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Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

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Page 1: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 2: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 3: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 4: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

FIGURE 5-1

Types of joints. © Cengage Learning 2012

Welding Joint Design & Welding Symbols – Chapter #5

Page 5: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

FIGURE 5-2 Two ways of fitting up an outside corner joint. © Cengage Learning 2012

FIGURE 5-3 Edge joints. © Cengage Learning 2012

Open Corner Closed Corner

Welding Joint Design & Welding Symbols – Chapter #5

Page 6: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

NOTE: "fillet weld" = a triangular shaped weld in a corner

Name three types of joints that use fillet welds?

Welding Joint Design & Welding Symbols – Chapter #5

Page 7: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

NOTE:

While Leg Size is the usual

method to specify and

measure weld size, the

Effective Throat is a more

accurate measure of fillet

weld strength!

Effective

Throat

Actual ThroatLeg Size2

Leg Size1

Theoretical

Throat

Convexity

¼

How is the size of a fillet determined?

Welding Joint Design & Welding Symbols – Chapter #5

Page 8: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Accessibility for welding

Strength requirements

Cyclic or static loading

Material thickness

Welding process to be used

Material type

Code Requirements

Cost

Side Note: some considerations in selecting a type of joint to

use on a fabrication.

Welding Joint Design & Welding Symbols – Chapter #5

Page 9: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Bevel Groove Vee Groove

J Groove

U GrooveSquare Groove

Name two edge preparations used with butt joints.

Welding Joint Design & Welding Symbols – Chapter #5

Page 10: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Edge preparations used with butt joints.

Welding Joint Design & Welding Symbols – Chapter #5

Page 11: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

1

2

1 2 3

4

Single V Groove

Double V Groove

Welding Joint Design & Welding Symbols – Chapter #5

Page 12: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Cost◦ A number of items affect weld cost

FIGURE 5-14 Even a slight change in groove angle can save time and money. © Cengage Learning 2012

Welding Joint Design & Welding Symbols – Chapter #5

Page 13: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 14: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Welding Symbols (cont’d.)

3 parts of the welding symbol body:

Arrow

Reference Line

Tail

Welding Joint Design & Welding Symbols – Chapter #5

Page 15: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Welds on drawings ČSN EN ISO 2553

A Z n x L Z(e)

T

A - size

Z – weld sign

n – number of welds

L - length

e – distance

Z – intermittent weld

T – technology information

Page 16: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

a7 10 x 300 (200)

a z

z = a . 2

a = 0,5-0,7t

Kde: t= BM thickness

Circumferential weld

Field weld

Page 17: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

a7 10 x 300 (200)

111 ČSN EN 05 0705

C (ČSN 5817)

PC (ČSN EN ISO 6947)

OK 12.51

UPPER VIEW

Intermittent weld Opposing weld

Page 18: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Elementary welding symbols

Page 19: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Elementary welding symbols

Page 20: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 21: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Dual

Ref.Line

To be welded on the other

side

To be welded on the arrow

side

Page 22: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Examples:

Page 23: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Combination of elementary symbols

Page 24: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Combination of elementary symbols

Page 25: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Dimensioning the weld

Page 26: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Dimensioning

Page 27: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

PA

PC

PE

PF

PG

Welding positionsČSN EN ISO 6947

Angled axis

L=45°

L=60°

CIRCLE

Top edge

Top edge

Page 28: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

FRAMES -Civil engineering structures - Buildings,

bridges

Mechanical engineering-frames, coverings, shafts

Energy generation and transfer

PRESSURE VESSELS (shells) Processing industry

, Tubular frames-sea platforms

Types of Welded structure

Page 29: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Material

Function of welds

Static, dynamic loaded structure

Loading conditions

Fully loaded welds?

Working environment

Precision of the part - Distortion, inner tension

Productivity, Costs

On site, jobshop welding

On following figures answer

Page 30: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 31: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 32: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 33: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Material

Function of welds

Static, dynamic loaded structure

Loading conditions

Fully loaded welds?

Working environment

Precision of the part - Distortion, inner tension

Productivity, Costs

On site, jobshop welding

On following figures answer

Page 34: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 35: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 36: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 37: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Material

Function of welds

Static, dynamic loaded structure

Loading conditions

Fully loaded welds?

Working environment

Precision of the part - Distortion, inner tension

Productivity, Costs

On site, jobshop welding

On following figures answer

Page 38: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 39: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 40: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 41: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Function of welds - Static, dynamic loaded structure

Loading conditions

Working environment

Precision of the part

Productivity, Costs

Accessibility for welding-On site, jobshop welding

Welding process to be used

Material type

Code Requirements

Cost

To consider for design of Welded structure

Page 42: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 43: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Good force transfer

High load capacity

Dynamic loading – full penetration weld

Difficult edge preparation

Page 44: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 45: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

Load carrying in bending

Easy execution

a increase difficult

Risk of weld quench

Page 46: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 47: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

For thin sheets

Good smooth look

Easy assembly

Page 48: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the
Page 49: Snímek 1 - u12133.fs.cvut.czu12133.fs.cvut.cz/.../files/137/TJC-Lecture-07-Welds-types+symbols.pdf · NOTE: While Leg Size is the usual method to specify and measure weld size, the

No weld is best

Smaller better than big

Humidity = Enemy

Think how the stress pass through structure

Simple rules for design of Welded structure