.0D1<3.0─0.017─0.031

─0.025─0.043

─0.033─0.055

─0.041─0.068

11.4

10152025

a

a

a

a

(mm) (l/d)D1

VP15

TF

MWS1140X10DB 1140X15DB 1140X20DB 1140X25DB

12121212

215272330387

153210268325

150207265322

1150X10DB 1150X15DB 1150X20DB 1150X25DB

12121212

215272330387

153210268325

150207265322

1160X10DB 1160X15DB 1160X20DB 1160X25DB

12121212

221281341401

159219279339

156216276336

10152025

1170X10DB 1170X15DB 1170X20DB 1170X25DB

12121212

221281341401

159219279339

156216276336

1180X10DB 1180X15DB 1180X20DB 1180X25DB

12121212

221281341401

159219279339

156216276336

1190X10DB 1190X15DB 1190X20DB 1190X25DB

12121212

221281341401

159219279339

156216276336

1200X10DB 1200X15DB 1200X20DB 1200X25DB

12121212

221281341401

159219279339

156216276336

12.1101520

r

r

r

1210X10DB 1210X15DB 1210X20DB

131313

229291354

166228291

163225288

12.2101520

r

r

r

1220X10DB 1220X15DB 1220X20DB

131313

229291354

166228291

163225288

12.3101520

r

r

r

(mm) (l/d)D1

VP15

TF

D4L1L2L3 D4L1L2L3

MWS1230X10DB 1230X15DB 1230X20DB

131313

229291354

166228291

163225288

12.4101520

r

r

r

1240X10DB 1240X15DB 1240X20DB

131313

229291354

166228291

163225288

1250X10DB 1250X15DB 1250X20DB

131313

229291354

166228291

163225288

1260X10DB 1260X15DB 1260X20DB 1270X10DB 1270X15DB 1270X20DB 1280X10DB 1280X15DB 1280X20DB 1290X10DB 1290X15DB 1290X20DB 1300X10DB 1300X15DB 1300X20DB 1310X10DB 1310X15DB 1310X20DB 1320X10DB 1320X15DB 1320X20DB

131313131313131313131313131313141414141414

235300365235300365235300365235300365235300365243310378243310378

172237302172237302172237302172237302172237302179246314179246314

169234299169234299169234299169234299169234

299176243311176243311

1330X10DB 1330X15DB 1330X20DB

141414

243310378

179246314

176243311

12.6

12.7

12.8

12.9

13.0

13.1

13.2

13.3

101520

r

r

r

101520

r

r

r

101520

r

r

r

101520

r

r

r

101520

r

r

r

101520

a

a

a

101520

r

r

r

101520

r

r

r

Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Int.Int.Int.Int.

Solid Carbide Drill

MWSaaaDB

Tolerance



Int.Int.Int.Int.

Order Number


Int.Int.Int.Int.Int.Int.


Int.Int.Int.

Order Number

Int.Int.Int.

Int.Int.Int.


Int.Int.Int.


Int.Int.Int.

Int.Int.Int.

r : Non stock, produced to order only.



Coo

lant

Coo

lant

Hole

Dep

th

Hole

Dep

th

Drill

Dia.

Drill

Dia.

P.29

28

101520

r

r

r

(mm) (l/d)D1

VP15

TF

13.4MWS 1340X10DB 1340X15DB 1340X20DB

141414

243310378

179246314

176243311

13.5

13.6

13.7

1350X10DB 1350X15DB 1350X20DB

141414

243310378

179246314

176243311

1360X10DB 1360X15DB 1360X20DB

141414

249319389

185255325

182252322

1370X10DB 1370X15DB 1370X20DB

141414

249319389

185255325

182252322

101520

a

a

a

101520

r

r

r

101520

r

r

r

101520

r

r

r

(mm) (l/d)D1

VP15

TF

D4L1L2L3 D4L1L2L3

13.8

13.9

14.0

101520

r

r

r

101520

a

a

a

MWS1380X10DB 1380X15DB 1380X20DB

141414

249319389

185255325

182252322

1390X10DB 1390X15DB 1390X20DB

141414

249319389

185255325

182252322

1400X10DB 1400X15DB 1400X20DB

141414

249319389

185255325

182252322

0.25 (0.15─0.30)

0.25 (0.20─0.35)

0.20 (0.15─0.30)

0.30 (0.15─0.35)

0.25 (0.20─0.35)

0.20 (0.10─0.25)

0.12 (0.05─0.15)

0.30 (0.20─0.50)

110 (80─140)

90 (70─120)

80 (60─110)

70 (40─120)

110 (100─140)

60 (40─90)

130 (100─170)

20 (15─30)

0.25 (0.15─0.35)

0.30 (0.20─0.40)

0.25 (0.20─0.40)

0.35 (0.25─0.40)

0.25 (0.20─0.40)

0.25 (0.15─0.30)

0.15 (0.10─0.20)

0.40 (0.20─0.80)

130 (90─170)

110 (80─140)

90 (70─130)

80 (50─120)

130 (110─160)

80 (50─110)

140 (100─170)

20 (15─30)

0.20 (0.15─0.30)

0.20 (0.15─0.25)

0.20 (0.15─0.25)

0.25 (0.15─0.30)

0.20 (0.15─0.30)

0.10 (0.05─0.15)

0.10 (0.05─0.15)

0.25 (0.20─0.35)

90 (50─120)

80 (50─100)

70 (40─90)

50 (20─100)

90 (70─120)

50 (30─80)

100 (80─150)

20 (10─25)

&3.0─&6.0 &6.0─&10.0 &10.0─&14.0

P

M

NS

K

180─280HB

280─350HB

─

─

USAGE NOTE


Int.Int.Int.

Order Number

Int.Int.Int.Int.Int.Int.Int.Int.Int.


Int.Int.Int.

Order Number


Mild Steel


Stainless Steel

Cast Iron

Ductile Cast Iron

Aluminum Alloy


Work Material



Feed(mm/rev)


Feed(mm/rev)


Feed(mm/rev)


Drill DiameterConditions

Hardness

(Note 1) Depending on the neck length, lower the cutting speed shown in the table above.(Note 2) Be sure to drill a guide hole.(Note 3) Raise to the above regular cutting revolution after putting a long drill into a guide hole.(Note 4) For pilot hole drilling, Mitsubishi’s WSTAR / ZET1 drill is recommended.

<200HB

<180HB

Recommended Cutting Conditions

Coo

lant

Hole

Dep

th

Drill

Dia.

Coo

lant

Hole

Dep

th

Drill

Dia.

29

y y

y y

y y

y y

y y

a

a

1. Drilling a pilot hole

Drilling a blind hole

2. Initial cutting with the long type drill.

3. Drill the deep hole

zStart cutting at the recommended speed and feed with a non-peck (continuous feed) cycle.

4. Drill retraction

Use

1. Spot facing

Drilling and breaking through on irregular faces or angles

2. Drilling a pilot hole

3. Initial cutting with the long type drill 4. Drill the deep hole

5. Breaking through 6. Drill retraction

Use

Solid Carbide Drill

MWSaaaDBWSTAR SUPER LONG DRILLWSTAR SUPER LONG DRILLWSTAR SUPER LONG DRILL

zMachine a flat or the irregular face by using an end mill or slot drill capable of spot facing. Make the spot face diameter the same size as the required deep hole diameter.

zPenetrate the guide hole at a low revolution. (Cutting speed 20m-30m/min, feed rate 0.2mm-0.3mm/rev)

xStop the long type drill 1mm-3mm short of the guide hole bottom.

zStart cutting at the recommended speed and feed with a non-peck (continuous feed) cycle.

zUse a drill with a larger (flatter) point angle than the super long type. Mitsubishi type MZE, MZS, MWE or MWS is recommended.

xUse a drill with the same diameter as the deep hole drill.cDrill depth : Approx 2-3D or deeper.vEnsure a high precision hole is drilled for the guide.

zWhen breaking through, the cutting edge can be damaged.xA feed rate of 0.05mm-0.1mm/rev is recommended.

zRetract the drill to the pilot hole depth starting point at a feed rate of 3000mm/min.

xFinally clear the hole at a cutting speed of 20m-30m/min and feed rate of 0.2mm-0.3mm/rev.

zUse a drill with a larger (flatter) point angle than the super long type. Mitsubishi type MZE, MZS, MWE or MWS is recommended.

xUse a drill with the same diameter as the deep hole drill.cDrill depth : Approx 2-3D or deeper.vEnsure a high precision hole is drilled for the guide.

zPenetrate the guide hole at low revolution. (Cutting speed 20m-30m/min, feed rate 0.2mm-0.3mm/rev)

xStop the long type drill 1mm-3mm short of the guide hole bottom.

zAfter drilling, lower the cutting revolution about 1mm-2mm short of the hole end. (Cutting speed of around 20m-30m/min)

xRetract the drill to the pilot hole depth starting point at a feed rate of 3000mm/min.

cFinally, clear the hole at a cutting speed of 20m-30m/min and feed rate of 0.2mm-0.3mm/rev.

30

180HB 280HB

540.2

1,829366

1500.3

5,6171,685

1150.252,302576

MWS0940MB MWS0850MB MWS1590LB

ø30

ø9.4

MWS

2,000 4,000 6,000 8,0000

MWS MWS

20 40 60 800 1,000 2,0000

56ø8.5

400.058493425

400.065096306

MWS0150LB MWS0250XB

MWS

100 200 300 4000

MWE/MWS WSTAR Drilla

Ø7.8200HB

480.15

1,958294

MWE0780MA

MWE

2,000 4,000 6,0000

800.18

6,3661,145

620.3

1,898569.4

MWS0400LB MWS1040LB

1,0000 2,000 3,000WSTAR

MWS

24 26 28 30 32WSTAR

MWS

880.12

2,500300

MWE1120SA

0 4,000 8,000 10,000WSTAR

MWE

2 - 3

.3

Application Examples

Alloy steel (JIS SCM420)

Carbon steel(JIS S40C)(1st. step)

(2nd. step)

Cast iron (JIS FC250)

(M10 bolt)

Crank pin

W.S.O.NC lathe Machining centre Machining centre

Auto parts Con rod

W.S.O. Mist

No. of holes

Competitors Fracture

No. of holes Cutting length (m)

Competitors Competitors

Normal wear

Fracture

Stainless steel (JIS SUS304)

Machining centre Machining centre

Test workpiece Mould parts

W.S.O. : 3MPa W.S.O. : 3MPa

No. of holes

Competitors

Normal wear

Fracture

Cutting depth: 7.5mm (Blind hole)Stainless steel (JIS SUS630)Cutting depth: 30mm (Through hole)

Ductile cast iron (JIS FCD700)

Compressor parts

Machining centreNo. of holes

Competitors

W.S.O.

Cam shaft

W.S.O.Machining centre Machining centre

Machine parts

Mist

Competitors

No. of holes

Competitors

Cutting length (m)

Carbon steel (JIS S48C) Mild steel (JIS SS400)

Machining centre

Automobile parts

W.S.O.

Competitors

No. of holes

Workpiece

Component

CoolantMachine

Result

Tool life is assessed by the burr made after drilling.

Drill

Cut

ting

Con

ditio

ns

Excellent machining with no wandering even after drilling 50 holes.

Cutting Speed (m/min)Feed (mm/rev)Revolution (mm/rev)Table Feed (mm/min)

Workpiece

Component

CoolantMachine

Result

Drill

Cut

ting

Con

ditio

ns Cutting Speed (m/min)Feed (mm/rev)Revolution (mm/rev)Table Feed (mm/min)

Workpiece

Component

CoolantMachine

Result

Drill

Cut

ting

Con

ditio

ns Cutting Speed (m/min)Feed (mm/rev)Revolution (mm/rev)Table Feed (mm/min)

Alloy steel (JIS SCM415H)

2007.11.E( - )

MITSUBISHI MATERIALS CORPORATIONArea Marketing & Operations Dept.KFC bldg., 8F, 1-6-1, Yokoami, Sumida-ku, Tokyo 130-0015, JapanTEL +81-3-5819-8772 FAX +81-3-5819-8774

MMC HARTMETALL GmbHComeniusstr.2, 40670, Meerbusch GERMANYTEL +49-2159-9189-0 FAX +49-2159-918966

MITSUBISHI MATERIALS U.S.A. CORPORATIONHeadquarters17401, Eastman Street, Irvine, California, 92614, USATEL +1-949-862-5100 FAX +1-949-862-5180

MMC METAL SINGAPORE PTE LTD.10, Arumugam Road, #04-00 Lion Industrial Bldg.,409957, SINGAPORETEL +65-6743-9370 FAX +65-6749-1469

Mitsubishi Carbide Home page : (Tools specifications subject to change without notice.)

Registration No. 00GRC-EA010 (Gifu Plant)

ISO 9001:2000(JSAQ080)

, ISO 14001:1996(JSAE036)

The Scope of the Registration:Design, Development and Production of Cemented Carbide Tools and Carbide Blanks

ISO 9001:2000(JSAQ094)

The Scope of the Registration:Design, Development and Production of Cutting Tools, Wear-resistant Tools, RockDrilling Tools, Cemented Carbide Blanks and Coated Products

a

130

0.2

4250

850

80

&6 x 225 x &6

90

0.2

4400

880

&6.5 x 230 x &7

100

0.15

5300

795

&6 x 225 x &6

100 200 3000 200 400 600 8000 50 100 150 2502000

0.3

2200

660

50

MWS0700X20DB

80

0.18

3185

700

&8 x 265 x &8

60

0.3

2250

675

&8.5 x 325 x &9

MWS WSTAR SUPER LONG DRILL

Solid Carbide Drill

Application Examples

Vertical type M/C Horizontal type M/C Horizontal type M/CCarbon steel (JIS S55C)Hardness: 280HB Drilled depth: 130mm

Carbon steel (JIS S48C)Drilled depth: 100mm

Carbon steel (JIS S40C-Lead free)Drilled depth: Max132mm

Connecting rod Crankshaft Crankshaft

Water soluble : 2MPa M.Q.L.M.Q.L.

WSTARSuper long drill


No. of holes

Competitors

No. of holes

Competitors


Cutting length (m)

Competitors

For Your SafetyaDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc. aGrinding or heating of cutting tools produces dust and mist. Inhaling large amount of dust or contacting with eyes and skins may harm your body.

Horizontal type M/C Horizontal type M/C Horizontal type M/CAlloy steel (JIS SCr440-H)Drilled depth: 125mm (Blind hole)

Alloy steel (JIS SCM440-H)Drilled depth: Max. 215mm (Drilled from both sides)

Cast iron (JIS FCA)Drilled depth: 240mm (Blind hole)

Clutch shaft Plant components Cam shaft

M.Q.L. Mist coolantM.Q.L.

125 150156

Machine

Cutting length (m)

Workpiece

Component

Drill

Machine

Workpiece

Component

Drill

Coolant

Result

Coolant

Result

Cut

ting

Con

ditio

nsC

uttin

gC

ondi

tions

Cutting Speed (m/min)

Feed (mm/rev)

Revolution (mm/rev)

Table Feed (mm/min)

Cutting Speed (m/min)

Feed (mm/rev)

Revolution (mm/rev)

Table Feed (mm/min)

Documents

Solid Carbide Drill Expansion WSTAR DrillSeries · Solid Carbide Drill Expansion Series 2007.11 Update ... aWavy cutting edge & special flute geometry to promote smooth ... During