Solaris Power Project Presentation - PDF

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    SOLARIS POWER

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    Abstract

    Solaris Power project is a system capable of providing complete energy backup for the houses,offices or schools etc.

    The principle of working is to convert Solar Energy (DC) into utilizable AC energy.

    The main criteria in designing this project is to make it as compact as possible.

    Reasons for Implementation:

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    BLOCK DIAGRAM

    PVPANELS CONTROLLER

    DISPLAYPANEL

    COMBINER& DC

    SAFETYBOX

    CHARGECONTROLLER

    INVERTERAC

    SAFETYPANEL

    LOAD UP TO

    1KVA

    BATTERY BANK

    AC CHARGER / DCCHARGER

    CHARGERS

    RectifiedDCVoltages DCSupplyfrom

    Batteries

    DCVoltages

    MAINOUTPUT

    TRACKER CHARGECONTROLLER

    BATTERYCHARGERS INVERTER

    DISPLAY

    WORK DIVISION

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    CAD LAYOUT

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    STAGE 1

    TRACKERBATTERY

    CHARGERS(AC + DC)

    TRACKER

    Trackingmethodtobeused:HORIZONTALTracking.

    DevicesusedfortrackingwillbePhotosensorsorLDR.

    ScanratetoadjustthepositionwiththeSuntobe1Hour.

    CHARGECONTROLLER

    SENSOR2SENSOR1

    MOTOR

    INVERTER

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    TRACKER

    The Reference Circuit

    VIN

    VOUT

    +

    +

    VIN VOUT VOUT / 5V Digital Equivalent

    11V 2.996V 0.5992 613

    12V 3.29V 0.658 674

    13.8V 3.64V 0.728 745

    14V 3.68V 0.736 753

    DIGITALVALUE=(VOUT /5V)*1023

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    STAGE 2

    TRACKERBATTERYCHARGER

    (DC)

    CHARGECONTROLLER TheoutputfromPVpanelisregulatedfortheproceedingstage.

    ThecontrollingprocessisperformedbyaMicrocontroller.

    Operatingrange: 12V to20V DC

    Outputvoltage: 12VDC

    OutputCurrent: 5ADC

    (ThecurrentrangedependsontheBatterysize)

    CHARGECONTROLLER

    INVERTER

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    STAGE 2

    TRACKER

    BATTERYCHARGER(PVREGULATOR)

    CHARGECONTROLLER

    BATTERYCHARGER

    (DC)

    CONTROLELEMENT

    MODULATING ELEMENT

    SENSINGELEMENT

    INVERTER

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    TESTING PV REGULATOR

    Interfaced with the Control circuit.

    Initial voltage setup.

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    STAGE 3

    BATTERYCHARGER(AC to DC)

    INVERTER

    BATTERYCHARGER AC DCCHARGER:

    ChargingsourcewillbetheMainelectricsupply(KESC).

    Thispart

    of

    charger

    will

    be

    used

    when

    Sunlight

    is

    unavailable.

    Currentrequiredforchargingdependsonthebatterysize.

    ThechargingtimeandvoltageswillbecontrolledandmonitoredbytheMicrocontroller.

    TRACKERCHARGE

    CONTROLLER

    CONTROLCIRCUIT

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    STAGE 4

    BATTERYCHARGERS(AC to DC)

    INVERTER

    INVERTER

    Input12VDC&Output220VAC.

    MaximumPower1kVA.

    Sinewave,50/60Hz.

    ADDITIONALFEATURES

    Sizereduction.

    UseofFerriteCoreTransformer.

    ImplementationofPICmicrocontrollers.

    DC-ACINVERTER

    SINE-PWMCIRCUIT

    FULLBRIDGE

    INVERTER

    LOW PASSFILTER

    220 VAC60Hz

    OUTPUT

    12 VDC INPUT

    FROM BATTERY

    DC-DCCONVERTER

    TRACKERCHARGE

    CONTROLLER

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    PWM CIRCUIT

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    DC-DC CONVERTER

    TL494PUSHPULL

    PULSECIRCUITOUTPUTRESULTS

    170VAC

    C

    IR

    C

    U

    IT

    T

    E

    S

    T

    I

    N

    G

    MOSFETsIRFZ44

    TL494IC

    INPUTPULSES

    OUTPUT

    NOISE

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    DC-DC CONVERTER Contd..

    SG3525PUSHPULL

    PULSECIRCUIT

    MOSFETsIRFZ44

    SG3525

    211VAC

    OUTPUTWAVEFORM

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    FERRITE CORE TRANSFORMER

    FerriteisaclassofCeramicMaterialwithusefulelectromagneticproperties.

    Basicallytherearetwotypesofferrites:Soft&Hard. Theirapplicationsvariesaccordingtosize&frequenciesrangingfrom1kHzto300MHz. Therearetwokindsofcoresapplications:Signaltransformer&Powertransformer.

    WehavetwosizesofcoreETD44&ETD49

    Calculationfor

    ETD49

    STRAIGHT UP OPENEND

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    FERRITE CORE TRANSFORMER

    CalculationforETD49contd..

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    FERRITE CORE TRANSFORMER

    TRANSFORMERTESTING

    25VDC

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    INVERTER CIRCUIT

    MOSFETDRIVER

    IRF2110

    The Noload voltages were 238VAC and when the

    load of 200W was applied the voltages dropped to

    188VAC.

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    PIC INVERTER CIRCUIT

    The filter design to convert thesquare output into Sine wave.

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    FILTER DESIGN PSPICE

    OUTPUTPULSESFROMINVERTER

    OUTPUTPULSESFROMFILTER

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    FINAL INVERTER PCB

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    FINAL MODULES

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    VIDEOS

    DRILLING1 REFINING

    TRACKER

    DRILLING2 FITTING

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