Sohar Modelling Procedure_draft Copy -Comments Vineet

SMARTPLANT 3D MODELING PROCEDURE

SOHAR Refinery Expansion ProjectPROJECT No.

CONTRACT No. : PETROFAC JOB No.: JI-2022


Issued for review

REV. DATE DESCRIPTION PRPD CHKD APPD PROJ.APPD


TABULATION OF REVISED SECTIONS / PAGES

Revision Page / Section Description

TABULATION OF HOLDS

Page / Section Description


Table of Contents

1 INTRODUCTION............................................................................................................................

2 PURPOSE......................................................................................................................................

3 SCOPE...........................................................................................................................................

4 TERMINOLOGY AND ABBREVIATIONS.....................................................................................

5 REFERENCE DOCUMENTS.........................................................................................................

6 PERMISSION GROUP...................................................................................................................

7 SYSTEM TO MODEL.....................................................................................................................

7.1 PIPING.............................................................................................................................7.2 ELECTRICAL......................................................................................................................7.3 INSTRUMENTATION.........................................................................................................7.4 TELECOM.........................................................................................................................7.5 HVAC...............................................................................................................................7.6 CIVIL ITEMS IN STRUCTURAL SYSTEMS.............................................................................7.7 SPACE MANAGEMENT......................................................................................................

8 CO ORDINATE SYSTEM..............................................................................................................

9 WORKSPACE................................................................................................................................

9.1 MODELING UNITS............................................................................................................9.2 SESSION FILES..................................................................................................................9.3 TEMPORARY FOLDER (TEMP)...........................................................................................9.4 SURFACE STYLE RULES......................................................................................................

10 PIPING MODEL.............................................................................................................................

10.1 PIPING INTRODUCTION....................................................................................................10.2 PIPELINE SYSTEM AND PIPE RUN CREATION INSTRUCTION...............................................10.3 STEPS FOR CREATING NEW PIPELINE................................................................................10.4 STEPS FOR CREATING NEW PIPE RUN...............................................................................10.5 COMPONENT PLACEMENT...............................................................................................10.6 INSTRUMENT AND SPECIALTY ITEM PLACEMENT.............................................................

10.6.1 Placement of Instrument.................................................................................................10.6.2 Placement of Piping Speciality.......................................................................................10.6.3 In-line Instrument............................................................................................................10.6.4 Offline Instrument...........................................................................................................10.6.5 Piping Specialty Items....................................................................................................

10.7 TAPS................................................................................................................................10.8 SLOPED LINE....................................................................................................................10.9 FUTURE PIPING................................................................................................................


10.10 PSV..................................................................................................................................10.11 ORIFICE WITH TAPS..........................................................................................................10.12 SPEC BREAK.....................................................................................................................

10.12.1 Changing Gasket ownership in spec break....................................................................10.12.2 Changing Default Gaskets to Insulation Gasket.............................................................10.12.3 Changing Bolt ownership in spec break.........................................................................

10.13 TIE IN POINTS...................................................................................................................10.14 MISSING COMPONENTS...................................................................................................10.15 HOLD ITEMS / NO MTO....................................................................................................10.16 PIPE PASSING THROUGH FLOOR, PLATFORMS AND WALLS...............................................

11 PIPE SUPPORTS..........................................................................................................................

11.1 SUPPORT PLACEMENT METHODS.....................................................................................11.1.1 Place Support by Structure.............................................................................................11.1.2 Place Support by Point...................................................................................................11.1.3 Place Support by Reference...........................................................................................

11.2 PRIMARY SUPPORTS........................................................................................................11.3 SECONDARY SUPPORTS....................................................................................................

12 EQUIPMENT MODEL....................................................................................................................

12.1 EQUIPMENT PLACEMENT.................................................................................................12.1.1 Placemant of Catalog Equipment...................................................................................12.1.2 Placemant of Design Equipment....................................................................................

12.2 NOZZLE............................................................................................................................12.3 TYPES OF ENVELOPES (MAINTENANCE, SAFETY, ACCESS, ESCAPE PATH)...........................12.4 DAVIT, DECK CRANE, MONORAIL, EOT CRANE ETC...........................................................12.5 EIT MODELING.................................................................................................................

12.5.1 Electrical.........................................................................................................................12.5.2 Instrumentation...............................................................................................................12.5.3 Telecom..........................................................................................................................

13 CIVIL / STRUCTURE MODEL.......................................................................................................

13.1 GENERAL..........................................................................................................................13.2 GRIDS..............................................................................................................................13.3 SECTION TABLE................................................................................................................13.4 PRIMARY, SENCONDARY STRUCTURES.............................................................................13.5 FLOORS, SLABS AND PAVING...........................................................................................13.6 FOUNDATION..................................................................................................................

13.6.1 General...........................................................................................................................13.6.2 Placement.......................................................................................................................

13.7 ROAD...............................................................................................................................13.8 CATCH BASIN, PITS AND MANHOLE..................................................................................


13.9 ROAD JUNCTIONS............................................................................................................13.10 HANDRAIL(TYPE-1)...........................................................................................................13.11 HANDRAIL (TYPE-2)..........................................................................................................13.12 STAIR...............................................................................................................................13.13 LADDER............................................................................................................................13.14 BRACING..........................................................................................................................13.15 GUSSET PLATES................................................................................................................13.16 FIRE PROOFING................................................................................................................13.17 OPENINGS IN FLOORS AND WALLS...................................................................................

14 ELECTRICAL INTRODUCTION....................................................................................................

14.1 CABLEWAY ROUTING.......................................................................................................14.2 CONDUIT ROUTING..........................................................................................................14.3 INSERT TRANSITION.........................................................................................................14.4 INSERT COMPONENT.......................................................................................................14.5 AUTO CONNECT...............................................................................................................14.6 CABLE ROUTING...............................................................................................................14.7 SPLITTING........................................................................................................................

15 HVAC MODEL...............................................................................................................................

15.1 HVAC INTRODUCTION......................................................................................................15.2 FLOW CALCULATOR.........................................................................................................

15.2.1 Assumptions...................................................................................................................15.3 DUCT ROUTING................................................................................................................15.4 INSERT SPLIT....................................................................................................................15.5 INSERT TRANSITION.........................................................................................................15.6 INSERT IN-LINE COMPONENT...........................................................................................15.7 INSERT SURFACE MOUNT COMPONENT...........................................................................

16 FIXED FIRE PROTECTION/FIRE-FIGHTING SYSTEMS..............................................................

17 DRAWING GENERATION & REPORTS INSTRUCTIONS...........................................................

17.1 INTRODUCTION...............................................................................................................17.2 VOLUME PLACEMENT FOR COMPOSED DRAWINGS..........................................................

17.2.1 Place Volume by Four Points.........................................................................................17.2.2 Place Non-Rectangular Volume.....................................................................................17.2.3 Volume Placement for 3D DGN Drawings......................................................................

17.3 DRAWING AND VIEW CREATION......................................................................................17.3.1 New Drawing Creation (Workflow to create a Composed Drawing)...............................17.3.2 Place Drawing View........................................................................................................17.3.3 Style Selection Instructions.............................................................................................

17.4 CIVIL DRAWINGS..............................................................................................................


17.5 STRUCTURAL PLAN AND ELEVATION DRAWINGS..............................................................17.5.1 Structural Plan................................................................................................................17.5.2 Structural Elevation........................................................................................................

17.6 EQUIPMENT LAYOUT DRAWINGS.....................................................................................17.7 CABLETRAY LAYOUT DRAWINGS......................................................................................17.8 PIPING PLAN AND GENERAL ARRANGEMENT DRAWINGS.................................................17.9 INSTRUMENT LAYOUT DRAWINGS...................................................................................17.10 VIEW STYLES....................................................................................................................17.11 ISOMETRIC DRAWINGS....................................................................................................17.12 REPORT INSTRUCTIONS....................................................................................................17.13 MANUAL MODIFICATIONS/ADDITIONS TO DRAWINGS....................................................

17.13.1 Placing Labels................................................................................................................17.13.2 Placing Dimensions........................................................................................................17.13.3 Editing Drawing Graphics...............................................................................................17.13.4 Moving a view with Scaled Sketch Graphics..................................................................

17.14 INTERFERENCE MANAGEMENT........................................................................................17.15 CLASH MATRIX.................................................................................................................

17.15.1 Matrix for Equipment Systems........................................................................................17.15.2 Matrix for Piping Systems...............................................................................................17.15.3 Matrix for Cable Tray / Trench Works.............................................................................17.15.4 Matrix for HVAC..............................................................................................................17.15.5 Matrix for Civil/ Structural System...................................................................................

17.16 APPEARANCE OF INTERFERENCE......................................................................................17.17 CHECK INTERFERENCE COMMAND...................................................................................17.18 CLEARANCE CRITERIA.......................................................................................................17.19 IFC CLASH REPORT AND REVIEW......................................................................................17.20 SETUP / CONFIGURATION OF GRAPHIC CLASH REPORT UTILITY........................................

17.20.1 User Interface.................................................................................................................17.21 CLASH REVIEW WORKFLOW.............................................................................................

17.21.1 Choose Clashes to Review.............................................................................................17.21.2 Review the Clashes........................................................................................................17.21.3 Generate Graphic Clash Report.....................................................................................

17.22 INTERFERENCE RESOLUTION............................................................................................

18 TO DO LIST MANAGEMENT......................................................................................................

19 COLOR CODES.........................................................................................................................

20 SOHAR SP3D MODELING.........................................................................................................

21 LINE BREAK UP PHILOSOPHY...................................................................................................

22 NUMBERING OF EQUIPMENT..................................................................................................

22.1.1 Equipment.....................................................................................................................22.1.1 (a) Equipment Symbol Letter Table.....................................................................................


22.1.2 Driver.............................................................................................................................22.1.3 Auxillary Equipment.......................................................................................................22.1.4 Bundle of Air Cooled Exchanger....................................................................................22.1.5 Motor of Air Cooled Exchanger......................................................................................22.1.6 Spare.............................................................................................................................

23 NUMBERING OF INSTRUMENTS.............................................................................................

23.1.1 Code for structure for instrument tag & gas detector tag for process units....................23.1.1 (a) Functional Identification of Instruments..........................................................................23.1.1 (b) Fire & Gas System Code...............................................................................................23.1.2 Instrument Miscellaneous Equipment............................................................................23.1.3 Junction Boxes..............................................................................................................23.1.4 Systems related panels,racks and cabinets inside buildings.........................................

24 NUMBERING OF PIPING LINE.................................................................................................

24.1.1 Numbering of Piping Lines.............................................................................................24.1.1 (a) Service fluid identification code......................................................................................24.1.2 Numbering of Miscellaneous Piping Components.........................................................24.1.2 (a) Symbol Letter for Misc. Piping Component....................................................................24.1.3 Numbering of Piping Isometric Drawing.........................................................................

25 NUMBERING OF ELECTRICAL EQUIPMENT IN SUBSTATION.....................................................

25.1.1 Electrical Equipment in Substation.................................................................................25.1.1 (a) Electrical Equipment Symbol Letter for Substation........................................................25.1.1 (b) Electrical Substations.....................................................................................................25.1.2 Electrical Equipment in other buildings...........................................................................25.1.2 (a) Building Code.................................................................................................................25.1.3 Telecommunication Equipment......................................................................................25.1.4 Electrical Equipment located outside substations or buildings........................................

26 NUMBERING OF BUILDING.....................................................................................................

26.1.1 Building Code.....................................................................................................................26.1.2 HVAC Equipment/Instrument.............................................................................................26.1.2 (a) HVAC Equipment/Instrument Code...............................................................................26.1.3 Fire & Gas Detection System.............................................................................................26.1.4 Fire Fighting Equipment.....................................................................................................

27 NUMBERING OF FIRE FIGHTING EQUIPMENT.........................................................................

28 NUMBERING OF STRUCTURE/PIPERACK/SHELTER ETC....................................................

28.1.1 Structure / Piperack / Shelter etc..................................................................................156


1 INTRODUCTION Sohar Industrial Area (SIA) is located 230 km North West of Muscat next to the existing refinery. The site is of Green Field type with Brownfield Modifications and Tie-ins.Sohar Refinery was commissioned in the year 2006. Besides production of fuels for the domestic market, the refinery is also committed to supply naphtha and propylene feedstock to Aromatics Oman LLC (AOL) and Oman Polypropylene (OPP) respectively.Operational constraints (reduced throughput) primarily in existing RFCC unit due to feedstock (Oman Export Blend (OEB) crude) were becoming heavier and the contaminants level in the crude were going up.Sohar Refinery Improvement Project is intended to overcome the above mentioned operational constraints and enhance the production capacity through upgrade to existing refinery and addition of new units.Sohar Refinery Improvement Project is carried out in Joint Venture along with Daelim (JV 50:50).

2 PURPOSE The purpose of this document is to help maintain a consistent approach of 3D modeling using SP3D as a part of Sohar Refinery Improvement Project for Oman Oil Refineries and Petroleum Industries Company (ORPIC).

3 SCOPE This document covers the 3D modeling standard methods to be used. This procedure covers the application of SP3D workflow, interfaces, MTO downloading and extraction of deliverables (reports and drawings).

4 TERMINOLOGY AND ABBREVIATIONS

ORPIC Oman Oil Refineries and Petroleum Industries Company

SP3D SmartPlant 3D

COMPANY Oman Oil Refineries and Petroleum Industries Company (ORPIC)

CONTRACTOR Petrofac International Limited (PIL) & DAELIM (JV 50:50)

API American Petroleum Institute

CDU/CDU2 Crude Distillation Unit/Crude Distillation Unit2

RFCC Residue Fluid Catalytic Cracker

VDU Vacuum Distillation Unit

HCU Hydrocracking Unit

KMU2 Kerosene Merox Process Unit 2


DCU Delayed Cooker Unit

LMU3 DCU LPG Merox Process Unit 3

ARU2 Amine Regeneration Unit 2

SWS2/SWS3 Sour Water Stripping Unit 2/ Sour Water Stripping Unit 3

HGU2 Hydrogen Generation Unit 2

ISOM Isomerisation Unit

SRU2-1/SRU2-2 Sulfur Recovery Unit 2 Train 1/2

TGU2 Tail Gas Treating Unit 2

SGU2 Sulfur Granulation and Packing Unit 2

5 REFERENCE DOCUMENTS Reference documents generally applicable to this procedure have been listed as below.

S-000-5222-001 Rev 2 PROJECT BASIS OF DESIGN

S-000-5140-102 Rev 1 NUMBERING SYSTEM

6 PERMISSION GROUP The user should select the appropriate permission group for modeling. The permission group is as follows:

Discipline Permission group User Location

HOLD HOLD HOLD

7 SYSTEM TO MODEL User has to model the items in the system defined below.

7.1 PIPING

Sl.No. Item Detail System to Model

1

a. All equipment shown on equipment list with nozzlesb. Motors for Pumps, Compressors and Air Coolersc. Equipment base plate, but not the foundation or

plinthsd. Equipment internals which are critical for piping

layout such as Column tray arrangemente. Davits with support attachmentsf. Heat exchanger tube bundle withdrawal areag. Level transmitters, gauges and switches including

their withdrawal volumes

HOLD

2 Future equipment HOLD

3 Piping package equipment from VENDOR HOLD

Bhargava, Vineet, 01/27/14,

Why Hold? Typ


Sl.No. Item Detail System to Model

4 Existing items in block shapes for occupation of space only HOLD

5 Piping package equipment from other contractor HOLD

6 All Process lines HOLD

7 All Utility lines HOLD

8 All Vessel Trim HOLD

9 Piping Underground Pipelines HOLD

10 Future Piping HOLD

11 Other Contractor Piping HOLD

12 Vendor Piping HOLD

13 Existing Piping HOLD

14

Packaged items shall be modeled in sufficient details to check the interfaces, allow correct orientation, operation and maintenance access requirements and for interference detection.

HOLD

7.2 ELECTRICAL

Sl.No. Item detail System to Model

1 a. Switchgear with access volume for door opening

b. Motor Control Centre (MCC) with access volume for door opening

c. Distribution boards with access volume for door opening

d. Electrical control panels for access volume for door opening

e. Transformers and Bus ductsf. Earth pits, Lighting polesg. Lighting fixtures with mounting arrangementh. Power and Lighting junction boxi. Welding and convenience sockets with

mounting arrangementj. Local and Remote control stations with supportsk. Push buttons with mounting arrangementsl. Transformer rectifier sets for cathodic protectionm. Heat tracing junction Boxesn. Motor terminal box, cable tray or conduit supports up to motor terminal boxo. Cathodic Protection Transformer

HOLD


What is the difference between 3 and 5?



p. Concrete Trench & Electrical RC Trenchq. Air Rods Lighting Protectionr. Electrical Earth Bus Bars. Battery


3 Existing equipmentHOLD

4 Future Cable HOLD

5 Future Cabletray HOLD

6 Future Cableway HOLD

7 Future Conduit HOLD

8 Future Duct bank HOLD

9 Electrical Cable HOLD

10 Electrical DB/ Stockets /PB Stations HOLD

11 Electrical Equipment / Sub station HOLD

12 Electrical Buried Cableway(Trench) HOLD

13 Electrical Conduit HOLD

14 Electrical Duct bank HOLD

15 Electrical Cabletray HOLD

16 Electrical Lighting / Fixtures / Poles / JB HOLD

7.3 INSTRUMENTATION


1 Existing Equipment HOLD

2 Future Equipment HOLD

3 F&G Equipment HOLD

4 Future Cable HOLD





10 Instrument Cable HOLD

11 Instrument JB/Local Panels HOLD



12 Instrument Offline/Air Manifolds HOLD

13 Instrument Buried cable conduits HOLD

14 Instrument Duct bank HOLD

15 Instrument Cableway(Trench) HOLD

16 Instrument Cabletray HOLD

7.4 TELECOM


1

a. Loudspeakers, poles and loudspeaker Junction boxes.

b. Telephone stationsc. Beacons and soundersd. Telecom devices such as masts, CCTV

camera, acoustic hood and associate, supports.

e. CCTV camera junction boxes and towers

f. Marshaling boxg. Supporting arrangement for field

equipmenth. Conduits below paving and inside

foundationsi. Telephone stationsj. Telephone cabinetsk. ACS and IDS devices

HOLD


3 Existing equipment HOLD

4 Future Cable HOLD





9 Telecom Cable HOLD

10 Telecom JB HOLD

11 Telecom Conduit HOLD



12 Telecom Duct bank HOLD

13 Telecom Cableway(Trench) HOLD

14 Telecom Cabletray HOLD

7.5 HVAC


1

a. HVAC equipmentb. Air Handling unitsc. Chillersd. Fanse. Control Panelsf. Sand traps louvers and fresh air

intake stacks and extracts louvers.g. Sand traps louvers and fresh air

intake stacks and extracts louvers.

HOLD


3 Existing equipment HOLD

4 Future Duct HOLD

5 Duct HOLD

7.6 CIVIL ITEMS IN STRUCTURAL SYSTEMS

SYSTEM SUB systems in SP3D Civil items

STRUCTURAL SYSTEM

HOLD Main column & beams secondary column & beams

Secondary column & beams

Horizontal, vertical & knee bracings

Base plate & Pad eyes

Moment connection haunches

Pipe & cable tray system supports and their framing steel

Gusset plates

Grating

Chequered plate



Ladder

Handrail

Stair

Bending, collar plate & toe guard

Transportation/temporary steel

Fireproofing

Safety gate

HOLD

Main column & beams secondary column & beams



Base plate & pad eyes



Gusset plates

Grating

Chequered plate

Ladder

Handrail

Stair



Fireproofing

Safety gate







Gusset plates



Grating

Chequered plate

Ladder

Handrail

Stair



Fireproofing

Safety Gate

HOLD

Main column & beams secondary column & beams




Moment connection Haunches


Gusset plates

Grating

Chequered plate

Ladder

Handrail

Stair



Fireproofing

Roof and wall cladding

Rain water pipes

Gutter

Safety gate









Gusset plates

Grating

Chequered plate

Ladder

Handrail

Stair



Fireproofing

Roof and wall cladding

Rain water pipes

Gutter

Safety gate

HOLD Grid system

HOLD

Ground beams

Slabs

Foundation

Walls

Door

Windows

Opening

HOLD All foundations including Stanchion supports foundation and bases

Equipment pads

Sleepers

Equipment foundation

Pile cap

Fence foundation



HOLD Piles & bells

HOLDPaving

Paver blocks

HOLDCable trench

Open ditches

HOLD Grading work

HOLD.

Concrete bunds

Retaining walls

Monitor position posts

Service supports

Ground beams

Bollard

Bund wall

Crash barrier

Dyke wall

Evaporation pond

Ramp

HOLD Equipment & valve pits

Manhole

Manhole cover

Catch basin

Vent Pipe support foundation

Sanitary manholes

Manhole cover

Inspection chambers

Concrete pipe

Ground beams

Slabs

Walls

Culvert

Different storage tank



Duct banks

Fire water hydrant foundation

Oil storage sewage

Storm water drain

Sumps

Valve pit

PIPING SYSTEM HOLD

OWS lines

Vent pipes

Sanitary lines

AOC lines

COC lines

Pipe sleeves

EQUIPMENT SYSTEM

HOLD Fence & gates

HOLD Roads

GENERIC SYSTEM HOLD

Embankments

Island earth work

7.7 SPACE MANAGEMENT1. The below volume types are defined in the catalog to place proper volumes based on type.

2. Hierarchy structure for volumes to be created in SOHAR project


HOLD HOLD HOLD


Why Hold?


8 CO ORDINATE SYSTEM HOLD


Why Hold?


9 WORKSPACE After opening SP3D, modeler must ensure that proper permission group is selected. Before proceeding with modeling, the required hierarchy must be defined inside the workspace. Add the required surface style rule in the workspace. It may consume more time to load

the workspace if the surface styles are added to the workspace with many objects. When defining the workspace, modeler must add systems to the workspace in stages by

modifying the workspace filter. Defining the workspace with all the systems at once will take a long time or sometimes the SP3D session may result in the software to hang/crash.

Define a workspace with only the objects that are actually required. Defining a huge workspace throws a run time error due to lack of memory & the session gets crashed.

In workspace, while clicking an object, if there is a message saying “The object cannot be found in the database. It may have been deleted by another user. A refresh workspace is recommended”. Cancel the message select the object & go to its properties configuration tab check the modified by user id. Confirm with the user about the deletion or modification of the object. Ask the user to do undo action in his session.

Modeler must ensure that the objects are modeled in proper hierarchy, Out of hierarchy objects will not be visible for other modelers SPR files generated are filter based, hence out of hierarchy objects will not be seen in

SPR.

9.1 MODELING UNITSHOLD

9.2 SESSION FILES After the workspace is defined the session file must be saved which clears the memory

cache. Save the session file often. Refresh Workspace shall be used after opening saved session file. Sometimes graphical issues happen inside the workspace such as Equipment’s getting

changed in size or the flanges appearing as tees etc. Modeler must open a new session file in such instances.

Use a separate session file containing few objects in workspace for isometric & drawing extraction, as a huge session file will consume lot of memory and drawing generation will fail.

9.3 TEMPORARY FOLDER (TEMP) Modeler must clear the temp folder which is mapped on user machine often. Most of the

issues related to memory, isometric extraction and graphical problems are resolved by clearing the temp folder.

Make sure that the 3D Error log is not configured under “Temp” directory or else SP3D Error logs will get deleted.


Why hold?


9.4 SURFACE STYLE RULES Surface style rules are prepared for color coding in SmartPlant 3D and the same are

updated in SmartPlant review files. The below are the list of surface style rules added for each discipline.

HOLD


10 PIPING MODEL 10.1 PIPING INTRODUCTION

The Piping task is used to model distributed pipelines in the model using a point-by-point design method. Using the Piping task, create a fully rendered three- dimensional model of the various pipelines in the model. Use this task to insert piping components, instruments, and splits during design and then spool the pipe. 1. Start Piping task by clicking Tasks > Piping.

10.2 PIPELINE SYSTEM AND PIPE RUN CREATION INSTRUCTION Pipeline System: A pipeline system is a way of organizing pipe runs within the system

hierarchy and controlling the specifications that can be used within that system. If a pipeline system exists in a model, route pipe runs and arrange them as children in the system hierarchy.

Pipe Run: A pipe run is a connected series of the pipe features that normally have the same nominal piping diameter (NPD) and flow direction. All the pipe runs in a model are governed by the same piping specifications. All the pipe features belong to a pipe run. One or more pipe runs together form a pipeline.

10.3 STEPS FOR CREATING NEW PIPELINE1. To create a new pipeline, right click on the Piping System created and select New

System and then select New Pipeline option as shown below:


2. Once New pipeline option is selected then a window as shown below will pop up. Fill the desired entries like Name, Description, Fluid Requirement, Fluid type and then click OK to create a new pipeline.

10.4 STEPS FOR CREATING NEW PIPE RUN1. To place new pipe run, select the Route pipe icon from the tool bar.

2. From the drop down menu, select New Pipe Run.

3. New pipe run property window will open once we have selected New Pipe Run. Please select the correct Pipeline name from the dropdown. Select the proper Specification and Nominal Diameter. If the piperun to be modelled is sloped then fill up the appropriate Slope value.


4. If the pipe run have insulation, go to “Insulation and Tracing” in Category dropdown.5. Select the proper Insulation purpose from the dropdown, Insulation Material and

Insulation thickness as like below snapshots.


6. Press OK and select the required location using pin point to create the new run.

10.5 COMPONENT PLACEMENT1. To place piping components, select the Insert component icon from the tool bar.

2. Now select either a straight feature i.e pipe or end feature or nozzle or a component

part. After selection, it will open the component type window. Select the component which is required for placement.

3. After selection, component will be placed in the GUI with the use of “Enter Insertion Point”. Place the component in desired location and click Finish.


4. Select a feature located at the end of an existing run, the software continues the run of the selected feature.

5. Select an equipment nozzle, a point in space, a tap, a branch port, or a point along a straight feature, the software prompts to create a new pipe run.

10.6 INSTRUMENT AND SPECIALTY ITEM PLACEMENT Placement of Instruments:1. Select a straight feature or along feature of an existing pipe run where Instrument is to be

placed. Select the Insert component icon from the tool bar.

2. The Type drop-down list on the Insert Component ribbon opens up. Select the Specify

Component Tag option in the list.

3. The Specify Component Tag dialog box appears. Select the Browse instruments option in

the Component tag drop-down list in case tag number of Instruments are not available and click OK as shown below. If tag number of Instruments are available then input Tag Number in Component tag dialog box and click OK

4. The Select Instrument dialog box appears. The Select Instrument dialog box displays a list of the available custom instruments that you can place in the pipe run. Select the instrument that is to be placed and click OK.


Placement of Piping Speciality:1. Select a straight feature or along feature of an existing pipe run where Piping Speciality is

to be placed. Select the Insert component icon from the tool bar.

2. The Type drop-down list on the Insert Component ribbon opens up. Select the Specify

Component Tag option in the list.

3. The Specify Component Tag dialog box appears. Select the Browse piping custom

specialities option in the Component tag drop-down list in case tag number of Piping Speciality is not available and click OK as shown below. If tag number are available then input Tag Number in Component tag dialog box and click OK

10.6.1 In-line Instrument

IN-LINE / EQUIPMENT MOUNTED INSTRUMENT

Sl. No. Item Detail

HOLD HOLD

10.6.2 Offline Instrument

OFF-LINE INSTRUMENT

Sl. no. Item Detail


Why Hold?


OFF-LINE INSTRUMENT

HOLD HOLD

10.6.3 Piping Specialty Items

PIPING SPECIALITY ITEMS

Sl. No. Item detail

HOLD HOLD

10.7 TAPS“Insert tap” command will place tap on components in the model. Use this command when tap for a drain, vent, or instrument connection is required. Place taps on all piping components; elbows, tees, caps, valves, pipes, pipe bends, and so forth; except for mating parts.Steps for inserting taps1. Click “Insert Tap” on the vertical toolbar.

2. Select the cap, elbow, tee, pipe, or other component to insert the tap.

3. Select the tap ID in the Option box.

4. If necessary, select a reference position other than the default. As the cursor moves over each entry in the list, the corresponding position highlights in the 3D model view.


5. Optionally, enter a distance relative to the reference position to place the tap.6. Click Finish.

10.8 SLOPED LINE1. Click “Route Pipe” on the vertical toolbar.2. Select the run starting point in an elevation view.3. On the New Pipe Run dialog box, select the parent Pipeline.4. Select the Minimum Slope box, and then enter the slope for the pipe run.

5. Click OK to close the New Pipe Run dialog box.6. “Specify Slope Direction” dialog box will open, select high point or the low point of the

pipe run.


7. Click OK in the “Specify Slope Direction” dialog box.8. Select points to define the route for pipe run.

9. Select the ending point of the pipe run. Right-click to end a pipe run that does not terminate in a nozzle or branch.

10. Unlock the slope on the ribbon to temporarily override the slope. For example, user will need to unlock the slope to model a vertical drop in the pipe run.

10.9 FUTURE PIPINGSpace to be reserved for future piping. Volumes to be placed from “Space Management” task with proper aspect.


Give procedure for Jacketed pipe modeling.


10.10 PSVSelect the “Insert Component” icon from side bar menu, select the new run change, the size of outlet and piping material class, select the end to place PSV. Select the “Specify Component Tag” from component type dropdown list. This will open the dialog box. From the dialog box select “Browse instruments”. This will display all the instruments. From the list select the Part IRVT34 from part Class “Relief Valve Type 3” (Please refer the snapshot).

The graphical representation appears on the graphical screen, go to the properties Change the port1 size, rating and End standard (End standard need to be updated from Catalog – It is not available now) then press OK. Select the flip (check the snapshot) to get the correct orientation.


10.11 ORIFICE WITH TAPS

Select Insert Component from piping sidebar menu. Select the Pipe Run from Run dropdown menu. Select the end of the Pipe Run, component type drop down menu will appear. From the drop down list select the Orifice flange, graphics will display on the screen. Enter the angle of tap connection. (Refer the attached snapshot)


10.12 SPEC BREAK10.12.1 Changing Gasket ownership in spec break

When there is spec break, modeler must follow the below steps for changing the ownership of the implied items.Select the connection between the mating flanges Go to relationship tab & double click the gasket entry.

In the Pipe Gasket Properties dialog box go to the occurrence tab in the owning part drop down select the flange for which ownership has to be provided.


10.12.2 Changing Default Gaskets to Insulation Gasket

a. Go to connection property.

b. Choose Gasket and click on “Go To”c. On occurrence tab, change the default option to “Insulating Gasket”

option as shown below and then click “OK”


10.12.3 Changing Bolt ownership in spec break

Similarly ownership for the bolt item can be changed,

10.13 TIE IN POINTSFor Tie In, the corresponding details to be added in the flange.Tie in number shall be provided in remark attribute of the last inline component in our scope.Select the last inline component and go to its property page.In the Pipe Component Property dialog go to Note tab, in the Key point drop down select the key point & select New Note,


Select the Purpose of Note as “Design” Snap and enter the tie in number in the Note Text field.


Modeler must check with coordinator for the TIE IN number.In cases where there is requirement to model piping inside vendor scope, piping spec shall be identified for the same and the components shall be made as not reportable.

10.14 MISSING COMPONENTSMissing components in reference data will be covered though RDB request.SP3D Administrator will review the RDB request and forward the request to material group to include in the Specification. Once PMS is updated and gets the updated bulk load file then it shall be uploaded into SP3D and it will be informed to modelers.

10.15 HOLD ITEMS / NO MTO. For non-reportable items the modeler has to set the property of the item to Not to be

reported.


10.16 PIPE PASSING THROUGH FLOOR, PLATFORMS AND WALLSWherever the Pipe passes through grade, platforms and walls, a logical support shall be placed on the pipe and change MTO property to Not-reportable.Select the support type drop down as Floor Penetration, Wall penetration to represent in Isometrics.


11 PIPE SUPPORTS The primary purpose of the Hangers & Supports is to support various types of distributive systems such as Pipes, Ducts and Cable Trays wherein supports are connected to the supported object, such as a pipe, and to a supporting object, such as a beam.

11.1 SUPPORT PLACEMENT METHODS11.1.1 Place Support by Structure

By this method the user can place a support at the intersection of a selected feature and a selected structure. The software automatically determines the intersection point. Use this command to support a feature that is not parallel to the supporting structure.

11.1.2 Place Support by Point

By this method, the user can place a support for a selected feature and a selected structure at a prescribed location. Use this command when the selected feature and the selected structure are parallel or when placing a support on a surface such as a floor. This method shall be used to place a single support at a specified location or place multiple supports at a given distance.

11.1.3 Place Support by Reference

By this method, the user can place a support by selecting a reference point in the graphic view and an object to be supported. Sometimes it is necessary to place supports before the structure has been modeled. For example, place a support, when the structure is being modeled in another package and reference to it is not available in SmartPlant3D. Notes:Before going for modeling of the Hangers & Supports, the user should refer the standard catalogs to understand the following arrangements between the supported components (How many supporting members to be supported) supporting components (which type of structure) Whether the supported member/s is/are placed below or above the supporting

member/s, Whether the supported member/s is/are parallel or perpendicular to the flange or web of

the supporting member/s, Whether the supporting and supported member/s are parallel or perpendicular to each

other and / or not crossing each other’s centerline.


11.2 PRIMARY SUPPORTSHOLD

11.3 SECONDARY SUPPORTSHOLD


12 EQUIPMENT MODEL 12.1 EQUIPMENT PLACEMENT

12.1.1 Placement of Catalog Equipment

1. Switch to equipment task.

2. Click the Place Equipment button on the vertical toolbar

3. In the Select Equipment dialog box, expand the folder and navigate to the desired equipment to be placed and click OK


4. Equipment property dialog box opens up as shown below. Select the proper hierarchy where equipment has to be placed. Fill all the required entries and click OK to place the equipment.

12.1.2 Placement of Design Equipment

1. Switch to equipment task.

2. Click the Place Designed Equipment button on the vertical toolbar


3. In the Select Equipment dialog box, expand the folder and navigate to the desired design equipment type to be placed and click OK

4. Equipment property dialog box opens up as shown below. Select the proper hierarchy where equipment has to be placed. Fill all the required entries and click OK to place the equipment.

5. Click and hold the place shape from the vertical toolbar to select a desired shape of the equipment to be designed and select the design equipment if prompted to select the base equipment. Continue using this command until desired design equipment is created and then click OK to place the design equipment.


12.2 Placement of NOZZLE

Steps for Placing Nozzle Command

1. Click Place Nozzle on the vertical toolbar. The nozzle is connected to the cursor to identify the placement location.

2. Select the parent to add a nozzle.

3. On the Occurrence tab, select the type of nozzle to place from the Port Type list. 4. In the Value grid, enter values for the listed properties. Use the “from catalog” button to

prepopulate values from predefined catalog nozzles. Values can be overridden after selection of predefined values.

5. Click the Location tab, and select a placement type from the Placement Type list box.


6. In the Value grid, enter the values for the listed properties. These location properties are dimensions relative to the selected parent.

7. Click OK. The “Nozzle Properties” dialog box closes and return to the model with the nozzle placed, unless the Placement Type selected is Position by Plane and Axis or Position by Point. In this case, additional steps are required to place the nozzle in the model.

Steps for Placing Foundation Port Command

1. Click Place Nozzle on the vertical toolbar. 2. Select the parent to which to add a nozzle. The Nozzle Properties dialog box appears.

Select the parent in a graphic view, or select it in the Workplace Explorer3. On the Occurrence tab, select Foundation Port as the type of nozzle to place from the

Port Type list.

4. On the Occurrence Tab, in the Value grid, enter values for the listed properties. The Type property selection updates the other properties in the grid.


5. Click the Location tab, and select a placement type from the Placement Type list box. Select the Position by Point placement type, the z-axis appears with the foundation port during placement for more precise orientation with the equipment object.

6. In the Value grid, enter the values for the listed properties.7. These location properties are dimensions relative to the selected parent.8. Click OK. The Nozzle Properties dialog box closes and return to the model to place the

foundation port.

12.3 TYPES OF ENVELOPES (MAINTENANCE, SAFETY, ACCESS, ESCAPE PATH)Volumes shall be created for the Envelopes with respective display aspects.

Create envelope for Maintenance, Safety, Access, Escape Path etc. in the hierarchy mentioned below.


12.4 DAVIT, DECK CRANE, MONORAIL, EOT CRANE ETCTo be modeled based on vendor drawing.


12.5 EIT MODELING12.5.1 Electrical

Electrical Instrument

Sl. No Item Detail

HOLD HOLD

12.5.2 Instrumentation

Instrumentation Equipment

Sl. No Item Detail

HOLD HOLD

12.5.3 Telecom

Telecom Equipment

Sl. No Item Detail

HOLD HOLD


13 CIVIL / STRUCTURE MODEL 13.1 GENERAL

1. Before starting model set the relevant permission group.2. Before placing component set proper surface style rule.3. Set on line interference setting ON.4. Before closing model clear all To Do List error related to the task.5. Maintain proper hierarchy.6. Grids should be checked prior to start modeling.7. Base plate should be placed as an Assembly connection.8. All Elements should have proper relationship with main Members.9. Cardinal points and orientation of members should be properly selected.10. All elements should be assigned proper Tagging, Grade and Material.Select appropriate Permission group

13.2 GRIDS1. In the Task Tool Select Grids.

2. Select Grid Wizard Tool from the palette shown below.

3. Enter the relevant value.4. Select Next.


For Creating Elevation Grids5. Enter the relevant value6. Select Next

For Creating Grid X-planes7. Enter the relevant value8. Select Next

For Creating Grid Y-planes9. Enter the relevant value10. Select Next.


11. Select FinishThe resulting Grid System should look like

13.3 SECTION TABLEEnsure the Project defined section table is loaded.

13.4 PRIMARY, SENCONDARY STRUCTURESInstruction for Element Placement1. Columns in Grids : Bottom to Top with Grid Relationship2. Stub Columns : Bottom to Top Relationship with Beams


3. Beams: West to East and South to North. All framing beam should have relationship grids and columns. Secondary beams with main beams.

4. Cantilever Beams placed as said above but relationship with column5. Split members After splitting the members, split members should be converted to

member system6. Pile: Top to Bottom. Relationship with pile cap/grillage

7. SLAB to be used to model Grating / Chequered Plate.Primary Structures Contains Main Columns & Beams, Secondary Columns and beams, Horizontal & Vertical Bracing, Base Plates, Fireproofing and Haunches.Secondary Structures contains Pipes and cable tray (Horiz &Vert.) System support.8. While placing the member systems, make sure to select the proper “Priority type” to

know whether it is primary or secondary or tertiary etc.

13.5 FLOORS, SLABS AND PAVING1. Select the place slab from the palette shown below.

2. A new palette pops up as shown below


3. Select Define Plane 3 points plane in plane method.4. Select First point of plane for the slab.5. Select second point of plane for the slab.6. Select third point of plane for the slab.7. Select SKETCH 3D.8. Create or Define Path (for the required shape).9. Select Finish.10. Select Accept.11. Select Finish.


13.6 FOUNDATION13.6.1 General

1. All SHAPES to be placed under DESIGNED SOLID .

2. All SLAB to be placed directly under DESIGNED EQUIPMENT.

3. SLAB to be used to model Blinding concrete in Footing Component.

13.6.2 Placement

1. Select Place Footing from the palette shown below.

2. A new palette pops up as shown below.3. Select the required footing type and then press OK.

4. Select the Placement type (By point or By Member)5. Select Accept.6. Select Finish.

13.7 ROAD1. In Structural Task, Select Place Designed Equipment from the palette shown below.


2. A new palette pops up as shown below.

3. Select Miscellaneous then OK.4. In the Design Equipment Properties Table, enter the Name, System then click OK.


5. Choose the Position of the New Equipment Location.6. Now the Designed Equipment is placed in the Hierarchy System.

7. Next Select the Design Solid.8. Choose a Designed Equipment Component or Designed Equipment as a parent.

9. Select the Prismatic Shapes in Shape Tool


10. Choose the Designed Equipment or Solid to add shapes.11. In the Shape Properties table, select the Cross-Section tab.

12. Select the Road Cross-Section and enter the values.

13. Select OK14. Create or Add to path15. Select the Start point and End point16. Select Finish17. Finish to Commit the Shape.18. Select FinishThe Required Road Shape is as below.


OPEN DICTHES, TRENCHES and BUND WALL follow the same method.

13.8 CATCH BASIN, PITS AND MANHOLE1. In Structural Task, select Place equipment from the palette shown below.

2. A new palette pops up as shown below.3. Select the required equipment from the Select Equipment table then press OK.

4. Enter the Name, System and dimension in Equipment Properties table then press OK.


5. Pick the correct location of Equipment.The Required MANHOLE snaps below.


13.9 ROAD JUNCTIONS1. Select “MORE” in place Shape tool bar from the palette shown below.

2. A new palette pops up as shown below

3. Select the Road branch in select Shape table4. Choose the Designed Equipment or Solid to add shape.5. Select Road Branch then select OK.6. Enter the value Road Width, Road Width and Road Radius.


7. Select OK.The Required Shape is as shown below.

13.10 HANDRAIL(TYPE-1)1. Select the Place Handrail from the Palette shown below.



In that select the required type of Handrail and then select OK.3. Create or Add to Path.4. Select Finish.5. Select Toggle side, System and Finish to place the Hand Rail.

13.11 HANDRAIL (TYPE-2) 1. Select the Place Handrail by member from the Palette show below.

2. Select the member.3. Select the required type of Handrail and then select OK.


4. Select Accept5. Select Finish.

13.12 STAIR1. Select the Place stair from the Palette shown below.


3. In that select the required type of stair, and then select OK.4. Select the top edge or Top Vertical Plane.5. Select the bottom plane.6. Select the Reference edge or Reference Vertical Plane.


7. Select the position8. Select Finish.

13.13 LADDER1. Select the Place Ladder from the Palette Shown below

2. A new palette pops us as shown below.

3. In that select the required type of Ladder, then select OK.4. Select the top edge or Top Vertical Plane.5. Select the bottom plane.6. Select the Reference edge or Reference Vertical Plane.7. Select the position ,Toggle side, System.8. Select Finish.

13.14 BRACINGBracings: Bottom to Top Placement with proper relationship. Through “FRAME CONNECTION” properties bring to the required position.All horizontal bracing shall be modeled left to right and from bottom to top.1. Select the Place Bracing from the Palette Shown below.

2. Select the Bracing Type, System, Category, Section Name, Cardinal Point3. Select the first member4. Select the Second member5. Select the First Beam6. Select the Second Beam (optional)


7. Select Finish.

13.15 GUSSET PLATES1. Select the place assembly connections from the palette shown below

2. Select the By Rule tick off.

3. Select the required assembly connection, then select OK.

4. Select the members.5. Select Finish.

13.16 FIRE PROOFING1. Select the place fireproofing from the palettes shown below.

2. Select the By Rule tick off.


3. Select the Insulation Spec.4. Select the Member.5. Select Accept.6. Select Finish.

For Visible the fireproof in the model.Select the “View” in Format tool.

Add the Insulation in the Selected Aspects.

13.17 OPENINGS IN FLOORS AND WALLS1. Select the Place opening from the palettes shown below.

2. Select the structure.3. Select the boundaries.4. Select the Draw

5. In Draft 2D view, draw the required opening.

6. Select the Close.

7. Select Accept.8. Select Finish.


The resulting opening in slab should look like.

The above method is applicable for wall opening.


14 ELECTRICAL INTRODUCTION The Electrical task uses point-by-point route design to insert cableway such as cable

tray, Duct bank and Cable trench into a 3-D model. After routing the cable trench, cable tray, Duct bank and Conduit components cables shall be placed. Apply electrical surface style rules.

Cableways which include Trench/Tray/Duct bank/Conduit represent a path for the cables. The cableway has no physical counterpart; it simply reserves space.

Also electrical task for models that include routing of electrical Conduits and cables. 1. Select the Tasks > Electrical command.

2. In the Active Permission Group drop-down list, select the Electrical option.


14.1 CABLEWAY ROUTINGRoute Cableway command creates models, and extends cable way which include cable tray, Cable trench and duct bank quickly and precisely. Cableway reserves space in the model and do not contain physical parts. Cable tray and duct bank, on the other hand, do contain physical parts.

Steps to create cableway (Cable trench, Cable tray and Duct bank) routing command

Click Route Cableway on the vertical toolbar which is shown above. Select a starting point in the graphic view for the new cableway. On the New Cableway dialog box, specify the settings for the cableway. Click OK to close the dialog box. Select points to define the cableway route. Select the ending point of the cableway.





Notes:By choosing proper specification we can model the routing of Cable Tray, Trench and Duct bank.


14.2 CONDUIT ROUTING Route conduit command creates models and extends conduit runs quickly and precisely.

Conduit protects cable in the model. Conduit run features and components are driven by constraints, specifications and catalog data.

The software allows defining the geometry and properties of a conduit run. Create conduit, modify the conduit that was created, or extend existing conduit. Add features and components that are driven by specifications and catalogue.

Route conduit to and from equipment nozzles. These nozzles are similar to the plain end type of nozzles. Route conduit from the ends of cable tray. The expected route behavior is similar to a branch. If the cableway length changes, the position of the conduit branch along the cableway does not change. If an inline cable tray part exists, the conduit branch restricts its movement along the tray.

Conduit location will most commonly end with the bottom or outside edge of conduit resting on the top surface of the tray. However position the branch (conduit) along the cableway depth. The connection is like any cableway branch and can be modified as necessary.

Steps to create conduit routing command

1. Click Route Conduit on the vertical toolbar.

2. Select a starting point in the graphic view for the new conduit. 3. On the New Conduit Run dialog, specify the settings for the conduit. 4. Click OK to close the dialog box. 5. Select points to define the conduit route.6. Select the ending point of the conduit.



14.3 INSERT TRANSITION Manually places and modifies a transition to accommodate a cableway cross section

change. Create a transition feature only at an existing cableway end feature or cable tray nozzle.

Add functional capabilities to cableway during the routing process. By placing such objects during the routing process, the software presents a more accurate model of the final cableway without extensive editing of the cableway system.

Select insert a transition on an existing cableway route, first identify an end for starting the transition. The software sets the offset cross section to match the selected end.

Steps to create insert transition command

1. Click Insert Transition on the vertical toolbar. 2. Set the transition start point by selecting an end feature or a nozzle. 3. Select Part.4. Click to place the position of the offset cross section. 5. If needed, click the other controls on the ribbon to set the plane, type, shape, alignment,

and dimensions of the transition. 6. Click Finish.




14.4 INSERT COMPONENT “Insert Component” command places components such as branches, ends, reducers,

and turns for cableway and couplings, unions, and tees for conduit. Designate a straight feature, end feature, nozzle, or component port in the model when using this command. Add components either during the routing process or after the cableway or conduit has been routed.

The software uses the specification and the insertion point to filter the components available for placement. The software also generates any mating and connection parts required to connect the inserted part to adjacent objects.

Steps to create insert component command

1. Click Insert Component on the vertical toolbar. 2. Select a straight feature, end feature, nozzle, or component port to designate the

insertion point of the component.3. In the Part box, click one of the parts listed or click more for additional options from the

catalog.4. Click to define the position of the component in a straight feature. 5. If needed, change the properties of the component by using the options on the ribbon. 6. Click Finish.


14.5 AUTO CONNECT“Auto connect” command connect cableways automatically. This command automatically places the fittings needed to connect the cableway

Steps to Create auto connect command

1. Click Auto Connect Cableways on the vertical toolbar. 2. Select a cableway for the vertical drop-outs to begin. Select multiple cableways. 3. Select a cableway for the vertical drop-outs to end. Placement of the new cableway is

automatically calculated. 4. Click Finish.


14.6 CABLE ROUTING “Cable routing” command, creates cables and then route those cables through existing conduit and cableway.

Steps to Create route cable command

1. Click Insert Cable on the vertical toolbar. 2. In the System box, select a system for the cable.3. In the Name box, type a name. Or, select DefaultNameRule in the Name Rule box. 4. In the Parallel Cables box, specify an integer greater than one to create parallel cables. 5. In the Signal Type box, choose a type for the cable. 6. In the Part Number box, click “More” to browse the catalog for a cable.7. In the Select Part Number dialog box, select a cable from the catalog.8. Click OK.9. In the Originating Device box, define the originating device connection.10. In the Terminating Device box, define the terminating device connection.11. To continue entering cables, just click Apply, and then click Insert Next Cable; or click

OK to dismiss the dialog box.


Notes:The creation of HV & MV cable has to be done through Integration between SPEL & SP3D. For assigning path for the cable and also creation of cable without Integration can also follow the above procedure as when required.


14.7 SPLITTING Divides cable tray into sections. Some examples of splits are splice plates, box

connectors, and bonding jumpers. To represent the length of tray available for purchase, splits shall be inserted in the

modeled cable tray and cableways.

Steps to create cable tray splitting command with single – split option

1. Click Insert Split on the vertical toolbar.

2. Click a cable tray straight feature.

3. In the Split Mode box, select Single-Split.

4. To fine-tune the location of the split, click position, and slide the split along the feature. Click when it is at the desired location.

5. Click Finish.


Steps to create cable tray splitting command with multi – split option

1. Click Insert Split on the vertical toolbar. 2. Select a cable tray straight feature. 3. In the Split Mode box, select Multi-Split. 4. In the Section Length box, specify the length between splits. 5. In the Gap Width box, enter a gap.6. In the Reference Position box, choose Port 1 or Port 2. 7. Click Finish.


15 HVAC MODEL 15.1 HVAC INTRODUCTION

The HVAC task provides a workspace for distributed duct system design. The task creates a three-dimensional representation, or model, of a distributed system, to create a fully rendered 3-D model of the various duct systems.The HVAC task uses point-by-point routing and inserts HVAC components and splits during design. Modify HVAC features as design needs arise.


15.2 FLOW CALCULATORThe Flow Calculator provides a tool to complete partial calculations to choose the cross section or to estimate the flow rate. This tool is not an HVAC analysis program. Although the software runs its main calculations of an HVAC system at the diagram stage, work with the flow rates during the routing stage. The values are not connected to the run values. The Flow Calculator estimates for parts - not for the duct run. To estimate sizes, the process must account for the frictional and dynamic resistance to air flow. Fluid flow is used to correlate pressure changes with flow rates and the nature of the duct. For a given duct, the pressure drop for a given flow rate is needed. The inputs that record on the Flow Calculator dialog box include duct flow rate, maximum allowed velocity, and pressure loss. Enter flow rate and velocity, the output is diameter (circular) and pressure loss per length. Enter flow rate and pressure loss per length, the output is diameter (circular) and velocity. Enter flow rate and diameter (circular), the output is velocity and pressure loss per length. Also, the software estimates the equivalent rectangular cross section based on the input aspect ratio.

15.2.1 Assumptions

The software processes the calculations based on air flowing in the duct at standard atmospheric conditions (temperature at 70° F, and air pressure at 14.7 psi).

The Flow Calculator estimates diameter, pressure loss, flow rate, and velocity only in uniform straight features. The software does not estimate on the basis of fittings, size changes, direction changes, or obstructions. For additional information on pressure loss in fittings, refer to a handbook with industry standards.

The Flow Calculator is based on the equal friction method of duct design. The equal friction method is commonly used in the industry in systems with low to moderate velocities, based on a friction drop per 100 feet of duct. For this reason, the duct length estimates in the software are based on 100 feet length (or 1 meter in metric calculations).


Friction factor requires a duct roughness based on duct material. The Flow Calculator uses a medium-smooth material with a roughness factor of 0.0003 feet (like galvanized steel). Perform suggested estimations for galvanized steel and apply correction factors to the results for other material types.

The software performs estimates without the presence of a fan. All estimates are based on straight sections with no loss coefficients available for fittings. The software uses imperial units. Before calculating results, the software converts

values to the proper imperial units using conversion factors. The width ratio (or aspect ratio) refers to the ratio of depth to width for a rectangular

cross section.

15.3 DUCT ROUTINGThis command creates a new duct run, extends an existing run, or routes to or from nozzles or end features. Routing from an end feature continues that run. Create branches from duct runs also.

Steps to create conduit routing command

1. Click Route Duct on the vertical toolbar.

2. Select the starting point for the new duct run in the graphic view. If the point that defines as the starting point is not an end feature of an existing duct, then the software automatically displays the New Duct Run dialog box to record properties.


3. On the New Duct Run dialog box, select a duct specification and assign the appropriate properties for the duct run to be established.


4. Optionally, click Properties on the ribbon. 5. Assign the required properties for the duct route.6. Click Plane on the ribbon to define the working plane for the routed duct.

7. Select subsequent points in the graphic view to define the route for new duct run.


8. Select the ending point of the new duct run.

15.4 INSERT SPLIT Cuts straight feature into two or more segments and inserts flanges on non-straight

features like turns and transitions. The software inserts a split and connects the end of the splits with parts.

A feature is an object that defines the geometry and design intent of a run. A split feature is more specific in its design by representing a break and a joint in the ducting.

Steps for using insert split command

1. Click Insert Split on the vertical toolbar.

2. Set Split Mode to Single Split.

3. Select the duct feature to split.


4. Select the Part for connecting the two segments.

5. Click the duct run to precisely locate the point to insert the split, or click Position, and drag and release the part at its location.


6. Click Properties, to further configure the split. Complete this step at any time during this procedure.

7. Click Finish.



15.5 INSERT TRANSITION Creates duct transitions for possible combinations of change to shape, size, and

orientation. Adjusts the duct to accommodate all possible combinations of change in shape. Create

a transition feature only on an existing end feature or HVAC port. The command allows manually placing and modifying a transition. By inserting a transition feature, the cross section in the duct routing is changed.

Steps to create insert transition command

1. Click Insert Transition on the vertical toolbar.

2. Set the transition start point by selecting an end feature or nozzle connection port.

3. Select an end feature or nozzle before clicking Insert Transition, the software inserts the transition at that point.


4. Set the transition offset point. This action determines the position of the offset cross section of the transition feature.

5. If necessary, change the other options for the transition


15.6 INSERT IN-LINE COMPONENT This command Places components that the software cannot place automatically during

routing. When inserting components, the software automatically splits the duct and adds the necessary transitions.

The command cannot place hoods, terminal boxes or plenums, which are enclosures or chambers that contain gas at a higher pressure than the surrounding atmosphere. Place these components as equipment in the Furnishings and Equipment task.

Steps to insert in-line component command

1. Click Insert In-line Component on the vertical toolbar. 2. Select a straight feature, end feature, branch, turn, nozzle, or component port at the

location to place the inline component.

3. Select a part in the Part box, or select More to browse the catalog for the part.


4. On the Select Part dialog box, click the part to place. 5. After selecting an inline component, click OK on the Select Part dialog box. 6. Click the location to place the inline component.

7. Select an end feature, the component appears automatically at the end feature point, and user can omit the following step.

8. Click Reference Position to select the component or origin to insert along the duct run.


9. Use the Flip and Rotate buttons to align the component precisely. 10. Check the value in the Angle box, and complete any needed adjustments.


15.7 INSERT SURFACE MOUNT COMPONENTSelect “Insert surface mount component” command to place surface mounted component at desired location and orientation. This type of component attaches to the duct wall.

Steps to insert surface mount component command:

1. Click Insert Surface Mount Component on the vertical toolbar. 2. Select the duct on which to insert the surface-mounted component.

3. Select a feature before clicking Insert Surface Mount Component, the component appears on the selected feature and user can skip this step.


4. Select a surface-mounted component from the Component part list, or choose more to browse the catalog for the part.

5. Set the other options on the ribbon bar to meet the requirements.

6. Select the location on the duct for the surface-mounted component. 7. Finish

16 FIXED FIRE PROTECTION/FIRE-FIGHTING SYSTEMS 1. Spray systems. 2. Fire ring main routing, hydrants, block valves, fixed water monitors and all other monitors

as per P&ID with necessary hose reels. 3. Deluge valve manifolds and piping system.


17 DRAWING GENERATION & REPORTS INSTRUCTIONS The hierarchy that shall be followed for creating isometric, drawing and reports are as below:

HOLD

17.1 INTRODUCTIONSP3D uses drawing volumes as an important part of the drawing generation process. In general, the objects which come under the range of the drawing volume will be shown on the drawing. Drawing volumes for all types of drawings can be created in the “Space Management” task.

17.2 VOLUME PLACEMENT FOR COMPOSED DRAWINGSDrawing volumes for the composed drawings can be created with the below commands in the “Space Management” task. Place Volume by Two Points Place Volume by Four Points Place Volume by Window Place Volume by Selection Place Volume by Plane and Offset Place Volume by Grids Place Volume Using Primitive ShapesAmong these commands “Place volume by four points” is more helpful as the direction of the coordinate system of the volume can be controlled easily. By using this command the first three points define a base plane and a fourth point will define elevation or depth. By selecting the three planar points in the plan view, ensure that the volume is parallel to the base elevation plane of the design.The below workflow can be followed to create the volume by four points.

17.2.1 Place Volume by Four Points

1. Ensure that proper permission group is selected and make sure that active task is Space management.

2. Activate the Pin Point toolbar, pick the appropriate coordinate system and set target to origin.


3. Start the ‘Place Volume by Four Points’ command in the vertical toolbar.

4. In the ribbon bar, enter appropriate name for the volume in the Name field. TIP: Maintain same naming for volume names and drawing names to easily identify.

5. Browse the Type field and select Definitions – Drawing Volumes – Drawing Volumes DWGVOLUME1 and click OK.

6. Browse the Space Folder field and click more to select the appropriate space hierarchy by selecting the database radio button.


7. Select three points to define a plane by clicking in the graphical view.

8. Select a fourth point to define the elevation from the defined plane for the volume and click in the graphic view to complete the placement.


17.2.2 Place Non-Rectangular Volume

1. Activate the pinpoint toolbar using Tools>Pinpoint and make sure it is in space management task and proper permission group is selected.

2. Start the ‘Place Volume along Path’ command from the vertical toolbar.

3. Name the volume appropriately and set the type and space folder as shown in the previous command.

4. Define the volume path in the elevation view by keying in the proper coordinates in the pin point toolbar and selecting the graphical view as shown in below figure and click Finish.


5. Now select the “Sketch” option under the cross section drop down to define the path of the cross section.

6. Now edit the cross section by selecting ‘Cross-Section’ command in the ribbon bar.

7. With the CTRL key pressed, select the four segments in the view and delete them using the delete button in the sketch ribbon.

8. Sketch the required cross section to include the required objects within the volume making sure to complete the path to be a closed curve.


9. Click ‘Finish’ to complete the sketch path.

10. Click ‘Finish’ again to complete the placement of non-rectangular volume.


17.2.3 Volume Placement for 3D DGN Drawings

1. Open SP3D session, switch to Space management task and select proper permission group.

2. Click the Tools > Drawings Console command to open the Drawings Console.3. In the Drawing Console, go to the appropriate hierarchy, right-click the folder and select

‘New’ option.

4. In the Add Component dialog box, click the ‘General’ tab and select the ‘Micro station 3D DGN’ component and click OK.

Right click the 3D DGN component, click ‘Set up’ to select the appropriate seed file and the appropriate style.


5. Switch to ‘Space Management’ task and click ‘Place drawing volume by four points’ command to create the drawing volume.

6. Select the drawing components ‘Micro station 3D DGN’ created in above steps as the drawing type and select the appropriate space folder hierarchy.

7. Select three points to define a plane by clicking in the graphical view with proper coordinate values keyed in the pinpoint toolbar.

8. Select a fourth point to define the elevation from the defined plane for the volume and click in the graphic view to complete the placement.


9. Give appropriate name for the drawing volume by selecting the properties option in the ribbon bar.

17.3 DRAWING AND VIEW CREATION17.3.1 New Drawing Creation (Workflow to create a Composed Drawing)

1. Define workspace with the volume for which the drawing needs to be extracted. 2. Switch to ‘Space Management’ task and select appropriate permission group. 3. Open drawing console using Tools>Drawing Console command. 4. Go to the appropriate hierarchy and select the required folder under which the drawing

should be created. 5. Right click the folder and select ‘New’ to create the composed drawings component.


6. Select the ‘Composed Drawings’ component and click OK.

7. Rename the newly created component appropriately.

8. Select the renamed composed drawings component, right click to select ‘New drawing’ option.


9. Input the appropriate name, layout template and the border template as shown in the below image and click OK to create the new drawing.

10. This completes the creation of new drawing.

17.3.2 Place Drawing View

1. Right click the drawing inside which the new view needs to be created and edit the drawing.

2. Click the ‘Place View’ command from composed drawings toolbar.

3. This command requires two points for the placement of the view. If needed use 2D pinpoint (Tools>Pinpoint) inside the drawing editor to select the points accurately.

4. Once both the points required for the view placement are selected the drawing view properties dialog is shown as shown in below image.


5. From the Style drop down select the appropriate view style and click OK.6. Input the required properties in the drawing view properties dialog box namely, Name of

the drawing view, Scale, Looking direction etc and click OK.

7. Close the drawing editor and save when prompted. This completes the view creation procedure.

17.3.3 Style Selection Instructions

The required style can be selected by right clicking the drawing view and clicking ‘More’ from the ‘Style’ pull-down menu. This brings the ‘Select View Style’ dialog box. Double click the appropriate folder to show the view styles under that folder.


Now the appropriate view style should be selected based on the discipline, type of the drawing, looking direction and the units of measure. For example, if equipment plan drawing need to be extracted in metric units then the view styles that need to be selected is ‘Equipment Plan_M’. The suffix ‘_M’ represents that the output units shall be metric in the extracted drawing.

Once the appropriate view style is selected click OK and make sure that the ‘View Scale’ and the ‘Look direction’ are selected properly as per the requirement.


17.4 CIVIL DRAWINGS1. Open SP3D session, switch to ‘Space Management’ task and select proper permission

group. 2. Create a volume using ‘Place Volume by 4 Points’ command with the help of the

procedure outlined in the section ‘VOLUME PLACEMENT FOR COMPOSED DRAWINGS’.

3. Go to Tools>Drawing Console and create a drawing with drawing view by following the procedure outlined in the section ‘DRAWING AND VIEW CREATION’.

4. Make sure the view style, look direction and the view scale are selected properly as per the requirement.

5. Once the drawing view is created, select the view and click ‘Associate Objects to View’ command.


6. Go to 3D ‘Space Management’ task by switching the windows and select the volume graphically or by selecting the volume from the Space tab in the workspace explorer.

7. Select the required plant filter from the filter drop down to restrict the objects in the drawing to a particular filter definition.

8. Go to drawing editor and click the ‘Select’ command in the ‘draw’ tool bar to commit the association between the view and the volume.

9. Close the drawing editor and save the drawing while exit. 10. Go to Tools>Drawing Console, select the drawing from the management console, right

click the drawing and select ‘Update Now’.11. This will update the drawing and the status bar will show the status once the drawing

update is finished.

17.5 STRUCTURAL PLAN AND ELEVATION DRAWINGS17.5.1 Structural Plan

1. Open SP3D session, switch to space management task and select proper permission group.

2. Create a volume using ‘Place volume by 4 Points’ command with the help of the procedure outlined in the section ‘VOLUME PLACEMENT FOR COMPOSED DRAWINGS’.



5. Once the drawing view is created, select the view and click ‘Associate Objects to View’

command.


6. Go to 3D space management task by switching the windows and select the volume graphically or by selecting the volume from the Space tab in the workspace explorer.





update is finished.

17.5.2 Structural Elevation

1. Open SP3D session, switch to space management task and select proper permission group.

2. Create a volume using ‘Place volume by 4 Points’ command with the help of the procedure outlined in the section ‘VOLUME PLACEMENT FOR COMPOSED DRAWINGS’.










update is finished.

17.6 EQUIPMENT LAYOUT DRAWINGS1. Open SP3D session, switch to space management task and select proper permission

group. 2. Create a volume using ‘Place volume by 4 Points’ command with the help of the











update is finished.

17.7 CABLETRAY LAYOUT DRAWINGS1. Open SP3D session, switch to space management task and select proper permission












update is finished.

17.8 PIPING PLAN AND GENERAL ARRANGEMENT DRAWINGS1. Open SP3D session, switch to space management task and select proper permission












update is finished.

17.9 INSTRUMENT LAYOUT DRAWINGS1. Open SP3D session, switch to space management task and select proper permission












update is finished.

17.10 VIEW STYLES1. The below are the list of view styles customized for each discipline as per

requirement.

DRAWING TYPE DISCIPLINE VIEW STYLE

3D_DGN EXPORT

EQUIPMENT HOLDPIPING HOLD

ELECTRICAL HOLDSTRUCTURE HOLD

ORTHOGRAPHIC

ELECTRICAL HOLD

EQUIPMENT

HOLDHOLDHOLDHOLD

PIPINGHOLDHOLD

STRUCTURE

HOLDHOLDHOLDHOLDHOLDHOLDHOLD


17.11 ISOMETRIC DRAWINGSThe following points need to be ensured by the users, before proceeding with the isometric drawing extractions.1. Make sure all the To-Do-list is cleared for the lines for which the drawing need to be

extracted. 2. Ensure that there are no disconnections in the entire line. 3. Ensure that there are no parts with missing catalog definition in the line. 4. Ensure that Microsoft Excel “Trust access to Visual Basic Project” option is enabled

(Tools> Macro > Security > Trusted Publishers) or the Pipeline List report generation will fail. This is a ‘per user’ setting so it must be established for all users who need to update the drawings on the computer.

Excel security option:For users of Office 2007,1. Click the Microsoft Office button to access Excel Option.

2. Go to the Trust Center category and select the Trust Center Settings button.

3. Select the Macro Settings category and check Trust access to the VBA project object model.


Once the above things are ensured, the below procedure can be followed to extract the isometric drawings. 1. Open SP3D Session and make sure the proper permission group is selected and the

active task is Drawings and Reports. 2. Go to the appropriate hierarchy, select the folder, and right click to select ‘New’. 3. In the “Add Component” dialog, on the General tab, select Drawings by Query Manager

and click OK.

4. Right click on the “Drawings by Query Manager” component that was just added to the Management Console and select “Rename”. Rename this component with a meaningful name.

5. Right click on the newly created component and click Setup. Pick the appropriate filter which consists of the required line numbers for which the isometric drawings need to be extracted.


6. For the “Package” property, drop down the select list and choose More... In the “Select Package” dialog, select the appropriate isometric pipeline package and click OK.

7. On the “Setup” dialog, click OK to save and exit the setup. 8. Right-click on the created component and select ‘Run Query’.

9. Right-click on the isometric pipeline style node and select Create Drawings.

10. Right click on the drawing created in the Detailed View and select ‘Update Now’ for the required drawing which needs to be updated.

17.12 REPORT INSTRUCTIONSReports can be run in two ways depending on the requirement whether the report should be saved to database or not. In case if there is no need to save the report to the database and update the report regularly then the report can be generated from any task by going to Tools>Run report and selecting the appropriate report template. In case if the report should be saved to database and need to update it regularly to reflect the latest model data then the below procedure need to be followed. 1. Open SP3D session, switch to ‘Drawings and Reports’ task and select proper

permission group. 2. Go to the appropriate hierarchy, expand the appropriate folders, right click on the

appropriate component and select ‘Create Report’ option.


3. Select the appropriate report template from the ‘Select Report Template’ dialog box by expanding the hierarchy as shown in the below image and click OK.

4. In case the filter hierarchy/filter is required select the required hierarchy/filter for which the report need to be extracted and click OK.


5. Select the required units of measure and click Finish.

6. The report gets created under the spread sheet report component. Right click the newly created report and click ‘Update Now’.


7. The below are the list of Reports which are customized as per requirement.

TYPE/DISCIPLINE NAME OF REPORT

DIAGNOSTICHOLDHOLD

ELECTRICALHOLDHOLDHOLD

EQUIPMENT


PIPING


17.13 MANUAL MODIFICATIONS/ADDITIONS TO DRAWINGS17.13.1 Placing Labels

1. Open SP3D session; ensure proper permission group is selected.


2. Go to Tools>Drawing Console, select the required drawing which needs to be edited and select ‘Edit’.

3. Start the ‘Place a label’ command.

4. Select More… in the label names pick list.

5. Select the appropriate label under ‘Label Templates’ folder and click OK.6. Select the ‘As-Drawn’ option in the label placement ribbon bar. 7. Click the required object in the drawing for which label needs to be placed. 8. Select another object to place the label for other similar objects.9. In case the label need to be placed with different options other than the label definition

then the ‘As-Drawn’ option need to be unchecked and the required options (Color, font, size, border, orientation or add a leader) can be modified from the label placement ribbon bar.

17.13.2 Placing Dimensions

The dimensions can be placed using the commands in the ‘Dimension’ toolbar. 1. Start the ‘Smart Dimension’ command from the ‘Dimension’ toolbar to place smart

dimension.

2. Select the element for which the dimensions need to be placed. 3. The dimension gets placed for the element. In case the dimension needs to be placed

for the other elements then select the elements continuously without exiting the command.

4. To place dimension between two points/elements inside the drawing click ‘Distance Between’ command.

5. Select the two points/ elements to place the dimension.

17.13.3 Editing Drawing Graphics

Adding or editing the graphics should be done in Scaled Sketching mode. This mode helps in drawing the object graphics as per the drawing scale. The below procedure should be followed to edit the graphics as per the drawing scale. 1. Go to Tools> Drawing Console select the drawing, right click and select edit.


2. Select the ‘Scaled Sketching’ command on the composed drawings toolbar as shown in the below image.

3. Select the drawing view for which the graphics need to be edited /added and activate the “Start Scaled sketching” command from the ribbon bar.

4. Modify the graphics as needed and click finish on the scaled sketching ribbon bar and disable the Scaled sketching command.

17.13.4 Moving a view with Scaled Sketch Graphics

1. Click on the view in the drawing and attempt to move the view on the drawing. Notice that the view does not move due to new functionality added to prevent users from accidently moving a drawing view.

2. Now right mouse click to deselect any graphics selected in the select set. On the keyboard, hold down the “Alt” key and click the view being sure to keep the “Alt” key selected until the message “The Alt+Select Action is completed. Ready to move the select set” appears in the Smart Sketch Drawing Editor message bar at the bottom left of the application.

3. On the edge of the view, left mouse click and hold on the edge of the view and drag to a desired location on the drawing. Notice the objects placed in Scaled Sketching move with the view and the objects not placed using Scaled Sketching remain where they were placed initially.

4. Use the move command or drag and drop the view to the desired location.

17.14 INTERFERENCE MANAGEMENT

17.15 CLASH MATRIXBefore starting the interference/ clash checking, interference/ clash checking matrix shall be fixed for all the disciplines. Interference/ clash checking matrix shall be fixed as defined below:

17.15.1 Matrix for Equipment Systems

Equipment system shall check interferences against Piping, Equipment, Structural, Cable tray/ trench work systems for Electrical, Instrumentation and Telecom, HVAC, and Generic area systems.

17.15.2 Matrix for Piping Systems

Piping system shall check interferences against Piping, Equipment, Structural, Cable tray/ trench work system for Electrical, Instrumentation and Telecom, HVAC, and Generic area systems.

17.15.3 Matrix for Cable Tray / Trench Works

Cable tray/ trench work system for Electrical, Instrumentation and Telecom shall check interferences against themselves and against Piping, Equipment, Structural, HVAC, and Generic area systems.


17.15.4 Matrix for HVAC

HVAC system shall check interferences against HVAC, Piping, and Equipment, Structural, Cable tray / trench work system for Electrical, Instrumentation & Telecom and Generic area systems.

17.15.5 Matrix for Civil/ Structural System

For above ground modeling clashes, Civil/ Structural discipline clashes shall be checked against Piping, Equipment, HVAC, Cable tray/ trench work system for Electrical, Instrumentation and Telecom and Generic area systems.However, Structure system shall be included in matrix only for the underground interference checking where interferences between structure models need to be cleared.

17.16 APPEARANCE OF INTERFERENCEThe Database Detect process marks any persistent interferences with a spherical interference marks at the location of the interference. For example, the Database Detect service found interference between this floor slab and this column so it placed a spherical interference marker at that location.

The Local Detect process marks any interference it finds with a cube interference marker. For example, right after this pipe was placed and paused until the IFC shows 100% in the status bar, the Local Detect service found an interference between the pipe and the floor. So it placed a cube interference marker at that location.

For both processes, the colour of the marker indicates the type of the interference: Red for Severe, Green for Clearance


Yellow for OptionalModify the default interference marker colours by using the Format > Surface Style Rules command. Change the size of both the Database Detect and Local Detect interference markers by using the Marker size option on the Interference Server Setting dialog box in Project Management task and the Interference Checking Settings dialog box in the Common task, respectively.

17.17 CHECK INTERFERENCE COMMANDThis command is available on the Tools menu. Check Interference Ribbon Provides the following options related to the interference checking process.Settings - Displays the Interference Checking Settings dialog box. This dialog box allows specifying the properties for the Local Detect interference. The Database Detect properties must be configured at the server in the Project Management task. Show Interferences - Displays the types of interferences specified on the Display tab of the Interference Checking Settings dialog box. These are the interferences that may exist for the objects selected. For example, if Clearance as interference type and Edit as the option for Required Action is checked and then pipes in the workspace is selected to run the interference check, the software displays only Clearance interferences for those pipes when selecting the Show command. If parts are not selected, then interferences appear for all parts in the workspace. Hide Interferences - Hides the interferences that exist for the currently selected parts. If parts are not selected, then all interferences in the workspace are hidden. All Local Detect interferences in the workspace are automatically hidden when selecting this option. For example, if four Database Detect and two Local Detect interferences appear and two of the Database Detect interferences to hide are selected, the two Database Detect interferences selected and all of the Local Detect interferences are hidden. Thus, the workspace contains only the two unselected Database Detect interferences. Fit Interferences - Fits the active graphic view to the parts that match the interference check criteria. For example, if there are six severe interferences and two of these interferences are between a pump and a boiler. If this pump and boiler are selected and then the Fit command on the Check Interference ribbon is clicked, the software fits only these two parts into the graphic view. If any of the six interferences are not selected, the Fit command is unavailable. Refresh Reference 3D Interferences - Retrieves interferences between Reference 3D (R3D) objects. This option is available when an external 3D reference model has been attached to the model. List View - Toggles the display of the Interference List dialog box. The list on this dialog box shows all interferences that currently appear in the workspace. The list automatically updates whenever an interference object to the workspace is added. Required Action – Displays the action required to deal with the selected interference. It is not possible to edit this option for local interferences.

17.18 CLEARANCE CRITERIAThe IFC Clearance Rule sheet in the IFCRule.xls workbook defines rules for clearances around object aspects. Clearances pertain to any object in the model that is a part. Specify a clearance rule on the Interference Checking Settings dialog box available from the server or a workstation. Rule Name - Specifies a name for the rule. Each rule can have many sub-rules that control the clearance between objects and aspects. If there are sub-rules, do not list the main rule name in each cell of the Rule Name column.


Object Type - Specifies the names that are used in the rule. Using the Metadata Browser application, find the object type under the object’s classification node and the User Name property. For example, for piping objects, Pipes are used in the rule; for structural beams, either Member Part Linear or Member Part Curve is used. ObjectType1 - Provides the type of object for the first object. Clearances are usually defined between two types of objects and their aspects. This sheet shows all the acceptable object type pairs on which the interference checking process can run.Aspect1 - Provides the aspect of the first object. Aspects are listed on the Aspect Code sheet in the AllCodeLists.xls workbook. ObjectType2 - Provides the type of object for the second object. Clearances are usually defined between two types of objects and their aspects. This sheet shows all the acceptable object type pairs on which the interference checking process can run. Aspect2 - Provides the aspect of the second object. Aspects are listed on the Aspect Code sheet in the AllCodeLists.xls workbook. Clearance - Specifies the clearance in millimetres.

17.19 IFC CLASH REPORT AND REVIEWClash report can be generated after successful completion of clash checking. Clash report can be generated and the clashes can be reviewed with the help of automation utility “Graphic Class Reports”. Graphic Clash Reports functionality allows a user / administrator to Review clashes in active workspace or selected objects Update their status/remarks and Create and review Graphic Clash Reports Open and review Graphic Clash Reports created previouslyAdministrator shall generate the clash report for the clashes using this utility and the report shall be circulated to the designers. Administrator can customize the format of clash reports by editing the templates.Interference (clash) checking of the 3D modeling shall be performed at different stages as per the project milestones. This shall be detailed under document titled ‘3D Model clash management procedure’. In a project cycle, interference checking shall be done at least five times. First before 30% model review, second before 60% model review, third before 90% model review, fourth for the area close out and fifth before the final close out of the engineering work.

17.20 SETUP / CONFIGURATION OF GRAPHIC CLASH REPORT UTILITYGraphic class report utility can be installed by following the below workflow Unzip the files to folder,

Say C:\Program Files\SmartPlant\3D\Automation\GraphicClashReports\, Run the Install.VBS from the Local Directory (double-click it from Windows Explorer) Unzip SymbolShare-GraphicClashReports.zip to location

$Symbol Share\GraphicClashReports\*.*


17.20.1 User Interface

The utility can be accessed from SP3D under Tools > Automation Services > Graphic Clash Reports by opening a SP3D session on the machine where the utility is installed. The user interface elements of the command are described in the below image.

17.21 CLASH REVIEW WORKFLOW17.21.1 Choose Clashes to Review

To review the clashes we can use any one of the options below Select the clashes to review and start the command, OR, Select the object(s) to review clashes and start the command, OR, To view clashes in workspace, start the command with no objects selected, OR, Open a previously created Clash (Index) report to review clashes in that report.


17.21.2 Review the Clashes

Review Details of Clashing Items (items A and B). Highlight or Select all clashes of Item A or Item B. Specify Zoom level (in active view / all views) – zoom into Clash / Clashing items. Select Clashes / Objects while reviewing, or select from active excel report. Update Status and/or Remarks of active clash / several selected clashes en-masse.

17.21.3 Generate Graphic Clash Report

Choose the clashes to generate a report for Press “Create…” – and specify a base name for the report to create. The command begins processing – this may take long time based on the number of

clashes being processed. To ensure correct generation of report(s) DO NOT lock / do any other actions on the system during this time. DO NOT activate any other windows overlapping the Graphic Views. To Stop Report Generation in the middle, just invoke normal Select Command.

17.22 INTERFERENCE RESOLUTIONDiscipline designers will review the report and take actions as per the Action specified in the report. Once, the designer makes the necessary update in the model the clash is removed automatically from the Model.

18 TO DO LIST MANAGEMENT To do list to be checked and cleared by the modeler at regular intervals. Once the line is modeled to do list should be cleared and isometric to be extracted. In case of queries in solving to do list administrator can be contacted. The change in pipe specification shall be communicated to the modeler by the admin

and the modeler has to update it and clear the to-do list if any.

19 Color Codes For this project Color code is defined as below:1. CIVIL - HOLD2. COMMON - HOLD3. ELECTRICAL - HOLD4. HVAC - HOLD5. INPUT TO CIVIL - HOLD6. INSTRUMENTATION - HOLD7. MISC - HOLD8. UG SERVICES - HOLD

20 SOHAR SP3D Modeling

SP3D Modeling Check List

Sr. No. Checking activity

1.0 Follow the Modeling Procedure for important guidelines.


1.1 Synchronize the Pipeline

1.2 Make sure to select the appropriate ‘Permission Group’

1.3 Clear the TO-DO list entries.

1.4 Clear out of hierarchy objects.

1.5 Fill in the ‘Design Status’ of the model

1.6 Clear clashes.

1.7 Fill in HOLD detail.

1.8 Fill in Tie-In detail.

1.9 Apply insulation wherever required.

2.0 Maintain proper relationship between grid, column and other structural members.

2.1 Approve the line before extracting IFC isometric.

2.2 Follow proper hierarchy for drawing volumes ,filter volumes, WBS volumes etc.,

2.4 Use proper naming convention.

2.5 Check in whether necessary attributes are populated.

2.6 Select proper ‘Aspects’ while creating reserved spaces such as maintenance volumes, operation areas etc.

21 LINE BREAK UP PHILOSOPHY Sheet breakup for generation of Isometric Drawings would be done automatically by Rule Checker Service for the first sheet i.e. 01 sheet. In case any further breakup is required then users have to do it manually.

22 NUMBERING OF EQUIPMENT 22.1.1 Equipment

-1 2 3 4 5

1. Equipment Symbol (as defined in 22.1.1 (a) table)2. Dash3. First two digits of unit number without space4. Sequential Number of Equipment within same equipment symbol and unit number5. Suffix of Equipment in alphabetic letter as A,B,C,…if necessary

22.1.1 (a) Equipment Symbol Letter Table


Symbol Letter Description of Equipment

ASpecial Check Valve, Coalescer and other Miscellaneous Equipment

B Boiler (Fired)C Column, TowerDA DeaeratorDE Diesel EngineDG Diesel Engine GeneratorDS Desuperheater

E

S & T Exchanger, Special Heat Exchanger (Hair Pin, Double Tube, Plate), Air Cooled Exchanger, Electric Heater, Surface Condenser and Tank Heater

F Fired Heater, Air Preheater and IncineratorxG Gearbox, x can be P=Pump, K=CompressorGT Gas TurbineGTG Gas Turbine GeneratorJ Ejector and Vent SilencerK Compressor, Blower and FanL DuctLA Loading ArmLH Loading HoseM MixerME Machinery, Packaged Unit, Elevator, Overhead crane, etc.P Pump (Centrifugal, Reciprocating, Rotary)R ReactorS FilterSK StackSN SamplexT Steam Turbine, x can be P=Pump, K=CompressorSTG Steam Turbine GeneratorSV Slide ValveT Tank (Including Spherical Tank)V Vessel (Including Pressure Storage Vessels)WHB Waste Heat Boiler and CO BoilerX Diverter ValveZ Pit

22.1.2 Driver


-1 2 3 4 5

1. Driver IdentificationPM/KM/MM – Motor for Pump/Compressor/MixerPT/KT – Steam Turbine for Pump/CompressorPD/KD – Diesel Engine for Pump/CompressorPG/KG – Gearbox for Pump/Compressor

2. Dash3. First two digits of unit number without space4. Sequential Number of Equipment within same equipment symbol and unit number5. Suffix of Equipment in alphabetic letter as A,B,C,…if necessary

Note: No equipment number on drivers will be shown in PFD, P&ID/UFD

22.1.3 Auxillary

- - -1 2 3 4 5 6 7 8 9 10

1-5: Primary Equipment Number as defined in 22.1.16. Dash7. Equipment Symbol as defined in 22.1.1 (a) table8. Dash (For Mixers only, No dash, no space)9. Auxillary equipment number as 01, 02, 03 etc without spaces10. Suffix of Equipment in alphabetic letter as A,B, C..

22.1.4 Bundle of Air Cooled Exchanger

E - -1 2 3 4 5

1. E2. Dash3. Primary Equipment Number as defined in 22.1.1 (3, 4 & 5 of 22.1.1)4. Dash5. Bundle Number starting from 01, where plural number of bundles are provided.

Note: No equipment number on drivers will be shown in PFD, P&ID/UFD

22.1.5 Motor of Air Cooled Exchanger


E - - M1 2 3 4 5 6

1. E2. Dash3. Primary Equipment Number as defined in 22.1.1 (3, 4 & 5 of 22.1.1)4. Dash5. M6. Serial Number for Motor (two numeric digits).

Note: in the case that common Bat design is applied. Motor numbering shall be given using the smallest/lowest Air Cooled Exchanger item number.

22.1.6 Spare

Suffix ‘S” shall be reserved for warehouse spare.

23 NUMBERING OF INSTRUMENTS 23.1.1 Code for structure for instrument tag & gas detector tag for process units

- -1 2 3 4 5 6 7

1. First two digits of the Unit number2. No dash, no space or dash3. Instrument Functional Identification Letters (1-3 letters) as defined in 23.1.1 (a) for

instrument tag numbers and 23.1.1 (b) for F&G detectors4. No dash, no space or dash (see note 2)5. Sequential Number commencing at X01 for each unit, section and system. The third digit

of the Unit number may be used for the first digit of the Sequential Number. Refer to Example 2 (Note 1) Serial Number for Motor (two numeric digits).

6. No dash, no space7. In the case where spare instrument, multiple instruments installation or plural instruments

with same function is required, alphabetical letter shall be added to the end of sequence number as A, B, C...,

Note: 1. The sequential number (X01) should be assigned as follows: 001-699: For Instrument other than Packaged Equipment (501-599 will be used for the equipment in unit 3050 and 3650)

(101-199 will be used for equipment in unit 7310, 201-299 in unit 7320 etc.) 701-999: For Instrument within Packaged Equipment

2. SPI (SmartPlant Instrumentation- INTOOLS) printouts and tables containing instrument tag numbers on the P&ID’s will be presented WITH the two dashes in positions 2 and 4.


Only the tag numbers within Automation systems (DCS, SIS, FGS, etc., also referred to as control system tag, will be presented WITHOUT the (two) dashes.

23.1.1 (a) Functional Identification of Instruments

First Letter Subsequent Letters

Measured Variable Modifier

Readout or Passive Function

Output Function/Alarm Mode

Modifier/Alarm Mode

A Analysis AlarmB Burner FlameC Compensated Control ClosedD Differential

E Voltage (EMF)Sensor (Primary Element)

F FlowFraction (Ratio etc.)

G Glass, GaugeH Hand (Manual) Hand High High

ICurrent (Electrical) Indicate

J Power Scan

KTime or Schedule

Time Rate of Change Control Station

L Level Light Low LowM Motor IntermediateN InjectionO Operated Orifice Open

PPressure, Vacuum

Point (Test Conn.)

Q QuantityIntegrate, Totalize

R Record

SSpeed, Frequency

Safety, Shutdown Switch, Selector

T Temperature Transmitter

U

Multivariable/ Common/ Shutdown valves Multification Multification

V VibrationValve, Damper, Louver

W Weight, Force Well

X

Miscellaneous, Status,On/Off valves Skin Unclassified


YEvent, State or Presence

Relay, Compute, Convert, Solenoid Valve

Z Position

Driver, Actuator, Unclassified Final Control Element

23.1.1 (b) Fire & Gas System Code

SD Smoke Reactor (Point Type, Beam Type, Air Supplying Type)HD Heat DetectorGD Flammable Gas DetectorPB Manual Call PointAA Audible Alarm (Bell or Horn)VA Visual Alarm (Beacon or Flushing Light)FAP Building Local Fire Alarm PanelFEJB Junction Box

23.1.2 Instrument Miscellaneous Equipment

-1 2 3 4 5

1. First two digits of the Unit number2. No dash, no space or dash3. Miscellaneous Instrument Equipment Identification Letters as defined below (two or three

letters)4. No dash, no space or dash (see note 2)5. Serial Number (three digits)

Miscellaneous Instrument Identification LettersOC : Operator ConsoleAUC : Auxiliary ConsoleEW : Engineering WorkstationPRN : PrinterDCS : DCS Cabinet for Controller, Gateway, etc.PDP : Power Distribution PanelRIO : Remote I/O CabinetPES : Programmable Electronic SystemLP : Local PanelFOP : Fiber Optical Panel

Note: The above numbering system will be used except numbering of JB (Junction box), Instrument Cable and systems related panels, racks and cabinets inside buildings.

No space shall be put in between characters.


23.1.3 Junction Boxes

- -1 2 3 4 5 6 7

1. First two digits of the Unit number2. Dash3. Signal Type

SJB Cable for 4-20 mA/ Low voltage signal/24 VDC ContactEJB Cable for 24 VDC Instrument PowerMJB Cable for Machine Monitoring SystemPJB Cable for 240 VACFBJB Cable for Field Bus trunkingFJB Fiber Optical Cable

4. Segregation of SafetyI: Intrinsic Safety (IS)Blank: Non-IS

5. Dash6. Segregation of System

1: DCS2: SIS3: FGS4: VMS and Equipment Package5: Spare6: Spare7: TLAS8: Miscellaneous

7. Serial No

23.1.4 Systems related panels, racks and cabinets inside buildings

- -1 2 3 4 5 6

1. Location

Building DescriptionMCB11 Main Control Building-11SIH11 Satellite instrument House-11SIH12 Satellite instrument House-12SIH13 Satellite instrument House-13SIH14 Satellite instrument House-14SIH15 Satellite instrument House-15SIH16 Satellite instrument House-16MRS01 Main Receiving StationMSS02 Main SubstationSS14 Process Substation-14SS15 Process Substation-15SS16 Process Substation-16


SS17 Process Substation-17SS18 Process Substation-18ER19 Electrical Room in MCB11SS41 Substation Tankage AreaSS42 Substation Truck Loading Facilities 2SS92 Substation Sea Water Intake 2TLB11 Truck Loading BuildingCSB11 Change and Shower BuildingWS11 Maintenance and Work ShopOS11 Operator ShelterOS12 Operator ShelterOS13 Operator ShelterOS14 Operator ShelterOS15 Operator ShelterOS16 Operator ShelterGH11 Guard House Truck EntryGH12 Guard House for Main EntryGH13 Guard House for Secondary Entry (West)GH14 Guard House for Truck Loading AreaGH15 Guard House and Security OfficeGH16 Guard House Emergency GateBLD Other BuildingFS Fire Station

2. Dash3. Type of Panel

AMS Asset Management SystemAP Analyzer PanelASP VESDA PanelAUC Auxiliary ConsoleAUX Auxiliary PanelDCS Distributed Control SystemFAP Fire Alarm PanelFGS Fire & Gas Detection SystemFMP FM 200 PanelFOP Fiber Optical PanelHIS Human Interface StationIRP I/E Interposing Relay PanelMP Metering PanelMTS Metering SystemOPS Operator ConsolePDB Power Distribution BoardPC PAS PC CabinetPCS Plant communication SystemPDP Power Distribution PanelPLC Other Sub-sys or Packaged systemPMS Power Management SystemPRN PrinterSIS Safety Instrumented SystemSRV Server PanelTEL Telephone / Telecommunication SystemTLS Truck Loading System


UCP Unit Control PanelUPS Uninterruptable Powersupply SystemVMS Vibration Monitoring System

4. Dash5. Row Number6. Serial Number

24 NUMBERING OF PIPING LINE 24.1.1 Numbering of Piping Lines

- - -1 2 3 4 5 6 7 8 9 10

1. Service fluid identification code as defined in 24.1.1(a) (1, 2 or 3 letters)2. First three digits of Unit Number3. Sequential number of P&ID/UFD4. Piping line sequence number5. Dash6. Nominal line size in inch7. Dash8. Piping Material Classification/Specification9. Dash10. Heat Tracing Symbol/Insulation Symbol/Acoustic Insulation Designation

No space shall be put in between characters.

24.1.1(a) Service fluid identification code

STEAM/ CONDENSATEHS HIGH PRESSURE STEAMMS MEDIUM PRESSURE STEAMLS LOW PRESSURE STEAMLLS LOW LOW PRESSURE STEAMCC COLD CONDENSATE (CLEAN)HCC HOT CLEAN CONDENSATE (EXISTING PLANT ONLY)LCC LOW PRESSURE HOT CLEAN CONDENSATEMHC MEDIUM PRESSURE HOT CLEAN CONDENSATEHPC HIGH PRESSURE CONDENSATELLC LOW LOW PRESSURE CONDENSATESC SUSPECT CONDENSATE (EXISTING PLANT ONLY)LSC LOW PRESSURE SUSPECT CONDENSATEMSC MEDIUM PRESSURE SUSPECT CONDENSATE

WATERBFW BOILER FEED WATER


CCW COKE CUTTING WATERCHW CHILLED WATERCWR SECONDARY COOLING WATER RETURNCWS SECONDARY COOLING WATER SUPPLYDMW DEMINERALISED WATERDW POTABLE WATER (DRINKING WATER)FW FIRE FIGHTING WATERPW SERVICE WATER (PLANT WATER/ DESALINATED WATER)SWR SEA WATER RETURNSWS SEA WATER SUPPLYTW TEMPERED WATERWW WASTE WATER

AIR/ NITROGENA PROCESS AIRIA INSTRUMENT AIRPA PLANT AIRN NITROGEN

CATALYST/ CHEMICALSAC ACIDAM AMINECA CATALYSTCH CHEMICALSMA METHANOLNA CAUSTICP GENERAL PROCESSHY HYDROGENS SULFUR

DRAINSAMD AMINE DRAINARD AROMATICS DRAINCHD CHEMICAL DRAINHOD HOT OIL DRAINHSD HYDROCARBON DRAINMAD METHANOL DRAINMED MTBE DRAINSWD SOUR WATER DRAINSY SANITARY DRAIN (DOMESTIC EFFLUENT)


GASFG FUEL GASNG NATURAL GAS

OIL SYSTEMSFO FLUSHING OILHO FLUSHING OIL (HCGO)LO LUBE OILSO SEAL OIL

FLARE/ BLOW DOWNAFL ACID FLAREAV ATMOSPHERIC VENTBD BLOW DOWNFL FLARESLG SLUDGE

SLOP SYSTEMSBSL BITUMEN SLOPS OILCSL CRACKED SLOPS OILDSL DRY SLOPS OILHSL HEAVY SLOPS OILISL ISOM. SLOPS OILSSL STRAIGHT RUN SLOPS OILWSL WET SLOPS OIL

X MISCELLANEOUS LINENUMBER

24.1.2 Numbering of Piping Lines

- -1 2 3 4 5

1. First three digits of Unit Number (Note 1, Note 2, Note 3, Note 4)2. Dash3. Miscellaneous piping component symbol defined in 24.1.2 (a) table4. Dash


This does not match with Numbering system


5. Miscellaneous piping component sequence number (three digits) (Note 4)

Note: No equipment number on misc. piping component will be shown in PFD, P&ID/UFD.No space shall be put in between characters

Note 1: Unit numbers are not shown in P&ID.Note 2: Only first two digits of unit number (instead of three digits) are assigned to the following items in accordance with instruments numbering system: HV, LG, MOV, RO, RVNote 3: Misc. components which will be used widely regardless of the facilities have no Unitnumber. Example: sight flow glass (SG-001…), automatic vent (AV-001…), springsupport (SPH-001…), etc.Note 4: Special numbering system for some miscellaneous piping components, i.e. those items not defined as Equipment and not covered in the pipe classes, See 24.1.2 (a)

24.1.2 (a) Symbol Letter for Misc. Piping Component

Symbol Letter Description

Symbol Letter Description

ARV Automatic Recirculation Valve MOV Motor Operated ValveBDV Blow Down Valve RO Restriction OrificeDT Drain Trap SR Strainer (Conical)

SEEmergency Shower & Eye Wash SRY Strainer (Y-Type)

EXH Exhaust Head SRT Strainer (T-Type)

FEFlow Element, such as Orifice Plate SRB Strainer (Bucket)

FMT Flexible Metal Tube ST Steam TrapFA Flame Arrestor SG Sight GlassHC Hose Connector LM InLine MixerIJP Injection Nozzle NV Needle Valve

IGK Insulation Gasket Kit

IF Insulation Flange, Gasket or Kit

TAG DESCRIPTION18DR Long Radius Elbow (Bending Radius : 18D)9DR Long Radius Elbow (Bending Radius : 9D)AI Corrosion ProbeAR Air TrapAV Automatic Vent


BRV Breather ValveCB Cooling BathCH Chain & Chain WheelDR Drip RingDVT DavitEXJ Expansion JointFPH Finned Pipe (Fin Installation : Circumferential)FPV Finned Pipe (Fin Installation: Longitudinal)FV Foot ValveGAJ Adjustable Type Globe ValveGMS Globe Valve with Minimum StopperHS HoseHV Gate Valve with Limit SwitchLG Level GaugeNCV Non Slam Dual Plate Check ValvePIV Post Indicator Gate ValvePSC Piston Type Check Valve (Axial Spring Loaded Type)PVE Plug Valve with Extension StemRBJ Rubber JointRD Rupture diskRLF Refractory Lined FittingRST RestrutRV Safety/Relief ValveSB Spectacle Blind, Blank and Spacer (26” and Larger)SC Sample CoolerSLC SilencerSMV Sampling ValveSPH Spring SupportSWY Sway BraceTB Steel TubeTF Tube FittingTSV Twin Seal Type ValveVB Vacuum Breaker

24.1.3 Numbering of Piping Isometric Drawing

-1 2 3 4 5 6 7 8 9

1. PCWBS2. Dash


This may get changed in line with TQ issued by Daelim to Client


3. Service Fluid Code4. No dash, no space5. Three digits of Unit Number6. No dash, no space7. Line Seq No.8. No dash, no space9. Suffix (if necessary)No space shall be put in between characters.

25 NUMBERING OF ELECTRICAL EQUIPMENT IN SUBSTATION 25.1.1 Electrical Equipment in Substation

1 2 3 4 5

1. Substation Building Code (2 digits) as defined below2. Equipment symbol letter as defined in 25.1.1 (a) & (b)3. Voltage (1: 132 kV, 2: 33 kV, 3: 6.6 kV, 4: 415 V, 5: 240 VAC for Instrument Control

or 110 VDC for Electrical Control)4. Sequential Number (two digits)5. Group number, in the case where dual system is applied, alphabetic letter shall be

added in here (letter “E” shall be used only for panels with emergency Power Supply)No space shall be put in between characters.

Existing Refinery

No. Substation Name Existing Refinery

Utility01 Main Substation 01

Process11 Process Substation 1 (for Process Area-1 & 2)12 Process Substation 2 (for Process Area-3 & 4)13 Electrical Room in Main Control Building 01

Offsite/Building area21 Tankage Area Substation (w/SIH4)22 Waste Water Treatment Substation23 Substation in Track Loading Control Building (w/SIH6)24 Reserved25 Electrical Room in Maintenance Workshop Building26 Electrical Room in Laboratory27 Electrical Room in Canteen


28 Electrical Room in Administration Building

Jetty31 Substation in Jetty Office (w/SIH5)

Others91 Substation Sea Water Intake 01

Refinery Expansion

No. Substation Name Refinery Expansion

Common00 Main Receiving Station02 Main Substation 02

Process14 Process Substation 1415 Process Substation 1516 Process Substation 1617 Process Substation 1718 Process Substation 1819 Electrical Room Main Control Building 11

Offsite/Buildings area41 Substation 41 Tankage Area (with SIH 14)42 Substation 42 Truck Loading Facilities 2 (with SIH 15)

Others92 Substation Sea Water Intake 2

25.1.1 (a) Electrical Equipment Symbol Letter for Substation

Symbol Letter

Description

AP Annunciator PanelAW Aircraft Warning Light PanelBC Battery ChargerBD Bus DuctBT BatteryCP Cathodic Protection Transformer RectifierDS Disconnecting SwitchET Earthing TransformerER Earthing ResistorLP Lighting PanelMC Motor Control CenterPM Power Management System Equipment


PP Power Distribution PanelRP Receptacle PanelSW SwitchgearTR TransformerUP Uninterruptible Power Supply SystemWO Welding Outlet

25.1.1 (b) Electrical Substations

System Identifier

Sub-System

C CCTVD AC Power Distribution Board (PDB) for Telecommunication SystemF Fiber Optic InfrastructureH Hot Line (Emergency Telephone)I ICIMSL LAN/WAN SystemM Common Devise/ MiscellaneousP Intra-Plant Communication (Paging)R RadioS Security SystemT Field TelephoneW Structured Wiring Scheme/Communication PanelX Miscellaneous

25.1.2 Electrical Equipment in other buildings

1 2 3 4 5 6 7 8 9

1. Building code as per 25.1.2 (a)2. Dash3. Equipment symbol letter as defined in 25.1.1 (a) & (b)4. No dash no space5. Voltage (1: 132 kV, 2: 33 kV, 3: 6.6 kV, 4: 415 V, 5: 240 VAC for Instrument Control

or 110 VDC for Electrical Control)6. No dash no space7. Sequential number8. No dash no space9. Group number, in the case where dual system is applied, alphabetic letter shall be

added in here (letter “E” shall be used only for panels with emergency Power Supply)


25.1.2 (a) Building CodeBuilding Codes Refinery Extension

CODE BUILDING NAME88MCB11 Main Control Building 1188MCB19A Transformer Yard for MCB1188ER19 Electrical Room in MCB1188MRS00 Main Receiving Station 132 KV88TLB11 Truck Loading Building (with SS42 and SIH15)88SS42 Substation Truck Loading Facilities 288TLB42A Transformer Yard for Truck Loading Building88SIH15 Satellite Instrument House 1588FS11 Fire Station88SS41 Substation Tankage Area88SS41A Transformer Yard for Substation Tankage Area88SIH13 Satellite Instrument House 1388SS15 Process Substation 1588SS15A Transformer Yard Process Substation 1588SIH11 Satellite Instrument House 1188SS14 Process Substation 1488SS14A Transformer Yard Process Substation 1488MSS02 Main Sub Station 0288MSS02A Transformer Yard for Main Substation 0288SIH14 Satellite Instrument House 1488SS17 Process Substation 1788SS17A Transformer Yard Process Substation 1788SIH12 Satellite Instrument House 1288SS16 Process Substation 1688SS16A Transformer Yard Process Substation 1688SS18 Process Substation 1888SS18A Transformer Yard Process Substation 1888GH11 Guard House for Truck Entry88GH12 Guard House for Main Entry88GH12A Canopy for Guard House for Main Entry88GH13 Guard House for Secondary Entry West88GH14 Truck Loading Satellite Office88GH15 Security Office88GH16 Guard House for Emergency Gate88SS92 Substation Sea Water Intake 288OS11 Operator Shelter88OS12 Operator Shelter


88OS13 Operator Shelter88OS14 Operator Shelter88OS15 Operator Shelter88OS16 Operator Shelter88CSB11 Change and Shower Building88WS11 Maintenance Work Shop

Building Code Numbering Refinery ExtensionIf applicable, following codes shall be used

Substation SSMain Receiving Station MRSMain Control Building MCBMain Substation MSSElectrical Room ERSatellite Instrument House SIHTruck Loading Building TLBLaboratory LABWarehouse & Storage Building WSBMachine & Equipment Building MEBOffice & Clinic OCAnalyzer House AHOperator Shelter OS

Guard House & Watch House,Security Office GHFire Station FSWorkshop & Automotive Building WSChange & Shower Building CSBUtility Service Building USBRestaurant & Cafeteria RC

25.1.3 Telecommunication Equipment

-1 2 3 4 1

1. First three digits of Unit number, or Building Code as defined in 25.1.2 (a) (can be up to 7 digits)

2. No dash, no space3. A single letter denoting the particular sub-system that a piece of equipment belong to see

25.1.1 (a) & (b)4. Dash5. Sequential Number (Three digits), stating with the third digit of Unit number or Building

Code


25.1.4 Electrical Equipment located outside substations or buildings

1 2 3 4 5 6 7 8 9

1. Unit number2. No dash, no space3. Equipment symbol letter as defined in 25.1.1 (a) & (b)4. No dash, no space5. Voltage (1:132 kV, 2: 33 kV, 3: 6.6 kV, 4: 415 V, 5: 240 VAC for Instrument Control or

110 VDC for Electrical Control)6. No dash, no space7. Sequential Number (two digits)8. No dash, no space9. “E” – for equipment with emergency power supply non – for equipment with normal

power supply.

26 NUMBERING OF BUILDING 26.1.1 Building Code

1

1. Building Code in 25.1.2 (a)No space shall be put in between characters.

26.1.2 HVAC Equipment/Instrument

- -1 2 3 4 5 6 7

1. Building Code as per 25.1.2 (a)2. Dash3. HVAC Equipment/Instrument Code as per 26.1.2 (a)4. Dash5. Serial Number (2digits for all buildings, except Administration Building, which is 3 digits)6. No dash, no space7. Suffix of Equipment in alphabetic letter as A, B, C..., if necessary (No space shall be put

between sequential number and the suffix)

26.1.2 (a) HVAC Equipment/Instrument Code

CODE HVAC Equipment/Instrument Name


AC Humidity Controller / ThermostatACCU Air Cooled Condensing UnitACP HVAC Control PanelACWC Air Cooled Water ChillerAE Humidity SensorAHU Air Handling UnitCWP Chilled Water PumpEDH Electric Duct HeaterEF Exhaust FanEXPT Expansion TankFS Flow SwitchFU Filter UnitHPP HVAC Power PanelHT Holding TankHUM HumidifierMCV Motorized Control ValveMD Motorized DamperOF Outside Air Intake FanPAC Single Packaged Air Conditioning UnitPDI Differential Pressure IndicatorPDS Differential Pressure SwitchPDT Differential Pressure TransmitterSAC Split Type Room Air ConditionerSF Supply FanTC Temperature Controller / ThermostatTE Temperature SensorTS Temperature Switch

26.1.3 Fire & Gas Detection System

- -1 2 3 4 5

1. First two digits of Building Code as per 25.1.2 (a)2. Dash3. Fire & Gas System Code as per 23.1.1 (b)4. Dash5. Serial Number (3 digits)

26.1.4 Fire Fighting Equipment


- -1 2 3 4 3

1. First two digits of Building Code as per 25.1.2 (a)2. Dash3. Equipment Code

HR: Hose ReelWS: Wet Sprinkler System

4. Dash5. Serial Number

27 NUMBERING OF FIRE FIGHTING EQUIPMENT

-1 2 3 4 5

1. First two digits of Unit number2. No dash, no space3. FM: Fixed Water Monitor

HY: HydrantHR: Hose ReelMS: Motor Silencer

4. Dash5. Serial Number

28 NUMBERING OF STRUCTURE/PIPERACK/SHELTER ETC 28.1.1 Structure / Piperack / Shelter etc

1 2 3 4 5

1. First two digits of PCWBS code2. No dash, no space3. Symbol Code

B Bridge P Pipe Support

EEquipment Supporting Structure S Shelter

R Pipe Rack T StanchionF Platform W WalkwayG GangwayM Misc Supporting Structure


X Tabletop Foundation4. No dash, no space5. Serial Number (Three digits, see below)

Serial Number

Either of the following numbering system can be used for three digits serial number

1. Numeric numberNumeric number starting from 001 to 999.

2. Two numeric digits and part identification codeFor pipe rack, equipment structure and other structures, following numbering can be takenas detailed identification system.

a. CASE-1

1st digit & 2nd digit (Identification number)Numeric identification number of structure (e.g. 01, 02, 03 …)

3rd digit (Part identification code)Alphabetic code which indicates part in the structure

A Steel (Main)B Steel (Sub)C ConcreteH Header support for air coolerX PlatformY (Spare)Z (Spare)

b. CASE-21st digit (Identification number)Numeric identification number of structure.

2nd digit (Secondary identification number)Numeric number starting from 1 to be used when the structure is divided into severalsections. 0 (zero) can be taken when the structure is not divided into sections.

3rd digit (Part identification code)Same as CASE-1

Example (1)B1F013 : Platform No. 13 in B100 areaA3T002 : Stanchion No. 2 in A300 area

Example (2)-(a)A2E01C: Concrete part of Equipment Supporting Structure No. 01 in A200 area

(where the Structure is not divided into sections)


Documents

Sohar Modelling Procedure_draft Copy -Comments Vineet