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Sokhi Engineering Company, Jamshedpur Introduction

Sokhi & Group Profile

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Page 1: Sokhi & Group Profile

Sokhi Engineering Company, Jamshedpur

Introduction

Page 2: Sokhi & Group Profile

Bre

ifA

bout

Us

Sokhi Engineering Company, an ISO9001:2008 company, was established

in the year 1972 in the industrial area of the Steel City, Jamshedpur. The

Company was established to cater the fabrication and erection work around

the town assisting the Tata Group and others in their plant erection. Later to

have a regular work load the company joined hands with M/s Telcon (now

Tata Hitachi), TRF Limited, TGS, McNally Bharat Group and Larsen &

Tubro for their heavy fabrications. The Plant has adequate facilities for

precision machining, welding and fabrication of earth movers, excavators

and engineering components. The industry is lead by committed Young

Entrepreneur along with a fairly young team with an experience of 40years

of Heavy fabrication and critical welding joints and machining of the same.

The company has developed confidence of customer like TATA HITACHI

CONSTRUCTION MACHINERY LIMITED, TRF, TGS, L&T and

McNally Bharat. The product quality is being maintained by the support of

competent technical workforce having excellent experience of

manufacturing of various components.

About us

Sokhi Engineering Company, Jamshedpur

Page 3: Sokhi & Group Profile

Our

Gro

up C

om

pani

es

Sokhi Engineering Company, is a part of Garg Group of Companies under

the guidance of our chairman Mr. Prem Garg. Sokhi Engineering company

was taken over by the present management in the year 2012. Other

Companies under this Group are:

1. Gargs Engineers Limited

This company is engaged in manufacturing of Sheet metal and tubular components for M/s

Tata Motors like fuel tank, silencers exhaust pipes etc

2. Auto Feed India Private LimitedThis company is engaged in manufacturing of Sheet metal and Rubber Molded Components

for M/s Tata Motors like Air tank, Rubber Mountings etc

3. Viks Gears India LimitedThis company is engaged in CNC Machining & Heat Treatment of components for M/s Tata

Motors & Timken India like Wheel Hubs, Diff Case & Cover, Bearing Cups and Cones etc

4. Precision Tools Engineering WorksThis company is engaged in manufacturing of Sheet metal and Fabricated components for

M/s Tata Hitachi like fuel tank, silencers exhaust pipes brackets etc

About us

Sokhi Engineering Company, Jamshedpur

Page 4: Sokhi & Group Profile

Our

Gro

up C

om

pani

es

Chairman

CEO CEO CEO(Sokhi)

Plant Head

Production Head

Production Supervisors

Maintenance

Quality Head

Quality Inspectors

Product/Process Developement

CAD Draftmans

Administration & Commercial

Purchase

Stores

Accounts

Logistics

MarketingHuman

Resources

CEO CEO

Organisation Structure

Sokhi Engineering Company, Jamshedpur

Page 5: Sokhi & Group Profile

CNC Gas Cutting Machine Bed Size 2500 X 10000mm

Single Torch

Chamfering with Auto Handy & PUG Machines

Both equipment are Motor driven

Rolling Machine3 Roll Pyramid type Hydraulic Powered

Pre-Pinching Facility

Rolling capacity of 20mm X 3000mm and can roll upto 32 mm width 1000mm

Hydraulic Brake Press & C type Press300 ton & 100 Ton Capacity respectively

Bed Size 3000mm & 1000X1000

Mate

rial Pre

para

tion S

hop

Facilities with Us

Sokhi Engineering Company, Jamshedpur

Page 6: Sokhi & Group Profile

Welding MachineAll Welding done by GMAW Process

Agro Shield Gas used

Arc Gauzing Machines

Fixtures and Fabricated Beds for Job Layouts

Over Head EOT CranesAll Bays have 2(two) 6Tons Cranes

Welding Manipulators & Positioners

Ability to do Ultrasonic and Radiographic Quality welding

Skilled manpower to execute High strength steel welding

Welder certified from IIW and Corporate Member of IIW

Fabrica

tion S

hop

Facilities with Us

Sokhi Engineering Company, Jamshedpur

Page 7: Sokhi & Group Profile

Horizontal Boring Machine – Floor Type125mm Dia Spindle

3000mm X1500mm X 1800m Travel

Rotatory Table

Horizontal Boring Machine – Single column Bed Type100mm Dia Spindle

1500mm X 1500mm Bed Size with 360 degree indexing

1000mm X 980mm X 1500 Travel

Horizontal BoringMachine – Double Column Bed Type100mm Dia Spindle

1500mm X 1500mm Bed Size with 360 degree indexing

Column to Column Distance 2500mm

Radial Drill MachinesDrilling Capacity ot make hole of 63mm Dia

Vertical Milling

Turining Lathes

ShapperMach

ine S

hop

Facilities with Us

Sokhi Engineering Company, Jamshedpur

Page 8: Sokhi & Group Profile

Faci

litie

s w

ith

Siste

r C

onc

ern

s

CNC Plasma Cutting & CNC Turret Punching

Sokhi Engineering Company, Jamshedpur

CNC Plasma Cutting MachineBed Size 3000mm X 15000mm

Plasma Cut upto 20mm Thick

Gas Cut Upto 100mm

Dual Motor on Y Axis

CNC Turret PunchingTen Station Turret

Sheet size 1500 X 2500

50ton Capacity and can Punch upto 4mm Sheet

very Good machine to make perforated Screens

Page 9: Sokhi & Group Profile

CNC Turning Centers200 Turning Dia three Machine

400 Turning Dia three Machines

CNC Machining CentersMax bed size of 600 X 900

Spindle Dia of 100mm

4 Nose of Machines

Faci

litie

s w

ith

Siste

r C

onc

ern

s

CNC Turning and Machining

Sokhi Engineering Company, Jamshedpur

Page 10: Sokhi & Group Profile

Sealed Quench Furnace Gas fired2 Nos of 650kg Each

Hearth Size 650mm X 1000mm X 1300mm

PLC Driven Ideal for Gas Carburising

Rotary Hearth Furnace

Plug Quenching Press

Endo Gas Generator

Continuous Tempering Furnance

Preheating Furnace

Industrial Washing Machine

Faci

litie

s w

ith

Siste

r C

onc

ern

s

Heat Treatment Shop

Sokhi Engineering Company, Jamshedpur

Page 11: Sokhi & Group Profile

Rubber Kneder

Two Roll Mixing Machine

Extruder

Multi Daylight Hydraulic Moulding Press

Injection Moulding Machine

Rubber Test Lab

Faci

litie

s w

ith

Siste

r C

onc

ern

s

Rubber Moulding Shop

Sokhi Engineering Company, Jamshedpur

Page 12: Sokhi & Group Profile

Shearing machineCapacity 20mm upto 3000mm

Mechanical PressesCapacity 500tons

Bed Size 1500 X 2000

Hydraulic PressesCapacity 500tons

Bed Size 1500 X 2000

Plate Bending/ Brake PressHydraulic 300 tons

Mechanical 100 ton

Faci

litie

s w

ith

Siste

r C

onc

ern

s

Press Shop

Sokhi Engineering Company, Jamshedpur

Page 13: Sokhi & Group Profile

NC Tube Bending Machine

CNC 3 axis Tube Bending Machine

Tube Rolling Machine

Pip

e B

end

ing

& R

olli

ng

Facilities with Sister Concerns

Sokhi Engineering Company, Jamshedpur

Page 14: Sokhi & Group Profile

Fully Conveyorised Shop

Spray Type Phosphating Process

Sludge Free Nano Technology

OnLine Wet Paint Booth

Online Powder Coating Booth

Off Line Pickling Line

Conv

eyorise

dSur

face

Fin

ish S

hop

Facilities with Sister Concerns

Sokhi Engineering Company, Jamshedpur

Page 15: Sokhi & Group Profile

Receipt of Drawings

Drawing Study Process Designing & Control Planning

BOM Preparation & Raw Material

Planning

Material Preparation

Stage InspectionFittingStage InspectionWeldingStage Inspection

Stress Relieving (if Required)

Stage Inspection Machining Stage Inspection

Surface preparation and

PaintingPDIDespatch

Pro

cess

Flo

w

Product development & Manufacturing Cycle for Fabrication

Sokhi Engineering Company, Jamshedpur

Page 16: Sokhi & Group Profile

ISO

9000:2

008 C

ert

ifie

d C

om

pany

Quality Certification

Sokhi Engineering Company, Jamshedpur

Page 17: Sokhi & Group Profile

Insp

ect

ion

/ T

est

ing F

acl

itie

s

Fully Equipped Metrology

Sokhi Engineering Company, Jamshedpur

Vernier Calliper0-150mm0-300mm0-600mm0-1000mm

Vernier Height Guage0-300mm0-600mm

Outside Micrometers0-25mm25-50mm50-75mm75-100mm100-200mm200-300mm

Inside Micrometer50-1500mm

Dail Gauges30-60mm50-160mm150-250mm

Page 18: Sokhi & Group Profile

Insp

ect

ion

/ T

est

ing F

acl

itie

s

Fully Equipped Metrology

Sokhi Engineering Company, Jamshedpur

Vernier Bevel Protector

Surface Table & Inspection Beds

Thread Gauges

Radius Gauges

Feeler Gauges

Taper Scale for Measuring Gaps

Surface Comparator

Plug and Ring Gauges

Master Setting Rings

Welding Gauges

Page 19: Sokhi & Group Profile

Insp

ect

ion

/ T

est

ing F

acl

itie

s

NDT & Metallurgy Lab

Sokhi Engineering Company, Jamshedpur

Dye Penetration Testing

Ultrasonic Flaw Detector

Rockwell Hardness Tester

Brinell Hardness Tester

Weld Penetration by Nital Iching

Rubber Testing Lab

Page 20: Sokhi & Group Profile

Whe

el Lo

ader

Buc

kets

Products Developed By us

Sokhi Engineering Company, Jamshedpur

Page 21: Sokhi & Group Profile

Exca

vato

r Buc

kets

Products Developed By us

Sokhi Engineering Company, Jamshedpur

Page 22: Sokhi & Group Profile

Front

& R

ear

Cha

sis

& F

ram

es

Products Developed By us

Sokhi Engineering Company, Jamshedpur

Page 23: Sokhi & Group Profile

Sho

vel Buc

kets

Products Developed By us

Sokhi Engineering Company, Jamshedpur

Page 24: Sokhi & Group Profile

Cra

wle

r C

rane

Lattic

e B

oom

s &

Fly

Jib

s

Products Developed By us

Sokhi Engineering Company, Jamshedpur

Page 25: Sokhi & Group Profile

Fram

es

Arm

s Li

nks

& B

rack

ets

Products Developed By us

Sokhi Engineering Company, Jamshedpur

Page 26: Sokhi & Group Profile

Dum

p B

odie

s

Products Developed By us

Sokhi Engineering Company, Jamshedpur

Page 27: Sokhi & Group Profile

Following Parts have been Fabricated by us for Stacker Reclaimer

Diggging Wheel Bucket

Boggie Balancer

Counter Weight

Apron Feeder

Tripper Structure

Boom Head

Cross Wheel Blancer

Sta

cker

Recl

aim

er

Part

s

Products Developed By us

Sokhi Engineering Company, Jamshedpur

Page 28: Sokhi & Group Profile

Following Parts have been Fabricated by us

Counter Weight

Portal Leg

Portal Beam

Vertical Mast

Boom(Tubular

Leve

l Lu

ffin

g C

rane

s Part

s

Products Developed By us

Sokhi Engineering Company, Jamshedpur

Page 29: Sokhi & Group Profile

Laminar Cooling Arrangement for the HSM Mill

Designed by SMS Dmag

Lam

inar

Coolin

g S

yst

em

Products Developed By us

Sokhi Engineering Company, Jamshedpur

Page 30: Sokhi & Group Profile

Rectangular Fuel Tank

200 ltrs

300 ltrs

400 ltrs

Round Fuel Tank

90 ltrs

160 ltrs

225 ltrs

250ltrs

350ltrs

Fuel Ta

nks

for

Com

merc

ial Vehi

cles

Products Developed By Sister Concern

Sokhi Engineering Company, Jamshedpur

Page 31: Sokhi & Group Profile

AirTank

20 ltrs

30 ltrs

50 ltrs

75 Ltrs

Air

Tank

s fo

r C

om

merc

ial Vehi

cles

Products Developed By Sister Concern

Sokhi Engineering Company, Jamshedpur

Page 32: Sokhi & Group Profile

Exha

ust

Sile

ncer

& P

ipes

for

Com

merc

ial Vehi

cles

Products Developed By Sister Concern

Sokhi Engineering Company, Jamshedpur

Page 33: Sokhi & Group Profile

Over Head Cranes Parts

Griders

End Carriages

Trolley Frames

Apron Feeders

Tripper Structure

Spong Iron Plant

Rotary Klin

Rotary Cooler

Emergency Stack

Dust Settling Chambers

Telescopic Chute

Quenching Car for Coke Ovens

Ste

el Pla

nt E

quip

ment

Products Supplied By us

Sokhi Engineering Company, Jamshedpur

Page 34: Sokhi & Group Profile

Shovel Bucket for EX 400

Repairing of CAT Loader Bucket

Repairing of ZX 470 Long Arm Bucket

Excavator Bucket for EX 200 Long Arm

Dump Body for Tata Euclid EH600

Dump Body for Tata Prima 2528

Products Supplied to Tata Steel

Sokhi Engineering Company, Jamshedpur

Page 35: Sokhi & Group Profile

Serv

ice C

ent

re

MOU with Metal One Corporation

Sokhi Engineering Company, Jamshedpur

• Our Flag Ship Company M/s Gargs Engineers has done MOU with Metal

One Corporation, Japan to locally Stock & Supply High Strength Steel and

Abrasion Resistant Plates in Eastern India and will very soon open a Service

Centre to Stock Cut and supply these Hardox and Weldox Equivalent Plates

from the Japanese Mills Like NSSMC (Nippon Steel) & JFE Steel

Page 36: Sokhi & Group Profile

Tata Hitachi Construction Machinery Company Private Limited

Larsen & Toubro Limited

Tata Motors Limited

TRF Limited

Tata Steel Growth Shop

Mc Nally Bharat Limited

Rungta Mines Limited

Timken India Limited

Major Customer

Sokhi Engineering Company, Jamshedpur

Page 37: Sokhi & Group Profile

2013 Improvement in Quality Performance

2014 Improvement in Quality Performance

2014 Active Support in New Product Development

2015 Sustained Excellence on Delivery

Awards from Customer

Sokhi Engineering Company, Jamshedpur

Page 38: Sokhi & Group Profile

Core Strength Highlight

Sokhi Engineering Company, Jamshedpur

GROUP STRENGTH

• GROUP TURNOVER : 50 Crores approx

• NUMBER OF MANPOWER : 500

• EXPERIENCE MANPOWER AND FACILITIES FOR DIVERSIFIED NEEDS TO INCLUDE

• STAMPING

• FABRICATION

• MACHINING TO INCLUDE CNC MACHINING

• HEAT TREATMENT

• RUBBER

• FORGING

• TOTAL INVESTMENT : 20 Crores approx

• TOTAL WORK SPACE : 42,000 Sq Mtrs or 450,000 Sqft approx

• ALL THE GROUP COMPANIES ARE ACCREDITED WITH ISO 9001:2008

• OUR FLAG SHIP COMPANY M/s GARGS ENGINEERS IS ALREADY TS 16949 CERTIFIED.