9
SOLAR LIGHTING SYSTEMS Control Sub-system Solar Off-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum Power Point Tracking --OCU Gen 3.0 MPPT CC Eco 1 Philips Solar Off-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum Power Point Tracking (OCU Gen 3.0 MPPT CC) is an advanced battery charger for off-grid photo- voltaic lighting system. The controller features a leading and smart tracking algorithm that maximizes the energy harvest from the PV and provides load control to prevent over discharge of the battery. The OCU Gen 3.0 MPPT CC is dedicated designed for professional PV applications in standalone solar lighting system. The battery temperature sensor adhered to it and its charging process has been optimized for long battery life and improved system perfor- mance. The product is polyurethane encapsulated for environment protection and preventing against invasion (IP67), could be commissionable and accessible by users via a personal computer.

Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller ......SOLAR LIGHTING SYSTEMS Control Sub-system Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum

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Page 1: Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller ......SOLAR LIGHTING SYSTEMS Control Sub-system Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum

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Solar O�-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum Power Point Tracking

--OCU Gen 3.0

MPPT CC Eco

1

Philips Solar O�-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum Power

Point Tracking (OCU Gen 3.0 MPPT CC) is an advanced battery charger for o�-grid photo-

voltaic lighting system. The controller features a leading and smart tracking algorithm that

maximizes the energy harvest from the PV and provides load control to prevent over

discharge of the battery.

The OCU Gen 3.0 MPPT CC is dedicated designed for professional PV applications in

standalone solar lighting system. The battery temperature sensor adhered to it and its

charging process has been optimized for long battery life and improved system perfor-

mance. The product is polyurethane encapsulated for environment protection and

preventing against invasion (IP67), could be commissionable and accessible by users via

a personal computer.

Page 2: Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller ......SOLAR LIGHTING SYSTEMS Control Sub-system Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum

Typical application

Standalone o�-grid solar lighting system

Features and advantages

Maximizes energy harvest

• Peak efficiency of over 97% (+20% efficiency higher than

PWM charge controller), MPPT efficiency certified by DEKRA

• Almost no power losses to support system withstanding long

period of no-day-light time and decrease maintenance cost

• Recognition of multiple power peaks during shading

• Good performance at low sun irradiation levels

Dedicated design for solar lighting system

• Enables output of standard voltage (17.5V and 35V) for

off-grid battery charging.

Lower system initial cost

• Less expensive than other controllers and is affordable in

smaller PV systems up to 380Wp. Enables system costs to

be reduced by down-sizing the PV panel configuration.

Multiple working modes to applications

• General purpose (all-time on)

• Dusk to dawn (default)

• Pre-set timing (enables users to pre-set working hours after

dusk)

• Evening-morning working mode (lighting system operation

triggered once dusk and working hours last before dawn)

(enables users to pre-set working hours after dusk and

before dawn*)

*intelligent self-learning mode

Slim size and fool-proof connectors

• Compact dimension makes it easier to install in equipment

enclosures.

• Certified IP67 connectors

Highly reliable

• Efficient electronics, a conservative thermal design and

tropicalization result in high reliability and long life.

Self-recovery ability

• It enables system waken up from hibernate mode without

manual interference due to long black-out days

Automatic lighting control

• Enables lighting systems work automatically according to

pre-setting and sun irradiation intensity.

Fully commissionable and accessible

• Enables user to commissioning and access charge controller

and system via RS485 port to PC, make configuration

upgradable after installation

Extensive electronic protections

• Fully protected against most system errors and faults

• Enhanced Surge protection to grow reliability, It is specially

designed to withstand 2KV/4KV surge voltage, which is far

beyond normal MPPT charge controller [typ. 500/1KV].

Longer battery life and compatible with both lead acid and

Li-ion battery

• Efficient temperature compensation and 4-stage charging

prolong battery life

Easy visibility

• LED indicators make it visible to users with system operation

status.

Data* logging

• Records of key operating parameters of the solar lighting

system and max 8 weeks of data logging

*(panel VI, battery VIT, loads VI and daily harvest energy and

power consumption)

2

Electrical

Specification

peak e�ciency

self-consumption

recognition of multiple power peaks Nominal

Battery Voltage

Max. Battery Charge / Discharge Current

Nominal Max. PV Input

Battery Voltage Range

Max. PV Open Circuit Voltage Transient Surge

Protection

Dimensions

Weight

Power Terminal

97%

<15mA(24V); <25mA(12V)

Yes

12V/24V auto work

13A/10A

12 volt battery system -190 Watts, 24 volt battery system - 380 Watts

Maximum Battery Voltage 32V

55V

PV Terminal: DM:2KV; CM:4KV

192X75X43mm

Eco: 970 +/- 30g

2.5mm2

Mechanical

Page 3: Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller ......SOLAR LIGHTING SYSTEMS Control Sub-system Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum

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3

MechanicalEnclosure

Terminal

Operating Temperature

Storage Temperature

Humidity

Tropicalization

Electronic Protections

Battery Types

4 Stage Charging

Remote Temperature Sensor

Temperature Compensation

Cable Voltage Drop Compensation

Coe�cient

Range

Self-Recovery from system hibernate mode

Commissioning and Data Logging

Automatic Lighting Control

Multiple Working Pro�le

Warranty

LED indications

Standards

Certi�cations

Environmental

Electronic Protections

IP67

Plug-and-play

-40°C ~ +60°C

-40°C ~ +85°C

10% ~ 95% Non-condensation

polyurethane encapsulation

PV Array Short Circuit, PV Overvoltage

Load Overload, Load short circuit

PV Reverse Polarity

Battery Reverse Polarity

High Voltage Transients

Reverse Current at Night

Flooded/Gel/AGM, LiFePO4

Lead Acid: 4-stage; LiFePO4: 2-stage

Yes

Yes

Yes

-25mV/°C for 12V battery

-35°C~55°C for Lead Acid, -5°C~60°C for charging,

-20°C~60°C for discharging for LiFePO4

Yes

RS485 port for commissioning and data reading

Default 3Hours (1 week)[Range: 3Hours(1week)~24Hours(8weeks)],

NVM size: 8 K Bytes

Data logging frequency should be commissionable by commissioning tool

Local Control Mode

General purpose (all time on)

Dusk to dawn (default) (1 SKU)

Pre-set timing (pre-set working hours triggered after dusk) (9 SKUs)

Evening-morning working mode (pre-set working hours triggered after

dusk and working hours last before dawn)

standard warranty guideline

LED indication for system status: Bat/PV/Load, battery capacity visible

EN62109-1:2010

EN50530:2010-4+A1:2010-3

IEC 60529-1:2001 (Ed. 2.1)

IEC 62109-1:2010 (clause 6.3)

CE/CQC/MPPT E�ciency

RoHS & Reach Compliant Declaration

IP67 test report

Battery Charging

Commissioning and Data Logging

Automatic Lighting Control

Multiple Working Profile

Warranty

LED indications

Standards

Certifications

12NC

911401884801

911401884701

911401884601

911401884501

911401884401

911401884301

911401884101

911401884001

911401883901

911401883801

SAP

OCU Gen 3.0 MPPT CC Eco 12/24V 13A 4H

OCU Gen 3.0 MPPT CC Eco 12/24V 13A 5H

OCU Gen 3.0 MPPT CC Eco 12/24V 13A 6H

OCU Gen 3.0 MPPT CC Eco 12/24V 13A 7H

OCU Gen 3.0 MPPT CC Eco 12/24V 13A 8H

OCU Gen 3.0 MPPT CC Eco 12/24V 13A 9H

OCU Gen 3.0 MPPT CC Eco 12/24V 13A 10H

OCU Gen 3.0 MPPT CC Eco 12/24V 13A 11H

OCU Gen 3.0 MPPT CC Eco 12/24V 13A 12H

OCU Gen 3.0 MPPT CC Eco 12/24V 13A D2D

Net Weight

(Kg)

1

1

1

1

1

1

1

1

1

1

package size

/cm

47.5 x 44 x 18

47.5 x 44 x 18

47.5 x 44 x 18

47.5 x 44 x 18

47.5 x 44 x 18

47.5 x 44 x 18

47.5 x 44 x 18

47.5 x 44 x 18

47.5 x 44 x 18

47.5 x 44 x 18

Gross Weight

(Kg)

21

21

21

21

21

21

21

21

21

21

Quantity

/outer box

20

20

20

20

20

20

20

20

20

20

Product Size

/cm

19.2 x 7.5 x 4.3

19.2 x 7.5 x 4.3

19.2 x 7.5 x 4.3

19.2 x 7.5 x 4.3

19.2 x 7.5 x 4.3

19.2 x 7.5 x 4.3

19.2 x 7.5 x 4.3

19.2 x 7.5 x 4.3

19.2 x 7.5 x 4.3

19.2 x 7.5 x 4.3

Order information

Page 4: Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller ......SOLAR LIGHTING SYSTEMS Control Sub-system Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum

13

Gui Yang, China

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Features and Bene�ts• Unique modularization design

• Wide operational temperature range

• Full electrical protection design

• Reverse polarity protection

• Short circuit protection: for panel and load terminals

• Over discharging protection

• Over voltage disconnection

• Automatic electronic fuse protection

• Over current protection: for load terminal

• Reverse current protection: for panel terminal

• Over temperature protection: reduce the charging current by

PWM until switch off the load

• Smart on/off control of luminaire system

• Dedicated LED indicators for monitoring operational status

• Robust IP68 charge controller with IP67 connectors

• Outstanding corrosion resistance with epoxy encapsulated PCB

• Simple Infrared remote control programming accessory

• Intelligent timer functions integrated

• Compact size fits into common poles

• External temperature sensor for battery compensation

• Automatic system voltage recognition(12/24V)

• 4 stage battery charging(Main, Float, Boost, Equalization)

• Fool-proof and Plug and Play design

O�-grid Control Unit GEN 1+ (OCU Gen 1

+)

Page 5: Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller ......SOLAR LIGHTING SYSTEMS Control Sub-system Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum

14

12NC

911401822801

911401822901

911401823001

911401823101

911401823201

911401823301

911401823401

911401823501

911401823601

911401823701

911401823801

911401822701

OCU Gen 1+ CC

OCU GEN1+ 12/24V 20A 4H

OCU GEN1+ 12/24V 20A 5H

OCU GEN1+ 12/24V 20A 6H

OCU GEN1+ 12/24V 20A 7H

OCU GEN1+ 12/24V 20A 8H

OCU GEN1+ 12/24V 20A 9H

OCU GEN1+ 12/24V 20A 10H

OCU GEN1+ 12/24V 20A 11H

OCU GEN1+ 12/24V 20A 12H

OCU GEN1+ 12/24V 20A 13H

OCU GEN1+ 12/24V 20A 14H

OCU GEN1+ 12/24V 20A D2D

12NC

911401862801

911401862901

911401863101

911401863001

911401863201

911401863301

911401863401

911401863701

911401863601

911401863501

911401863801

911401863901

OCU Gen 1+ CC

OCU GEN1+ 12/24V 5A 4H

OCU GEN1+ 12/24V 5A 5H

OCU GEN1+ 12/24V 5A 6H

OCU GEN1+ 12/24V 5A 7H

OCU GEN1+ 12/24V 5A 8H

OCU GEN1+ 12/24V 5A 9H

OCU GEN1+ 12/24V 5A 10H

OCU GEN1+ 12/24V 5A 11H

OCU GEN1+ 12/24V 5A 12H

OCU GEN1+ 12/24V 5A 13H

OCU GEN1+ 12/24V 5A 14H

OCU GEN1+ 12/24V 5A D2D

Order information

12NC

911401807201

911401807101

911401821001

911401807001

911401823101

911401806901

911401821201

911401823401

911401821301

911401806601

911401821401

911401806701

OCU Gen 1+ CC

OCU GEN1+ controller sub-system, D2D 7V

OCU GEN1+ controller sub-system, 4hrs 7V

OCU GEN1+ controller sub-system, 5hrs 7V

OCU GEN1+ controller sub-system, 6hrs 7V

OCU GEN1+ controller sub-system, 7hrs 7V

OCU GEN1+ controller sub-system, 8hrs 7V

OCU GEN1+ controller sub-system, 9hrs 7V

OCU GEN1+ controller sub-system, 10hrs 7V

OCU GEN1+ controller sub-system, 11hrs 7V

OCU GEN1+ controller sub-system, 12hrs 7V

OCU GEN1+ controller sub-system, 13hrs 7V

OCU GEN1+ controller sub-system, 14hrs 7V

12NC

911401861601

911401861701

911401861801

911401862101

911401862001

911401861901

911401862301

911401862401

911401862201

911401862501

911401862601

911401862701

OCU Gen 1+ CC

OCU GEN1+ 12/24V 10A 4H

OCU GEN1+ 12/24V 10A 5H

OCU GEN1+ 12/24V 10A 6H

OCU GEN1+ 12/24V 10A 7H

OCU GEN1+ 12/24V 10A 8H

OCU GEN1+ 12/24V 10A 9H

OCU GEN1+ 12/24V 10A 10H

OCU GEN1+ 12/24V 10A 11H

OCU GEN1+ 12/24V 10A 12H

OCU GEN1+ 12/24V 10A 13H

OCU GEN1+ 12/24V 10A 14H

OCU GEN1+ 12/24V 10A D2D

e.g.GEN 1

+ 7V D2D 12hrs/12H

controller type voltage detected at night dusk to dawn operation time at night

Speci�cations

Off-grid Control Unit GEN 1+ (OCU Gen 1+)

OCU

12 V / 24 V automatic recognition

20 A

13.8 / 27.6 V (25°C)

14.4 / 28.8 V (25°C), 2h

If battery voltage goes below 12.3 V / 24.8 V

12.8 / 29.6 V (25°C), 2h

If battery voltage goes below 12.1 V / 24.2 V

Every 30 days

11.00 - 12.02 V / 22.00 - 24.04 V

12.8 V / 25.6 V

15.5 V / 31.0 V

< 10.5 V / 21 V

55 V, by varistor

-4.2 mV/K per cell

8mA@12V, 10mA@24V

-40°C to 60°C

4000 m

Sealed, Flooded

0 - 15 h / 0 - 14 h

2.5 - 10 V

82 x 58 x 20 mm (charge controller)

150 g (charge controller)

Type

Nominal Voltage

Max. Charge / Load Current

Float Voltage

Boost Voltage

Boost Cycle Activation

Equalization Voltage

Equalization Cycle Activation

Additional Equalization

Load Disconnect Voltage

Load Reconnect Voltage

Battery over voltage protection

mergency Switch Off

Max. Solar Voltage

Temperature Compensation

Max. Self-Consumption

Ambient Temperature Range

Max Altitude

Battery Type

Evening / Morning Hours Range

Night / Day Detect Range

Dimensions

Weight

Page 6: Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller ......SOLAR LIGHTING SYSTEMS Control Sub-system Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum

O�-Grid Control Unit Manual Switch (OCU Gen 1+ MS)

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Features and Bene�ts

• Unique modularization design

• Wide operational temperature range

• Full electrical protection design

• Reverse polarity protection

• Short circuit protection: for panel and load terminals

• Over discharging protection

• Over voltage disconnection

• Automatic electronic fuse protection

• Over current protection: for load terminal

• Reverse current protection: for panel terminal

• Over temperature protection: reduce the charging current by PWM

until switch off the load

Smart on/off control of luminaire system•

• Dedicated LED indicators for monitoring operational status

• Robust IP68 charge controller with IP67 connectors

• Outstanding corrosion resistance with epoxy encapsulated PCB

• Simple Infrared remote control programming accessory

• Intelligent timer functions integrated

• Compact size fits into common poles

• External temperature sensor for battery compensation

• Automatic system voltage recognition(12/24V)

• 4 stage battery charging(Main, Float, Boost, Equalization)

• Fool-proof and Plug and Play design

15

Page 7: Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller ......SOLAR LIGHTING SYSTEMS Control Sub-system Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum

Order information

12NC

911401861501

911401861201

911401861401

911401861301

911401861101

911401861001

911401860901

911401860801

911401860701

911401860601

911401860501

911401860401

net weight(KG)

2.00

2.00

2.00

2.00

2.00

2.00

2.00

2.00

2.00

2.00

2.00

2.00

Gross weight(KG)

2.60

2.60

2.60

2.60

2.60

2.60

2.60

2.60

2.60

2.60

2.60

2.60

package size(mm)

420x390x190

420x390x190

420x390x190

420x390x190

420x390x190

420x390x190

420x390x190

420x390x190

420x390x190

420x390x190

420x390x190

420x390x190

Package (pcs/carton)

4.00

4.00

4.00

4.00

4.00

4.00

4.00

4.00

4.00

4.00

4.00

4.00

Description

OCU MS 12/24V 20A 4h

OCU MS 12/24V 20A 13h

OCU MS 12/24V 20A D2D

OCU MS 12/24V 20A 14h

OCU MS 12/24V 20A 12h

OCU MS 12/24V 20A 11h

OCU MS 12/24V 20A 10h

OCU MS 12/24V 20A 9h

OCU MS 12/24V 20A 8h

OCU MS 12/24V 20A 7h

OCU MS 12/24V 20A 6h

OCU MS 12/24V 20A 5h

Speci�cations

OCUType

12 V / 24 V automatic recognitionNominal Voltage

20AMax. Charge / Load Current

13.8 / 27.6 V (25°C)Float Voltage

14.4 / 28.8 V (25°C), 2hBoost Voltage

If battery voltage goes below 12.3 V / 24.8 VBoost Cycle Activation

12.8 / 29.6 V (25°C), 2hEqualization Voltage

If battery voltage goes below 12.1 V / 24.2 VEqualization Cycle Activation

Every 30 daysAdditional Equalization

11.00 - 12.02 V / 22.00 - 24.04 VLoad Disconnect Voltage

12.8 V / 25.6 VLoad Reconnect Voltage

15.5 V / 31.0 V Battery over voltage protection

< 10.5 V / 21 V

55 V, by varistorMax. Solar Voltage

-4.2 mV/K per cellTemperature Compensation

8mA@12V, 10mA@24V Max. Self-Consumption

-40°C to 60°CAmbient Temperature Range

Sealed, FloodedBattery Type

0 - 15 h / 0 - 14 hEvening / Morning Hours Range

2.5 - 10 VNight / Day Detect Range

150 g (charge controller)Weight

82 x 58 x 20 mm (charge controller)Dimensions

4000 mMax Altitude

,A5 ,A01

Off-Grid Control Unit Manual Switch (OCU Gen1+ MS)

16

Page 8: Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller ......SOLAR LIGHTING SYSTEMS Control Sub-system Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum

Speci�cations

Features

• Water-proof & dust-proof, system IP66 (terminal to AC mains

excluded)

• Fool-proof and Plug and Play connectors

• Battery temperature compensation

• Slim design and easily installed inside of pole

• Automatically switches to AC mode once battery capacity is

insufficient

• Intelligent lighting control with dusk/dawn detection and timer

• Wide working temperature range

• Higher surge protection level, up to 10KV

• AC mains could support load independently even without

battery;

• Load on/off time smart synchronization with AC mains signal;

• Good safety protection;

• Multiple load work mode selection;

• Settable priority on AC mains mode or battery mode;

• External RS485 communication port, easy setting and remote

control;

Hybrid Control Unit Gen 2 (HCU 100/150/200)

Lighting Hybrid Control Unit (HCU100/150/200)

20AMax. Charge Current

10AMax. Disharge Current

90W@HCU-100, 135W@HCU-150, 180W@HCU-200Max. output power

12V/24V autoSystem voltage

IP66 (terminal to line voltage excluded)IP

16V@12V, 32V@24VBattery over voltage protection

100-240V AC 50/60HzAC rated input voltage

differential mode:3KV; common mode: 10KVSPD

-30ºC~55ºCEnvironment temp.

Class ISystem protection

Gel/ Semi-GelBattery

-5mV/ºC/2V cellTemperature compensation

500hrs salty-frog test passedAnti-corrosion

Max. efficiency >99%MPPT efficiency

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17

Fool-proof connectors

Installed inside of pole

Page 9: Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller ......SOLAR LIGHTING SYSTEMS Control Sub-system Solar O˜-grid Control Unit (OCU) Gen 3.0 Charge Controller with Maximum

18

Dimension (mm)

AC input

Brown Blue Yellow- green

Red +MC4, male

Blue -KB1, female

Thermal sensor

To battery

M12 x 1.5 gore vent

To loadMX150L-19418-single row female harness plug, Red +,Blue-

To PanelMX150L-19432-single row female harness plug, Red+, Blue-.

Order information

12NC

911401878401

911401878501

911401878601

911401878701

Product size/cm

40x8.7x7.6

40x8.7x7.6

40x8.7x7.6

40x8.7x7.6

Net Weight(kg)

3.15

3.15

3.35

3.35

Inner packagesize/cm

51x16.6x12.5

51x16.6x12.5

51x16.6x12.5

51x16.6x12.5

Inner package gross wieght(kg)

3.75

3.75

3.95

3.95

Out package size(package)/cm

53x35x28

53x35x28

53x35x28

53x35x28

Gross Weight(kg)

16

16

16.8

16.8

Descripiton

HCU100 12/24V 20A 12H 12.2/24.4

HCU100 12/24V 20A D2D 12.2/24.4

HCU150 12/24V 20A 12H 12.2/24.4

HCU150 12/24V 20A D2D 12.2/24.4

76

10.75

87

91.5 56

.2

55

0

45

039

7

200

347

80.5